CN114274059A - Electric vehicle-mounted shot blasting machine control system - Google Patents
Electric vehicle-mounted shot blasting machine control system Download PDFInfo
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- CN114274059A CN114274059A CN202210095182.XA CN202210095182A CN114274059A CN 114274059 A CN114274059 A CN 114274059A CN 202210095182 A CN202210095182 A CN 202210095182A CN 114274059 A CN114274059 A CN 114274059A
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- shot blasting
- blasting machine
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Abstract
The invention discloses an electric vehicle-mounted shot blasting machine control system which comprises a vehicle-mounted power battery pack and a motor electrically connected with the vehicle-mounted power battery pack, wherein the motor is electrically connected with a transfer case, and the transfer case distributes power for a traveling system, a shot blasting machine lifting and translation system, a shot blasting machine working system and a dust remover working system; the invention has the beneficial effects that: the electric vehicle-mounted shot blasting machine control system disclosed by the invention adopts a pure electric mode, reduces the environmental pollution caused by using fuel oil as power in the prior art, reduces the fuel tank because the fuel oil is not used, reduces the weight of a vehicle body of the vehicle-mounted shot blasting machine, saves the energy, and reduces the noise pollution because the pure electric vehicle-mounted shot blasting machine is used.
Description
Technical Field
The invention relates to the technical field of surface shot blasting treatment, in particular to an electric vehicle-mounted shot blasting machine control system.
Background
At present, the shot blasting treatment process is more and more widely applied to the construction of large-scale infrastructures such as expressways, bridges, tunnels, airports and the like in China. The working principle of the road surface shot blasting machine is that shot materials accelerated mechanically impact a surface to be treated at a high speed under the driving of a shot blasting wheel, bounce to a bounce high-pressure chamber after striking the surface, enter an air flow separation system, dust and other impurities are separated out, clean shot materials (and a small amount of dust) return to a shot material storage hopper and are reused, and most dust particles struck by impact are sucked away by a dust remover. The shot blasting treatment can clean impurities and attachments on the working surface and increase and restore the macro and micro textures of the surface without damaging the original aggregate structure. The concrete application range includes steel box girder bridge deck pavement, concrete bridge deck waterproof layer pavement, treatment of changing white into black cover of cement concrete pavement, pavement skid resistance and the like.
In the field of vehicle-mounted shot blasting machines, shot blasting machines are generally arranged in front of a vehicle body through a translation lifting mechanism, a dust remover is arranged on the vehicle body, the dust remover is connected with the shot blasting machines through a dust removal pipeline, a manually-driven vehicle body runs on a road surface, the shot blasting machines and the dust remover work to perform surface treatment on the road surface, in the prior art, the vehicle-mounted shot blasting machines all adopt fuel oil machines as power, but in recent years, the fuel oil demand continuously and greatly rises, the air pollution is more and more serious, and CO generated by vehicle emission is generated2The quantity and solid particles are continuously increased, the global climate is abnormally changed, the energy shortage and the environmental pollution become problems which need to be solved urgently in the present society, and the development of low-emission and especially pollution-free vehicles is the most direct and effective method for relieving the problems.
Therefore, the research of the pure electric drive vehicle-mounted shot blasting machine has important significance for the development of the vehicle-mounted shot blasting machine.
Disclosure of Invention
The invention aims to provide a control system of an electric vehicle-mounted shot blasting machine, which solves the problem of environmental pollution caused by the fact that the existing vehicle-mounted shot blasting machine uses fuel oil as power.
The object of the invention is achieved in the following way:
the utility model provides an electric vehicle-mounted shot blasting machine control system, includes on-vehicle power battery group, with the motor that on-vehicle power battery group electricity is connected, the motor is connected with the transfer case electricity, the transfer case distributes power for traveling system, shot blasting machine lift translation system, shot blasting machine operating system and dust remover operating system.
As an alternative scheme of the technical scheme of the invention, the walking system comprises a walking hydraulic pump, the walking hydraulic pump is connected with a walking motor and provides power for the walking motor, the walking motor drives a walking wheel to rotate, and the walking hydraulic pump is connected with an oil tank.
As an alternative of the technical scheme of the invention, the shot blasting machine lifting and translating system comprises a lifting and translating hydraulic pump, the lifting and translating hydraulic pump is connected with a lifting and translating hydraulic cylinder or motor and provides power for the lifting and translating hydraulic cylinder or motor, the lifting and translating hydraulic cylinder or motor drives a lifting arm and a translating frame to move, and the lifting and translating hydraulic pump is connected with an oil tank.
As an alternative scheme of the technical scheme, the shot blasting machine working system comprises a shot blasting head working system and a magnetic separation separator working system, the shot blasting head working system comprises a throwing head hydraulic pump, the throwing head hydraulic pump is connected with a throwing head motor and provides power for the throwing head motor, the throwing head motor drives a material distribution plate to rotate so as to spray the pills, and the throwing head hydraulic pump is connected with an oil tank.
As an alternative of the technical scheme of the invention, the working system of the magnetic separation separator comprises a hydraulic pump of the magnetic separation separator, the hydraulic pump of the magnetic separation separator is connected with a motor of the magnetic separation separator and provides power for the motor of the magnetic separation separator, the motor of the magnetic separation separator drives a magnetic separation barrel to rotate so as to separate pills and sundries, and the hydraulic pump of the magnetic separation separator is connected with an oil tank.
As an alternative scheme of the technical scheme, the dust remover working system comprises a dust remover hydraulic pump, the dust remover hydraulic pump is connected with a dust remover motor and provides power for the dust remover motor, the dust remover motor drives a fan to work and rotate, dust is adsorbed into a dust remover, and the dust remover hydraulic pump is connected with an oil tank.
As an alternative scheme of the technical scheme, the transfer case is connected with a high-pressure oil supplementing pump, the high-pressure oil supplementing pump is connected with a traveling system, a shot blasting machine lifting and translation system, a shot blasting machine working system and a dust remover working system, and the high-pressure oil supplementing pump is connected with an oil tank.
As an alternative scheme of the technical scheme of the invention, the transfer case is provided with three connectors, two connectors are connected with the shot blasting machine working system, the other connector is connected with the traveling system, the dust remover working system is connected with the shot blasting machine working system in series, and the shot blasting machine lifting translation system is connected with the traveling system in series
As an alternative of the technical scheme of the invention, the intelligent charging system also comprises a vehicle-mounted intelligent charging control system in signal connection with the vehicle-mounted power battery pack and a vehicle-mounted intelligent control system for controlling the vehicle-mounted shot blasting machine.
The invention has the beneficial effects that:
(1) the electric vehicle-mounted shot blasting machine control system disclosed by the invention adopts a pure electric mode, so that the environmental pollution caused by using fuel oil as power in the prior art is reduced, the fuel tank is reduced due to no use of the fuel oil, the weight of a vehicle body of the vehicle-mounted shot blasting machine is reduced, the energy is saved, and the noise pollution is also reduced due to the use of the pure electric vehicle-mounted shot blasting machine;
(2) the electric vehicle-mounted shot blasting machine only adopts one motor, and power distribution of the whole vehicle is completed through the transfer case, so that the structural arrangement of the system is simpler, and the cost is saved;
(3) the vehicle-mounted power battery pack is controlled through the vehicle-mounted intelligent charging control system, the relevant information of the vehicle-mounted power battery pack is conveniently recorded and analyzed, the vehicle-mounted intelligent charging control system controls the whole vehicle, the running condition of the whole vehicle is conveniently adjusted in time, and the safety and the high efficiency of the work of the bulldozer are ensured.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor.
Fig. 1 is a block diagram of an electric vehicle-mounted shot blasting machine control system according to the present invention.
Reference numerals:
1-a vehicle-mounted power battery pack;
2-a transfer case;
3-a walking system; 301-a walking hydraulic pump; 302-a travel motor; 303-road wheels;
4-shot blasting machine lifting and translation system; 401-lifting translation hydraulic pump; 402-a lifting translation hydraulic cylinder or motor; 403-lifting arm; 404-a translation frame;
5-a shot blasting machine working system; 501-a head-throwing hydraulic pump; 502-a head-throwing motor; 503-distributing tray; 504-magnetic separator hydraulic pump; 505-magnetic separator motor; 506-magnetic separation cylinder;
6-a dust remover working system; 601-dust remover hydraulic pump; 602-a precipitator motor; 603-a fan;
7-an oil tank;
8-vehicle-mounted intelligent charging control system;
9-a motor;
10-vehicle intelligent control system;
11-high pressure oil-replenishing pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In the description of the embodiments, the terms "disposed," "connected," and the like are to be construed broadly unless otherwise explicitly specified or limited. For example, the connection can be fixed, detachable or integrated; can be mechanically or electrically connected; either directly or through an intervening medium, or through internal communication between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in figure 1, the invention discloses an electric vehicle-mounted shot blasting machine control system which comprises a vehicle-mounted power battery pack (1), a motor (9) electrically connected with the vehicle-mounted power battery pack (1), a vehicle-mounted intelligent charging control system (8) and a vehicle-mounted intelligent control system (10) for controlling the whole vehicle of a vehicle-mounted shot blasting machine, wherein the vehicle-mounted power battery pack (1) is in signal connection with the vehicle-mounted intelligent charging control system and the vehicle-mounted intelligent control system (10), the motor (9) is electrically connected with a transfer case (3), in the embodiment, the transfer case (2) is provided with three connectors, two connectors are connected with a shot blasting machine working system (5), and the other connector is connected with a walking system (3).
The shot blasting machine working system (5) comprises shot blasting head working systems and magnetic separation separator working systems, the two groups of shot blasting head working systems are respectively connected with the transfer case (2), one group of shot blasting head working system comprises a shot blasting head hydraulic pump (501), the shot blasting head hydraulic pump (501) is connected with a shot blasting head motor (502) to provide power for the shot blasting head motor (502), and the shot blasting head motor (502) drives the material distribution disc (503) to rotate, so that shot materials are sprayed out, and the road surface is subjected to surface treatment;
in the implementation, the working system of the magnetic separation separator is connected in series behind the throwing head hydraulic pump (501) of one group of shot blasting heads, the working system (5) of the magnetic separation separator comprises a hydraulic pump (504) of the magnetic separation separator, the hydraulic pump (504) of the magnetic separation separator is connected with a motor (505) of the magnetic separation separator to provide power for the motor (505) of the magnetic separation separator, and the motor (505) of the magnetic separation separator drives a magnetic separation barrel (506) to rotate so as to separate the pills from the impurities;
the traveling system (3) comprises a traveling hydraulic pump (301), the traveling hydraulic pump (301) is connected with a traveling motor (302) to provide power for the traveling motor (302), and the traveling motor (302) drives a traveling wheel (303) to rotate;
in the embodiment, the dust remover working system (6) is connected in series behind the blasting head hydraulic pump (501) which works with the other group of blasting heads, the dust remover working system (6) comprises a dust remover hydraulic pump (601), the dust remover hydraulic pump (601) is connected with a dust remover motor (602) to provide power for the dust remover motor (602), and the dust remover motor (602) drives a fan (603) to work and rotate to enable dust to be adsorbed into the dust remover;
in the embodiment, the shot blasting machine lifting and translation system (4) is connected in series with a traveling hydraulic pump (301) and a high-pressure oil supplementing pump (11) of the traveling system, the shot blasting machine lifting and translation system (4) comprises a lifting and translation hydraulic pump (401), the lifting and translation hydraulic pump (401) is connected with a lifting and translation hydraulic cylinder or motor (402) to provide power for the lifting and translation hydraulic cylinder or motor (402), and the lifting and translation hydraulic cylinder or motor (402) drives a lifting arm (403) and a translation frame (404) to move.
The head-throwing hydraulic pump (501), the magnetic separator hydraulic pump (504), the traveling hydraulic pump (301), the high-pressure oil supplementing pump (11) and the lifting translation hydraulic pump (401) are all connected with the oil tank (7).
The transfer case (2) is further connected with a high-pressure oil supplementing pump (11), the high-pressure oil supplementing pump (11) is connected with the traveling system (3), the shot blasting machine lifting translation system (4), the shot blasting machine working system (5) and the dust remover working system (6), the high-pressure oil supplementing pump (11) is connected with the oil tank (7), cooled oil is provided for the whole system, the temperature of the system is reduced, loss of oil leaked in the supply is compensated, operating pressure is provided for the control loop, and pressure of a main system loop is maintained.
According to the electric vehicle-mounted shot blasting machine control system, the vehicle-mounted power battery pack (1) supplies power to the motor (9), the motor (9) drives the transfer case (2) to distribute power for the traveling system (3), the shot blasting machine lifting and translation system (4), the shot blasting machine working system (5) and the dust remover working system (6), the system is simple in structure and arrangement, and cost is saved; the vehicle-mounted power battery pack is controlled through the vehicle-mounted intelligent charging control system, the relevant information of the vehicle-mounted power battery pack is conveniently recorded and analyzed, the vehicle-mounted intelligent charging control system controls the whole vehicle, the running condition of the whole vehicle is conveniently adjusted in time, and the safety and the high efficiency of the work of the bulldozer are ensured. The electric vehicle-mounted shot blasting machine control system disclosed by the invention adopts a pure electric mode, reduces the environmental pollution caused by using fuel oil as power in the prior art, reduces the fuel tank because the fuel oil is not used, reduces the weight of a vehicle body of the vehicle-mounted shot blasting machine, saves the energy, and reduces the noise pollution because the pure electric vehicle-mounted shot blasting machine is used.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization of those skilled in the art; where combinations of features are mutually inconsistent or impractical, such combinations should not be considered as being absent and not within the scope of the claimed invention.
Claims (9)
1. The utility model provides an electric vehicle shot blasting machine control system, its characterized in that, including on-vehicle power battery group (1), with motor (9) that on-vehicle power battery group (1) electricity is connected, motor (9) are connected with transfer case (2) electricity, transfer case (2) are running system (3), shot blasting machine lift translation system (4), shot blasting machine operating system (5) and dust remover operating system (6) distribution power.
2. The electric vehicle-mounted shot blasting machine control system according to claim 1, wherein the traveling system (3) comprises a traveling hydraulic pump (301), the traveling hydraulic pump (301) is connected with a traveling motor (302) and provides power for the traveling motor (302), the traveling motor (302) drives traveling wheels (303) to rotate, and the traveling hydraulic pump (301) is connected with an oil tank (7).
3. An electric vehicle-mounted shot blasting machine control system according to claim 1, wherein the shot blasting machine lifting and translating system (4) comprises a lifting and translating hydraulic pump (401), the lifting and translating hydraulic pump (401) is connected with a lifting and translating hydraulic cylinder or motor (402) to provide power for the lifting and translating hydraulic cylinder or motor (402), the lifting and translating hydraulic cylinder or motor (402) drives a lifting arm (403) and a translating frame (404) to move, and the lifting and translating hydraulic pump (401) is connected with a fuel tank (7).
4. The electric vehicle-mounted shot blasting machine control system according to claim 1, wherein the shot blasting machine working system (5) comprises a shot blasting head working system and a magnetic separation separator working system, the shot blasting head working system comprises a shot blasting head hydraulic pump (501), the shot blasting head hydraulic pump (501) is connected with a shot blasting head motor (502) to provide power for the shot blasting head motor (502), the shot blasting head motor (502) drives a material distribution disc (503) to rotate so as to spray shot materials, and the shot blasting head hydraulic pump (501) is connected with an oil tank (7).
5. The electric vehicle-mounted shot blasting machine control system according to claim 4, wherein the magnetic separator working system comprises a magnetic separator hydraulic pump (504), the magnetic separator hydraulic pump (504) is connected with a magnetic separator motor (505) and provides power for the magnetic separator motor (505), the magnetic separator motor (505) drives a magnetic separation barrel (506) to rotate so as to separate the pills from the impurities, and the magnetic separator hydraulic pump (504) is connected with an oil tank (7).
6. The electric vehicle-mounted shot blasting machine control system according to claim 1, wherein the dust remover working system (6) comprises a dust remover hydraulic pump (601), the dust remover hydraulic pump (601) is connected with a dust remover motor (602) to provide power for the dust remover motor (602), the dust remover motor (602) drives a fan (603) to rotate in a working mode, dust is adsorbed into the dust remover, and the dust remover hydraulic pump (601) is connected with an oil tank (7).
7. The electric vehicle-mounted shot blasting machine control system according to claim 1, wherein the transfer case (2) is connected with a high-pressure oil supplementing pump (11), the high-pressure oil supplementing pump (11) is connected with the traveling system (3), the shot blasting machine lifting and translation system (4), the shot blasting machine working system (5) and the dust remover working system (6), and the high-pressure oil supplementing pump (11) is connected with the oil tank (7).
8. The electric vehicle-mounted shot blasting machine control system according to claim 1, wherein the transfer case (2) is provided with three connectors, two connectors are connected with the shot blasting machine working system (5), the other connector is connected with the traveling system (3), the dust remover working system is connected with the shot blasting machine working system (5) in series, and the shot blasting machine lifting and translation system (4) is connected with the traveling system (3) in series.
9. The electric vehicle-mounted shot blasting machine control system according to claim 1, characterized by further comprising a vehicle-mounted intelligent charging control system (8) in signal connection with the vehicle-mounted power battery pack (1) and a vehicle-mounted intelligent control system (10) for controlling the vehicle-mounted shot blasting machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210095182.XA CN114274059A (en) | 2022-01-26 | 2022-01-26 | Electric vehicle-mounted shot blasting machine control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210095182.XA CN114274059A (en) | 2022-01-26 | 2022-01-26 | Electric vehicle-mounted shot blasting machine control system |
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| CN114274059A true CN114274059A (en) | 2022-04-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115202354A (en) * | 2022-07-18 | 2022-10-18 | 湖南海翼泰机电科技有限公司 | Shot-blasting machine intelligence control system |
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- 2022-01-26 CN CN202210095182.XA patent/CN114274059A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115202354A (en) * | 2022-07-18 | 2022-10-18 | 湖南海翼泰机电科技有限公司 | Shot-blasting machine intelligence control system |
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