CN114248503A - 一种耐久型抗菌高透气涤纶经编面料及其制造工艺 - Google Patents
一种耐久型抗菌高透气涤纶经编面料及其制造工艺 Download PDFInfo
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Abstract
本发明涉及面料制造技术领域，且公开了一种耐久型抗菌高透气涤纶经编面料，包括面料外层，面料外层包括阳离子丝和涤纶丝，面料外层下表面设置有上弹性粘连层，上弹性粘连层下表面设置有透气层，透气层内部开设有透气孔，透气层下方设置有外吸水层，外吸水层下表面设置有抗菌层，抗菌层下表面设置有内吸水层，内吸水层下表面设置有下弹性粘连层，下弹性粘连层下表面设置有面料内层。该一种耐久型抗菌高透气涤纶经编面料及其制造工艺，可以解决现有的经编面料透气透湿性、抗菌效果和尺寸稳定性较差问题。
Description
技术领域
本发明涉及面料制造技术领域，具体为一种耐久型抗菌高透气涤纶经编面料及其制造工艺。
背景技术
随着生活水平的提高，人们对纺织品的要求也在不断提高，从御寒、蔽体到美观、舒适，从安全、卫生到保健，再到新功能、多功能、高功能，纺织技术为适应当代人的要求也在飞速发展。服装面料不断变换着花样，吸引着人们的视线，给人们带来愉悦，带来美。近年来，随着各种新型纺织原料的开发使用，经编机器的革新和生产工艺的改革，新型染整技术的开发应用，经编产业以其科技含量高、生产率卓越、产品性能独特，在纺织工业中的地位越来越重要。
前国际经编产业主要向着以下两个方向发展：(1)在传统经编服装面料领域，将新技术研究、产品和标准设计等少量高科技工作在欧盟发达国家完成，并通过快速反应系统，在发展中国家实现生产和销售，以降低成本，完成资源的最合理配置；(2)集中开发高技术、高附加值产品，尤其是各种新型产业用经编产品，以拓展经编产品的应用领域。我国经编行业自2000年开始，虽然以每年高于25％的速度迅速发展，而且产品技术在逐年提高，由快速成长期进入成熟提升期。但总体来说，产品档次相对较低，以涤纶弹性经编面料来看，虽具有纵尺寸稳定性好，织物挺括，脱散性小，强力高，不会卷边等优点，但还存在透气及透湿性不佳，手感较差，特别是随着经编面料在运动服装领域里面的应用，使得该系列产品在开发过程中，必须要通过面料与组织结构的变化获得弹性，使面料具有较好的拉伸与恢复性能，方便适合人体的各项活动。我国近几年经编产业的发展虽然出现了工业总产值及进出口量不断快速增长，但存在着经编产品科技含量不高、整体利润增长明显下降的状况，企业出现举步维艰的状况，开发新产品尤其是多功能性的产品势在必行。为此，经过认真周密的市场调查和细致的分析，从功能性锦纶纤维出发，对原料结构、织物组织设计、面料的后整理等整个生产过程进行了综合考虑，从多方面入手改善织物的服用舒适性，有必要提出一种耐久型抗菌高透气涤纶经编面料及其制备工艺，改善目前的经编面料透气透湿性、抗菌效果和尺寸稳定性较差的现状。
发明内容
针对现有技术的不足，本发明提供了一种耐久型抗菌高透气涤纶经编面料及其制造工艺，可以解决现有的经编面料透气透湿性、抗菌效果和尺寸稳定性较差问题；本发明通过设置一种耐久型抗菌高透气涤纶经编面料及其制造工艺，有效解决现有技术存在的问题。
为实现上述的一种耐久型抗菌高透气涤纶经编面料及其制造工艺目的，本发明提供如下技术方案：一种耐久型抗菌高透气涤纶经编面料，包括面料外层，所述面料外层包括阳离子丝和涤纶丝，所述面料外层下表面设置有上弹性粘连层，所述上弹性粘连层下表面设置有透气层，所述透气层内部开设有透气孔，所述透气层下方设置有外吸水层，所述外吸水层下表面设置有抗菌层，所述抗菌层下表面设置有内吸水层，所述内吸水层下表面设置有下弹性粘连层，所述下弹性粘连层下表面设置有面料内层。
优选的，所述面料外层、面料内层是由阳离子丝作为经纱，涤纶丝作为纬纱，按照每根经纱经过一根纬纱，再压一根纬纱的方式循环浮沉编织而成。
优选的，所述上弹性粘连层与下弹性粘连层为一种弹性纤维组成，所述上弹性粘连层与下弹性粘连层分别为格栅状，所述上弹性粘连层交织连接面料外层与透气层，所述下弹性粘连层交织连接内吸水层与面料内层。
优选的，所述透气层的材质为聚四氟乙烯。
优选的，所述透气孔贯穿设置于上弹性粘连层与外吸水层之间，所述透气孔在透气层内部均匀排列，所述透气孔的数量为多个，所述透气孔的孔径大小比水气分子大，比水分子小。
优选的，所述外吸水层与内吸水层主要包括以下原料制备而成：棉麻，碳纤维，纳米抗菌粉末。
优选的，所述抗菌层内部均匀镀覆有纳米抗菌粉末。
优选的，所述透气层通过上弹性粘连层与面料外层粘合，所述内吸水层通过下弹性粘连层与面料内层粘合。
进一步地，一种耐久型抗菌高透气涤纶经编面料，制造工艺为首先将面料内层编织成底布，之后将内吸水层、抗菌层、外吸水层、透气层、面料外层编织成面布与面料内层粘合，之后进行面布前处理，包括烧毛和生物酶处理，之后将面布染色、烘干，最后贴合成型。
与现有技术相比，本发明提供了一种耐久型抗菌高透气涤纶经编面料及其制造工艺，具备以下有益效果：
本耐久型抗菌高透气涤纶经编面料及其制造工艺，通过在面料外层下表面设置透气层，面料外层与透气层通过上弹性粘连层交织连接在一起，透气层的材质为聚四氟乙烯，具有良好的耐热耐寒防水功能，通过在透气层内部设置透气孔，透气孔贯穿设置于上弹性粘连层与外吸水层之间，透气孔在透气层内部等距排列，透气孔的数量为若干个，透气孔的大小比水气分子大，比水分子小，当外部水气进入面料外层内部，透气孔可以阻断水分子进入起到了防水作用，同时又能保证气体自由出入，透气效果好，在透气层下表面设置有外吸水层，外吸水层对外部进入的水湿气起到了吸收作用，保持了面料的干燥透气，通过在外吸水层的下表面设置抗菌层，抗菌层内部设置有纳米抗菌粉末，可以起到杀菌作用，抗菌层的下表面设置有内吸水层，内吸水层的下表面设置有下弹性粘连层，下弹性粘连层的下表面设置有面料内层，内吸水层与面料内层之间通过下弹性粘连层交织连接在一起，内吸水层可以对水湿气进行有效吸收，避免水分过多存在面料内层表层，由于整体的透气性，使织物具有高透气功能，同时进一步提高了织物的抗菌功能。
附图说明
图1为本发明整体结构示意图；
图2为本发明面料外层结构示意图；
图3为本发明衣物实体结构示意图。
图中：1、面料外层；11、阳离子丝；12、涤纶丝；2、上弹性粘连层；3、透气层；4、透气孔；5、外吸水层；6、抗菌层；7、内吸水层；8、下弹性粘连层；9、面料内层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-3，一种耐久型抗菌高透气涤纶经编面料，包括面料外层1，面料外层1包括阳离子丝11和涤纶丝12，面料外层1下表面设置有上弹性粘连层2，上弹性粘连层2下表面设置有透气层3，透气层3内部开设有透气孔4，透气层3下方设置有外吸水层5，外吸水层5下表面设置有抗菌层6，抗菌层6下表面设置有内吸水层7，内吸水层7下表面设置有下弹性粘连层8，下弹性粘连层8下表面设置有面料内层9。
综上，面料外层1、面料内层9是由阳离子丝11作为经纱，涤纶丝12作为纬纱，按照每根经纱经过一根纬纱，再压一根纬纱的方式循环浮沉编织而成，通过设置面料外层1可以提供一定的抗皱性，阳离子丝11具有手感柔软、不易褪色、抗皱耐磨等特点；上弹性粘连层2与下弹性粘连层8为一种弹性纤维组成，上弹性粘连层2与下弹性粘连层8分别为格栅状，上弹性粘连层2交织连接面料外层1与透气层3，下弹性粘连层8交织连接内吸水层7与面料内层9，上弹性粘连层2、下弹性粘连层8分别用于增加了面料外层1与透气层3之间以及内吸水层7与面料内层9之间连接的稳定性，提高耐久性；透气层3的材质为聚四氟乙烯，聚四氟乙烯具有良好的耐热耐寒防水性能；透气孔4贯穿设置于上弹性粘连层2与外吸水层5之间，透气孔4在透气层3内部均匀排列，透气孔4的数量为多个，透气孔4的孔径大小比水气分子大，比水分子小，起到防水作用并增加了透气性；外吸水层5与内吸水层7主要包括以下原料制备而成：棉麻，碳纤维，纳米抗菌粉末，具有良好水吸收作用；抗菌层6内部均匀镀覆有纳米抗菌粉末，起到了杀菌作用，提高抗菌性；透气层3通过上弹性粘连层2与面料外层1粘合，内吸水层7通过下弹性粘连层8与面料内层9粘合。
本发明的工作使用流程以及安装方法为，本一种耐久型抗菌高透气涤纶经编面料制造工艺，首先将面料内层9编织成底布，之后将内吸水层7、抗菌层6、外吸水层5、透气层3、面料外层1编织成面布与面料内层9粘合，之后进行面布前处理，包括烧毛和生物酶处理，之后将面布染色、烘干，最后贴合成型，本耐久型抗菌高透气涤纶经编面料整体的透气性，使织物具有高透气功能，同时进一步提高了织物的抗菌功能。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (9)
1.一种耐久型抗菌高透气涤纶经编面料，包括面料外层(1)，其特征在于：所述面料外层(1)包括阳离子丝(11)和涤纶丝(12)，所述面料外层(1)下表面设置有上弹性粘连层(2)，所述上弹性粘连层(2)下表面设置有透气层(3)，所述透气层(3)内部开设有透气孔(4)，所述透气层(3)下方设置有外吸水层(5)，所述外吸水层(5)下表面设置有抗菌层(6)，所述抗菌层(6)下表面设置有内吸水层(7)，所述内吸水层(7)下表面设置有下弹性粘连层(8)，所述下弹性粘连层(8)下表面设置有面料内层(9)。
2.根据权利要求1所述的一种耐久型抗菌高透气涤纶经编面料及其制造工艺，其特征在于：所述所述面料外层(1)、面料内层(9)是由阳离子丝(11)作为经纱，涤纶丝(12)作为纬纱，按照每根经纱经过一根纬纱，再压一根纬纱的方式循环浮沉编织而成。
3.根据权利要求1所述的一种耐久型抗菌高透气涤纶经编面料，其特征在于：所述上弹性粘连层(2)与下弹性粘连层(8)为一种弹性纤维组成，所述上弹性粘连层(2)与下弹性粘连层(8)分别为格栅状，所述上弹性粘连层(2)交织连接面料外层(1)与透气层(3)，所述下弹性粘连层(8)交织连接内吸水层(7)与面料内层(9)。
4.根据权利要求1所述的一种耐久型抗菌高透气涤纶经编面料，其特征在于：所述透气层(3)的材质为聚四氟乙烯。
5.根据权利要求1所述的一种耐久型抗菌高透气涤纶经编面料，其特征在于：所述透气孔(4)贯穿设置于上弹性粘连层(2)与外吸水层(5)之间，所述透气孔(4)在透气层(3)内部均匀排列，所述透气孔(4)的数量为多个，所述透气孔(4)的孔径大小比水气分子大，比水分子小。
6.根据权利要求1所述的一种耐久型抗菌高透气涤纶经编面料，其特征在于：所述外吸水层(5)与内吸水层(7)主要包括以下原料制备而成：棉麻，碳纤维，纳米抗菌粉末。
7.根据权利要求1所述的一种耐久型抗菌高透气涤纶经编面料，其特征在于：所述抗菌层(6)内部均匀镀覆有纳米抗菌粉末。
8.根据权利要求1所述的一种耐久型抗菌高透气涤纶经编面料，其特征在于：所述透气层(3)通过上弹性粘连层(2)与面料外层(1)粘合，所述内吸水层(7)通过下弹性粘连层(8)与面料内层(9)粘合。
9.一种耐久型抗菌高透气涤纶经编面料的制造工艺，其特征在于：基于权利要求1-8所述的一种耐久型抗菌高透气涤纶经编面料，制造工艺为首先将面料内层(9)编织成底布，之后将内吸水层(7)、抗菌层(6)、外吸水层(5)、透气层(3)、面料外层(1)编织成面布与面料内层(9)粘合，之后进行面布前处理，包括烧毛和生物酶处理，之后将面布染色、烘干，最后贴合成型。
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