CN114248458B - Transfer system of quartz stone slab - Google Patents
Transfer system of quartz stone slab Download PDFInfo
- Publication number
- CN114248458B CN114248458B CN202111625072.1A CN202111625072A CN114248458B CN 114248458 B CN114248458 B CN 114248458B CN 202111625072 A CN202111625072 A CN 202111625072A CN 114248458 B CN114248458 B CN 114248458B
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- Prior art keywords
- plate
- frame
- tray
- clamping
- quartz stone
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- 239000010453 quartz Substances 0.000 title claims abstract description 69
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 239000004575 stone Substances 0.000 title claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims description 112
- 238000005096 rolling process Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 7
- 239000000523 sample Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 abstract description 30
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000007711 solidification Methods 0.000 abstract description 5
- 230000008023 solidification Effects 0.000 abstract description 5
- 239000004566 building material Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 17
- 238000001723 curing Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000013007 heat curing Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/248—Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/008—Handling preformed parts, e.g. inserts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a transfer system of quartz stone slabs, which belongs to the technical field of building material production equipment and comprises a plate receiving platform, a push plate device, a tray clamping device and a controller; a tray is arranged on the plate receiving platform; the pushing plate device is used for pushing the plate blank to the tray, and the tray clamping device is used for clamping the tray. According to the invention, the blank which is formed by compression and before solidification is transferred to the tray from the pressing plate die frame by arranging the plate receiving platform, the pushing plate device and the tray clamping device, the quartz stone slabs can be stacked, the pressing plate die frame can be used in time and repeatedly, the uncured quartz stone slabs can not be deformed while the using efficiency of the pressing plate die frame is improved, the slabs are stacked on the slab placing bracket in a overlapping way, the gap between the blanks is large, the upper surface and the lower surface can be heated uniformly in the heating and solidifying process, and the deformation is difficult, so that the quality of the artificial quartz stone slab is improved.
Description
Technical Field
The invention relates to the technical field of building material production equipment, in particular to a quartz stone slab transferring system.
Background
The artificial quartz stone slab is a novel slab artificially synthesized by quartz stone, resin and other auxiliary reagents, and is mainly made of quartz stone, wherein the quartz stone has the characteristics of high Mohs hardness, no scratching, dirt resistance, burn resistance, ageing resistance, fastness, no toxicity, no radiation and the like, and is widely applied to places with high requirements on building materials, such as cabinet tops, laboratory tops, windowsill, bar counter, elevator ports, ground, wall surfaces and the like. The unique properties of the artificial quartz stone plate are deeply accepted by consumers, and the artificial quartz stone plate becomes a relatively high-end material in building materials.
The method for preparing the artificial quartz stone slab generally comprises the following steps: (1) preparing materials; (2) stirring; (3) cloth: placing the stirred aggregate into a human mold frame, and paving the aggregate by adopting a manual or machine; (4) pressing: vibrating and pressing the quartz stone slab by pressing equipment under vacuum condition; (5) heating and curing: feeding the quartz stone slab into curing equipment (such as an oven) for curing; (6) fixed thickness polishing: and after solidification, placing and cooling the quartz stone plate semi-product, feeding the quartz stone plate semi-product into a plate thickness-fixing machine for thickness fixing, and polishing by a water mill polishing device to obtain the artificial quartz stone plate.
In order to fully utilize the heat energy of the curing equipment, quartz slabs are generally stacked together from bottom to top at intervals after being pressed, and then are sent into the curing equipment together for curing treatment. In the prior art, after the blank is pressed, the blank and the pressing plate mold frame are usually sent to a curing device together for heat curing treatment, while the pressing plate mold frame is generally made of a steel plate with good heat conductivity, during heat curing, the lower surface of the blank contacts with the steel plate, the upper surface of the blank is free of a covering, the heat curing process, especially the heating process, the temperatures of the upper and lower blanks are inconsistent, the cured blank is easy to deform, and therefore, a transferring system of the quartz blank is needed to transfer the quartz blank from the pressing plate mold frame to a supporting object with low heat conductivity and stack the quartz blank.
It can be seen that there is a need for improvements and improvements in the art.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, it is an object of the present invention to provide a transfer system for quartz slabs which aims to transfer quartz slabs from a platen die frame to a support object having a low thermal conductivity and to stack the quartz slabs.
In order to achieve the above purpose, the invention adopts the following technical scheme:
A quartz stone slab transfer system comprises a plate receiving platform, a push plate device, a tray clamping device and a controller; a tray is arranged on the plate receiving platform; the pushing plate device is used for pushing the plate blank to the tray and comprises a frame, a plurality of roller bodies rotatably arranged on the frame, a supporting frame fixedly arranged above the roller bodies and a pushing plate assembly in rolling connection with the supporting frame; the push plate assembly comprises a hanging frame, a plurality of rolling mechanisms rotatably connected with the hanging frame, a first driving mechanism for driving the rolling mechanisms to roll along the supporting frame and a push plate hung below the hanging frame; the tray clamping device is used for clamping the tray; high-temperature glass or quartz stone plates are placed on the tray.
The tray clamping device comprises a hanging bracket and a clamping manipulator; the clamping manipulator comprises a walking assembly capable of horizontally moving on the hanging frame, a lifting assembly movably connected with the walking assembly and a tray clamping assembly arranged at the lower end of the lifting assembly.
In the quartz stone slab transferring system, the push plate assembly further comprises a plurality of lifting mechanisms fixedly arranged at the bottom of the hanging frame; the output end of the lifting mechanism is connected with the push plate.
In the quartz stone slab transferring system, the pushing plate device is arranged opposite to the plate receiving platform, and the pushing plate device further comprises a first guide rail and a second driving mechanism; the first guide rail extends along the width direction of the frame, and the second driving mechanism is used for driving the push plate device to move along the first guide rail.
In the quartz stone slab transferring system, the pushing plate device further comprises a plurality of first supporting mechanisms arranged on the rear side of the frame; the output end of the first jacking mechanism is provided with a first jacking block which can move towards the plate receiving platform; the first top block is located above the roller body.
In the quartz stone slab transferring system, a plurality of second supporting mechanisms are arranged on the front side of the plate connecting platform; the output end of the second jacking mechanism is provided with a second jacking block; the second top block is used for supporting the side face of the tray.
In the quartz stone slab transferring system, the pushing plate device further comprises a third driving mechanism; the third driving mechanism is used for driving the roller body to rotate, and a transmission mechanism is arranged on an output shaft of the third driving mechanism; the transmission mechanism comprises a driving wheel arranged on an output shaft of the third driving mechanism, two driven wheels coaxially arranged with the two roller bodies, and a first transmission belt wound around the driving wheel and the driven wheels; and a second driving belt is wound between two adjacent roller bodies.
In the quartz stone slab transferring system, the tray clamping device comprises a hanging bracket and a clamping manipulator; the clamping manipulator comprises a walking assembly capable of horizontally moving on the hanger, a lifting assembly movably connected with the walking assembly and a tray clamping assembly arranged at the lower end of the lifting assembly; the hanging bracket comprises two supporting bodies which are oppositely arranged; two hanging beams are erected on the support body; the walking assembly comprises a connecting frame movably arranged between the hanging beams, rollers rotatably arranged on two sides of the connecting frame and capable of moving along the upper parts of the two hanging beams, and a fourth driving mechanism for driving the rollers to roll.
In the quartz stone slab transferring system, the lifting assembly comprises a lifting beam, a second guide rail and a rack, wherein the lower end of the lifting beam is provided with a tray clamping assembly, the second guide rail is vertically arranged on the side surface of the lifting beam, and the rack is vertically arranged on the side surface of the lifting beam; the lifting beam is positioned in the connecting frame; a guide seat is arranged on the inner wall of the connecting frame; the guide seat is provided with a guide groove, and the second guide rail is movably clamped in the guide groove; the outer side of the connecting frame is fixedly provided with a fifth driving mechanism, and an output shaft of the fifth driving mechanism is provided with a gear matched with the rack.
In the quartz stone slab transferring system, the tray clamping component comprises a clamping plate frame, an in-place detection mechanism connected with the clamping plate frame, two groups of clamping plate driving mechanisms symmetrically arranged on the clamping plate frame and clamping plates connected with an output shaft of the clamping plate driving mechanism; the in-place detection mechanism comprises a supporting plate connected with the clamping plate frame, a movable rod vertically penetrating through the supporting plate and a probe fixedly arranged above the supporting plate.
In the transfer system of the quartz stone slab, a pressing plate is arranged at the upper end of the pushing plate.
The beneficial effects are that:
The invention provides a quartz stone slab transfer system, which is characterized in that a push plate device and a plate receiving platform provided with a tray are arranged, after a pressing plate die frame loaded with a quartz stone slab enters the push plate device, the quartz stone slab before compression molding can be transferred onto high-temperature glass or quartz stone slab on the tray from the pressing plate die frame through pushing of the push plate, the pressing plate die frame can be reused in time, and the uncured quartz stone slab can not be deformed while the using efficiency of the pressing plate die frame is improved; in addition, through setting up the tray and pressing from both sides and getting the device, can realize stacking of quartz stone slab, the gap is big between the board blank, and upper and lower surface can be heated evenly at the heating solidification in-process, is difficult for warping to the quality of artificial quartz stone board has been promoted.
Drawings
Fig. 1 is a schematic structural diagram of a transfer system for quartz stone slabs provided by the invention.
Fig. 2 is a top view of the transfer system for quartz stone slabs provided by the invention.
Fig. 3 is a schematic structural view of the push plate device.
Fig. 4 is a schematic structural view of the push plate assembly.
Fig. 5 is a schematic view of the installation of the transmission mechanism.
Fig. 6 is an enlarged view of a portion a in fig. 5.
Fig. 7 is a schematic working diagram of the first and second propping mechanisms.
Fig. 8 is a schematic structural view of the tray clamping device.
Fig. 9 is an enlarged view of a portion B in fig. 8.
Fig. 10 is an enlarged view of a portion C in fig. 8.
Fig. 11 is a schematic structural view of the tray clamping device.
Fig. 12 is an enlarged view of a portion D in fig. 11.
Description of main reference numerals:
1-a plate receiving platform; 11-a second jacking mechanism; 12-a second top block;
2-a push plate device; 201-a frame; 202, a roller body; 203-supporting frame; 204, hanging a frame; 205-a scrolling mechanism; 206-a first drive mechanism; 207-push plate; 208-pressing plate; 209-a bearing; 210-rolling bodies; 211-lifting mechanism; 212-a guide cylinder; 213-guide posts; 214-a first rail; 215-a second drive mechanism; 216-a first jacking mechanism; 217-a third drive mechanism; 218-a driving wheel; 219-driven wheel; 220-a first drive belt; 221-a second belt; 222-a first top block; 223-limiting block; 224—a travel switch;
3-a tray clamping device; 31-a hanger; 311-supporting body; 312-hanging beams; 32-a walking assembly; 321-connecting frames; 322-roller; 323-a fourth drive mechanism; 324-mounting rack; 325-rotating rod; 326-a secondary roller; 33-a lifting assembly; 331-lifting beam; 332-a second rail; 333-a guide holder; 334-a fifth drive mechanism; 335-racks; 336-gear; 34-a tray clamping assembly; 341-a clamping frame; 342-a support plate; 343-a movable bar; 344-probe; 345-pole cap; 346-sleeve; 347-a cleat drive mechanism; 348—clamping plates;
4-a tray; 5-slab conveying lines; and 6, drying the car.
Detailed Description
The invention provides a quartz stone slab transfer system, which is used for making the purposes, technical schemes and effects of the invention clearer and more definite, and the invention is further described in detail below by referring to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1, 3, 4 and 8, the present invention provides a transferring system of quartz stone slabs, comprising a plate receiving platform 1, a push plate device 2, a tray clamping device 3 and a controller (not shown in the drawings); a tray 4 is arranged on the plate receiving platform 1; the pushing plate device 2 is used for pushing the plate blank to a tray 4 positioned on the plate receiving platform 1, and the pushing plate device 2 comprises a frame 201, a plurality of roller bodies 202 rotatably arranged on the frame 201, a supporting frame 203 fixedly arranged above the roller bodies 202 and a pushing plate assembly in rolling connection with the supporting frame 203; the push plate assembly comprises a hanging frame 204, a plurality of rolling mechanisms 205 rotatably connected with the hanging frame 204, a first driving mechanism 206 for driving the rolling mechanisms 205 to roll along the supporting frame 203, and a push plate 207 hung below the hanging frame 204; the tray clamping device 3 comprises a hanging bracket 31 and a clamping manipulator; the gripping manipulator comprises a walking assembly 32 capable of horizontally moving on the hanger 31, a lifting assembly 33 movably connected with the walking assembly 32, and a tray gripping assembly 34 arranged at the lower end of the lifting assembly 33.
Specifically, when the tray 4 is used, high-temperature glass or quartz stone plates with the thickness of 20mm are placed on the surface of the tray 4, and the heat conductivity coefficient of the high-temperature glass and the quartz stone plates is lower than that of a steel plate and used for supporting a plate blank, so that the plate blank can not deform in the curing process.
As shown in fig. 1 to 4, in operation, the pushing plate device 2 is connected with the slab conveying line 5, the slab conveying line 5 is positioned at the output end of the vibration press, and after the vibration press presses the slab, the pressing plate die frame and the slab are conveyed to the roller body 202 of the pushing plate device 2 together through the slab conveying line 5; after the pressing plate die frame carrying the plate blank enters the pushing plate device 2, the pushing plate assembly works, and the pushing plate assembly is driven to roll along the supporting frame 203 through the first driving mechanism 206, so that the pushing plate 207 pushes the plate blank and pushes the plate blank from the pressing plate die frame to the tray 4 positioned on the plate receiving platform 1; after the plate blank is transferred onto the tray 4 from the pressing plate mold frame, the traveling assembly 32 moves to the upper part of the plate receiving platform 1, and then the lifting assembly 33 moves downwards, so that the tray clamping assembly 34 clamps the tray 4 carrying the plate blank; after the pallet 4 carrying the slabs is clamped, the walking assembly 32 drives the pallet clamping device 3 to enable the pallet clamping device 3 to move above the drying vehicle 6, and then the lifting assembly 33 moves downwards to enable the pallet clamping device 3 to release the pallet 4 carrying the slabs on the drying vehicle 6; after the pallet 4 carrying the slabs is transferred to the baking car 6, the walking assembly 32 drives the pallet clamping device 3 and enables the pallet clamping device 3 to move to the area where the pallet 4 is placed, enables the pallet clamping device 3 to clamp the unused pallet 4, and transfers the pallet 4 to the plate receiving platform 1, so that a new round of slab transferring operation is performed. The continuous circulation of above-mentioned operation goes on, need not to rely on artifical transport, alright make quartz stone slab shift to tray 4 in the clamp plate mould frame to pile up quartz stone slab, the operating efficiency can be promoted, and because the slab passes through quartz stone slab or high temperature glass bearing that coefficient of heat conductivity is low, therefore the temperature can be unanimous basically about the quartz stone slab, and the slab that solidifies can not warp, thereby can promote the quality of quartz stone slab.
Specifically, the controller can be assembled in the switch board, through the controller, the workman can control push pedal device 2 and tray 4 device according to the operation degree, has improved the degree of automation of operation to the workman's operation of being convenient for.
As shown in fig. 4, specifically, a bearing 209 for supporting the rolling mechanism 205 is disposed at the upper portion of the hanging frame 204, and a rotating shaft of the rolling mechanism 205 is disposed through the bearing 209, so that when the rolling mechanism 205 rotates, the rolling mechanism 205 can drive the hanging frame 204 to move along the supporting frame 203.
As shown in fig. 3 and 4, in particular, the first driving mechanism 206 is disposed at an upper portion of the hanger frame 204 and is a dual output shaft motor; the two output shafts of the double-output shaft motor are respectively positioned at two sides of the motor and are horizontally output; the rolling mechanism 205 comprises two main rolling mechanisms and one auxiliary rolling mechanism; the main rolling mechanism is respectively connected with two output shafts of the double-output shaft motor, and the other auxiliary rolling mechanism is rotatably arranged at the upper part of the hanging frame 204. Compared with a single output shaft motor, the double output shaft motor can be arranged at the middle position of the hanging frame 204, the balancing stability of the hanging frame 204 is good while the push plate assembly is ensured to be driven, and the hanging frame 204 can not appear rollover in the process that the rolling mechanism 205 drives the hanging frame 204 to move, so that the push plate device 2 can work normally.
As a further improvement of the above solution, as shown in fig. 3 and fig. 4, two sets of rollers 210 are connected to the lower portion of the hanging frame 204, and the rollers 210 are respectively connected to two sides of the lower portion of the supporting frame 203 in a rolling manner. The rolling mechanism 205 and the rolling body 210 can act on the supporting frame 203 at the same time, so that the lifting frame 204 can be more stable when moving, and the lifting frame 204 cannot be separated from the supporting frame 203, thereby further ensuring that the push plate device 2 can work normally.
As a further improvement of the above solution, as shown in fig. 4, the push plate assembly further includes a plurality of lifting mechanisms 211 fixed to the bottom of the hanging frame 204; the lifting mechanism 211 comprises a first cylinder body and a first piston rod which is arranged in the first cylinder body in a telescopic manner (namely an output end of the lifting mechanism 211); the extended end of the first piston rod extends downward out of the cylinder and is connected to the push plate 207. When the lifting mechanism 211 is operated, the push plate 207 can move upward, so that the push plate can push slabs with different thicknesses.
As a further improvement of the above-mentioned scheme, as shown in fig. 4, a plurality of guide cylinders 212 are connected to the bottom of the hanging frame 204, and guide columns 213 are disposed in the guide cylinders 212, and the guide columns 213 are connected to the upper portion of the push plate 207. When the push plate 207 moves up and down, the upper part of the guide column 213 can move in the guide cylinder 212, so that the push plate 207 can move up and down smoothly, and the push plate 207 does not incline due to the guide action of the guide cylinder 212, thereby ensuring that the slab can be pushed onto the tray 4.
As a further improvement of the above solution, as shown in fig. 1, the push plate device 2 is disposed opposite to the plate receiving platform 1, and the push plate device 2 further includes a first guide rail 214 and a second driving mechanism 215; the first rail 214 extends along the width direction of the frame 201, and the second driving mechanism 215 is used for driving the push plate device 2 (the bottom of the frame 201 is provided with a wheel body matched with the first rail 214) to move along the first rail 214. The second driving mechanism 215 is used for driving the pushing plate device 2, so that the pushing plate device 2 can be connected with the multi-slat billet conveying line 5, and the utilization rate of the pushing plate device 2 is improved. In addition, the first guide rail 214 can ensure that the pushing plate device 2 is always opposite to the plate receiving platform 1 in the moving process of the pushing plate device 2, and ensure that the pushing plate 207 can push the plate blank to the tray 4 from the length direction of the plate blank. Because the slab has higher water content after being pressed and the slab strength is low, pushing the slab from the length direction of the slab (stroke reduction) can reduce the damage degree of the slab structure and further ensure the integrity of the slab compared with pushing the slab from the width direction of the slab.
As a further improvement of the above-mentioned solution, as shown in fig. 7, the push plate device 2 further includes a plurality of first propping mechanisms 216 disposed at the rear side of the frame 201; the first propping mechanism 216 comprises a second cylinder body and a second piston rod (namely the output end of the first propping mechanism 216) which is telescopically arranged in the second cylinder body, and the extending end of the second piston rod is provided with a first propping block 222 which can move towards the plate receiving platform 1. The first ejector 222 is located above the roller 202 and is used to hold the platen frame so that the platen frame contacts the pallet 4, and the slab can be pushed onto the pallet 4.
As a further improvement of the above-described solution, as shown in fig. 7, the front side of the pallet platform 1 is provided with a plurality of second holding mechanisms 11; the second propping mechanism 11 comprises a third cylinder body and a third piston rod (namely the output end of the second propping mechanism 11) which is arranged in the third cylinder body in a telescopic manner, and the extending end of the third piston rod is provided with a second propping block 12 for propping the side surface of the tray 4. When the platen die frame contacts with the tray 4, the second top block 12 supports the side surface of the tray 4, so that the tray 4 is limited between the second top block 12 and the platen die frame and cannot move due to the combined action of the second top block 12 and the platen die frame, and the problem of strength reduction of the plate blank caused by movement of the tray 4 can be avoided.
Specifically, the second supporting mechanism 11 is also controlled by a controller, so that a worker can operate the apparatus conveniently.
As a further improvement of the above-described solution, the pusher plate apparatus 2 further comprises a third drive mechanism 217, as shown in fig. 5; the third driving mechanism 217 is a forward/reverse motor fixedly arranged below the frame 201, and the forward/reverse motor is used for driving the roller 202 to rotate. By rotating the roller 202, the pressing plate die frame does not need to be manually pushed when entering and exiting the push plate device 2, and the operation time is shortened.
As shown in fig. 5 and 6, further, a transmission mechanism is arranged on the output shaft of the forward and reverse rotation motor. The transmission mechanism comprises a driving wheel 218 arranged on the output shaft of the forward and reverse rotation motor, two driven wheels 219 coaxially arranged with the two roller bodies 202, and a first transmission belt 220 wound around the driving wheel 218 and the driven wheels 219. When the forward and reverse rotation motor works, the two roller bodies 202 provided with the first transmission belt 220 rotate, and the second transmission belt 221 is arranged between the two adjacent roller bodies 202, so that the rotation of the roller bodies 202 can be realized through the transmission of the second transmission belt 221. Further, the provision of the second belt 221 can improve the transmission accuracy and can ensure that all the roller bodies 202 can rotate, as compared with the manner in which a single belt transmits all the roller bodies 202.
As a further improvement of the above-mentioned scheme, as shown in fig. 3 and fig. 5, a stopper 223 is provided at one end of the frame 201 opposite to the in-out end of the frame 201; the limiting block 223 is used for limiting the platen die frame, so that the platen die frame carrying the slab cannot move out of the push plate device 2 due to inertia after being conveyed to the push plate device 2, and smooth operation of the push plate 207 is further ensured.
As a further improvement of the above-mentioned scheme, as shown in fig. 5, a travel switch 224 is provided on the stand 201, and the travel switch 224 is located between the roller bodies 202 at the end of the stand 201 and can contact with the bottom of the platen frame, so as to be used for detecting the platen frame carrying the slab. When the travel switch 224 detects the platen frame, the travel switch 224 feeds back a detection signal to the controller, and controls the third driving mechanism 217 to be closed through the controller, so that the roller 202 is not rotated any more, and the platen frame can continue to move for a certain distance by inertia, so that the platen frame carrying the plate blank can be stopped on the push plate device 2 in time through the detection of the travel switch 224, thereby further ensuring that the platen frame cannot move out of the push plate device 2 due to inertia, and ensuring smooth operation of the push plate 207.
As a further improvement of the above, as shown in fig. 8 and 9, the hanger 31 includes two supporting bodies 311 disposed opposite to each other; two hanging beams 312 are erected on the support body 311; the walking assembly 32 comprises a connecting frame 321 movably arranged between the hanging beams 312, rollers 322 rotatably arranged at two sides of the connecting frame 321 and capable of moving along the upper parts of the two hanging beams 312, and a fourth driving mechanism 323 for driving the rollers 322 to roll.
Specifically, the fourth driving mechanism 323 is fixedly disposed on the outer side of the connecting frame 321, and the fourth driving mechanism 323 is a dual-output shaft motor. In order to enable the double output shaft motor to drive the rollers 322, the two sides of the connecting frame 321 are respectively provided with a mounting frame 324 for mounting the rollers 322, and the rollers 322 are connected with a rotating rod 325 rotatably connected with the mounting frame 324, so that two output shafts of the double output shaft motor can be connected with the two rollers 322 oppositely arranged through the rotating rod 325, and when the double output shaft motor works, the rollers 322 connected with the output shafts of the motor are driven, thereby realizing the movement of the walking assembly 32.
As a further improvement of the above solution, as shown in fig. 8 and fig. 9, the two sides of the connecting frame 321 are further provided with auxiliary rollers 326 capable of rolling along the lower parts of the two hanging beams 312, and the rollers 322 and the auxiliary rollers 326 can act on the hanging beams 312 at the same time, so that the traveling assembly 32 can move more stably, and the connecting frame 321 cannot be separated from the hanging beams 312, thereby ensuring that the pallet clamping device 3 can work normally.
As a further improvement of the above solution, as shown in fig. 11 and 12, the lifting assembly 33 includes a lifting beam 331 with a tray clamping assembly 34 at a lower end, a second guide rail 332 vertically disposed on a side surface of the lifting beam 331, and a rack 335 vertically disposed on a side surface of the lifting beam 331; the lifting beam 331 is located in the connecting frame 321; a guide seat 333 is arranged on the inner wall of the connecting frame 321; the guide seat 333 is provided with a guide groove, and the second guide rail 332 is movably clamped in the guide groove; a fifth driving mechanism 334 is fixedly arranged on the outer side of the connecting frame 321, and a gear 336 matched with a rack 335 is arranged on an output shaft of the fifth driving mechanism 334. The fifth driving mechanism 334 may be a forward and reverse motor. When the forward and reverse motor works, the gear 336 rotates and drives the rack 335, so that the lifting beam 331 slides up and down relative to the connecting frame 321, and the second guide rail 332 and the guide seat 333 cooperate to increase the stability of the movement of the lifting beam 331.
Preferably, the number of the second guide rails 332 and the number of the guide holders 333 are not less than 1, and the second guide rails 332 are located on each surface of the lifting beam 331, so that the stability of the movement of the lifting beam 331 can be further increased, and the lifting beam 331 is not easy to fall off from the connecting frame 321.
As a further improvement of the above-mentioned solution, the tray gripping assembly 34 includes a clamping plate frame 341 connected to the lower end of the lifting assembly 33, a in-place detection mechanism connected to the clamping plate frame 341, two sets of clamping plate driving mechanisms 347 symmetrically disposed at the bottom of the clamping plate frame 341, and a clamping plate 348 connected to the output shaft of the clamping plate driving mechanisms 347.
Specifically, the clamping plate driving mechanism 347 may be an air cylinder, but may be another hydraulic driving mechanism such as a hydraulic cylinder. When the clamping plate driving mechanism 347 works, the piston rod of the clamping plate driving mechanism 347 pulls the clamping plates 348, so that the clamping opening size of the two groups of clamping plates 348 is controlled to adapt to the requirement of clamping the tray 4.
Specifically, the in-place detection mechanism includes a support plate 342 connected to a clamping plate 348, a movable rod 343 vertically penetrating the support plate 342, and a probe 344 fixed above the support plate 342. In the process of grabbing the tray 4 downward by the tray grabbing assembly 34, the lower end of the movable rod 343 may contact with the upper surface of the tray 4, and the movable rod 343 may be lifted upward. When the probe 344 detects that the movable rod 343 moves upward, the probe 344 feeds back a detection signal to the controller, and the controller controls the clamp plate driving mechanism 347 to make the clamping openings of the two sets of clamp plates 348 smaller, thereby clamping the tray 4.
Specifically, the two in-place detection mechanisms are respectively arranged on opposite angles of the clamping plate frame 341, so that accuracy of clamping the tray 4 by the clamping plates 348 can be improved, and both ends of the tray 4 can be ensured to be grabbed.
As a further improvement of the above, as shown in fig. 8 and 10, the upper end of the movable rod 343 is provided with a rod cap 345, and the supporting plate 342 is provided with a sleeve 346 for supporting the rod cap 345. The movable rod 343 is vertically arranged on the sleeve 346 in a penetrating manner, so that the normal operation of the in-place detection mechanism can be ensured, and meanwhile, the movable rod 343 cannot fall off.
As a further improvement of the above-mentioned scheme, as shown in fig. 4, the upper end of the pushing plate 207 is provided with a pressing plate 208. When the pushing plate 207 pushes the slab, the pressing plate 208 acts on the upper surface of the slab, and the slab is easier to push through the combined action of the pushing plate 207 and the pressing plate 208.
In summary, the invention provides a quartz stone slab transfer system, which is characterized in that a push plate device and a plate receiving platform with a tray are arranged, after a pressing plate die frame loaded with a quartz stone slab enters the push plate device, the pressing plate die frame is pushed by the push plate, the quartz stone slab before compression molding and solidification can be transferred to high-temperature glass or the quartz stone slab on the tray from the pressing plate die frame, the pressing plate die frame can be reused in time, and the use efficiency of the pressing plate die frame is improved, and meanwhile, the uncured quartz stone slab cannot be deformed; in addition, through setting up the tray and pressing from both sides and getting the device, can realize stacking of quartz stone slab, the gap is big between the board blank, and upper and lower surface can be heated evenly at the heating solidification in-process, is difficult for warping to the quality of artificial quartz stone board has been promoted.
It will be understood that equivalents and modifications will occur to those skilled in the art in light of the present invention and their spirit, and all such modifications and substitutions are intended to be included within the scope of the present invention as defined in the following claims.
Claims (6)
1. The quartz stone slab transferring system is characterized by comprising a plate receiving platform, a push plate device, a tray clamping device and a controller; a tray is arranged on the plate receiving platform; the pushing plate device is used for pushing the plate blank to the tray and comprises a frame, a plurality of roller bodies rotatably arranged on the frame, a supporting frame fixedly arranged above the roller bodies and a pushing plate assembly in rolling connection with the supporting frame; the push plate assembly comprises a hanging frame, a plurality of rolling mechanisms rotatably connected with the hanging frame, a first driving mechanism for driving the rolling mechanisms to roll along the supporting frame and a push plate hung below the hanging frame; the tray clamping device is used for clamping the tray; the tray is provided with high-temperature glass or quartz stone plates;
the push plate device is arranged opposite to the plate receiving platform and further comprises a first guide rail and a second driving mechanism; the first guide rail extends along the width direction of the frame, and the second driving mechanism is used for driving the push plate device to move along the first guide rail;
the pushing plate device also comprises a plurality of first jacking mechanisms arranged at the rear side of the frame; the output end of the first jacking mechanism is provided with a first jacking block which can move towards the plate receiving platform; the first top block is positioned above the roller body;
The tray clamping device comprises a hanging bracket and a clamping manipulator; the clamping manipulator comprises a walking assembly capable of horizontally moving on the hanger, a lifting assembly movably connected with the walking assembly and a tray clamping assembly arranged at the lower end of the lifting assembly; the hanging bracket comprises two supporting bodies which are oppositely arranged; two hanging beams are erected on the support body; the walking assembly comprises a connecting frame movably arranged between the hanging beams, rollers rotatably arranged at two sides of the connecting frame and capable of moving along the upper parts of the two hanging beams, and a fourth driving mechanism for driving the rollers to roll;
The tray clamping assembly comprises a clamping plate frame, an in-place detection mechanism connected with the clamping plate frame, two groups of clamping plate driving mechanisms symmetrically arranged on the clamping plate frame and clamping plates connected with an output shaft of the clamping plate driving mechanisms; the in-place detection mechanism comprises a supporting plate connected with the clamping plate frame, a movable rod vertically penetrating through the supporting plate and a probe fixedly arranged above the supporting plate.
2. The quartz stone slab transfer system of claim 1, wherein the push plate assembly further comprises a plurality of lifting mechanisms fixedly arranged at the bottom of the hanging frame; the output end of the lifting mechanism is connected with the push plate.
3. The quartz stone slab transfer system of claim 1, wherein the front side of the pallet deck is provided with a plurality of second jacking mechanisms; the output end of the second jacking mechanism is provided with a second jacking block; the second top block is used for supporting the side face of the tray.
4. The transit system of a quartz stone slab according to claim 1, wherein the pusher plate apparatus further comprises a third drive mechanism; the third driving mechanism is used for driving the roller body to rotate, and a transmission mechanism is arranged on an output shaft of the third driving mechanism; the transmission mechanism comprises a driving wheel arranged on an output shaft of the third driving mechanism, two driven wheels coaxially arranged with the two roller bodies, and a first transmission belt wound around the driving wheel and the driven wheels; and a second driving belt is wound between two adjacent roller bodies.
5. The quartz stone slab transfer system of claim 1, wherein the lifting assembly comprises a lifting beam with a tray clamping assembly at the lower end, a second guide rail vertically arranged on the side surface of the lifting beam, and a rack vertically arranged on the side surface of the lifting beam; the lifting beam is positioned in the connecting frame; a guide seat is arranged on the inner wall of the connecting frame; the guide seat is provided with a guide groove, and the second guide rail is movably clamped in the guide groove; the outer side of the connecting frame is fixedly provided with a fifth driving mechanism, and an output shaft of the fifth driving mechanism is provided with a gear matched with the rack.
6. The quartz stone slab transfer system of claim 1, wherein the upper end of the push plate is provided with a press plate.
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| US9221190B2 (en) * | 2011-08-23 | 2015-12-29 | Christopher T Banus | Production plant for forming engineered composite stone slabs |
| CN108136615A (en) * | 2015-07-13 | 2018-06-08 | 克里斯多佛·T·班纳斯 | It is used to form the production facility of man-made composite slabstone material |
| CN107054723B (en) * | 2017-04-12 | 2019-01-01 | 杨文俊 | A kind of plaster line film covering device |
| CN112046025B (en) * | 2020-07-23 | 2021-08-10 | 科达制造股份有限公司 | Artificial stone thin plate material distribution system and artificial stone thin plate material distribution method |
| CN112848357A (en) * | 2020-12-31 | 2021-05-28 | 湖北钊晟新材料科技有限公司 | Quartz plate production system and method capable of improving production efficiency |
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