CN114240150A - Management method and management system for realizing intelligent management and control of standard component - Google Patents
Management method and management system for realizing intelligent management and control of standard component Download PDFInfo
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Abstract
The invention discloses a management method and a management system for realizing intelligent management and control of standard parts, wherein the management method comprises the steps of warehousing purchased standard parts and then sorting the standard parts; inputting the assembly work serial number of the standard component to be used, feeding back the assembly work serial number to a display device by the database system according to the received information, and when the standard component under the displayed assembly work serial number is different from the actual production, changing an operation instruction by an operator, and confirming the standard component after checking the standard component; the logistics robot picks corresponding standard parts according to the received information, the standard parts are transmitted to the standard part outlet, the operating personnel take the fallen standard parts away from the standard part outlet for the operating personnel to use, the database system automatically collects the service conditions of the standard parts, a list is formed and is pushed to enterprise management personnel through a network, and data are provided for enterprise management. By adopting the management method and the management system, the standard component in and out of the warehouse can be accurately controlled, the use cost is reduced, the waste is avoided, and the management method and the management system are worthy of being popularized and used in various discrete manufacturing enterprises.
Description
Technical Field
The invention relates to the technical field of standard component intellectualization, in particular to a management method and a management system for realizing intelligent management and control of a standard component.
Background
With the development of science and technology and the increasing demands of people, the manufacture of automobiles, airplanes and ships is developed vigorously, and as traditional discrete manufacturing enterprises, products finally delivered to users are all complete machines formed by assembling and combining. In aviation manufacturing enterprises, standard parts are more widely applied, and relate to different types, models and specifications, such as rivets, screws and other standard parts, the standard parts are also particularly important, parts are connected and assembled in different connection modes to become essential factors of parts, and a stable and firm structure is provided for products.
However, in the actual assembly process, the number of required standard parts is large and the external shape is small, and therefore, the management of the standard parts has been very extensive in the past. The concrete expression is that the actual use specification and quantity of the standard components are not in accordance with the file specification. The extensive standard part management mode not only wastes a plurality of standard parts to cause cost waste, but also can cause serious consequences such as product scrapping and disintegration.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a management method and a management system which can improve the production control efficiency, save the manufacturing cost of enterprises and improve the operation performance of enterprises according to the characteristics of multiple varieties, multiple specifications, multiple quantities and small appearance of standard parts in the background technology.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a management method for realizing intelligent management and control of standard components comprises the following steps:
step 1: the purchased standard parts are put in a warehouse and then sorted by a logistics robot, and are put into a product device from an entrance of the standard parts according to the model and specification of the standard parts, and are counted and counted at the same time and synchronously and automatically recorded into a database system;
step 2: an operator inputs an assembly work number of a standard component required to be used through an operation panel in an operation desk, a database system feeds back the assembly work number to a display device according to received information, the model, specification and quantity of the standard component required by the work number are synchronously displayed on the display device, and the standard component is checked by the operator without errors and then confirmed;
and step 3: when the standard component under the serial number of the assembler on the display device is different from the actual production requirement, an operator needs to change an operation instruction through an operation console, the database system automatically calls design and process files in the database system according to new instruction information, the operator can replace and confirm the standard component according to a replacement rule formulated by design, the replaced information is pushed to a process technician through a network, and the process technician modifies the design and the process files; when the standard component allowed to be used in the replacement rule cannot meet the actual production, an operator inputs the model, the specification and the number of the standard component by himself, the database system automatically pushes information input by the operator to the data platform through a network, the information is fed back to a process technician through the data platform to be processed, the information is fed back to the database system through the data platform after the process technician finishes the processing, the database system automatically calls the model, the specification and the number finally determined by the process technician, the design and the process file are modified, the operator inputs the assembly work serial number of the standard component required to be used again, and the standard component is confirmed after the standard component is checked to be correct;
and 4, step 4: after the operator confirms, the standard component directly falls out from the standard component outlet;
and 5: the operator takes the fallen standard part from the standard part outlet for the operator to use;
step 6: the database system automatically collects the use condition of the standard component, forms a list and pushes the list to enterprise managers through a network, and direct and effective data are provided for enterprise management.
The invention also provides a management system for realizing intelligent management and control of the standard parts, which comprises a product device, a logistics robot, a database system, a data platform and a network transmission module, wherein the product device is provided with a plurality of storage boxes capable of containing the standard parts, and the logistics robot and the data platform are respectively and electrically connected with the database system through the network transmission module; the product device is provided with a plurality of storage boxes capable of containing standard parts, the back of the product device is provided with a standard part inlet corresponding to the storage boxes, and the front of the product device is provided with a plurality of display devices, an operation table and a standard part outlet; the display device is positioned above the operating platform, and the standard part outlet is positioned below the operating platform; the display device and the operation table are respectively electrically connected with the database system.
Furthermore, by adopting the management system, the logistics robot is used for sorting and counting purchased standard parts, synchronously inputting statistical information into a database system, and transmitting the sorted standard parts to a product device according to the model and the specification; the database system is a product life cycle management system PLM or a product data management system PDM of the equipment, is used for calling and storing data, and continuously acquires design and process files from the data platform in real time through a network transmission module; the display device comprises a display screen, and the display device is electrically connected with the database system and is used for displaying information fed back by the database system; the operation table comprises an operation panel, is electrically connected with the database system, and is used for calling design and process file information in the data system and simultaneously feeding back information to the data system; the data platform is an industrial control computer provided with equipment and used for storing process files compiled by process technicians, and the quantity, the model and the specification of the standard parts are correspondingly arranged in the compiled process files under the corresponding serial numbers of the assembler; the network transmission module is an existing wired or wireless network and is used for data information transmission.
Further, the management system of the present invention is adopted, wherein a movable and recyclable standard component container is further provided on the front side of the product device, the standard component container is used for containing or recycling standard components, the standard component container is located below the standard component outlet, and the standard component container is transported to the centralized storage area by the logistics robot.
Further, by adopting the management system, counters with automatic counting functions are respectively arranged at the standard part inlet and the standard part outlet in the product device, and the counters are electrically connected with the database system.
Further, by adopting the management system, a support component is further arranged at the bottom of the product device, and the support component is a fixed support foot or a movable wheel with a limiting function.
Compared with the prior art, the management method and the management system for realizing intelligent management and control of the standard component have the beneficial effects that: by utilizing a database system and a PLM system or a PDM system, the specification of the standard component can be replaced within a design allowable range according to the requirement of a production field, and the standard component can be adjusted according to different standard component application scenes; meanwhile, according to the final use condition of the standard component, the process file compiled by process technicians is negatively fed back through the data platform, and the process file is corrected, so that the aims of accuracy and intelligence are fulfilled.
In conclusion, by adopting the management method and the management system, the model, specification and quantity of the standard parts in and out of the warehouse can be accurately controlled, automatic warehouse entry and standard part containing container recovery can be realized under the action of the logistics robot, the use cost of the standard parts can be greatly reduced for enterprises, the waste of the standard parts is avoided, and the management method and the management system are worthy of being popularized and used in various discrete manufacturing enterprises.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings.
FIG. 1 is a schematic flow chart of a management method according to the present invention;
FIG. 2 is a schematic diagram of a front structure of the management system of the present invention;
fig. 3 is a schematic diagram of a back structure of the management system according to the present invention.
Shown in the figure: 1-product device, 2-display device, 3-operation table, 4-standard part outlet, 5-support component and 6-standard part inlet.
Detailed Description
To further illustrate the concepts of the present invention, embodiments of the present invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1, the management method for implementing intelligent management and control of standard components according to the present invention includes the following steps:
step 1: according to the production task, standard parts need to be purchased in advance, the purchased standard parts are put in storage and then sorted by a logistics robot, and are put into a product device 1 from a standard part inlet 6 according to the model and specification of the standard parts, and counting statistics is carried out at the same time, and the standard parts are synchronously and automatically recorded into a database system;
step 2: according to the assigned production task, an operator inputs an operation instruction and an assembler serial number through an operation panel in an operation console 3, namely, the assembler serial number of the standard component required to be used is input, a database system calls process data according to received information, displays the number and the specification of the standard component under the work serial number, feeds the number and the specification back to a display device 2, synchronously displays the model, the specification and the number of the standard component required by the work serial number on the display device 2, and confirms the standard component after the operator checks the standard component without errors;
and step 3: when the standard component under the serial number of the assembler on the display device 2 is different from the actual production requirement, an operator needs to change an operation instruction through the operation table 3, the database system automatically calls design and process files in the database system according to new instruction information, the operator can replace and confirm the standard component according to a replacement rule formulated by design, the replaced information is pushed to a process technician through a network, and the process technician modifies the design and the process files; when the standard component allowed to be used in the replacement rule cannot meet the actual production, an operator inputs the model, the specification and the number of the standard component by himself, the database system automatically pushes information input by the operator to the data platform through a network, the information is fed back to a process technician through the data platform to be processed, the information is fed back to the database system through the data platform after the process technician finishes the processing, the database system automatically calls the model, the specification and the number finally determined by the process technician, the design and the process file are modified, the operator inputs the assembly work serial number of the standard component required to be used again, and the standard component is confirmed after the standard component is checked to be correct;
and 4, step 4: after the operator confirms, the standard component directly falls out from the standard component outlet 4;
and 5: the operator takes the fallen standard part from the standard part outlet 4 for the operator to use;
step 6: the database system automatically collects the use condition of the standard component, forms a list and pushes the list to enterprise managers through a network, and direct and effective data are provided for enterprise management.
As shown in fig. 2 and fig. 3, the present invention further provides a management system for implementing intelligent management and control of standard components, the management system includes a product device 1, a logistics robot, a database system, a data platform and a network transmission module, the product device 1 has a plurality of storage boxes capable of accommodating standard components, and the logistics robot and the data platform are respectively electrically connected to the database system through the network transmission module; the product device 1 is provided with a plurality of storage boxes capable of containing standard parts, a standard part inlet 6 corresponding to the storage boxes is arranged on the back surface of the product device 1, and a plurality of display devices 2, an operation table 3 and a standard part outlet 4 are arranged on the front surface of the product device 1; the display device 2 is positioned above the operating platform 3, and the standard part outlet 4 is positioned below the operating platform 3; the display device 2 and the operating console 3 are respectively electrically connected with a database system; and counters with an automatic counting function are respectively arranged at the standard part inlet 6 and the standard part outlet 4 in the product device 1, and the counters are electrically connected with a database system.
The logistics robot is used for sorting, counting and counting purchased standard parts, synchronously inputting statistical information into a database system, and transmitting the sorted standard parts to the product device 1 according to the model and the specification; the database system is a product life cycle management system PLM or a product data management system PDM of the equipment, is used for calling and storing data, and continuously acquires design and process files from the data platform in real time through a network transmission module; the display device 2 comprises a display screen, and the display device 2 is electrically connected with the database system and used for displaying information fed back by the database system; the operation table 3 comprises an operation panel, and the operation table 3 is electrically connected with the database system, is used for calling design and process file information in the data system, and is also used for feeding back information to the data system; the data platform is an industrial control computer provided with equipment and used for storing process files compiled by process technicians, and the quantity, the model and the specification of the standard parts are correspondingly arranged in the compiled process files under the corresponding serial numbers of the assembler; the network transmission module is an existing wired or wireless network and is used for data information transmission.
Further, the management system of the present invention is adopted, wherein a movable and recyclable standard component container is further disposed on the front side surface of the product device 1, the standard component container is used for containing or recycling standard components, the standard component container is located below the standard component outlet 4, and the standard component container is transported to a centralized storage area under the action of a logistics robot; meanwhile, the bottom of the product device 1 is also provided with a support part 5, and the support part 5 is a fixed support leg or a movable wheel with a limiting function.
The management method and the management system for realizing intelligent management and control of the standard component are adopted, wherein the database system is a product life cycle management system or a product data management system, namely a PLM system or a PDM system, of the equipment, and the logistics robot belongs to a commonly used intelligent device along with the arrival of the intelligent logistics era. By utilizing a database system and a PLM system or a PDM system, the specification of the standard component can be replaced within a design allowable range according to the requirement of a production field, and the standard component can be adjusted according to different standard component application scenes; meanwhile, according to the final use condition of the standard component, the process file compiled by process technicians is negatively fed back through the data platform, and the process file is corrected, so that the aims of accuracy and intelligence are fulfilled.
In conclusion, by adopting the management method and the management system, the model, specification and quantity of the standard parts in and out of the warehouse can be accurately controlled, automatic warehouse entry and standard part containing container recovery can be realized under the action of the logistics robot, the use cost of the standard parts can be greatly reduced for enterprises, the waste of the standard parts is avoided, and the management method and the management system are worthy of being popularized and used in various discrete manufacturing enterprises.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art, and any modifications, equivalents, improvements, etc. made by using the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A management method for realizing intelligent management and control of standard components is characterized in that: the management method comprises the following steps:
step 1: after warehousing the purchased standard parts, sorting the standard parts by a logistics robot, putting the standard parts into a product device (1) from a standard part inlet (6) according to the types and specifications of the standard parts, counting and counting simultaneously, and synchronously and automatically inputting the standard parts into a database system;
step 2: an operator inputs an assembly work number of a standard component required to be used through an operation panel in an operation console (3), the database system feeds back the assembly work number to the display device (2) according to received information, the model number, specification and quantity of the standard component required by the work number are synchronously displayed on the display device (2), and the standard component is checked by the operator and then confirmed;
and step 3: when the standard component under the serial number of an assembler on the display device (2) is different from the actual production requirement, an operator needs to change an operation instruction through the operation desk (3), the database system automatically calls design and process files in the database system according to new instruction information, the operator can replace the standard component according to a replacement rule set by the design and then confirm the standard component, the replaced information is pushed to a process technician through a network, and the process technician modifies the design and the process files; when the standard component allowed to be used in the replacement rule cannot meet the actual production, an operator inputs the model, the specification and the number of the standard component by himself, the database system automatically pushes information input by the operator to the data platform through a network, the information is fed back to a process technician through the data platform to be processed, the information is fed back to the database system through the data platform after the process technician finishes the processing, the database system automatically calls the model, the specification and the number finally determined by the process technician, the design and the process file are modified, the operator inputs the assembly work serial number of the standard component required to be used again, and the standard component is confirmed after the standard component is checked to be correct;
and 4, step 4: after the operator confirms, the standard component directly falls out from the standard component outlet (4);
and 5: the operator takes the fallen standard part from the standard part outlet (4) for the operator to use;
step 6: the database system automatically collects the use condition of the standard component, forms a list and pushes the list to enterprise managers through a network, and direct and effective data are provided for enterprise management.
2. The utility model provides a realize management system of standard piece intelligence management and control which characterized in that: the management system comprises a product device (1), a logistics robot, a database system, a data platform and a network transmission module, wherein the product device (1) is provided with a plurality of storage boxes capable of containing standard parts, and the logistics robot and the data platform are respectively and electrically connected with the database system through the network transmission module; the product device (1) is provided with a plurality of storage boxes capable of containing standard parts, a standard part inlet (6) corresponding to the storage boxes is arranged on the back surface of the product device (1), and a plurality of display devices (2), an operation table (3) and a standard part outlet (4) are arranged on the front surface of the product device (1); the display device (2) is positioned above the operating platform (3), and the standard part outlet (4) is positioned below the operating platform (3); the display device (2) and the operating console (3) are respectively electrically connected with the database system.
3. The management system according to claim 2, wherein: the logistics robot is used for sorting, counting and counting purchased standard parts, synchronously inputting statistical information into the database system, and transmitting the sorted standard parts to the product device (1) according to the model and the specification; the database system is a product life cycle management system PLM or a product data management system PDM of the equipment, is used for calling and storing data, and continuously acquires design and process files from the data platform in real time through a network transmission module; the display device (2) comprises a display screen, and the display device (2) is electrically connected with the database system and used for displaying information fed back by the database system; the operation table (3) comprises an operation panel, and the operation table (3) is electrically connected with the database system, is used for calling design and process file information in the data system, and is used for feeding back information to the data system; the data platform is an industrial control computer provided with equipment and used for storing process files compiled by process technicians, and the quantity, the model and the specification of the standard parts are correspondingly arranged in the compiled process files under the corresponding serial numbers of the assembler; the network transmission module is an existing wired or wireless network and is used for data information transmission.
4. The management system according to claim 2, wherein: and a movable and recyclable standard component container is also arranged on the front side surface of the product device (1), is used for containing or recovering standard components and is positioned below the standard component outlet (4), and is transported to a centralized storage area under the action of a logistics robot.
5. The management system according to claim 2, wherein: counters with an automatic counting function are respectively arranged at a standard part inlet (6) and a standard part outlet (4) in the product device (1), and the counters are electrically connected with a database system.
6. The management system according to claim 2, wherein: the bottom of the product device (1) is also provided with a supporting part (5), and the supporting part (5) is a fixed supporting leg or a movable wheel with a limiting function.
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| CN113369170A (en) * | 2021-06-03 | 2021-09-10 | 中国运载火箭技术研究院 | Automatic standard part sorting system suitable for model batch production |
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2021
- 2021-12-17 CN CN202111548138.1A patent/CN114240150A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20030015412A (en) * | 2001-08-14 | 2003-02-25 | (주)쓰리뷰 | Method and apparatus of providing production control system with manufacturing process monitoring system |
| CN107239912A (en) * | 2017-07-05 | 2017-10-10 | 国电联合动力技术有限公司 | A kind of enterprise product design data management system based on PLM platforms |
| CN108764773A (en) * | 2018-04-13 | 2018-11-06 | 赛摩电气股份有限公司 | A kind of product COM code management method and system |
| KR20190140264A (en) * | 2018-06-11 | 2019-12-19 | 리치앤타임(주) | PLM Apparatus and Managing Method Thereof |
| CN111767247A (en) * | 2020-06-28 | 2020-10-13 | 杭州远大档案技术有限公司 | File specification and synchronous forming control platform for real-time supervision of engineering data |
| CN113369170A (en) * | 2021-06-03 | 2021-09-10 | 中国运载火箭技术研究院 | Automatic standard part sorting system suitable for model batch production |
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