CN111580462A - Cutter consumption management system and method - Google Patents
Cutter consumption management system and method Download PDFInfo
- Publication number
- CN111580462A CN111580462A CN202010278495.XA CN202010278495A CN111580462A CN 111580462 A CN111580462 A CN 111580462A CN 202010278495 A CN202010278495 A CN 202010278495A CN 111580462 A CN111580462 A CN 111580462A
- Authority
- CN
- China
- Prior art keywords
- management
- cutter
- submodule
- cutters
- list
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 45
- 239000002699 waste material Substances 0.000 claims abstract description 24
- 230000002159 abnormal effect Effects 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000007726 management method Methods 0.000 claims description 64
- 238000011084 recovery Methods 0.000 claims description 12
- 238000012384 transportation and delivery Methods 0.000 claims description 4
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 238000011161 development Methods 0.000 abstract description 3
- 230000002354 daily effect Effects 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4065—Monitoring tool breakage, life or condition
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37616—Use same monitoring tools to monitor tool and workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a cutter consumption management system, comprising: the system management module is used for user management and authority management; the basic information module is used for building and storing basic data; the daily management module is used for issuing and recovering the cutter; and the query statistical module is used for displaying the data ledger and the data report. The invention discloses a cutter consumption management system and a method, which summarize four development modules of system management, basic information, daily management and query statistics based on the functional commonality summary of the current cutter management software, automatically calculate the number of cutters required each shift each day through the input productivity information, the material list information and the cutter inventory information, accurately fit the required number of production sites, also can monitor the site abnormal use condition in real time, and reduce the waste of cutters in the production sites.
Description
Technical Field
The invention belongs to the technical field of cutter acceptance, and particularly relates to a cutter consumption management system and method.
Background
The tool consumption of the traditional CNC (computer numerical Control) Machine tool adopts a manual statistics issuing mode, except that the number issued by the tool issuing number can only be calculated according to experience and estimated yield every shift and cannot completely meet the field requirement, production field operators can also receive more tools without approval, for example, the service life of a WNMG blade is regulated to be 100Pcs, when the WNMG blade is not processed to be 100Pcs, the production field operators autonomously replace the tools, after the tool number is insufficient, the operators automatically apply more tools to a warehouse for use, the warehouse managers and technicians cannot accurately know the reason for replacing the tools of the operators and whether the service life of the tools is achieved, and therefore tools are often wasted greatly.
Disclosure of Invention
The invention provides a cutter consumption management method and a system, aiming at solving the existing problems.
The invention is realized in such a way that a cutter consumption management method comprises the following steps:
step 1: the production field inputs the productivity information of the current shift, and a warehouse manager generates a distribution list according to the productivity information and prepares a cutter according to the distribution list;
step 2: the material manager checks the types and the quantity of the cutters, receives the cutters after confirming the distribution list, and distributes the cutters to a production site;
and step 3: creating a waste recovery sheet after using the cutter in the production field, and preparing the waste cutter according to the waste recovery sheet;
and 4, step 4: and (4) checking the models and the quantity of the waste cutters by a warehouse manager, and warehousing the waste recovery list after confirming the waste recovery list.
Further, the method also comprises the following steps:
and 5: in a specific case I, creating an abnormal bill or a receipt on a production site, and preparing a cutter by a warehouse manager according to the abnormal bill or the receipt;
step 6: and the material manager checks the types and the quantity of the cutters, receives the cutters after confirming the abnormal list or the acceptance list and distributes the cutters to a production site.
Further, in step 5, the specific condition includes abnormal tool consumption or new production line.
Further, the method also comprises the following steps:
and 7: in a specific situation II, creating a warehouse-returning list in a production field, and preparing a cutter according to the warehouse-returning list in the production field;
and 8: and (5) checking the types and the quantity of the cutters by a warehouse manager, and warehousing after confirming the warehouse-returning order.
Further, in step 7, the specific case two includes bill of material configuration error or reduction of production line.
The present invention also provides a tool consumption management system, comprising:
the system management module is used for user management and authority management;
the basic information module is used for building and storing basic data;
the daily management module is used for issuing and recovering the cutter;
and the query statistical module is used for displaying the data ledger and the data report.
Further, the system management module comprises a user management submodule and a user authority management submodule.
Further, the basic information module comprises a cutter information sub-module, a product information sub-module, a cutter inventory sub-module, a product bom sub-module and a material monitoring sub-module.
Furthermore, the daily management module comprises a shift capacity submodule, a delivery management submodule, an exception management submodule, a pickup management submodule and a return management submodule.
Furthermore, the query statistic module comprises an inventory query submodule, a PC-side data billboard and a mobile-side data billboard.
Compared with the prior art, the invention has the beneficial effects that: the invention discloses a cutter consumption management system and a method, which summarize four development modules of system management, basic information, daily management and query statistics based on the functional commonality summary of the current cutter management software, automatically calculate the number of cutters required each shift each day through the input productivity information, the material list information and the cutter inventory information, accurately fit the required number of production sites, also can monitor the site abnormal use condition in real time, and reduce the waste of cutters in the production sites.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a schematic flow chart of the method of the present invention;
FIG. 3 is a diagram illustrating an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
Referring to fig. 1, the present invention provides a technical solution: a tool consumption management system, comprising:
the system management module is used for user management and authority management;
the basic information module is used for building and storing basic data;
the daily management module is used for issuing and recovering the cutter;
and the query statistical module is used for displaying the data ledger and the data report.
The system management module comprises a user management submodule and a user authority management submodule; the basic information module comprises a cutter information submodule, a product information submodule, a cutter inventory submodule, a product bom submodule and a material monitoring submodule.
The daily management module comprises a shift productivity submodule, a delivery management submodule, an exception management submodule, a utilization management submodule and a refund management submodule; the query statistic module comprises an inventory query submodule, a PC end data billboard and a mobile end data billboard.
The invention discloses a cutter consumption management system and a method, which summarize four development modules of system management, basic information, daily management and query statistics based on the functional commonality summary of the current cutter management software, automatically calculate the number of cutters required by each shift every day through the input productivity information, material list information and cutter inventory information, accurately fit the required number of production sites, also can monitor and reduce the abnormal use condition of the sites in real time, and reduce the waste of the cutters of the production sites.
Example 2
Referring to fig. 2, the present invention provides a technical solution: a tool consumption management method, comprising the steps of:
step 1: the production field inputs the productivity information of the current shift, and a warehouse manager generates a distribution list according to the productivity information and prepares a cutter according to the distribution list;
step 2: the material manager checks the types and the quantity of the cutters, receives the cutters after confirming the distribution list, and distributes the cutters to a production site;
and step 3: creating a waste recovery sheet after using the cutter in the production field, and preparing the waste cutter according to the waste recovery sheet;
and 4, step 4: and (4) checking the models and the quantity of the waste cutters by a warehouse manager, and warehousing the waste recovery list after confirming the waste recovery list.
Further, the method also comprises the following steps:
and 5: in a specific case I, creating an abnormal bill or a receipt on a production site, and preparing a cutter by a warehouse manager according to the abnormal bill or the receipt;
step 6: and the material manager checks the types and the quantity of the cutters, receives the cutters after confirming the abnormal list or the acceptance list and distributes the cutters to a production site.
Wherein, in step 5, the specific condition comprises that the tool is abnormally consumed or the production line is newly opened.
Further, the method also comprises the following steps:
and 7: in a specific situation II, creating a warehouse-returning list in a production field, and preparing a cutter according to the warehouse-returning list in the production field;
and 8: and (5) checking the types and the quantity of the cutters by a warehouse manager, and warehousing after confirming the warehouse-returning order.
Wherein, in step 7, the specific case two comprises bill of material configuration error or reduction of production line.
According to the invention, the number of the cutters required each time every day is calculated through the input productivity information, the input material list information and the cutter inventory information, the required number of the cutters on the production site is accurately fitted, the abnormal on-site taking condition can be monitored in real time, and the waste of the cutters on the production site is reduced.
Test examples
The company adopts the cutter consumption management system and the method disclosed by the invention from 2019 and 3 months, so that the abnormal cutter taking condition in a production field is greatly reduced in the production process, the waste of cutters in the production field is reduced, and the consumption data of the cutters in the production field is shown in the following table 1:
TABLE 1
| Date range | Number of deliveries | Number of abnormal receptions | Capacity number | |
| 2018/12/1 | Day(s) | 1053 | 1694 | 7360 |
| 2018/12/1 to 2018/12/7 | Week (week) | 6387 | 15499 | 53450 |
| 2018/12/1 to 2018/12/31 | Moon cake | 25932 | 65858 | 224646 |
| 2019/12/1 | Day(s) | 2183 | 439 | 7552 |
| 2019/12/1 to 2019/12/7 | Week (week) | 15179 | 4832 | 55881 |
| 2019/12/1 to 2019/12/31 | Moon cake | 64540 | 20713 | 231116 |
As can be seen from table 1, after the new tool consumption management method is adopted, compared with the same period of the last year, when the capacity quantity is not large, the single-day abnormal acceptance is reduced by 1255, the single-week abnormal acceptance is reduced by 10667, and the single-month abnormal acceptance is reduced by 45145, so that the daily management distribution quantity accurately meets the quantity required by the production site, the site abnormal acceptance is reduced, and the working efficiency of the production site is improved.
The company calculates the tool consumption between 2019 and 2019, namely, between 1 and 12, and by using the tool consumption management system and method disclosed by the invention, reference annual tool consumption data is shown in fig. 3:
as can be seen from fig. 3, after the new tool consumption management method is adopted, in the case of normal production of a company, the abnormal tool acceptance is greatly reduced, and the abnormal tool acceptance is relatively stable every month and is far lower than the distribution quantity managed by the company; meanwhile, by combining the table 1, the consumption quantity of the cutters is counted, and the consumption quantity of the cutters is reduced to a certain extent under the condition that the capacity difference is not large, so that the waste of the cutters in a production field is reduced.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A tool consumption management method, comprising the steps of:
step 1: the production field inputs the productivity information of the current shift, and a warehouse manager generates a distribution list according to the productivity information and prepares a cutter according to the distribution list;
step 2: the material manager checks the types and the quantity of the cutters, receives the cutters after confirming the distribution list, and distributes the cutters to a production site;
and step 3: creating a waste recovery sheet after using the cutter in the production field, and preparing the waste cutter according to the waste recovery sheet;
and 4, step 4: and (4) checking the models and the quantity of the waste cutters by a warehouse manager, and warehousing the waste recovery list after confirming the waste recovery list.
2. The tool consumption management method of claim 1, further comprising the steps of:
and 5: in a specific case I, creating an abnormal bill or a receipt on a production site, and preparing a cutter by a warehouse manager according to the abnormal bill or the receipt;
step 6: and the material manager checks the types and the quantity of the cutters, receives the cutters after confirming the abnormal list or the acceptance list and distributes the cutters to a production site.
3. A tool consumption management method according to claim 2, wherein in step 5, said specific condition comprises tool abnormal consumption or new production line.
4. The tool consumption management method of claim 1, further comprising the steps of:
and 7: in a specific situation II, creating a warehouse-returning list in a production field, and preparing a cutter according to the warehouse-returning list in the production field;
and 8: and (5) checking the types and the quantity of the cutters by a warehouse manager, and warehousing after confirming the warehouse-returning order.
5. A tool consumption management method according to claim 4, wherein in step 7, said specific case two includes bill of material configuration error or reduction of production line.
6. A tool consumption management system, comprising:
the system management module is used for user management and authority management;
the basic information module is used for building and storing basic data;
the daily management module is used for issuing and recovering the cutter;
and the query statistical module is used for displaying the data ledger and the data report.
7. The tool consumption management system of claim 6, wherein: the system management module comprises a user management submodule and a user authority management submodule.
8. The tool consumption management system of claim 6, wherein: the basic information module comprises a cutter information submodule, a product information submodule, a cutter inventory submodule, a product bom submodule and a material monitoring submodule.
9. The tool consumption management system of claim 6, wherein: the daily management module comprises a shift productivity submodule, a delivery management submodule, an exception management submodule, a pickup management submodule and a refund management submodule.
10. The tool consumption management system of claim 6, wherein: the query statistic module comprises an inventory query submodule, a PC side data billboard and a mobile side data billboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010278495.XA CN111580462A (en) | 2020-04-10 | 2020-04-10 | Cutter consumption management system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010278495.XA CN111580462A (en) | 2020-04-10 | 2020-04-10 | Cutter consumption management system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111580462A true CN111580462A (en) | 2020-08-25 |
Family
ID=72113012
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010278495.XA Pending CN111580462A (en) | 2020-04-10 | 2020-04-10 | Cutter consumption management system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111580462A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112052281A (en) * | 2020-09-29 | 2020-12-08 | 上汽通用五菱汽车股份有限公司 | Cutter management system and operation method |
| CN113909995A (en) * | 2021-09-30 | 2022-01-11 | 上汽通用五菱汽车股份有限公司 | Cutter operation analysis system |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050137944A1 (en) * | 2003-12-21 | 2005-06-23 | Li-Chin Lu | Automatic inventory management system |
| CN104574024A (en) * | 2015-01-20 | 2015-04-29 | 宜昌永鑫精工科技有限公司 | ERP remote zero inventory supply chain management system |
| CN104680309A (en) * | 2015-02-01 | 2015-06-03 | 绍兴君泰纺织科技有限公司 | Textile ERP (Enterprise Resource Planning) management system |
| CN106067107A (en) * | 2016-07-26 | 2016-11-02 | 上海普攀计算机信息科技有限公司 | A kind of storehouse management application system based on the Internet |
| CN107390636A (en) * | 2017-08-28 | 2017-11-24 | 德阳杰创科技有限公司 | A kind of numerical control device operational monitoring method and maintaining method and system |
| CN108241945A (en) * | 2016-12-27 | 2018-07-03 | 天津哲茂科技有限公司 | A kind of intelligence inventory management system |
| CN110751426A (en) * | 2018-07-24 | 2020-02-04 | 上海凌虚信息科技有限公司 | Warehouse management system and working method thereof |
-
2020
- 2020-04-10 CN CN202010278495.XA patent/CN111580462A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050137944A1 (en) * | 2003-12-21 | 2005-06-23 | Li-Chin Lu | Automatic inventory management system |
| CN104574024A (en) * | 2015-01-20 | 2015-04-29 | 宜昌永鑫精工科技有限公司 | ERP remote zero inventory supply chain management system |
| CN104680309A (en) * | 2015-02-01 | 2015-06-03 | 绍兴君泰纺织科技有限公司 | Textile ERP (Enterprise Resource Planning) management system |
| CN106067107A (en) * | 2016-07-26 | 2016-11-02 | 上海普攀计算机信息科技有限公司 | A kind of storehouse management application system based on the Internet |
| CN108241945A (en) * | 2016-12-27 | 2018-07-03 | 天津哲茂科技有限公司 | A kind of intelligence inventory management system |
| CN107390636A (en) * | 2017-08-28 | 2017-11-24 | 德阳杰创科技有限公司 | A kind of numerical control device operational monitoring method and maintaining method and system |
| CN110751426A (en) * | 2018-07-24 | 2020-02-04 | 上海凌虚信息科技有限公司 | Warehouse management system and working method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112052281A (en) * | 2020-09-29 | 2020-12-08 | 上汽通用五菱汽车股份有限公司 | Cutter management system and operation method |
| CN113909995A (en) * | 2021-09-30 | 2022-01-11 | 上汽通用五菱汽车股份有限公司 | Cutter operation analysis system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111027876B (en) | Process production planning and scheduling system in distributed production mode | |
| CN108320069B (en) | Production and manufacturing execution system | |
| CN110580026A (en) | intelligent manufacturing MES system | |
| CN110599103A (en) | Production management subsystem based on intelligent manufacturing MES system | |
| US9696698B2 (en) | Method and system for handling batch production within ANSI/ISA/95 production scheduling extended with batch production parameter historian | |
| CN112070378B (en) | Production scheduling management method based on logic priority principle by using computer | |
| CN101706886A (en) | Order-driven Single-piece small-batch combined flow production method for processing workshop | |
| CN111580462A (en) | Cutter consumption management system and method | |
| CN110852624A (en) | Intelligent manufacturing management system facing enterprise execution layer and operation method thereof | |
| CN113673858B (en) | Maintenance method, device and system for factory equipment and storage medium | |
| CN112418540A (en) | Intelligent MES real-time data analysis system | |
| CN114742347A (en) | Lightweight MES management system for digital intelligent workshop | |
| CN109102235A (en) | A kind of cutter life information management system and method | |
| CN115796444A (en) | Energy management method and device for coal chemical industry enterprise | |
| CN110989511B (en) | Tool life visual early warning method | |
| CN110969406A (en) | Enterprise office supply management method | |
| CN115759712B (en) | Production report management method, system, electronic equipment and storage medium | |
| CN115587810A (en) | Maintenance management system, management method, and computer storage medium | |
| CN115293734A (en) | Real-time cost accounting method and system based on manufacturing process | |
| CN110223039A (en) | A kind of drifting management system for fixed assets | |
| CN115496462A (en) | System platform for realizing intelligent management and control of full life cycle of use right assets | |
| US20050165582A1 (en) | Method for estimating a maintenance date and apparatus using the same | |
| US7299156B2 (en) | Method for estimating a maintenance date and apparatus using the same | |
| CN112100264B (en) | Electric power project contract monitoring system and method | |
| CN110378547A (en) | A kind of Performance Performance Management System Internet-based |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200825 |
|
| WD01 | Invention patent application deemed withdrawn after publication |