CN109102235A - A kind of cutter life information management system and method - Google Patents
A kind of cutter life information management system and method Download PDFInfo
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- CN109102235A CN109102235A CN201811025887.4A CN201811025887A CN109102235A CN 109102235 A CN109102235 A CN 109102235A CN 201811025887 A CN201811025887 A CN 201811025887A CN 109102235 A CN109102235 A CN 109102235A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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Abstract
The invention discloses a kind of cutter life information management system and methods, including administrative center, for the tool-information of cutter each in record management system, and in statistic management system all cutters terminal life；Panel is inquired, user can inquire the data stored in administrative center from inquiry panel；Alarm modules are sounded an alarm when terminal life reaches safety stock value, Card read/write module and data input module.The present invention can carry out registration and the monitoring of service life to the parallel unique number of different type cutter, and to all cutters, can prepare reserve tools in advance, and install, adjust in advance, measurement cutter, avoid cutter supply not in time；And all cutting-tool's used lifes can be inquired by inquiring panel, moreover it is possible to according to number to the state of cutter is not monitored in real time, refine stock control, inventory can be reduced, plan proposes report automation, effectively the control cost of charp tool.
Description
Technical field
The present invention relates to tool life management technical field, specially a kind of cutter life information management system and method.
Background technique
Tool Management System can carry out overall flow management to cutter, fixture and the measurer in enterprise production process,
And by the buying of real-time tracking cutter, go out storage, the processes such as reconditioning, scrap, calibrate, help enterprise more effectively covers cutter
Management process, reduce cost.
During tool management, there are two free-revving engines, and first is the timely supply of cutter, guarantees opening for factory and enterprise
Work rate；Second is that cutter separate unit cost is minimum, saves the cost of charp tool.In conventional knife management process, quantity in stock is big, cutter at
This height.But in current Tool Management System, many enterprises are only managed new cutter.Such as a certain model cutter,
20, the new knife of inventory, with 10, reconditioning transfer cutter, 5, cutter in production line use, minimum safe inventory 24, present library
New knife is deposited lower than 24, mentions and reports new procurement plan 50, single 5000 yuan of cutter, 425000 yuan of total cutter expense；Another family
Company, more than 10 production lines, more than 1000 kinds of cutter model, cutter adjustment personnel do not control production line cutter life, once in a while
Cutter supply can occur not in time, the accident for causing production line to stop production.Two companies of example from above are using conventional cutter
When management system carries out tool management, it can not count, cause to the actual life of state and after use cutter
The quantity in stock of statistics is greater than actual inventory, causes cutter stock, and the circulating fund for wasting enterprise is overstock.
Summary of the invention
It, can be to different type knife the purpose of the invention is to provide a kind of cutter life information management system and method
Have parallel unique number, and registration and the monitoring of service life are carried out to all cutters, reserve tools can be prepared in advance, and mention
Preceding installation, adjustment, measurement cutter, avoid cutter supply not in time；And it can be by inquiring use of the panel to all cutters
Service life is inquired, moreover it is possible to according to number to the state of cutter is not monitored in real time, be refined stock control, can be reduced library
It deposits, plan proposes report automation, effectively the control cost of charp tool.
In order to achieve the above-mentioned object of the invention, the invention adopts the following technical scheme: a kind of cutter life information management system
System is used for record management for the state of each cutter of monitoring management system and the terminal life of cutter, including administrative center
The tool-information of each cutter in system, and in statistic management system all cutters terminal life；
Panel, connection management center are inquired, user can inquire the data stored in administrative center from inquiry panel；
Alarm modules, connection management center, alarm template is interior to be equipped with safety stock value, when terminal life reaches safety stock value
When, it sounds an alarm；
Card read/write module, connection management center, the knife handle of cutter are equipped with chip, and Card read/write module is used for tool-information
It writes into knife handle chip, and reads out corresponding tool-information from knife handle chip；
Data input module, connection management center, when the state of cutter changes, data input module is used for cutter shape
State typing is simultaneously sent to administrative center.
Preferably, according to the different conditions of cutter, the region where the cutter of different conditions be divided into Xin Daoqu, with area,
Reconditioning area and area is scrapped, the data input mould for typing cutting tool state transition information is designed at the conversion between each region
Block, the cutter in the area Xin Dao are the new knife-like state of storage, and described is being to be in production line carrying out with the cutter in area
State on the line used is processed, when reaching safe operating life value with the remaining life of the cutter in area, if cutter
The abrasion of cutting edge can slightly be carried out by reconditioning using, then cutter enter reconditioning area carry out reconditioning；If tool blade
What the serious wear of mouth can not continue to use, then cutter entrance scraps area and carries out scrapping processing.
Preferably, the region where the cutter of the different conditions further includes stand-by area, and the stand-by area is located at the area Xin Dao
And between area, when new knife takes out from library, it is mounted on the knife handle with chip, and by Card read/write module by the knife
Have in information write-in chip, but document is installed on chip not yet, cutter is located at stand-by area at this time.
Preferably, the region where the cutter of the different conditions further includes pending district, and the pending district is located at
With between area and reconditioning area, when cutter is disassembled from processing machine, cutter is stored in pending district, waits judgement
The degree of injury of the cutting edge roundness.
Preferably, the region where the cutter of the different conditions further includes working area, and cutter, which is judged, should be located at reconditioning
Area or after scrapping area, before being located at reconditioning area or scrapping area, is located in working area.
Preferably, the tool-information include cutter model, cutter number, tool dimension, cutter theoretical service life
And cutter region any one or a few.
It preferably, further include tool-information library, the tool-information library connection management center, tool-information prestores in library
The center of the essential information of cutter, management can obtain corresponding cutter data according to the model of cutter from tool-information library.
In order to achieve the above-mentioned object of the invention, the present invention additionally uses following technical scheme: a kind of cutter life information management
Method, including step
S1, the cutter being newly put in storage is numbered；
S2, the region where cutter is divided by multiple regions according to the state of cutter；
S3, the tool-information of the cutter in all areas is registered；
S4, when the state for having cutter changes, the state of typing cutter changes data.
Preferably, the cutter in the multiple region is the summation of whole cutters of inventory, production line and other positions.
Compared with prior art, using the cutter life-cycle management method and system of above-mentioned technical proposal, have as follows
The utility model has the advantages that
It one, can be on the cutter and production line in tool magazine using cutter life information management system of the invention and method
Cutter currently in use all counted and recorded, obtain terminal life, can more accurately to the inventory of cutter into
Row statistics, refines stock control, can reduce inventory, and automation proposes report plan, effectively reduces inventory cost.
Two, the present invention can monitor terminal life in real time, when terminal life is less than minimum quantity of stores, energy
Enough manufacturing enterprise is reminded to prepare cutter in advance, and install, adjust in advance, measurement cutter, avoided cutter supply not in time, reduce
Because lacking cutter but production line stops loss caused by line.
Three, the present invention is numbered cutter to every, and changes number to the state of cutter when cutting tool state changes
According to typing is carried out, every state cutter can be grasped in real time by inquiring panel, enterprise is facilitated to be adjusted cutter.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of cutter life information management system of the present invention；
Fig. 2 is the connection schematic diagram of each region in the present embodiment；
Fig. 3 is the flow chart of cutter life approaches to IM of the present invention.
Specific embodiment
Below with reference to the accompanying drawings embodiments of the present invention are described more fully.Being provided for of embodiment makes this hair
It is bright more detailed, and protection scope is adequately conveyed to those skilled in the art.Elaborate that numerous specific details is for example specific
Position, device example, to provide detailed understanding to embodiments of the present invention.To those skilled in the art will
It is evident that embodiment can be implemented with many different forms and not necessarily be applicable in these specific details, therefore they
It shall not be construed as limiting the scope of the invention.In addition, being retouched in an attached drawing of the invention or a kind of embodiment
The elements and features stated can be combined with elements and features shown in one or more other drawings or embodiments.?
In some embodiments, in order to understand purpose, the well-known process that is not described in detail in the drawings and in the description, knot
Structure and technology.
As shown in Figure 1 be a kind of cutter life information management system, for each cutter of monitoring management system state and
The terminal life of cutter, including administrative center, for the tool-information of cutter each in record management system, and statistical management
The terminal life of all cutters in system；Panel is inquired, connection management center, user can be from inquiry panel in management
The data stored in the heart are inquired；Alarm modules, connection management center, alarm template is interior to be equipped with safety stock value, makes when always
When reaching safety stock value with the service life, sound an alarm；The knife handle of Card read/write module, connection management center, cutter is equipped with core
Piece, Card read/write module read out corresponding cutter letter for writing into tool-information in knife handle chip from knife handle chip
Breath.
Data input module, connection management center, when the state of cutter changes, data input module is used for knife
The typing of tool state is simultaneously sent to administrative center；
In the present embodiment, can by terminal panel to statistics each state and service life cutter in systems into
Row inquiry, moment grasp the dynamic of cutter.It changes in the state of cutter or cutting-tool's used life is least life
When, terminal panel can register the movement of cutter, prevent management mistake.
The state and service life of cutter are counted for convenience, the service life supervision process of cutter is according to the shape of cutter
State is divided into multiple and different regions, this system by state to the cutter for being in different zones, cutter model, cutter number with
And cutting-tool's used life is registered, and the terminal life of real-time cutter is finally obtained.In actual operational process, prison
Control whole process is divided into Xin Daoqu, stand-by area, with area, pending district, reconditioning area, working area and is scrapping area, enters some in cutter
Area or when coming out from some area, the state change when data input module in system can be to the disengaging of cutter is recorded
Enter, so that the service life of cutter is correct life value after counting to the cutter life in each area.
Above-mentioned Xin Daoqu refers in enterprise when buying new cutter, by process of the new tool storage in tool magazine.?
By tool storage during tool magazine, cutter will be numbered in employee, so that each cutter is per se with model and volume
Number unique ID.Cutter is gone forward from new knife outbound to processing machine is mounted on, and new knife ready for use is mounted on corresponding knife
The chip for storing cutter information is equipped on handle, in knife handle, using read/write head by the data input of cutter to corresponding knife handle
In, such Card read/write module can just read the information in knife handle chip.
Stand-by area is cutter from outbound in tool magazine to during being installed on processing machine, stand-by for temporarily storing
The region of cutter, the outbound of cutter at this time and is already installed on the knife handle with chip.
Referring to that cutter carries out the region that processing uses on processing machine with area, is generally referring to the cutter on production line.
Processing machine on production line is equipped with the read/write head for reading knife handle chip information, and read/write head in Cutting tool installation manner and can separate
Knife handle chip information is written and read when processing machine, and the tool-information read and write is sent to administrative center, administrative center
The information of corresponding cutters can be updated according to the information received.Read/write head on processing machine only can in Cutting tool installation manner and
The tool-information on the chip of the corresponding knife handle of cutter is read out when disassembly, when Cutting tool installation manner is on processing machine, gives knife
The specifically used service life of tool can automatically update during processing machine operates, and read data without using read/write head.
The state and service life of all cutters can be shown in controlling terminal, while administrative center can be preset with cutter
Safe operating life value.When the cutting-tool's used life that administrative center detects reaches safe operating life, administrative center's meeting
Alarm is issued, staff is prompted to handle associated cutter.For reaching the cutter of safe operating life value, it can deposit
In two kinds of possibility.Worker observes and judges to the cutting edge for the cutter for reaching safe operating life value, if the abrasion of cutting edge
Slightly, then reconditioning can be carried out to this cutter adds the longevity to continue observation use；If cutting edge serious wear, need to this cutter into
Row scraps processing and replaces cutter.
According to the observation and deterministic process of above-mentioned cutting edge, further comprises reconditioning area and scrap area.The reconditioning behaviour of general cutter
Make all to be outer reconditioning of entrusting, the cutter in submitting reconditioning that the cutter in reconditioning area just refers to.Area is scrapped then to refer in scrapping
The cutter of state.It is disassembled from processing machine in cutter to judging to carry out reconditioning to cutter or to scrap be needs one
A process, the cutter during this is in pending district.When the cutter in pending district the case where after judgement, due to
Cutter cannot be handled in time, a working area is additionally provided with after pending district.It can be reused by the cutter in reconditioning area,
Cutter can be stored in stand-by area at this time, be waited to be used.
In administrative center when the information of one cutter of typing, the model volume that can be shown in panel about this cutter is inquired
Number, the theoretical service life of tool dimension, cutter, the state of cutter remaining life and cutter at this time.The model of cutter
The signal carried when introducing for cutter itself, number is unique number of this cutter under this model, and the model of cutter
The number for adding cutter is displacement number of this cutter in all cutters.In the data shown on inquiry panel, cutter
Size and theoretical service life are all that administrative center automatically generates according to the model of cutter；Wherein, the residue of cutter uses the longevity
Life and the state of cutter are that administrative center obtains data from the various pieces of system and automatically updates.
Through the above steps, moreover it is possible to sum up and disclose a kind of cutter life approaches to IM, including step in the present invention
Rapid S1, the cutter being newly put in storage is numbered；
S2, the region where cutter is divided by multiple regions according to the state of cutter；
S3, the tool-information of the cutter in all areas is registered；
S4, when the state for having cutter changes, the state of typing cutter changes data.
Wherein, the cutter in multiple regions is the summation of whole cutters of inventory, production line and other positions.
Claims (9)
1. a kind of cutter life information management system, it is characterised in that: state and knife for each cutter of monitoring management system
The terminal life of tool, including
Administrative center, for the tool-information of cutter each in record management system, and all cutters in statistic management system
Terminal life；
Panel, connection management center are inquired, user can inquire the data stored in administrative center from inquiry panel；
Alarm modules, connection management center, alarm template is interior to be equipped with safety stock value, when terminal life reaches safety stock value
When, it sounds an alarm；
Card read/write module, connection management center, the knife handle of cutter are equipped with chip, and Card read/write module is used for tool-information
It writes into knife handle chip, and reads out corresponding tool-information from knife handle chip；
Data input module, connection management center, when the state of cutter changes, data input module is used for cutter shape
State typing is simultaneously sent to administrative center.
2. cutter life information management system according to claim 1, it is characterised in that: according to the different conditions of cutter,
Region where the cutter of different conditions is divided into Xin Daoqu, with area, reconditioning area and is scrapping area, at the conversion between each region
It is designed with the data input module for typing cutting tool state transition information,
Cutter in the area Xin Dao is the new knife-like state of storage, and described is being to be in production line carrying out with the cutter in area
State on the line used is processed, when reaching safe operating life value with the remaining life of the cutter in area, if cutter
The abrasion of cutting edge can slightly be carried out by reconditioning using, then cutter enter reconditioning area carry out reconditioning；If tool blade
What the serious wear of mouth can not continue to use, then cutter entrance scraps area and carries out scrapping processing.
3. cutter life information management system according to claim 2, it is characterised in that: the cutter institute of the different conditions
Region further include stand-by area,
The stand-by area is located at the area Xin Dao and between area, when new knife takes out from library, is mounted on the knife handle with chip,
And the tool-information is written in chip by Card read/write module, but document is installed on chip not yet, at this time cutter
Positioned at stand-by area.
4. cutter life information management system according to claim 3, it is characterised in that: the cutter institute of the different conditions
Region further include pending district, the pending district is located at between area and reconditioning area, when cutter is from processing machine
When disassembling, cutter is stored in pending district, waits the degree of injury for judging the cutting edge roundness.
5. cutter life information management system according to claim 3, it is characterised in that: the cutter institute of the different conditions
Region further include working area, cutter is judged after should being located at reconditioning area or scrapping area, is being located at reconditioning area or is being scrapped
Before area, it is located in working area.
6. cutter life information management system according to claim 1, it is characterised in that: the tool-information includes cutter
Model, cutter number, tool dimension, the theoretical service life of cutter and cutter region any one or a few.
7. cutter life information management system according to claim 1, it is characterised in that: further include tool-information library, institute
Tool-information library connection management center is stated, the essential information of cutter is prestored in tool-information library, the center of management being capable of basis
The model of cutter obtains corresponding cutter data from tool-information library.
8. a kind of cutter life approaches to IM, which is characterized in that including step
S1, the cutter being newly put in storage is numbered；
S2, the region where cutter is divided by multiple regions according to the state of cutter；
S3, the tool-information of the cutter in all areas is registered；
S4, when the state for having cutter changes, the state of typing cutter changes data.
9. cutter life approaches to IM according to claim 8, it is characterised in that: the cutter in the multiple region
For the summation of whole cutters on inventory and production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811025887.4A CN109102235A (en) | 2018-09-04 | 2018-09-04 | A kind of cutter life information management system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811025887.4A CN109102235A (en) | 2018-09-04 | 2018-09-04 | A kind of cutter life information management system and method |
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| CN109102235A true CN109102235A (en) | 2018-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811025887.4A Pending CN109102235A (en) | 2018-09-04 | 2018-09-04 | A kind of cutter life information management system and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110989511A (en) * | 2019-11-14 | 2020-04-10 | 苏州宏软信息技术有限公司 | Tool life visual early warning method |
| CN112052281A (en) * | 2020-09-29 | 2020-12-08 | 上汽通用五菱汽车股份有限公司 | Cutter management system and operation method |
| CN113608482A (en) * | 2021-08-13 | 2021-11-05 | 重庆允成互联网科技有限公司 | Intelligent monitoring method, system and management system for precision machining tool |
| CN114905328A (en) * | 2022-06-15 | 2022-08-16 | 深圳丹弗科技有限公司 | Cutter cabinet using method and related equipment thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110989511A (en) * | 2019-11-14 | 2020-04-10 | 苏州宏软信息技术有限公司 | Tool life visual early warning method |
| CN112052281A (en) * | 2020-09-29 | 2020-12-08 | 上汽通用五菱汽车股份有限公司 | Cutter management system and operation method |
| CN113608482A (en) * | 2021-08-13 | 2021-11-05 | 重庆允成互联网科技有限公司 | Intelligent monitoring method, system and management system for precision machining tool |
| CN114905328A (en) * | 2022-06-15 | 2022-08-16 | 深圳丹弗科技有限公司 | Cutter cabinet using method and related equipment thereof |
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