CN113909995A - A tool operation analysis system - Google Patents
A tool operation analysis system Download PDFInfo
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- CN113909995A CN113909995A CN202111157714.XA CN202111157714A CN113909995A CN 113909995 A CN113909995 A CN 113909995A CN 202111157714 A CN202111157714 A CN 202111157714A CN 113909995 A CN113909995 A CN 113909995A
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- 238000004458 analytical method Methods 0.000 title claims abstract description 18
- 238000012360 testing method Methods 0.000 claims abstract description 89
- 230000002159 abnormal effect Effects 0.000 claims abstract description 21
- 238000003754 machining Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 3
- 230000006872 improvement Effects 0.000 abstract description 6
- 230000004044 response Effects 0.000 abstract description 6
- 238000003860 storage Methods 0.000 abstract description 6
- 238000007726 management method Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000013480 data collection Methods 0.000 abstract 1
- 238000013500 data storage Methods 0.000 abstract 1
- 230000009467 reduction Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0995—Tool life management
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
本发明适用于工具管理技术改进领域，提供了一种刀具运行分析系统，包括测试模块、问题解决报告模块、质量问题模块、测试超期预警模块、库存物料预警模块、问题解决报告超期预警模块、月度汇总模块及异常消耗模块组成，根据各个模块之间的配合与数据的配合，以实现快速响应，及时预警，高效分析，保障生产线稳定运行。数据自动化收集和存储，提高了数据准确性，存储更稳定。
The invention is applicable to the field of tool management technology improvement, and provides a tool operation analysis system, including a test module, a problem solving report module, a quality problem module, a test overdue early warning module, a stock material early warning module, a problem solving report overdue early warning module, a monthly It consists of a summary module and an abnormal consumption module. According to the cooperation between each module and data, it can achieve rapid response, timely early warning, efficient analysis, and ensure the stable operation of the production line. Automated data collection and storage improves data accuracy and makes storage more stable.
Description
Technical Field
The invention belongs to the technical improvement field of tool management, and particularly relates to a tool operation analysis system.
Background
The engine machining tool covers tools such as a drill bit and a screw tap, the tools are various in types and quantity, data are collected manually according to the tool use cost, the inventory, the operation tracking and the like, and the problems of recording errors, data loss and the like are easily caused due to too large data volume; meanwhile, all data are manually checked, the workload is large, the time and the labor are consumed, the accuracy is low, and the human resources are wasted. The cutter management department needs a specially-assigned person to record and count data; a hysteresis response. After all data are collected, unified accounting is carried out, and the running cost cannot be accounted in real time; and no early warning is given to abnormal conditions. Abnormal conditions cannot be pre-warned, and staff cannot know the abnormal conditions; the accuracy is low. All data recording and calculation are manually completed, and 100% accuracy cannot be guaranteed; data is easy to lose and not easy to store.
Disclosure of Invention
The invention aims to provide a tool operation analysis system, and aims to solve the technical problems.
The invention is realized in such a way that the cutter operation analysis system comprises a test module, a problem solution report module, a quality problem module, a test overdue early warning module, a stock material early warning module, a problem solution report overdue early warning module, a monthly summary module and an abnormal consumption module, wherein the test module is used for recording the test of the cutter, correspondingly storing the test result and generating index data information; the problem solving report module is used for recording all problems of each cutter in the testing process of the cutter, arranging the problems to form corresponding data information, and counting the query information of the cutter; the quality problem module is used for grabbing the times of the same quality problem of each cutter according to the tool return record and displaying the times with the largest number; the test overdue early warning module is used for setting a closing time node for each cutter test, and when the cutter test is due soon or exceeds the period, the system can automatically capture test data and put the test data into the module to remind the cutter test to be closed as soon as possible; the stock material early warning module is used for systematically connecting a tool warehouse database and acquiring stock information of all tools by capturing database data; the problem solving report overdue early warning module is used for setting a closing time node for each cutter problem solving report, and when the cutter problem solving report is due soon or exceeds the period, the system can automatically capture report data and put the report data into the module to remind the cutter to be closed as soon as possible; the monthly summarizing module is used for connecting the system with a tool warehouse database and capturing the ex-warehouse records of all tools; and the abnormal consumption module is used for counting monthly abnormal consumption money by the system and displaying the monthly abnormal consumption money in the main interface.
The further technical scheme of the invention is as follows: the monthly summarizing module calculates the single piece processing cost of each cutter according to the ex-warehouse record and the output of each machining line, counts a CPU of three lines of a cylinder body, a cylinder cover and a crankshaft, and displays data in a main interface.
The further technical scheme of the invention is as follows: the system monitors the cutter in real time according to the minimum threshold value set by the inventory material early warning module, and when the cutter is smaller than the minimum threshold value, the system displays the cutter information and the material quantity of the cutter in a main interface to remind purchasing.
The further technical scheme of the invention is as follows: the test module comprises a sub-interface, a test checking unit, a test application unit, a test tracking unit and a test closing unit are arranged in the sub-interface, and the test checking unit is used for appointing to check test data and related data of a certain cutter; the test application unit is used for applying a test to a certain cutter; the test tracking unit is used for tracking the tested cutter and recording and testing various data information for subsequent query; and the test closing unit is used for closing all test applications and closing the test module to work.
The further technical scheme of the invention is as follows: the problem solving report module comprises a sub-interface, and the sub-interface can check, open and close the relevant data information of each cutter.
The invention has the beneficial effects that: the system can realize quick response, timely early warning, high-efficiency analysis and guarantee the stable operation of the production line. The data are updated and accounted in real time, so that the response speed of the staff to the problems can be improved, and the working efficiency is improved; the data is automatically collected and stored, so that the data accuracy is improved, and the storage is more stable; the alarm information is pushed in real time, and related personnel can know the material storage condition in time; the on-site abnormal problem is effectively tracked, and the latest dynamics is mastered all the time; the operation cost is clear at a glance, a cost reduction and efficiency improvement plan is made in real time according to the operation condition, cost reduction and efficiency improvement work is continuously carried out, and the monthly manual checking workload is reduced.
Drawings
Fig. 1 is a schematic interface diagram of a tool operation analysis system according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a test interface provided in an embodiment of the present invention.
FIG. 3 is a diagram of an issue resolution reporting module provided by an embodiment of the present invention.
Detailed Description
As shown in fig. 1 to 3, the cutter operation analysis system provided by the present invention includes a test module, a problem solution report module, a quality problem module, a test overdue early warning module, a stock material early warning module, a problem solution report overdue early warning module, a monthly summary module, and an abnormal consumption module;
the test module is used for recording the test of the cutter, correspondingly storing the test and result and generating index data information; the system comprises a sub-interface, and the tool test can be viewed, applied, tracked and closed in the interface. The number of tests of each line and the tool test reduction CPU (one-piece processing cost) ranking board TOP5 are mainly shown in the main interface.
The problem solving report module is used for recording all problems of each cutter in the testing process of the cutter, arranging the problems to form corresponding data information, and counting the query information of the cutter; the system comprises a sub-interface, wherein the sub-interface can be used for viewing, opening and closing the report in the interface; the page may also query the backlog and make statistics. The main interface mainly shows the number of reports of each line and the closing condition of the problem report.
The quality problem module is used for grabbing the times of the same quality problem of each cutter according to the tool return record and displaying the times with the largest number; based on the back-cut record, the number of times of grabbing each cutter with the same quality problem is displayed, and TOP5 with the largest number of times is displayed in the module. Is convenient for problem attack and customs.
The test overdue early warning module is used for setting a closing time node for each cutter test, and when the cutter test is due soon or exceeds the period, the system can automatically capture test data and put the test data into the module to remind the cutter test to be closed as soon as possible; each tool test is provided with a closing time node, and when the tool test is due or is out of date, the system can automatically capture test data and put the test data into the module to remind an engineer to close the test as soon as possible.
The stock material early warning module is used for systematically connecting a tool warehouse database and acquiring stock information of all tools by capturing database data; the system is connected with a tool warehouse database, and the inventory information of all tools is obtained by capturing the database data. If the inventory of a certain cutter is less than a certain numerical value, the system can display the cutter information and the material quantity of the cutter in a main interface to remind an engineer/warehouse manager to purchase.
The problem solving report overdue early warning module is used for setting a closing time node for each cutter problem solving report, and when the cutter problem solving report is due soon or exceeds the period, the system can automatically capture report data and put the report data into the module to remind the cutter to be closed as soon as possible; each tool problem solving report is provided with a closing time node, and when the tool problem solving report is due or is out of date, the system can automatically capture report data and put the report data into a module to remind an engineer to close the tool problem solving report as soon as possible.
The monthly summarizing module is used for connecting the system with a tool warehouse database and capturing the ex-warehouse records of all tools; the system is connected with a tool warehouse database and captures the ex-warehouse records of all tools. According to the output of each machining line and the ex-warehouse record, calculating the CPU (single piece machining cost) of each cutter, then counting the CPUs of three lines of the cylinder body, the cylinder cover and the crankshaft, and displaying the data in a main interface.
And the abnormal consumption module is used for counting monthly abnormal consumption money by the system and displaying the monthly abnormal consumption money in the main interface. The system counts the monthly abnormal consumption amount and displays the abnormal consumption amount in the main interface.
The monthly summarizing module calculates the single piece processing cost of each cutter according to the ex-warehouse record and the output of each machining line, counts a CPU of three lines of a cylinder body, a cylinder cover and a crankshaft, and displays data in a main interface.
The system monitors the cutter in real time according to the minimum threshold value set by the inventory material early warning module, and when the cutter is smaller than the minimum threshold value, the system displays the cutter information and the material quantity of the cutter in a main interface to remind purchasing.
The test module comprises a sub-interface, a test checking unit, a test application unit, a test tracking unit and a test closing unit are arranged in the sub-interface, and the test checking unit is used for appointing to check test data and related data of a certain cutter; the test application unit is used for applying a test to a certain cutter; the test tracking unit is used for tracking the tested cutter and recording and testing various data information for subsequent query; and the test closing unit is used for closing all test applications and closing the test module to work.
The problem solving report module comprises a sub-interface, and the sub-interface can check, open and close the relevant data information of each cutter.
Data automation: all data reading, writing, recording and operation are automatically carried out. The manual operation work can be replaced; early warning and active response in time: the early warning value of cutter storage and the abnormal value of cutter cost can be set; once abnormal standing horse alarming is achieved, and related information is pushed to staff; the data can be analyzed: analyzing the tool operation data, tracking the tool operation cost, and making a tool cost reduction and efficiency improvement plan; the cutter state is clear: all tool information in equipment and a warehouse is clear at a glance; the database stores daily operation data, and is efficient in calculation and stable in storage.
Data communication is carried out by reading relevant information of the tool in the equipment and combining a tool storage system, a financial system, a purchasing system and the like; and then, data operation is carried out, a cutter expert analysis system is developed independently to realize quick response, early warning is carried out in time, high-efficiency analysis is carried out, the stable operation of a production line is guaranteed, automatic analysis is carried out, and 1 cutter full-time worker can be saved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (5)
1. A cutter operation analysis system is characterized by comprising a test module, a problem solution report module, a quality problem module, a test overdue early warning module, a stock material early warning module, a problem solution report overdue early warning module, a monthly summary module and an abnormal consumption module, wherein the test module is used for recording the test of a cutter, correspondingly storing the test and the result and generating index data information; the problem solving report module is used for recording all problems of each cutter in the testing process of the cutter, arranging the problems to form corresponding data information, and counting the query information of the cutter; the quality problem module is used for grabbing the times of the same quality problem of each cutter according to the tool return record and displaying the times with the largest number; the test overdue early warning module is used for setting a closing time node for each cutter test, and when the cutter test is due soon or exceeds the period, the system can automatically capture test data and put the test data into the module to remind the cutter test to be closed as soon as possible; the stock material early warning module is used for systematically connecting a tool warehouse database and acquiring stock information of all tools by capturing database data; the problem solving report overdue early warning module is used for setting a closing time node for each cutter problem solving report, and when the cutter problem solving report is due soon or exceeds the period, the system can automatically capture report data and put the report data into the module to remind the cutter to be closed as soon as possible; the monthly summarizing module is used for connecting the system with a tool warehouse database and capturing the ex-warehouse records of all tools; and the abnormal consumption module is used for counting monthly abnormal consumption money by the system and displaying the monthly abnormal consumption money in the main interface.
2. The tool operation analysis system of claim 1, wherein the monthly summary module calculates the single piece processing cost of each tool according to the ex-warehouse record and the output of each machining line, counts the CPU of three lines of the cylinder body, the cylinder cover and the crankshaft, and displays the data in the main interface.
3. The cutter operation analysis system according to claim 2, wherein the inventory material early warning module monitors the cutter in real time according to a minimum threshold set by inventory, and when the cutter is smaller than the minimum threshold, the system displays cutter information and material quantity of the cutter in a main interface to remind purchasing.
4. The cutter operation analysis system according to claim 3, wherein the test module comprises a sub-interface, the sub-interface is provided with a test checking unit, a test application unit, a test tracking unit and a test closing unit, and the test checking unit is used for appointing to check test data and related data of a certain cutter; the test application unit is used for applying a test to a certain cutter; the test tracking unit is used for tracking the tested cutter and recording and testing various data information for subsequent query; and the test closing unit is used for closing all test applications and closing the test module to work.
5. The tool operation analysis system of claim 4, wherein the problem resolution reporting module comprises a sub-interface in which data information associated with each tool can be viewed, turned on, and turned off.
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| CN202111157714.XA CN113909995B (en) | 2021-09-30 | 2021-09-30 | A tool operation analysis system |
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| CN202111157714.XA CN113909995B (en) | 2021-09-30 | 2021-09-30 | A tool operation analysis system |
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