CN114229583B - Full-automatic fixed-length cable taking machine - Google Patents
Full-automatic fixed-length cable taking machine Download PDFInfo
- Publication number
- CN114229583B CN114229583B CN202111473679.2A CN202111473679A CN114229583B CN 114229583 B CN114229583 B CN 114229583B CN 202111473679 A CN202111473679 A CN 202111473679A CN 114229583 B CN114229583 B CN 114229583B
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- Prior art keywords
- fixed
- rod
- length
- oil pressure
- cable
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/34—Arrangements for effecting positive rotation of packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
- B65H59/382—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Unwinding Of Filamentary Materials (AREA)
Abstract
The invention belongs to the field of power cable taking devices, and particularly relates to a full-automatic fixed-length cable taking machine. The full-automatic fixed-length cable taking machine provided by the invention can effectively solve the problems in the background technology, can set the cable taking length, realizes fixed-length cable taking, has a simple structure, adopts a pure mechanical structure, is durable, and can be freely switched between fixed-length cable taking and non-fixed-length cable taking. The invention comprises a cable tray, a bearing seat, a brake device and a fixed-length device; the bottom end of the cable tray is provided with a rotating shaft, the lower part of the rotating shaft is inserted into the bearing seat, and the upper part of the rotating shaft is provided with a turntable and a deflector rod; the brake stopping device comprises an oil pressure caliper, an oil pressure pump and an oil pressure pipeline, wherein the oil pressure caliper is used for clamping the turntable, and the oil pressure pipeline is connected with the oil pressure caliper and the oil pressure pump; the fixed length device comprises a fixed rod, a dial wheel and a fixed length rod; the fixed rod is fixed on the bearing seat.
Description
Technical Field
The invention belongs to the field of power cable taking devices, and particularly relates to a full-automatic fixed-length cable taking machine.
Background
In electric power operation, the cable is the longest used, and the cable is usually stored on a cable drum. The cable drum is a wire drum which provides a wire and cable winding function for industrial and mining enterprises, and is widely used in various industries such as oilfield mines, building construction, machinery manufacturing units, scientific research units, ports and docks, markets, hotels, road and bridge construction and the like. Along with the increasing diversification of industrial requirements, the movable cable tray also becomes a new favor in the cable tray market, so that the production environment is improved, and meanwhile, the production efficiency is also improved.
When taking the cable from the cable reel, the length required by taking the cable is measured while the cable is pulled, and the mode is time-consuming and labor-consuming, and particularly when taking a long cable from a large cable reel, the mode is quite labor-consuming. The existing fixed-length cable taking machine can also quantitatively set the cable taking length, but the function is to detect the cable length by adopting some electronic means to achieve the quantitative purpose, so that the electronic equipment is easy to fail and has higher cost.
Disclosure of Invention
The full-automatic fixed-length cable taking machine provided by the invention can effectively solve the problems in the background technology, can set the cable taking length, realizes fixed-length cable taking, has a simple structure, adopts a pure mechanical structure, is durable, and can be freely switched between fixed-length cable taking and non-fixed-length cable taking.
The invention comprises a cable tray, a bearing seat, a brake device and a fixed-length device; the bottom end of the cable tray is provided with a rotating shaft, the lower part of the rotating shaft is inserted into the bearing seat, and the upper part of the rotating shaft is provided with a turntable and a deflector rod; the brake stopping device comprises an oil pressure caliper, an oil pressure pump and an oil pressure pipeline, wherein the oil pressure caliper is used for clamping the turntable, and the oil pressure pipeline is connected with the oil pressure caliper and the oil pressure pump;
the fixed length device comprises a fixed rod, a dial wheel and a fixed length rod; the fixed rod is fixed on the bearing seat; the shifting wheel is arranged on the fixed rod and can rotate freely around the axial lead, the ball nut is arranged at the center of the shifting wheel, the shifting sheet is arranged on the outer surface of the shifting wheel, and the shifting sheet corresponds to the position of the shifting rod; the middle part of the fixed rod is provided with a convex, a non-circular sliding hole is arranged on the convex, and the convex is connected with the oil pressure caliper; the upper part of the fixed length rod is provided with threads corresponding to the ball nut, the lower part of the fixed length rod is provided with a sliding rod corresponding to the sliding hole, and the fixed length rod slides downwards in the sliding hole to touch the hydraulic pump.
As a further optimization of the invention, the fixed rod is F-shaped, the poking wheel is arranged on the horizontal section at the upper end of the fixed rod, and the poking wheel is outwards protruded to the horizontal section at the middle part of the fixed rod.
As a further optimization of the invention, the upper end surface of the shifting wheel is provided with a convex sleeve; the horizontal section of dead lever upper end is equipped with the through-hole, and the protruding cover is located in the through-hole and can rotate around its axial lead and do not break away from the through-hole.
As a further optimization of the invention, a copper sleeve or a bearing is arranged between the convex sleeve and the inner wall of the through hole.
As a further optimization of the invention, the upper end head of the fixed length rod is provided with a knob.
The full-automatic fixed-length cable taking machine according to claim 1, wherein a graduated scale mark is arranged on a sliding rod of the fixed-length rod.
As a further optimization of the invention, the invention also comprises a base, and the bearing seat is fixed in the base.
As a further optimization of the invention, the cable tray is further provided with a housing, wherein the housing is covered by the cable tray, and a strip-shaped gap is arranged along the length direction of the housing for outgoing lines.
As a further optimization of the invention, the bottom of the outer cover is provided with an access door corresponding to the position of the fixed-length device.
As a further optimization of the invention, the deflector rod comprises a front section and a rear section, wherein the front section is fixed on the rotating shaft, the rear section is used for stirring the deflector plate, the front section and the rear section are hinged on a vertical plane, a limiting part is arranged at the hinge joint, and the rotation angle of the front section and the rear section is limited to be not more than 180 degrees by the limiting part.
When the hydraulic cable pulling device is used, a cable is pulled, the cable disc rotates, so that the shifting lever is driven to fluctuate, the shifting wheel rotates to drive the fixed-length rod to slide downwards, the fixed-length rod slides downwards to touch the hydraulic pump, and according to the Pascal principle, only a small pressure is needed to be applied to the hydraulic pump, the hydraulic caliper can be started to clamp the turntable, and the cable disc is prevented from rotating, so that the fixed-length cable taking effect is achieved. The invention adopts a pure mechanical structure, has simple structure, low cost and convenient and easy use. The cable taking device can realize free switching between fixed-length cable taking and non-fixed-length cable taking through the bending deflector rod, and is simple to operate.
Drawings
FIG. 1 is a schematic illustration of the exterior of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the present invention;
FIG. 3 is an enlarged schematic view of the structural brake device and the fixed length device shown in FIG. 2;
FIG. 4 is a schematic illustration of a thumbwheel of the present invention;
the cable drum 1, a rotating shaft 1a, a rotating disc 1b, a deflector rod 1c, a front section 1c1, a rear section 1c2, a bearing seat 2, a brake device 3, an oil pressure caliper 3a, an oil pressure pump 3b, an oil pressure pipeline 3c, a length fixing device 4, a fixing rod 4a, a deflector wheel 4b, a deflector sheet 4b1, a convex sleeve 4b2, a length fixing rod 4c, a convex 4d, an outer cover 5, an access door 6 and a cable 7.
Detailed Description
As shown in fig. 1 and 2, the present embodiment includes a cable drum 1, a bearing housing 2, a brake device 3, and a length-fixing device 4. The cable drum 1 comprises two discs and a cylinder, the two discs are respectively arranged at two ends of the cylinder to form an I-shape, and the cylinder is used for winding the cable 7. The drum of cable dish 1 bottom is equipped with pivot 1a, and pivot 1a is two upper and lower sections echelonment, and the diameter of pivot 1a upper segment is greater than the diameter of hypomere, and bearing frame 2 is inserted to pivot 1 a's hypomere, and through pivot 1a, cable dish 1 can rotate around its axial lead. The upper end of the rotating shaft 1a is provided with a circle of rotating disc 1b and a deflector rod 1c, and the deflector rod 1c is positioned above the rotating disc 1b.
As shown in fig. 3, the brake device 3 includes an oil pressure caliper 3a, an oil pressure pump 3b, and an oil pressure pipe 3c, the oil pressure caliper 3a being used to clamp the turntable 1b, the oil pressure pipe 3c connecting the oil pressure caliper 3a and the oil pressure pump 3b. The oil pressure section area of the oil pressure caliper 3a is larger than that of the oil pressure pipeline 3c, and according to the Pascal principle, only a small force is required to be applied to the oil pressure pipeline 3c, so that the oil pressure caliper 3a can be applied with a large pressure, and the oil pressure caliper 3a clamps the turntable 1b to prevent the cable tray 1 from rotating around the axial lead.
As shown in fig. 3, the fixed-length device 4 includes a fixed lever 4a, a dial wheel 4b, and a fixed-length lever 4c. The fixing rod 4a in this embodiment is F-shaped, the vertical section of the fixing rod 4a is vertically fixed on the bearing seat 2, the horizontal section at the upper end of the fixing rod 4a is used for connecting the driving wheel 4b, the connection between the fixing rod 4a and the driving wheel 4b needs to ensure that the driving wheel 4b can rotate around the axis line of the driving wheel but cannot be separated from each other, specifically, a convex sleeve 4b2 protruding outwards can be arranged on the upper end surface of the driving wheel 4b, a through hole is arranged at the horizontal section at the upper end of the fixing rod 4a, the convex sleeve 4b2 is inserted into the through hole, a blocking part is also arranged on the end surface of the convex sleeve 4b2 and used for preventing the convex sleeve 4b2 from separating from the through hole, and the convex sleeve 4b2 cannot be influenced to rotate around the axis line of the through hole. In order to better ensure the rotation of the thumb wheel 4b, a bearing or a copper sleeve can be arranged between the convex sleeve 4b2 and the through hole, so that the friction resistance of the rotation is reduced.
A ball nut is arranged in the middle of the thumb wheel 4 b. The fixed length rod 4c is divided into an upper part and a lower part, wherein the upper part is a screw rod corresponding to the screw thread of the ball nut, and the lower part is a non-circular sliding rod. The horizontal section in the middle of the fixed rod 4a is provided with a sliding hole corresponding to the shape of the sliding rod, and the purpose of arranging the sliding rod and the sliding hole to be non-circular is to limit the sliding rod to rotate around the axial lead when the sliding rod is inserted into the sliding hole, and only can slide up and down along the length direction of the sliding hole. The bottom end of the sliding rod corresponds to the hydraulic pump 3b, and when the sliding rod slides downwards, the sliding rod can prop against and downwards press the hydraulic pump 3b, so that the hydraulic caliper 3a is promoted to clamp the turntable 1b. The horizontal section in the middle of the fixed rod 4a is also connected with the oil pressure caliper 3a for fixing the oil pressure caliper 3a.
When in use, pulling the cable 7 drives the rotary disc 1b to rotate, and then drives the deflector rod 1c to rotate. As shown in fig. 4, a pulling piece 4b1 is arranged on the outer surface of the pulling wheel 4b, the position of the pulling piece 4b1 corresponds to that of the pulling rod 1c, the pulling piece 4b1 is pulled by rotation of the pulling rod 1c, the pulling wheel 4b is driven to rotate, a ball nut in the pulling wheel 4b is driven to press down the fixed-length rod 4c by rotation of the pulling wheel 4b, the fixed-length rod 4c is driven to slide downwards, and finally the bottom end of the fixed-length rod 4c is propped against the hydraulic pump 3b, the hydraulic caliper 3a clamps the rotary disc 1b, and the cable tray 1 cannot rotate.
Of course, the fixing rod 4a may not be made into an F shape, for example, a convex 4d is provided in the middle of the fixing rod 4a, a non-circular sliding hole is provided on the convex 4d, and the convex 4d is detachably connected with the fixing rod 4a, so as to facilitate the installation of the fixed length rod 4c.
In order to achieve more accurate fixed length control, a graduated scale mark can be arranged on a sliding rod of the fixed length rod 4c, how much distance the fixed length rod 4c slides down can be calculated through the graduated scale mark, the rotation number of the cable drum 1 is further calculated, and therefore the distance relation between the rotation number of the cable drum 1 and the sliding down of the fixed length rod 4c is obtained, and the purpose of accurately controlling the length is achieved.
Preferably, a knob is arranged at the upper end of the fixed length rod 4c, so that the length of the cable is adjusted.
Preferably, the device further comprises a base, and the bearing seat 2 is fixed in the base, and the structure is used for enhancing the stability. In order to ensure safety, an outer cover 5 can be further arranged, the outer cover 5 covers the cable tray 1, and the outer cover 5 is provided with a strip-shaped gap for outgoing lines along the length direction. Further, an access door 6 is arranged at the bottom of the outer cover 5 and corresponds to the position of the fixed-length device 4, and is used for overhauling the fixed-length device 4 or adjusting the cable taking length.
Preferably, as shown in fig. 3, the shift lever includes a front section 1c1 and a rear section 1c2, the front section 1c1 is vertically fixed on the rotating shaft 1a, the rear section 1c2 is used for shifting the shifting piece 4b1, and the front section 1c1 and the rear section 1c2 are hinged on a vertical plane, so that when the rear section 1c2 rotates around the hinge axis to be in a vertical state, the shifting piece 4b1 cannot be shifted when the shift lever 1c rotates along with the rotating shaft 1a, the switching between the fixed-length cable taking and the non-fixed-length cable taking is realized, and of course, a limiting part is also required to be arranged at the hinge position to limit the rotation angle of the front section 1c1 and the rear section 1c2 to be not more than 180 degrees, otherwise, the rear section 1c2 rotates around the hinge axis, the shifting piece 4b1 cannot be played, and thus the fixed-length cable taking function cannot be realized.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention.
Claims (9)
1. The full-automatic fixed-length cable taking machine is characterized by comprising a cable drum, a bearing seat, a brake device and a fixed-length device; the bottom end of the cable tray is provided with a rotating shaft, the lower part of the rotating shaft is inserted into the bearing seat, and the upper part of the rotating shaft is provided with a turntable and a deflector rod; the brake stopping device comprises an oil pressure caliper, an oil pressure pump and an oil pressure pipeline, wherein the oil pressure caliper is used for clamping the turntable, and the oil pressure pipeline is connected with the oil pressure caliper and the oil pressure pump;
the fixed length device comprises a fixed rod, a dial wheel and a fixed length rod; the fixed rod is fixed on the bearing seat; the shifting wheel is arranged on the fixed rod and can rotate freely around the axial lead, the ball nut is arranged at the center of the shifting wheel, the shifting sheet is arranged on the outer surface of the shifting wheel, and the shifting sheet corresponds to the position of the shifting rod; the middle part of the fixed rod is provided with a convex, a non-circular sliding hole is arranged on the convex, and the convex is connected with the oil pressure caliper; the upper part of the fixed length rod is provided with threads corresponding to the ball nut, the lower part of the fixed length rod is provided with a sliding rod corresponding to the sliding hole, and the fixed length rod slides downwards in the sliding hole to touch the hydraulic pump;
the deflector rod comprises a front section and a rear section, the front section is fixed on the rotating shaft, the rear section is used for poking the deflector plate, the front section and the rear section are hinged on a vertical plane, a limiting part is arranged at the hinged part, and the limiting part limits the rotation angle of the front section and the rear section to be not more than 180 degrees.
2. The full-automatic fixed-length cable taking machine according to claim 1, wherein the fixed rod is F-shaped, the thumb wheel is arranged on the horizontal section at the upper end of the fixed rod, and the outer protrusion is a horizontal section in the middle of the fixed rod.
3. The full-automatic fixed-length cable taking machine according to claim 2, wherein the upper end face of the poking wheel is provided with a convex sleeve; the horizontal section of dead lever upper end is equipped with the through-hole, and the protruding cover is located in the through-hole and can rotate around its axial lead and do not break away from the through-hole.
4. A fully automatic fixed length cable taking machine according to claim 3 wherein a copper sleeve or bearing is provided between the boss and the inner wall of the through hole.
5. The fully automatic fixed length cable taking machine according to claim 1, wherein the upper end of the fixed length rod is provided with a knob.
6. The fully automatic fixed length cable taking machine according to claim 1, wherein the sliding rod of the fixed length rod is provided with a scale mark.
7. The fully automatic fixed length cable taking machine of claim 1, further comprising a base, wherein the bearing housing is fixed in the base.
8. The fully automatic fixed length cable taking machine according to claim 1, further comprising a housing covering the cable drum, wherein the housing is provided with a strip-shaped slit along the length direction for outgoing lines.
9. The fully automatic fixed length cable taking machine according to claim 8, wherein the bottom of the outer cover is provided with an access door corresponding to the fixed length device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111473679.2A CN114229583B (en) | 2021-12-02 | 2021-12-02 | Full-automatic fixed-length cable taking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111473679.2A CN114229583B (en) | 2021-12-02 | 2021-12-02 | Full-automatic fixed-length cable taking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114229583A CN114229583A (en) | 2022-03-25 |
| CN114229583B true CN114229583B (en) | 2023-10-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111473679.2A Active CN114229583B (en) | 2021-12-02 | 2021-12-02 | Full-automatic fixed-length cable taking machine |
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| CN (1) | CN114229583B (en) |
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| Publication number | Publication date |
|---|---|
| CN114229583A (en) | 2022-03-25 |
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