CN113418484A - Steel band prepares material fixed length and uses meter rice ware - Google Patents
Steel band prepares material fixed length and uses meter rice ware Download PDFInfo
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- CN113418484A CN113418484A CN202110591256.4A CN202110591256A CN113418484A CN 113418484 A CN113418484 A CN 113418484A CN 202110591256 A CN202110591256 A CN 202110591256A CN 113418484 A CN113418484 A CN 113418484A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 69
- 239000010959 steel Substances 0.000 title claims abstract description 69
- 239000000463 material Substances 0.000 title claims description 15
- 235000007164 Oryza sativa Nutrition 0.000 title claims description 10
- 235000009566 rice Nutrition 0.000 title claims description 10
- 240000007594 Oryza sativa Species 0.000 title 1
- 230000008878 coupling Effects 0.000 claims abstract description 16
- 238000010168 coupling process Methods 0.000 claims abstract description 16
- 238000005859 coupling reaction Methods 0.000 claims abstract description 16
- 238000002360 preparation method Methods 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 241000209094 Oryza Species 0.000 claims description 9
- 238000006880 cross-coupling reaction Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 2
- 238000002789 length control Methods 0.000 claims 2
- 230000002265 prevention Effects 0.000 claims 1
- 230000006835 compression Effects 0.000 abstract description 5
- 238000007906 compression Methods 0.000 abstract description 5
- 230000000007 visual effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 230000009191 jumping Effects 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/06—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness specially adapted for measuring length or width of objects while moving
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention provides a length-fixed meter counter for steel strip preparation, which comprises a base and a meter counter arranged on the base, wherein the meter counter is provided with two meter counter wheels which are adjacently arranged, wheel shafts of the two meter counter wheels are vertically arranged in a meter counter wheel mounting seat on the base and are mutually parallel, a gap for a steel strip to be metered to pass through is arranged between the two meter counter wheels, and the running direction of the steel strip is the direction vertical to the plane of the axle shafts of the two meter counter wheels during metering; the lower ends of the wheel shafts of the two meter counting wheels are connected with a coupler, and the output end of the coupler is provided with a rotary encoder; the rotary encoders are respectively a main counting encoder and a monitoring encoder; the shaft couplings are all flexible cross-shaped shaft couplings. The invention has high metering precision, the metering wheel is not easy to slip, the metering can be carried out quickly, and the adjustment of the compression force of the metering wheel is convenient and visual.
Description
Technical Field
The invention belongs to the technical field of steel strip metering, and particularly relates to a meter counter for fixed length of steel strip preparation.
Background
In the prior steel belt production industry, such as saw belts and the like, due to process requirements, horizontal discharging, meter counting, shearing, horizontal receiving and the like of a steel belt coil are required, when the steel belt is prepared at a fixed length, a meter counter must count accurately, errors can be found in real time to exceed an allowable range, the length of the coil with the fixed length is ensured to be consistent, the production process is stabilized, and waste is avoided; before a steel belt enters a prepared material and is fixed to a fixed length, oil is generally pumped, the surface is very smooth, a metering wheel of a traditional meter counter is easy to slip, the width and the thickness of the steel belt are different, the friction force between the required metering wheel and the steel belt is also different, and the pressing force of the traditional metering wheel is inconvenient to adjust; the traditional meter counter on the market at present is mainly used for metering of pipeline fabrics and the like, the material surface is favorable for generating larger friction force, and compared with a steel belt with a smooth surface, the pressing force required by a meter counter wheel is smaller, so that the meter counter is not suitable for metering in the steel belt production industry.
Chinese patent 201710762784.5 discloses a large-section wire length-counting device, which adopts a mode that a pair of length-counting devices are used for clamping two sides of the large end surface of a wire, and a first transmission shaft is used for being in threaded connection with a first supporting seat, and an elastic element is sleeved at the middle step for transmitting the length-counting device, so that the clamping force of the length-counting device is automatically adjusted; the bottom plate of the meter counting device is provided with a pair of parallel slide rails, and the first transmission shaft is in sliding fit with the second fixed block. In the technical scheme, the meter counter and the meter wheel are not coaxial, and the meter counter is easy to deviate; the single-round meter counting is adopted, the meter counting accuracy is greatly reduced, and once the meter counting is inaccurate in the working process, the meter counting is difficult to find.
Disclosure of Invention
The invention aims to provide a meter counter for fixed length of steel strip prepared materials, which aims to solve the technical problem of low meter counting precision.
In order to solve the technical problems, the specific technical scheme of the invention is as follows:
a steel strip prepares the material and fixes the length and uses the meter counter, the steel strip prepares the material and fixes the length and uses the meter counter including the base and installs the meter counter on the said base, the said meter counter has two meter counter wheels that set up adjacently, the wheel spindle of the two meter counter wheels is set up in the meter counter wheel mount pad on the base vertically and parallel to each other, there is a clearance for waiting to measure the steel strip to pass through between the two meter counter wheels, the running direction of the steel strip is the direction perpendicular to plane where the axle axis of the two meter counter wheels locates during measurement; the two metering wheels are respectively a first metering wheel and a second metering wheel, the lower end of a first wheel shaft of the first metering wheel is connected with a first coupler, and the output end of the first coupler is provided with a first rotary encoder; the lower end of a second wheel shaft of the second meter wheel is connected with a second coupling, and the output end of the second coupling is provided with a second rotary encoder; the first rotary encoder is a main counting encoder, and the second rotary encoder is a monitoring encoder; the first coupler and the second coupler are both flexible cross couplers.
Therefore, in the using process, double-wheel meter counting is adopted, including main meter counting and monitoring tracking meter counting, so that whether the meter counting is out of tolerance or not can be tracked in time; in the prior art, single-round meter counting is adopted, the meter counting accuracy is greatly reduced, and inaccurate meter counting is difficult to find once in the working process; the rotary encoders are coaxially mounted with the metering wheel shafts by adopting the flexible cross coupling, so that the rotating speed of the metering wheel is absolutely consistent with that of the encoders, vibration in the running process of the steel belt can be well absorbed in the metering process, the metering accuracy is guaranteed, the rotary encoders are protected, and the meter counter can effectively run for a long time.
Furthermore, according to the running direction of the steel belt to be measured, supporting wheels for supporting the steel belt are respectively arranged on the front side and the rear side of the base, and anti-jumping wheels for limiting the upward jumping of the steel belt are respectively arranged above the two supporting wheels; through setting up and preventing jumping the wheel, prevent that the steel band from beating and influencing meter rice's accuracy.
Furthermore, the supporting wheels are arranged at the lower part of the supporting frame, the anti-bouncing wheels are arranged at the upper part of the supporting frame, the supporting frame is arranged at the front side and the rear side of the base, and the supporting frame is fixedly connected with the base; so that the operation of the metering steel strip is more stable.
Furthermore, the support frame is longitudinally provided with an upper notch and a lower notch, the notches penetrate through the support frame from front to back, one ends of the shaft levers on the supporting wheel and the anti-jump wheel are inserted into the notches and are fixed with the support frame through fasteners, and preferably, the fasteners are nuts matched with the shaft levers; so as to meet the requirements of strips with different widths.
Further, the bottom of the meter counting wheel mounting seat is provided with a sliding block, the sliding block is matched with a sliding rail correspondingly arranged on the base, the meter counting wheel mounting seat is connected with one end of a screw rod, the other end of the screw rod is provided with an adjusting handle, the screw rod is in threaded connection with a screw hole of a support, the bottom of the support is fixedly mounted on a bottom plate, and a spring is sleeved on the part of the screw rod between the meter counting wheel mounting seat and the support; aiming at the characteristics of smoothness, oil and the like of a steel belt and special severe working conditions, the invention adopts the scheme that the two ends are respectively provided with the elastic element, and the operation requirement is difficult to achieve only by arranging the elastic element at one end of one wheel in the prior art.
Furthermore, a pointer is arranged on the outer side of the meter wheel mounting seat and matched with a graduated scale arranged at a corresponding position on the base; two wheel clamp forces can show on the scale, can predetermine the required clamp force of different coming material meter rice wheel of different specifications according to the test, can accomplish real-time quick adjustment during normal production.
Further, a bolt hole is formed in the base, and the bolt hole is a kidney-shaped hole; because the distance that the base needs to be adjusted has the uncertainty, so, process out waist shape hole, conveniently in use adjusts the location size.
Furthermore, the hardness of the outer peripheral surfaces of the meter counting wheel, the supporting wheel and the anti-jumping wheel is higher than that of the workpiece; the outer peripheral surface is meter wheel, supporting wheel and the contact surface of preventing jumping wheel and steel band, because steel band hardness is great, so meter wheel, supporting wheel and prevent jumping the wheel and need higher hardness with the part of steel band direct contact, meter wheel among the prior art is the rubber tyer, can't be used for this trade meter.
The fixed-length metering device for the steel strip preparation has the following advantages: the metering device is suitable for metering operation of steel belts and metal belts such as saw belts, has high metering precision, the metering wheel is not easy to slip, the metering can be carried out quickly, and the compression force of the metering wheel is convenient and visual to adjust.
Drawings
FIG. 1 is a schematic view showing a construction of a length measuring meter for a steel strip stock according to the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a front view of the present invention;
the notation in the figure is: 1. a base; 2. a meter counter; 3. a meter wheel; 31. a first meter wheel; 32. a second metering wheel; 4. a support frame; 41. a support wheel; 42. anti-jumping wheels; 5. a meter wheel mounting base; 61. a first axle; 62. a second wheel axle; 71. A first coupling; 72. a second coupling; 81. a first rotary encoder; 82. a second rotary encoder; 9. an adjusting handle; 10. a pointer; 11. a graduated scale; 12. a screw; 13. a support; 14. a steel strip.
Detailed Description
For a better understanding of the objects, structure and function of the invention, reference should be made to the following detailed description taken in conjunction with the accompanying drawings.
As shown in fig. 1, the length-fixed length meter counter for steel strip preparation of the present invention comprises a base 1 and a meter counter 2 mounted on the base 1, wherein the meter counter 2 has two meter counter wheels 3 arranged adjacently, wheel shafts of the two meter counter wheels 3 are vertically arranged in meter counter wheel mounting seats 5 on the base 1 and are parallel to each other, a gap for a steel strip to be measured to pass through is arranged between the two meter counter wheels 3, and the running direction of the steel strip 14 during measurement is the direction perpendicular to the plane where the wheel shaft axes of the two meter counter wheels 3 are located. As shown in fig. 3, two support frames 4 are respectively and fixedly mounted on the front and rear sides of the base 1, the support frames 4 are longitudinally provided with an upper notch and a lower notch, the notches penetrate through the front and rear sides of the support frames 4, the support frames 4 are provided with support wheels 41 and anti-jump wheels 42, and one ends of shaft levers on the support wheels 41 and the anti-jump wheels 42 are inserted into the notches and fixed with the support frames 4 through fasteners; according to the running direction of the steel belt to be measured, the supporting wheels 41 are arranged at the lower parts of the supporting frames 4 at the front side and the rear side of the base 1 for supporting the steel belt, and anti-jumping wheels 42 for limiting the upward jumping of the steel belt 14 are respectively arranged above the two supporting wheels 41; the supporting wheel 41 ensures that the steel strip 14 is clamped in the middle of the steel strip 14 after entering the metering wheel 3, and the height of the supporting wheel 41 is adjustable so as to meet the requirements of strips with different widths; the height of the anti-bouncing wheel 42 is also adjustable, so that bouncing of two ends of the steel belt 14 under rapid operation in the metering process can be effectively prevented, and the influence on the metering accuracy due to the bouncing of the steel belt 14 is avoided.
The bottom of the metering wheel mounting seat 5 is provided with a sliding block, the sliding block is matched with a sliding rail correspondingly arranged on the base 1 to slide, the metering wheel mounting seat 5 is connected with one end of a screw 12, the other end of the screw 12 is provided with an adjusting handle 9, the screw 12 is in threaded connection with a screw hole of a support 13, the bottom of the support 13 is fixedly arranged on the bottom plate 1, and a spring is sleeved on the part, between the metering wheel mounting seat 5 and the support 13, of the screw 12; the spring can be compressed to generate elasticity to push the meter counter mounting seat 5 to move forwards along the sliding rail by rotating the adjusting handle 9, and then the two meter counter wheels 3 are tightly pressed together; pointer 10 is installed to the meter rice wheel mount pad 5 outside, pointer 10 with the scale 11 cooperation that the corresponding position set up on the base 1, the elasticity that converts out according to compression spring's compressive capacity can read out the packing force on the elasticity scale, can predetermine the required clamp force of different specifications incoming material meter rice wheels according to the test, can accomplish real-time quick adjustment during normal production.
As shown in fig. 2, the two meter counting wheels 3 are respectively a first meter counting wheel 31 and a second meter counting wheel 32, the lower end of a first wheel axle 61 of the first meter counting wheel 31 is connected with a first coupling 71, and the output end of the first coupling 71 is provided with a first rotary encoder 81; the lower end of the second wheel shaft 62 of the second meter wheel 32 is connected with a second coupling 72, and the output end of the second coupling 72 is provided with a second rotary encoder 82; the first rotary encoder 81 is a main counting encoder, and the second rotary encoder 82 is a monitoring encoder; the first coupling 71 and the second coupling 72 are both flexible cross couplings; the number of meters counted is compared with the value of the main counting encoder at any time, and if the number of meters exceeds the error range, the alarm is given out and the machine is stopped.
The base 1 of the meter counter for the fixed length of the prepared steel strip is fastened on the working table surface through bolts, and bolt holes of the base are arranged to be kidney-shaped holes, so that the meter counter is conveniently aligned with a front discharging machine and a rear receiving device when being installed.
The working principle of the invention is as follows: the steel strip coil is horizontally placed on the material placing turntable, enters the meter counter through the material placing disc, the guide wheel and the like, firstly enters between the two meter counter wheels through the guide of the front support wheel, the steel strip 14 smoothly enters the subsequent guide wheel and the material receiving turntable for receiving the material under the support of the rear support wheel after being counted, and automatically stops to wait for shearing and splitting after a period of time if the length calculated by the meter counter reaches the length of preset fixed-length prepared material.
Before the invention is used, the calibration and calibration are needed, the calibration is carried out by adopting different specifications of steel belts with known standard length, the calibration is carried out for many times, the number of meters and the standard length displayed by a computer after the conversion of a meter counter encoder are compared for many times, a correction coefficient is obtained for correction, meanwhile, the required pressing force corresponding to each specification of the steel belts is calibrated, specifically, a front adjusting handle and a rear adjusting handle of the meter counter are adjusted, so that two meter counter wheel mounting seats 5 slide on a sliding rail, the clamping force of the two meter counters is adjusted by adjusting the compression amount of a spring, and the clamping force can be visually displayed on a base scale through a pointer fixed with the meter counter wheel mounting seats. The meter counter can only start to operate after the pre-tightening force of the spring of the meter counter is calibrated and the computer conversion value is worth correcting the coefficient.
When the invention is used, the steel belt is erected, enters between the meter counting wheels 3 of the meter counting device at a proper position under the support of the front support wheel of the meter counting device, the steel belt 14 moves forward under the compression state of the two meter counting wheels 3 to drive the meter counting wheels and the shafts to rotate, the number of meters passed by the steel belt is converted into the number of turns of 3-turn meter counting wheels, the lower end of each meter counting wheel shaft is connected with a rotary encoder through a coupler, the encoder feeds back to a computer through a signal cable to automatically convert into the number of meters, and in the meter counting process, the first rotary encoder 81 is a main meter counting encoder, and the second rotary encoder 82 is a monitoring encoder, which plays a role of monitoring whether the main encoder counts accurately. The supporting wheel of the steel belt is also arranged behind the meter counting wheel, the middle part of the steel belt is always tightly pressed between the two meter counting wheels together with the front supporting wheel of the meter counting wheel, and the front and rear anti-jumping wheels are arranged on the upper part opposite to the front and rear supporting wheels, so that the influence on the accuracy of meter counting caused by the excessive jumping of the front and rear steel belts of the meter counter is prevented.
In the metering process, if the difference value between the metering number of the monitoring encoder and the counting number of the main metering encoder exceeds a set allowable range, the computer transmits an instruction to the alarm and the system to immediately alarm and stop the machine, the metering is not controlled before the coil splitting, and the steel coil beyond the error range is prevented from flowing into the next procedure.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes in the features and embodiments, or equivalent substitutions may be made therein by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (8)
1. A steel strip stock preparation length-fixed meter counter comprises a base (1) and a meter counter (2) installed on the base (1), wherein the meter counter (2) is provided with two meter counter wheels (3) which are adjacently arranged, wheel shafts of the two meter counter wheels (3) are vertically arranged in a meter counter wheel installation seat (5) on the base (1) and are parallel to each other, a gap for a steel strip (14) to be metered to pass through is arranged between the two meter counter wheels (3), and the running direction of the steel strip is the direction perpendicular to the plane where the axle lines of the wheel shafts of the two meter counter wheels (3) are located during metering; the device is characterized in that the two meter counting wheels (3) are respectively a first meter counting wheel (31) and a second meter counting wheel (32), the lower end of a first wheel shaft (61) of the first meter counting wheel (31) is connected with a first coupler (71), and the output end of the first coupler (71) is provided with a first rotary encoder (81); the lower end of a second wheel shaft (62) of the second meter wheel (32) is connected with a second coupling (72), and the output end of the second coupling (72) is provided with a second rotary encoder (82); the first rotary encoder (81) is a main counting encoder, and the second rotary encoder (82) is a monitoring encoder; the first coupling (71) and the second coupling (72) are both flexible cross couplings.
2. A meter counter for measuring the length of a steel strip prepared according to claim 1, wherein support wheels (41) for supporting the steel strip (14) are provided on the front and rear sides of the base (1) respectively according to the running direction of the steel strip to be measured, and jump-preventing wheels (42) for limiting the upward jump of the steel strip (14) are provided above the two support wheels (41).
3. The length-measuring meter counter for steel strip preparation according to claim 2, wherein the supporting wheel (41) is arranged at the lower part of the supporting frame (4), the anti-jumping wheel (42) is arranged at the upper part of the supporting frame (4), the supporting frame (4) is arranged at the front side and the rear side of the base (1), and the supporting frame (4) is fixedly connected with the base (1).
4. A length-measuring meter for steel strip preparation according to claim 3, wherein the support frame (4) is provided with an upper notch and a lower notch longitudinally, the notches penetrate through the front and back of the support frame, and one ends of the shaft rods of the support wheel (41) and the anti-jump wheel (42) are inserted into the notches and fixed with the support frame (4) through fasteners.
5. The steel band is meter rice ware for prepare material fixed length of ready of claim 1, characterized in that meter rice wheel mount pad (5) bottom all is provided with the slider, the slider with the slide rail cooperation that corresponds the setting on base (1), meter rice wheel mount pad (5) links to each other with screw rod (12) one end, adjustment handle (9) are installed to the other end of screw rod (12), the screw rod is connected with the screw thread of support (13), support (13) bottom fixed mounting is on bottom plate (1), the partial cover of screw rod (12) between meter rice wheel mount pad (5) and support (13) is equipped with the spring.
6. A meter counter for fixing the length of a steel strip stock according to claim 1 or 5, wherein a pointer (10) is installed on the outer side of the meter counter wheel installation seat (5), and the pointer (10) is matched with a graduated scale (11) arranged at a corresponding position on the base (1).
7. A meter counter for steel strip preparation length control according to any one of claims 1-5, characterized in that the base (1) is provided with bolt holes, which are kidney-shaped holes.
8. A meter counter for steel strip preparation length control according to any one of claims 2-4, characterized in that the hardness of the outer peripheral surfaces of the meter counter wheel (3), the support wheel (41) and the jump prevention wheel (42) is higher than the hardness of the workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110591256.4A CN113418484A (en) | 2021-05-28 | 2021-05-28 | Steel band prepares material fixed length and uses meter rice ware |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110591256.4A CN113418484A (en) | 2021-05-28 | 2021-05-28 | Steel band prepares material fixed length and uses meter rice ware |
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| Publication Number | Publication Date |
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| CN113418484A true CN113418484A (en) | 2021-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110591256.4A Pending CN113418484A (en) | 2021-05-28 | 2021-05-28 | Steel band prepares material fixed length and uses meter rice ware |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114018195A (en) * | 2021-11-17 | 2022-02-08 | 酒泉钢铁(集团)有限责任公司 | Method for measuring length of whole circle of belt |
| CN114229583A (en) * | 2021-12-02 | 2022-03-25 | 国网江苏省电力有限公司泰州供电分公司 | Full-automatic fixed-length cable taking machine |
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| CN211401023U (en) * | 2019-10-18 | 2020-09-01 | 东莞市金技机械有限公司 | Double round meter rice machine |
| CN212482382U (en) * | 2020-07-13 | 2021-02-05 | 绍兴电力设备有限公司 | Cable meter counter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114018195A (en) * | 2021-11-17 | 2022-02-08 | 酒泉钢铁(集团)有限责任公司 | Method for measuring length of whole circle of belt |
| CN114229583A (en) * | 2021-12-02 | 2022-03-25 | 国网江苏省电力有限公司泰州供电分公司 | Full-automatic fixed-length cable taking machine |
| CN114229583B (en) * | 2021-12-02 | 2023-10-20 | 国网江苏省电力有限公司泰州供电分公司 | Full-automatic fixed-length cable taking machine |
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Application publication date: 20210921 |
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