CN114228380A - Manufacturing process of wood grain decorating part - Google Patents

Manufacturing process of wood grain decorating part Download PDF

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Publication number
CN114228380A
CN114228380A CN202111631783.XA CN202111631783A CN114228380A CN 114228380 A CN114228380 A CN 114228380A CN 202111631783 A CN202111631783 A CN 202111631783A CN 114228380 A CN114228380 A CN 114228380A
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CN
China
Prior art keywords
wood grain
wood
decorating part
main material
primer
Prior art date
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Pending
Application number
CN202111631783.XA
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Chinese (zh)
Inventor
付秋霞
李�杰
杨显涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Shunde Purete Mechanical Co ltd
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Foshan Shunde Purete Mechanical Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Shunde Purete Mechanical Co ltd filed Critical Foshan Shunde Purete Mechanical Co ltd
Priority to CN202111631783.XA priority Critical patent/CN114228380A/en
Publication of CN114228380A publication Critical patent/CN114228380A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44F—SPECIAL DESIGNS OR PICTURES
    • B44F9/00—Designs imitating natural patterns
    • B44F9/02—Designs imitating natural patterns wood grain effects

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a manufacturing process of a wood grain decorating part, which adopts cheap natural wood or composite wood as a base material, prints grain patterns of various kinds of wood on the base material, improves the production mode, reduces the production cost, improves the economic benefit, solves the problems of shortage and high price of rare wood, does not need to store the natural wood and the composite wood with various wood grains, and solves the problems of asymmetrical wood grains, different batch textures, color difference of batch colors and the like.

Description

Manufacturing process of wood grain decorating part
Technical Field
The invention relates to the technical field of wood grain decorating parts, in particular to a manufacturing process of a wood grain decorating part.
Background
The veneer is a material which is used for being attached to a plate and has the functions of protection and decoration, and the price of the veneer is different according to the material and the pattern of the base material. At present, the base material of the wood veneer is selected from natural wood or composite wood, and the texture on the wood veneer is mainly derived from the texture on the base material. Because the wood veneer base material has single texture, large-area texture symmetry cannot be achieved, higher annual requirements on wood for manufacturing the base material are met, particularly, precious wood is adopted as the base material, the cost is high, and mass manufacturing and application are difficult to realize. Meanwhile, the color construction difficulty of the base material is high, and batch unification is difficult to realize.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a manufacturing process of a wood grain decorating part.
The invention discloses a manufacturing process of a wood grain decorating part, which comprises the following steps:
s1, selecting cheap natural wood or composite wood as a base material, and pretreating the surface of the base material to obtain a main material a;
s2, printing any wood texture pattern on the surface of the main material a and coating a primer to obtain a wood grain decorating part c;
and S3, carrying out post-treatment on the surface of the wood grain decorating part c to obtain a finished product of the wood grain decorating part.
According to an embodiment of the present invention, the step of S2 includes the steps of:
s21, printing any wood texture pattern on the surface of the main material a to obtain a wood grain decorating part b;
s22, coating a primer on the texture surface of the wood grain decorating part b, and drying and curing to obtain a wood grain decorating part c.
According to an embodiment of the present invention, the step of S3 includes the steps of:
s31, sanding the primer of the wood grain decorating part c to polish the primer of the wood grain decorating part c to obtain the wood grain decorating part c 1;
s32, carrying out dust removal treatment on the surface of the wood grain decorating part c1 to clean the surface of the wood grain decorating part c1 and obtain a wood grain decorating part c 2;
s33, coating finish paint on the surface of the wood grain decorating part c2, and drying and curing to obtain a finished wood grain decorating part.
According to an embodiment of the present invention, the step of S2 includes the steps of:
s21, coating a primer on the surface of the main material a, and drying and curing to obtain a main material b;
s22, printing any wood grain pattern on the surface of the primer of the main material b to obtain the wood grain decorating part c.
According to an embodiment of the present invention, the step of S3 includes the steps of:
s31, coating finish paint on the texture surface of the wood grain decorating part c, and drying and curing to obtain a finished product of the wood grain decorating part.
According to an embodiment of the present invention, the step of S2 is performed with a UV ink or a water-based ink for texture pattern printing.
According to an embodiment of the present invention, the step S2 is performed by using a scanning printer or a pass-through printer to print the texture pattern.
According to an embodiment of the present invention, the primer employs one or both of a UV clear coat and a water-based clear coat.
According to an embodiment of the invention, the pre-treatment comprises one or more of a wire drawing treatment, a sanding treatment, a dust removal treatment.
According to an embodiment of the present invention, the step of S1 includes the steps of:
s11, selecting cheap natural wood or composite wood as a base material;
s12, carrying out wire drawing treatment on the surface of the base material to form textures on the surface of the base material to obtain a main material a 1;
s13, sanding the texture surface of the main material a1 to polish the texture surface of the main material a1 to obtain a main material a 2;
s14, performing dust removal treatment on the texture surface of the main material a2 to clean the texture surface of the main material a2 to obtain the main material a.
Compared with the prior art, the manufacturing process of the wood grain decorating part has the following advantages:
the manufacturing process of the wood grain decorating part adopts cheap natural wood or composite wood as the base material, prints the grain patterns of various woods on the base material, improves the production mode, reduces the production cost, improves the economic benefit, solves the problems of shortage and high price of rare wood, does not need to store the natural wood and the composite wood with various wood grains, and solves the problems of asymmetrical wood grains, different batch textures, color difference of batch colors and the like.
Detailed Description
In the following description, numerous implementation details are set forth in order to provide a thorough understanding of the present invention. It should be understood, however, that these implementation details are not to be interpreted as limiting the invention. That is, in some embodiments of the invention, such implementation details are not necessary.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Example one
The embodiment discloses a manufacturing process of a wood grain decorating part, which comprises the following steps:
s1, selecting cheap natural wood or composite wood as a base material, and pretreating the surface of the base material to obtain a main material a;
s2, printing any wood texture pattern on the surface of the main material a and coating a primer to obtain a wood grain decorating part c;
and S3, carrying out post-treatment on the surface of the wood grain decorating part c to obtain a finished product of the wood grain decorating part.
Specifically, the base material is loaded by a robot or a worker, the base material is conveyed on a conveyor, and the manufacturing process is completed on the conveyor.
Further, the pretreatment in the step S1 includes one or more of wire drawing treatment, sanding treatment, and dust removal treatment, and the pretreatment at least includes dust removal treatment, and the wire drawing treatment, the sanding treatment, and the dust removal treatment are performed in this order.
In this embodiment, the pretreatment includes wire drawing, sanding, and dust removal. Therefore, the S1 step includes the steps of:
s11, selecting cheap natural wood or composite wood as a base material;
s12, carrying out wire drawing treatment on the surface of the base material to form textures on the surface of the base material to obtain a main material a 1;
s13, sanding the texture surface of the main material a1 to polish the texture surface of the main material a1 to obtain a main material a 2;
s14, performing dust removal treatment on the surface of the main material a2 to clean the surface of the main material a2 to obtain the main material a.
Forming clear, well-defined and obvious hand feeling textures on the surface of the main material through wire drawing treatment; the surface of the main material is smooth and flat through sanding treatment, so that the thickness and the size of the main material are more standard, the flatness is better, and the subsequent primer construction is facilitated; and removing impurities such as dust, sawdust and the like remained on the surface of the main material through dust removal treatment.
Further, the step of S2 includes the steps of:
s21, printing any wood texture pattern on the surface of the main material a to obtain a wood grain decorating part b;
s22, coating a primer on the texture surface of the wood grain decorating part b, and drying and curing to obtain a wood grain decorating part c.
Further, in the step S21, the texture pattern printing is performed using UV ink or water-based ink. And printing the texture pattern by a scanning printer or a pass-through printer. The grain pattern of any one of the wood materials, including the grain pattern of the rare wood materials such as the Huanghua pear, the red sandalwood, the chicken wing, the beech, the nanmu and the like, can be printed on the grain surface of the main material through the step of S21.
Further, in the step S22, one to three layers of primers are applied on the textured surface of the woodgrain decorative piece b, and the printed texture on the woodgrain decorative piece b is protected by the multiple layers of primers. The primer in this example is two layers, and thus, the S22 step includes the steps of:
s221, coating a primer p1 on the texture surface of the wood grain decorating part b, and drying and curing to obtain a wood grain decorating part b 1;
s222, coating a primer p2 on the texture surface of the wood grain decoration b1, and drying and curing to obtain a wood grain decoration c.
Wherein, the primer p1 adopts UV transparent paint or water-based transparent paint, and the coating mode is one of roll coating or spray coating. The primer p2 is UV transparent paint or water-based transparent paint, and the painting mode is one of roll coating or spray coating. The coating weight of the primer p1 and the coating weight of the primer p2 are both 10-30g/m2。
When a UV clear coat was used as the primer p1, the curing energy of the primer p1 was 300-800MJ/cm2And drying and curing are realized through a UV dryer. The UV dryer includes at least one UV light curing lamp, and preferably, the UV dryer includes two UV light curing lamps. When a water-borne clear coat is used as the primer p1, it is dried and cured by open air drying for 30-60s or by an infrared dryer of 4-6 m.
Likewise, when a UV clear coat is used as the primer p2, the curing energy of the primer p2 is 300-800MJ/cm2And drying and curing are realized through a UV dryer. The UV dryer includes at least one UV light curing lamp, and preferably, the UV dryer includes three UV light curing lamps. When a water-borne clear coat is used as the primer p2, it is dried and cured by open air drying for 30-60s or by an infrared dryer of 4-6 m.
Further, the post-treatment comprises one or more of sanding treatment, dust removal treatment and finish paint coating, and the sanding treatment, the dust removal treatment and the finish paint coating are carried out in sequence.
In this embodiment, the post-treatment includes sanding treatment, dust removal treatment, and finish coating. Therefore, the S3 step includes the steps of:
s31, sanding the primer of the wood grain decorating part c to polish the primer of the wood grain decorating part c to obtain the wood grain decorating part c 1;
s32, carrying out dust removal treatment on the surface of the wood grain decorating part c1 to clean the surface of the wood grain decorating part c1 and obtain a wood grain decorating part c 2;
s33, coating finish paint on the surface of the primer of the wood grain decorating part c2, and drying and curing to obtain a finished wood grain decorating part.
The primer on the main material is smooth and flat through sanding treatment, so that subsequent finish construction is facilitated; removing impurities such as dust, sawdust and the like remained on the surface of the main material through dust removal treatment; the touch feeling and the visual effect of the main material are improved through finish paint coating, the hardness and the wear resistance of the main material are improved, and the service life is longer.
Wherein, the sanding treatment is realized by a sanding machine, and the sanding belt of the sanding machine has the mesh number of 320 and 600.
The finish paint adopts UV paint or water-based paint, the coating mode is one of roll coating or spray coating, and the coating weight of the finish paint is 10-50g/m2. According to different formulas of the finish paint, the finish paint has different effects, such as an opening effect, a sealing effect, a skin matte effect and the like.
When the finish paint adopts UV coating, the curing energy of the finish paint is 300-1000MJ/cm2And drying and curing are realized through a UV dryer. The UV dryer includes at least one UV light curing lamp, and preferably, the UV dryer includes four UV light curing lamps.
Example two
The embodiment discloses a manufacturing process of a wood grain decorating part, which comprises the following steps:
s1, selecting cheap natural wood or composite wood as a base material, and pretreating the surface of the base material to obtain a main material a;
s2, printing any wood texture pattern on the surface of the main material a and coating a primer to obtain a wood grain decorating part c;
and S3, carrying out post-treatment on the surface of the wood grain decorating part c to obtain a finished product of the wood grain decorating part.
Specifically, the base material is loaded by a robot or a worker, the base material is conveyed on a conveyor, and the manufacturing process is completed on the conveyor.
Further, the pretreatment in the step S1 includes one or more of wire drawing treatment, sanding treatment, and dust removal treatment, and the pretreatment at least includes dust removal treatment, and the wire drawing treatment, the sanding treatment, and the dust removal treatment are performed in this order.
In this embodiment, the pretreatment includes wire drawing, sanding, and dust removal. Therefore, the S1 step includes the steps of:
s11, selecting cheap natural wood or composite wood as a base material;
s12, carrying out wire drawing treatment on the surface of the base material to form textures on the surface of the base material to obtain a main material a 1;
s13, sanding the texture surface of the main material a1 to polish the texture surface of the main material a1 to obtain a main material a 2;
s14, performing dust removal treatment on the surface of the main material a2 to clean the surface of the main material a2 to obtain the main material a.
Forming clear, well-defined and obvious hand feeling textures on the surface of the main material through wire drawing treatment; the surface of the main material is smooth and flat through sanding treatment, so that the thickness and the size of the main material are more standard, the flatness is better, and the subsequent primer construction is facilitated; and removing impurities such as dust, sawdust and the like remained on the surface of the main material through dust removal treatment.
Further, the step of S2 includes the steps of:
s21, coating a primer on the surface of the main material a, and drying and curing to obtain a main material b;
s22, printing any wood grain pattern on the surface of the primer of the main material b to obtain the wood grain decorating part c.
Further, in step S21, one to three layers of primers are applied on the surface of the main material a, and the surface of the main material a is protected by the multiple layers of primers. The primer in this example is two layers, and thus, the S21 step includes the steps of:
s211, coating a primer p1 on the surface of the main material a, and drying and curing to obtain a main material b 1;
s212, coating a primer p2 on the surface of the main material b1, and drying and curing to obtain the main material b.
Wherein, the primer p1 adopts UV transparent paint or water-based transparent paint, and the coating mode is one of roll coating or spray coating. The primer p2 is UV transparent paint or water-based transparent paint, and the painting mode is one of roll coating or spray coating. The coating weight of the primer p1 and the coating weight of the primer p2 are both 10-30g/m2。
When a UV clear coat was used as the primer p1, the curing energy of the primer p1 was 300-800MJ/cm2And drying and curing are realized through a UV dryer. The UV dryer includes at least one UV light curing lamp, and preferably, the UV dryer includes two UV light curing lamps. When a water-borne clear coat is used as the primer p1, it is dried and cured by open air drying for 30-60s or by an infrared dryer of 4-6 m.
Likewise, when a UV clear coat is used as the primer p2, the curing energy of the primer p2 is 300-800MJ/cm2And drying and curing are realized through a UV dryer. The UV dryer includes at least one UV light curing lamp, and preferably, the UV dryer includes three UV light curing lamps. When a water-borne clear coat is used as the primer p2, it is dried and cured by open air drying for 30-60s or by an infrared dryer of 4-6 m.
Further, in the step S22, the texture pattern printing is performed using UV ink or water-based ink. And printing the texture pattern by a scanning printer or a pass-through printer. The grain pattern of any one wood, including the grain pattern of rare wood such as Huanghua pear, red sandalwood, chicken wing, beech, nanmu, etc., can be printed on the surface of the primer of the main material through the step of S22.
Further, the post-treatment comprises finish coating. Therefore, the S3 step includes the steps of:
s31, coating finish paint on the texture surface of the wood grain decorating part c, and drying and curing to obtain a finished product of the wood grain decorating part.
The touch feeling and the visual effect of the main material are improved through finish paint coating, the hardness and the wear resistance of the main material are improved, and the service life is longer. The finish paint adopts UV paint or water-based paint, and the coating mode is one of roll coating or spray coatingThe coating weight of the paint is 10-50g/m2. According to different formulas of the finish paint, the finish paint has different effects, such as an opening effect, a sealing effect, a skin matte effect and the like.
When the finish paint adopts UV coating, the curing energy of the finish paint is 300-1000MJ/cm2And drying and curing are realized through a UV dryer. The UV dryer includes at least one UV light curing lamp, and preferably, the UV dryer includes four UV light curing lamps.
In conclusion, the manufacturing process of the wood grain decorating part adopts cheap natural wood or composite wood as the base material, the grain patterns of various kinds of wood are printed on the base material, the production mode is improved, the production cost is reduced, the economic benefit is improved, the problems of shortage and high price of rare wood are solved, the natural wood and the composite wood with various wood grains do not need to be stored, the problems of asymmetrical wood grains, different batch grains, color difference of batch colors and the like are solved, and the manufacturing process is simple, efficient and flexible and can meet the visual sensory effect with higher requirements.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

1. A manufacturing process of a wood grain decorating part is characterized by comprising the following steps: s1, selecting cheap natural wood or composite wood as a base material, and pretreating the surface of the base material to obtain a main material a;
s2, printing any wood texture pattern on the surface of the main material a and coating a primer to obtain a wood grain decorating part c; and S3, carrying out post-treatment on the surface of the wood grain decorating part c to obtain a finished product of the wood grain decorating part.
2. The process of making a wood grain decorative piece according to claim 1, wherein said step S2 includes the steps of: s21, printing any wood texture pattern on the surface of the main material a to obtain a wood grain decorating part b; s22, coating a primer on the texture surface of the wood grain decorating part b, and drying and curing to obtain a wood grain decorating part c.
3. The process of making a wood grain decorative piece according to claim 2, wherein said step S3 includes the steps of: s31, sanding the primer of the wood grain decorating part c to polish the primer of the wood grain decorating part c to obtain the wood grain decorating part c 1; s32, carrying out dust removal treatment on the surface of the wood grain decorating part c1 to clean the surface of the wood grain decorating part c1 and obtain a wood grain decorating part c 2; s33, coating finish paint on the surface of the wood grain decorating part c2, and drying and curing to obtain a finished wood grain decorating part.
4. The process of making a wood grain decorative piece according to claim 1, wherein said step S2 includes the steps of: s21, coating a primer on the surface of the main material a, and drying and curing to obtain a main material b; s22, printing any wood grain pattern on the surface of the primer of the main material b to obtain the wood grain decorating part c.
5. The process of making a wood grain decorative piece according to claim 4, wherein said step S3 includes the steps of: s31, coating finish paint on the texture surface of the wood grain decorating part c, and drying and curing to obtain a finished product of the wood grain decorating part.
6. A process for making a wood grain decorative piece according to any one of claims 1 to 5, wherein the step S2 is performed by printing a grain pattern using UV ink or water-based ink.
7. The process of manufacturing wood grain decorative piece according to any one of claims 1 to 5, wherein the step of S2 is performed by printing a grain pattern using a scanning printer or a pass-through printer.
8. A process for making a wood grain decorative piece according to any one of claims 1 to 5, wherein the primer is one or both of a UV clear coat and a water-based clear coat.
9. The process of making a wood grain decorative piece according to claim 1, wherein the pre-treatment includes one or more of a wire drawing treatment, a sanding treatment, and a dust removal treatment.
10. The process of making a wood grain decorative piece according to claim 9, wherein said step S1 includes the steps of: s11, selecting cheap natural wood or composite wood as a base material; s12, carrying out wire drawing treatment on the surface of the base material to form textures on the surface of the base material to obtain a main material a 1; s13, sanding the texture surface of the main material a1 to polish the texture surface of the main material a1 to obtain a main material a 2; s14, performing dust removal treatment on the texture surface of the main material a2 to clean the texture surface of the main material a2 to obtain the main material a.
CN202111631783.XA 2021-12-29 2021-12-29 Manufacturing process of wood grain decorating part Pending CN114228380A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111631783.XA CN114228380A (en) 2021-12-29 2021-12-29 Manufacturing process of wood grain decorating part

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Application Number Priority Date Filing Date Title
CN202111631783.XA CN114228380A (en) 2021-12-29 2021-12-29 Manufacturing process of wood grain decorating part

Publications (1)

Publication Number Publication Date
CN114228380A true CN114228380A (en) 2022-03-25

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Application Number Title Priority Date Filing Date
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101081588A (en) * 2007-04-29 2007-12-05 胡斌 Decorative board and the processing method thereof
CH710203A1 (en) * 2014-10-02 2016-04-15 Proverum Ag A method for processing a useful surface of a floor covering.
CN111634144A (en) * 2020-06-02 2020-09-08 湖州衡鼎产品检测中心 Wooden floor surface coating method based on 3D printing technology

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101081588A (en) * 2007-04-29 2007-12-05 胡斌 Decorative board and the processing method thereof
CH710203A1 (en) * 2014-10-02 2016-04-15 Proverum Ag A method for processing a useful surface of a floor covering.
CN111634144A (en) * 2020-06-02 2020-09-08 湖州衡鼎产品检测中心 Wooden floor surface coating method based on 3D printing technology

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Address after: 528000 2nd floor, No.5 Industrial Avenue, intensive industrial zone, Xiyong village committee, Lunjiao street, Shunde District, Foshan City, Guangdong Province

Applicant after: Guangdong Hanqiu Intelligent Equipment Co.,Ltd.

Address before: 528000 2nd floor, No.5 Industrial Avenue, intensive industrial zone, Xiyong village committee, Lunjiao street, Shunde District, Foshan City, Guangdong Province

Applicant before: FOSHAN SHUNDE PURETE MECHANICAL CO.,LTD.