CN113385398A - SPC plastic floor priming paint drawing production line and process - Google Patents
SPC plastic floor priming paint drawing production line and process Download PDFInfo
- Publication number
- CN113385398A CN113385398A CN202110604470.9A CN202110604470A CN113385398A CN 113385398 A CN113385398 A CN 113385398A CN 202110604470 A CN202110604470 A CN 202110604470A CN 113385398 A CN113385398 A CN 113385398A
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- primer
- coating
- dryer
- plastic floor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
- B05D1/38—Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
- B05D7/26—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials synthetic lacquers or varnishes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
- B05D7/584—No clear coat specified at least some layers being let to dry, at least partially, before applying the next layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
- B05D7/586—No clear coat specified each layer being cured, at least partially, separately
Abstract
The invention discloses a primer drawing production line and a primer drawing process for an SPC plastic floor, which sequentially comprise a fixed-thickness sander, a double-sided dust remover, a UV back coating machine, a first dryer, a first roller coating machine, a second dryer, a second roller coating machine, a third dryer and an ink jet machine along the production line; the traditional process method for rolling the grains is replaced, various wood grain patterns can be customized, steel rollers and color films with various wood grain patterns are not needed to be stored and stocked, the production mode is improved, and economic benefits are created.
Description
Technical Field
The invention relates to the technical field of surface decoration material production, in particular to a primer drawing production line and a primer drawing process for an SPC plastic floor.
Background
In the field of home decoration, substrates such as wood floors, PVC, LVT, WPC, SPC floors and the like need to be protected by UV coatings, and the coatings need to provide physical properties such as scratch resistance and wear resistance and provide visual perception and touch of various texture patterns; the traditional substrate texture pattern treatment process comprises the following steps: when the SPC base material is produced and extruded, the color film layer and the wear-resistant layer are required to be compounded together in a steel roller heating and pressing mode, the texture of the SPC base material is required to be embossed through the engraved patterns on the surface of the steel roller, and the texture of the SPC base material and the texture of the color film can be neat; the traditional embossing process has the following defects: 1. storing various steel rolls carved with various wood grain patterns, and 2. storing various color film coil materials with corresponding wood grain patterns; thus resulting in a large stock inventory and a backlog of funds of tens of millions per month.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a primer painting production line and a primer painting process for an SPC plastic floor, which can be used for customizing the primer treatment painting process of an SPC plastic substrate with texture patterns.
According to the first aspect of the invention, the primer painting production line for the SPC plastic floor sequentially comprises a fixed-thickness sander, a double-sided dust remover, a UV back coater, a coating machine, a first dryer, a first roller coater, a second dryer, a second roller coater, a third dryer and an ink jet printer along the production line.
According to some embodiments of the invention, the first dryer, the second dryer, and the third dryer employ a UV light source having a wavelength of-nm.
According to some embodiments of the invention, the UV light source employs any one or more of a gallium lamp, a mercury lamp, an iron lamp, an electrodeless gallium lamp, an electrodeless mercury lamp, and an LED lamp.
According to a second aspect of the present invention, an SPC plastic floor primer patterning process is provided, which uses the aforementioned SPC plastic floor primer patterning production line, and includes the following steps:
1) sanding with fixed thickness: the base material enters the fixed-thickness sander, and the fixed-thickness sander performs fixed-thickness sanding on the surface of the base material;
2) cleaning: the base material after being sanded with the fixed thickness is conveyed to the double-sided dust remover, and the double-sided dust remover cleans dust on the surface of the base material;
3) coating a UV primer: conveying the base material subjected to dust cleaning to the UV back coating machine, coating a UV primer on the back surface of the base material by the UV back coating machine, and carrying out UV curing after coating is finished;
4) coating UV adhesive force primer: conveying the substrate with the back coating to the coating machine, and coating the UV adhesive force primer on the front surface of the substrate by the coating machine;
5) primary drying: conveying the base material subjected to the roller coating of the UV adhesive force primer to the first dryer, and curing the coating films on the back surface and the bottom surface of the base material by the first dryer;
6) first priming paint: transferring the substrate subjected to the first drying to the first roller coating machine, and roller coating a first white primer on the adhesive primer coating by the first roller coating machine;
7) and (3) secondary drying: conveying the substrate subjected to the roller coating of the first white primer to the second dryer, and curing the paint film of the first white primer by the second dryer;
8) second primer: transferring the substrate subjected to the second drying to the second roller coating machine, and rolling and coating a second white primer on the adhesive primer coating by the second roller coating machine;
9) and (3) drying for the third time: conveying the base material subjected to the roll coating of the second white primer to the third dryer, and curing a paint film of the second white primer by the third dryer;
10) ink-jet printing: and conveying the substrate subjected to the third drying to the ink jet printer, and carrying out ink jet printing of a custom pattern on the white primer by the ink jet printer to finish the primer treatment patterning process.
According to some embodiments of the invention, the UV primer is applied twice in step 3), with a back-coat amount of 10 to 25g/m2。
According to some embodiments of the invention, the UV adhesion primer in step 4) is applied once in an amount of 5-15g/m2。
The primer coating process for SPC plastic floor as claimed in claim 2, wherein the curing energy in step 5), step 7) and step 9) is 300-800mj/cm2。
According to some embodiments of the invention, the amount of coating in step 6), step 8) is 10-15g/m2。
The embodiment of the invention has at least the following beneficial effects: the production line and the process replace the traditional process method for rolling grains, various wood grain patterns can be customized, steel rollers and color films with various wood grain patterns are not needed to be stored and stocked, the production mode is improved, and economic benefits are created.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of a production line according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
Referring to fig. 1, an SPC plastic floor primer patterning production line sequentially includes a fixed thickness sander 100, a double-sided dust remover 200, a UV back coater 300, a coater 400, a first dryer 500, a first roll coater 600, a second dryer 700, a second roll coater 800, a third dryer 900, and an inkjet 1000 along the production line.
The fixed-thickness sander 100 fixes the thickness of the base material, is particularly suitable for the base material with the thickness of 4mm or more, enables the thickness of the base material to be more standard and the flatness to be better, and can also enhance the adhesive force between the UV paint coating and the base material.
The double-sided dust remover 200 sweeps dust, blows dirt, dust absorption to the substrate surface through upper and lower brush roller, makes the dust on substrate surface collect and arrange away through the dust absorption pipeline, further makes the substrate more clean, and the dust of arranging away passes through environmental protection equipment purification treatment.
The base material comprises any one or more of wood base materials, composite wood veneers, PVC, LVT, WPC, SPC, ABA and PP base materials.
The first dryer 500, the second dryer 700 and the third dryer 900 adopt UV light sources, and the wavelength of the UV light sources is 200 and 450 nm; the UV light source adopts any one or more of a gallium lamp, a mercury lamp, an iron lamp, an electrodeless gallium lamp, an electrodeless mercury lamp and an LED lamp.
An SPC plastic floor priming paint drawing production line comprises the following steps:
1) sanding with fixed thickness: the base material enters a fixed-thickness sander 100, and the fixed-thickness sander 100 performs fixed-thickness sanding on the surface of the base material;
2) cleaning: the base material after being sanded with the fixed thickness is conveyed to a double-sided dust remover 200, and the double-sided dust remover 200 cleans dust on the surface of the base material;
3) coating a UV primer: the substrate after the dust cleaning is transferred to the UV back coater 300, the UV back coater 300 coats a UV primer on the back surface of the substrate, and UV curing is performed after the coating is completed;
4) coating UV adhesive force primer: the substrate on which the back coating is completed is transferred to the coater 400, and the coater 400 coats the UV adhesion primer on the front surface of the substrate;
5) primary drying: the base material which finishes the roll coating of the UV adhesive force primer is conveyed to a first dryer 500, and the first dryer 500 is used for curing the coating films on the back surface and the bottom surface of the base material;
6) first priming paint: the substrate having completed the first drying is transferred to the first roll coater 600, and the first roll coater 600 roll-coats a first white primer on the adhesion primer coating;
7) and (3) secondary drying: the substrate which finishes the first white primer roller coating is conveyed to a second dryer 700, and the second dryer 700 cures the first white primer paint film;
8) second primer: the substrate subjected to the second drying is transferred to a second roller coating machine 800, and the second roller coating machine 800 roller coats a second white primer on the adhesive primer coating;
9) and (3) drying for the third time: the base material which finishes the roll coating of the second white primer is conveyed to a third dryer 900, and the third dryer 900 cures the paint film of the second white primer;
10) ink-jet printing: the substrate having completed the third drying is transferred to the inkjet printer 1000, and the inkjet printer 1000 performs inkjet printing of a custom pattern on the white primer to complete the primer treatment patterning process.
In the step 3, the UV primer is coated twice, and the back coating amount is 10-25g/m2。
In the step 4, the UV adhesive force primer is coated once, and the coating weight is 5-15g/m2。
The curing energy in the steps 5, 7 and 9 is 300-2。
Step 6, coating amount in step 8 is 10-15g/m2。
The production line and the process replace the traditional process method for rolling the grains, various wood grain patterns can be customized, steel rollers and color films with various wood grain patterns are not needed to be stored and stocked, the production mode is improved, and economic benefits are created.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (8)
1. The primer painting production line for the SPC plastic floor is characterized by comprising a fixed-thickness sander (100), a double-sided dust remover (200), a UV back coating machine (300), a coating machine (400), a first dryer (500), a first roller coating machine (600), a second dryer (700), a second roller coating machine (800), a third dryer (900) and an ink jet printer (1000) in sequence along the production line.
2. An SPC plastic floor primer patterning production line as recited in claim 1, wherein the first dryer (500), the second dryer (700), and the third dryer (900) employ UV light source with wavelength of 200 nm and 450 nm.
3. An SPC plastic floor primer patterning production line according to claim 1, wherein the UV light source is any one or more of a gallium lamp, a mercury lamp, an iron lamp, an electrodeless gallium lamp, an electrodeless mercury lamp and an LED lamp.
4. An SPC plastic floor primer drawing process, which is characterized in that the SPC plastic floor primer drawing production line of any one of claims 1 to 3 is adopted, and comprises the following steps:
1) sanding with fixed thickness: the base material enters the fixed-thickness sander (100), and the fixed-thickness sander (100) performs fixed-thickness sanding on the surface of the base material;
2) cleaning: the base material after being subjected to the fixed-thickness sanding is conveyed to the double-sided dust remover (200), and the double-sided dust remover (200) cleans dust on the surface of the base material;
3) coating a UV primer: conveying the substrate subjected to dust cleaning to the UV back coating machine (300), coating a UV primer on the back surface of the substrate by the UV back coating machine (300), and carrying out UV curing after coating is finished;
4) coating UV adhesive force primer: the substrate with the finished back side coating is conveyed to the coating machine (400), and the coating machine (400) coats the UV adhesion primer on the front side of the substrate;
5) primary drying: the base material which finishes the roller coating of the UV adhesion primer is conveyed to the first dryer (500), and the first dryer (500) cures the coating film on the back surface and the bottom surface of the base material;
6) first priming paint: transferring the substrate subjected to the first drying to the first roller coater (600), and rolling the first roller coater (600) on the adhesive primer coating by a first white primer;
7) and (3) secondary drying: transferring the substrate subjected to the first white primer roller coating to the second dryer (700), and curing the first white primer paint film by the second dryer (700);
8) second primer: the substrate which is finished with the second drying is conveyed to the second roller coating machine (800), and the second roller coating machine (800) roller coats a second white primer on the adhesion primer coating;
9) and (3) drying for the third time: the substrate finished with the second white primer roller coating is conveyed to the third dryer (900), and the third dryer (900) cures the second white primer paint film;
10) ink-jet printing: the substrate that has finished the third drying is transferred to the inkjet printer (1000), and the inkjet printer (1000) performs inkjet printing of a custom pattern on top of the white primer, completing the primer treatment patterning process.
5. The primer coating process for SPC plastic floor as claimed in claim 4, wherein the UV primer coating is applied twice in step 3) and the back coating amount is 10-25g/m2。
6. The primer coating process for SPC plastic floor as claimed in claim 4, wherein the UV adhesion primer coating in step 4) is performed once at a coating amount of 5-15g/m2。
7. The primer coating process for SPC plastic floor as claimed in claim 4, wherein the curing energy in step 5), step 7) and step 9) is 300-800mj/cm2。
8. The primer coating process for SPC plastic floor as claimed in claim 4, wherein the coating amount in step 6) and step 8) is 10-15g/m2。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110604470.9A CN113385398A (en) | 2021-05-31 | 2021-05-31 | SPC plastic floor priming paint drawing production line and process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110604470.9A CN113385398A (en) | 2021-05-31 | 2021-05-31 | SPC plastic floor priming paint drawing production line and process |
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| CN113385398A true CN113385398A (en) | 2021-09-14 |
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| CN202110604470.9A Pending CN113385398A (en) | 2021-05-31 | 2021-05-31 | SPC plastic floor priming paint drawing production line and process |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178610A (en) * | 2021-11-16 | 2022-03-15 | 南兴装备(韶关)有限公司 | Full-automatic post-feeding cutting saw production line and control method |
| CN114316338A (en) * | 2021-10-12 | 2022-04-12 | 镇江三阳装饰材料有限公司 | Process for preparing PVC (polyvinyl chloride) product by adopting plant powder |
| CN115069519A (en) * | 2022-07-19 | 2022-09-20 | 广东瀚秋智能装备股份有限公司 | Hot-melt paint decorative panel and production line and preparation process thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102211482A (en) * | 2011-03-31 | 2011-10-12 | 四川省特丽达实业有限公司 | Heat transfer printing process for patterns by using calcium silicate board |
| CN209780111U (en) * | 2018-12-29 | 2019-12-13 | 诺森（常州）建筑产业有限公司 | 3D effect PVC decorative board and production water line thereof |
| CN110700515A (en) * | 2019-09-27 | 2020-01-17 | 诺森（常州）建筑产业有限公司 | High-wear-resistance and easy-to-produce 3D effect plate |
-
2021
- 2021-05-31 CN CN202110604470.9A patent/CN113385398A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102211482A (en) * | 2011-03-31 | 2011-10-12 | 四川省特丽达实业有限公司 | Heat transfer printing process for patterns by using calcium silicate board |
| CN209780111U (en) * | 2018-12-29 | 2019-12-13 | 诺森（常州）建筑产业有限公司 | 3D effect PVC decorative board and production water line thereof |
| CN110700515A (en) * | 2019-09-27 | 2020-01-17 | 诺森（常州）建筑产业有限公司 | High-wear-resistance and easy-to-produce 3D effect plate |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114316338A (en) * | 2021-10-12 | 2022-04-12 | 镇江三阳装饰材料有限公司 | Process for preparing PVC (polyvinyl chloride) product by adopting plant powder |
| CN114178610A (en) * | 2021-11-16 | 2022-03-15 | 南兴装备(韶关)有限公司 | Full-automatic post-feeding cutting saw production line and control method |
| CN115069519A (en) * | 2022-07-19 | 2022-09-20 | 广东瀚秋智能装备股份有限公司 | Hot-melt paint decorative panel and production line and preparation process thereof |
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Address after: 528308 2nd floor, No.5, Industrial Avenue, intensive industrial zone, Xiyong village committee, Lunjiao street, Shunde District, Foshan City, Guangdong Province Applicant after: Guangdong Hanqiu Intelligent Equipment Co.,Ltd. Address before: 528308 2nd floor, No.5, Industrial Avenue, intensive industrial zone, Xiyong village committee, Lunjiao street, Shunde District, Foshan City, Guangdong Province Applicant before: FOSHAN SHUNDE PURETE MECHANICAL CO.,LTD. |
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Application publication date: 20210914 |