CN114220673B - High-efficient impregnating device for solid-state capacitor production - Google Patents
High-efficient impregnating device for solid-state capacitor production Download PDFInfo
- Publication number
- CN114220673B CN114220673B CN202111525732.9A CN202111525732A CN114220673B CN 114220673 B CN114220673 B CN 114220673B CN 202111525732 A CN202111525732 A CN 202111525732A CN 114220673 B CN114220673 B CN 114220673B
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- Prior art keywords
- guide rail
- frame body
- rotating
- lower frame
- solid
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- 239000003990 capacitor Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000007787 solid Substances 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000005470 impregnation Methods 0.000 claims abstract description 13
- 238000005485 electric heating Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 230000009471 action Effects 0.000 abstract description 5
- 239000007800 oxidant agent Substances 0.000 description 6
- 230000001590 oxidative effect Effects 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- WHRAZOIDGKIQEA-UHFFFAOYSA-L iron(2+);4-methylbenzenesulfonate Chemical compound [Fe+2].CC1=CC=C(S([O-])(=O)=O)C=C1.CC1=CC=C(S([O-])(=O)=O)C=C1 WHRAZOIDGKIQEA-UHFFFAOYSA-L 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/04—Drying; Impregnating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/15—Solid electrolytic capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a high-efficiency impregnating device for producing a solid capacitor, belonging to the technical field of capacitor manufacture, which comprises a liquid tank, wherein the surface of the liquid tank is provided with a discharge port; the surface of the rotary support is provided with a rotary gear coaxially connected with the rotary support, and a tooth condition meshed with the rotary gear is arranged above the rotary gear; the guide unit is arranged above one side of the rotating bracket; according to the invention, the solid capacitor is led into the lower frame body through the guide unit, so that the rotating gear drives the rotating bracket to intermittently rotate, in the intermittent stop process, the pushing plate is matched for carrying out the workpiece feeding and fetching operations of the solid capacitor, and the rotating bracket carries out reciprocating arc ring rotating action under the action of the driving motor, so that the solid capacitor placed in the lower frame body dynamically moves in the liquid tank, different sides of the solid capacitor can be effectively contacted with liquid, the impregnation quality is improved, automatic cycle workpiece feeding and fetching operations can be realized, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of capacitor manufacturing, in particular to a high-efficiency impregnation device for producing a solid capacitor.
Background
The key process for producing the solid capacitor is the impregnation of the oxidant, and the oxidant is usually a solution formed by dissolving iron p-toluenesulfonate in n-butyl alcohol or ethanol, and the solution has high viscosity and is not easy to infiltrate a core package of the capacitor, so that the quality of the impregnation of the oxidant has a great relationship with the performance and consistency of the capacitor.
When the solid-state capacitor is manufactured, the element is placed in the oxidant tank, but in the process, the solid-state capacitor is in a static state, so that liquid cannot be in good contact with the solid-state capacitor, the impregnation quality is low, the quality of a subsequent finished product is affected, the solid-state capacitor can be lifted and placed again after being placed for the first time, the production efficiency is reduced by repeated operation, the circulating operation cannot be realized, and the use effect is poor.
Disclosure of Invention
The invention aims to provide a high-efficiency impregnating device for producing a solid capacitor, which solves the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: an efficient impregnation device for producing solid-state capacitors comprises,
A liquid tank, the surface of which is provided with a discharge outlet;
The impregnating unit comprises a rotating bracket which is locally arranged in the liquid tank, a rotating gear coaxially connected with the rotating bracket is arranged on the surface of the rotating bracket, and a tooth condition meshed with the rotating gear is arranged above the rotating gear;
the guide unit is arranged above one side of the rotating support and is used for carrying out loading and unloading operations on the solid capacitor.
Further, a continuous tooth groove section in meshed connection with the rotating gear is formed in the lower surface of the rack member, a spacing tooth groove section is formed in the upper surface of the tooth condition, and the rack member is slidably embedded on the transverse guide rail.
Further, a driving gear is arranged above the transverse guide rail and is in intermittent meshing connection with the upper surface of the tooth condition, the driving gear drives rotation through a driving motor, and the driving motor is fixedly arranged on the mounting table.
Further, the side of the top end of the mounting table is provided with a waist-shaped table, the waist-shaped table is provided with a rotating belt capable of circularly rotating, the surface of the rotating belt is provided with a shaft supporting block, the surface of the shaft supporting block is provided with a groove, and the rotating belt drives the rotating belt to rotate through a stepping motor.
Further, the surface of the rotating support is provided with a lower frame body at equal intervals along the circumference, the lower frame body is provided with an upper frame body, the upper frame body is connected with the lower frame body through an elastic telescopic connecting piece, the upper frame body and the lower frame body are spliced to form an inner hollow cuboid structure, and dense through holes are formed in the surfaces of the upper frame body and the lower frame body.
Further, the outer surface of the upper frame body is provided with a protruding shaft towards one side of the shaft supporting block, the shaft supporting block moves to be in contact with the protruding shaft to drive the upper frame body upwards so as to be separated from the lower frame body, an L-shaped push plate is arranged in the inner cavity of the lower frame body, and the L-shaped push plate is transversely pushed through an electric pushing structure.
Further, the guide unit comprises a top piece guide rail, a containing box is arranged at the top of the top piece guide rail, and a pushing unit is arranged at the end part of the top piece guide rail and used for pushing the solid capacitor into the lower frame body.
Further, one side of the upper piece guide rail is provided with a lower piece guide rail which is flush with the upper piece guide rail, the top of the lower piece guide rail is provided with an electric heating unit, and one side of the electric heating unit is provided with a wind cutter bar for blowing off redundant liquid on the surface of the solid capacitor.
Further, one side of the wind knife bar is provided with a recoverer for recovering redundant liquid, and the recoverer consists of a liquid suction nozzle, a guide pipe and a liquid suction device.
Further, the upper piece guide rail and the lower piece guide rail are movably arranged on the base, the upper piece guide rail and the lower piece guide rail are connected through the connecting block, and a driving cylinder for driving the upper piece guide rail and the lower piece guide rail to transversely shift and change is arranged on one side of the base.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the solid capacitor is led into the lower frame body through the guide unit, the driving gear is in intermittent meshing connection with the rack part, so that the rotating gear drives the rotating bracket to intermittently rotate, in the intermittent stopping process, the pushing plate is matched for carrying out the workpiece feeding and taking operation of the solid capacitor, in the process, the rotating bracket carries out reciprocating arc ring rotating action under the action of the driving motor, so that the solid capacitor placed in the lower frame body dynamically moves in the liquid tank and can move in different directions, different sides of the solid capacitor can be effectively contacted with liquid, the impregnation quality is improved, the workpiece feeding and taking operation can be automatically circulated, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the impregnation unit structure of the present invention;
FIG. 3 is a schematic view of the connection structure of the lower frame of the present invention;
fig. 4 is a schematic diagram of a guiding unit according to the present invention.
In the figure: 100. a liquid tank; 101. a discharge port; 200. an impregnation unit; 201. rotating the bracket; 202. rotating the gear; 203. tooth conditions; 204. a transverse guide rail; 205. a drive gear; 206. a driving motor; 207. a mounting table; 208. a waist-shaped table; 209. rotating the belt; 210. a stepping motor; 211. a shaft supporting block; 212. a lower frame; 213. a through hole; 214. an upper frame; 215. an elastic telescopic connecting piece; 216. a protruding shaft; 217. an L-shaped push plate; 300. a guide unit; 301. a loading guide rail; 302. a housing case; 303. a pushing unit; 304. a lower guide rail; 305. a driving cylinder; 306. an electric heating unit; 307. a wind knife bar; 308. and (5) a recoverer.
The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: referring to fig. 1, the present invention provides a high-efficiency impregnating apparatus for producing a solid capacitor, which includes a liquid tank 100, wherein a discharge port 101 is provided on a surface of the liquid tank 100; the impregnating unit 200 comprises a rotating bracket 201 which is partially arranged in the liquid tank 100, a rotating gear 202 coaxially connected with the rotating bracket 201 is arranged on the surface of the rotating bracket 201, and a rack member 203 meshed with the rotating gear 202 is arranged above the rotating gear 202; and the guide unit 300, wherein the guide unit 300 is arranged above one side of the rotating bracket 201, and the guide unit 300 is used for carrying out loading and unloading operations on the solid capacitor.
Referring to fig. 2 and 3, a continuous tooth slot section engaged with the rotation gear 202 is provided on the lower surface of the rack 203, a spaced tooth slot section is provided on the upper surface of the rack 203, and the rack 203 is slidably embedded on the transverse rail 204.
The upper part of the transverse guide rail 204 is provided with a driving gear 205, the driving gear 205 is in intermittent meshing connection with the upper surface of the rack member 203, the driving gear 205 drives rotation through a driving motor 206, the driving motor 206 is fixedly arranged on a mounting table 207, the driving gear 205 is in intermittent meshing connection with the rack member 203, the rotating gear 202 drives the rotating support 201 to intermittently rotate, in the intermittent stopping process, the L-shaped push plate 217 is matched for carrying out the workpiece feeding and taking operation of the solid capacitor, in the process, the rotating support 201 is driven by the driving motor 206 to carry out reciprocating arc ring rotation, so that the solid capacitor placed in the lower frame 212 dynamically moves in the liquid tank 100, and moves in different directions, and different sides of the solid capacitor can be effectively contacted with liquid.
The side of the top end of the mounting table 207 is provided with a waist-shaped table 208, the waist-shaped table 208 is provided with a rotary belt 209 capable of circularly rotating, the surface of the rotary belt 209 is provided with a shaft supporting block 211, the surface of the shaft supporting block 211 is provided with a groove, and the rotary belt 209 is driven to rotate by a stepping motor 210.
The surface of the rotating support 201 is provided with a lower frame 212 at equal intervals along the circumference, the lower frame 212 is provided with an upper frame 214, the upper frame 214 is connected with the lower frame 212 through an elastic telescopic connecting piece 215, the elastic telescopic connecting piece 215 adopts an elastic telescopic plate, the upper frame 214 and the lower frame 212 are spliced to form an inner hollow cuboid structure, dense through holes 213 are formed in the surfaces of the upper frame 214 and the lower frame 212, the rotating support 201 is driven by a driving motor 206 to do reciprocating arc ring rotating motion, so that solid capacitors placed in the lower frame 212 dynamically move in the liquid tank 100, and can move in different directions, and an oxidant enters the inner cavity of the lower frame 212 to contact with the solid capacitors through the through holes 213, so that different sides of the solid capacitors can be effectively contacted with liquid.
The outer surface of the upper frame body 214 is provided with a protruding shaft 216 facing one side of the supporting shaft block 211, the supporting shaft block 211 moves to be in contact with the protruding shaft 216 to drive the upper frame body 214 upwards so as to separate the upper frame body 214 from the lower frame body 212, when the solid capacitor performs the workpiece loading and unloading operation, the supporting shaft block 211 moves upwards under the action of the rotating belt 209 and is abutted with the protruding shaft 216 to drive the upper frame body 214 upwards so as to lead the solid capacitor element into and out of the lower frame body 212, an L-shaped push plate 217 is arranged in the inner cavity of the lower frame body 212, and the L-shaped push plate 217 is transversely pushed by an electric pushing structure.
Embodiment two: referring to fig. 4, the guiding unit 300 includes a top piece rail 301, a receiving box 302 is disposed at the top of the top piece rail 301, and a pushing unit 303 is disposed at an end of the top piece rail 301, where the pushing unit 303 employs an air cylinder to push the solid capacitor into the lower frame 212.
The lower piece guide rail 304 which is flush with the upper piece guide rail 301 is arranged on one side of the upper piece guide rail 301, the electric heating unit 306 is arranged at the top of the lower piece guide rail 304, the electric heating unit 306 adopts an electric heating lamp, and the air knife bar 307 is arranged on one side of the electric heating unit 306 and used for blowing off redundant liquid on the surface of the solid capacitor, so that the influence of excessive oxidant adhered to the surface of the solid capacitor on the performance of the solid capacitor is avoided.
One side of the wind knife bar 307 is provided with a recoverer 308 for recovering redundant liquid, the recoverer 308 consists of a liquid suction nozzle, a guide pipe and a liquid suction device, and the redundant liquid is recovered by dropping the surface of the solid capacitor through the recoverer 308, so that the utilization rate of resources is conveniently improved.
The upper piece guide rail 301 and the lower piece guide rail 304 are movably arranged on the base, the upper piece guide rail 301 and the lower piece guide rail 304 are connected through a connecting block, a driving cylinder 305 for driving the upper piece guide rail 301 and the lower piece guide rail 304 to transversely shift and change positions is arranged on one side of the base, and when the upper piece and the lower piece of the solid capacitor are operated, the driving cylinder drives the upper piece guide rail 301 and the lower piece guide rail 304 to transversely shift and change positions, so that the solid capacitor sequentially enters different tracks.
The rest of the structure is the same as in the first embodiment.
Standard parts used in the invention can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the details are not described.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a solid-state electric capacity production is with high-efficient impregnating unit which characterized in that: comprising the steps of (a) a step of,
A liquid tank (100), wherein a discharge port (101) is provided on the surface of the liquid tank (100);
The impregnating unit (200) comprises a rotating bracket (201) which is partially arranged in the liquid tank (100), a rotating gear (202) coaxially connected with the rotating bracket (201) is arranged on the surface of the rotating bracket, and a tooth condition (203) meshed with the rotating gear is arranged above the rotating gear (202);
The guide unit (300) is arranged above one side of the rotating bracket (201), and the guide unit (300) is used for carrying out loading and unloading operations on the solid capacitor;
A continuous tooth slot section meshed with the rotating gear (202) is arranged on the lower surface of the rack member (203), a spacing tooth slot section is arranged on the upper surface of the rack member (203), and the rack member (203) is embedded on the transverse guide rail (204) in a sliding manner;
A driving gear (205) is arranged above the transverse guide rail (204), the driving gear (205) is in intermittent meshing connection with the upper surface of the rack member (203), the driving gear (205) is driven to rotate by a driving motor (206), and the driving motor (206) is fixedly arranged on the mounting table (207);
The side surface of the top end of the mounting table (207) is provided with a waist-shaped table (208), the waist-shaped table (208) is provided with a rotary belt (209) capable of circularly rotating, the surface of the rotary belt (209) is provided with a shaft supporting block (211), the surface of the shaft supporting block (211) is provided with a groove, and the rotary belt (209) is driven to rotate by a stepping motor (210);
The surface of the rotating support (201) is provided with a lower frame body (212) at equal intervals in circumference, the lower frame body (212) is provided with an upper frame body (214), the upper frame body (214) is connected with the lower frame body (212) through an elastic telescopic connecting piece (215), the upper frame body (214) and the lower frame body (212) are spliced to form an inner hollow cuboid structure, and the surfaces of the upper frame body (214) and the lower frame body (212) are provided with dense through holes (213);
the outer surface of the upper frame body (214) is provided with a protruding shaft (216) facing one side of the shaft supporting block (211), the shaft supporting block (211) moves to be in contact with the protruding shaft (216) to drive the upper frame body (214) upwards to be separated from the lower frame body (212), an L-shaped push plate (217) is arranged in the inner cavity of the lower frame body (212), and the L-shaped push plate (217) is transversely pushed through an electric pushing structure.
2. The efficient impregnation device for producing solid-state capacitors according to claim 1, wherein: the guide unit (300) comprises a top piece guide rail (301), a containing box (302) is arranged at the top of the top piece guide rail (301), and a pushing unit (303) is arranged at the end part of the top piece guide rail (301) and used for pushing the solid capacitor into the lower frame body (212).
3. The efficient impregnation device for producing solid-state capacitors according to claim 2, wherein: the upper part guide rail (301) is provided with a lower part guide rail (304) which is flush with the upper part guide rail, an electric heating unit (306) is arranged at the top of the lower part guide rail (304), and a wind knife bar (307) is arranged at one side of the electric heating unit (306) and used for blowing off redundant liquid on the surface of the solid capacitor.
4. The efficient impregnation device for producing solid-state capacitors according to claim 3, wherein: one side of the air knife bar (307) is provided with a recoverer (308) for recovering redundant liquid, and the recoverer (308) consists of a liquid suction nozzle, a guide pipe and a liquid suction device.
5. The efficient impregnation device for producing solid-state capacitors according to claim 4, wherein: the upper piece guide rail (301) and the lower piece guide rail (304) are movably arranged on the base, the upper piece guide rail (301) and the lower piece guide rail (304) are connected through a connecting block, and a driving cylinder (305) for driving the upper piece guide rail (301) and the lower piece guide rail (304) to transversely shift is arranged on one side of the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111525732.9A CN114220673B (en) | 2021-12-14 | 2021-12-14 | High-efficient impregnating device for solid-state capacitor production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111525732.9A CN114220673B (en) | 2021-12-14 | 2021-12-14 | High-efficient impregnating device for solid-state capacitor production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114220673A CN114220673A (en) | 2022-03-22 |
| CN114220673B true CN114220673B (en) | 2024-06-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111525732.9A Active CN114220673B (en) | 2021-12-14 | 2021-12-14 | High-efficient impregnating device for solid-state capacitor production |
Country Status (1)
| Country | Link |
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| CN (1) | CN114220673B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102024580A (en) * | 2010-09-13 | 2011-04-20 | 南通海立电子有限公司 | Impregnation device of capacitor |
| CN111822223A (en) * | 2020-06-01 | 2020-10-27 | 深圳市峰泳科技有限公司 | Dielectric layer slurry coating device and manufacturing method of planar capacitor |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU5184U1 (en) * | 1996-06-11 | 1997-10-16 | Институт химии твердого тела и переработки минерального сырья СО РАН | SUBMERSIBLE ELECTROCHEMICAL MODULE |
| TW451946U (en) * | 2000-11-29 | 2001-08-21 | Taiwan Shr Te Prec Machine Co | Immersing machine |
| CN203199622U (en) * | 2013-04-17 | 2013-09-18 | 东莞宏彰机械有限公司 | Capacitor element tidy arranging and feeding mechanism |
| CN107974704A (en) * | 2017-12-14 | 2018-05-01 | 中国工程物理研究院激光聚变研究中心 | A kind of electroplating bath cathode moving device rotated and move back and forth |
| CN214865672U (en) * | 2020-10-19 | 2021-11-26 | 益阳艾华富贤电子有限公司 | Soaking device for processing solid-state capacitor |
-
2021
- 2021-12-14 CN CN202111525732.9A patent/CN114220673B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102024580A (en) * | 2010-09-13 | 2011-04-20 | 南通海立电子有限公司 | Impregnation device of capacitor |
| CN111822223A (en) * | 2020-06-01 | 2020-10-27 | 深圳市峰泳科技有限公司 | Dielectric layer slurry coating device and manufacturing method of planar capacitor |
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| CN114220673A (en) | 2022-03-22 |
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