CN220510940U - Flat wire end cutting device for stator winding in flat wire motor - Google Patents
Flat wire end cutting device for stator winding in flat wire motor Download PDFInfo
- Publication number
- CN220510940U CN220510940U CN202321875117.5U CN202321875117U CN220510940U CN 220510940 U CN220510940 U CN 220510940U CN 202321875117 U CN202321875117 U CN 202321875117U CN 220510940 U CN220510940 U CN 220510940U
- Authority
- CN
- China
- Prior art keywords
- flat wire
- lifting
- speed chain
- conveying line
- rotating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 41
- 238000004804 winding Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000003068 static effect Effects 0.000 claims abstract description 7
- 230000007723 transport mechanism Effects 0.000 claims abstract description 4
- 229910000997 High-speed steel Inorganic materials 0.000 claims description 5
- 238000009966 trimming Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model provides a device for cutting flat ends of stator winding flat wires in a flat wire motor, which relates to the technical field of flat wire motor production and comprises the following components: the box body is provided with a double-speed chain conveying line on one side, a mounting plate is arranged in the box body, an equipment box is mounted at the bottom of the mounting plate, a fixing plate is arranged at the top of the mounting plate, a fixture clamp is arranged on the double-speed chain conveying line, and a static flexible cutter disc is arranged at the top of the fixture clamp; the lifting and rotating mechanism is arranged in the equipment box and is used for lifting the tool clamp; and the conveying mechanism is arranged between the speed chain conveying line and the box body and is used for conveying the tool clamp. This kind of equipment can realize automatic feeding and automatic unloading to the stator through transport mechanism's setting, convenient and fast through lifting rotary mechanism's setting simultaneously, can be accurate lift the stator to excision position to according to actual excision length carry out corresponding adjustment, realize flat wire stator intelligence and carry and automatic unloading, surely equal function in an organic wholely.
Description
Technical Field
The utility model relates to the technical field of flat wire motor production, in particular to equipment for cutting flat wire ends of stator windings in a flat wire motor.
Background
With the popularization of new energy automobiles in China, the requirements on the performance and the volume of a driving motor are higher and higher. The flat wire motor has higher power density and better heat dissipation capability, can obviously reduce noise and vibration, becomes a main technical development direction in the field of new energy automobile driving motors, and compared with the traditional round wire motor winding, the flat wire motor adopts the enameled wire flat wire processed into a hairpin shape, so that in the stator section of the flat wire motor, a copper wire can be fully filled in a space, the slot filling rate can be improved by more than 20%, and further higher output power and torque are obtained, and the motor adopting the flat wire winding has higher power density under the same volume, thereby helping the motor to further realize miniaturization.
And in the process of producing the flat wire motor, the end part of the stator winding flat wire in the flat wire motor needs to be cut flat, and most of the existing flat cutting equipment needs staff to load the stator into the flat cutting equipment, so that the production efficiency is low, the length required to be cut off is different when flat wire motors of different types are produced, the existing equipment is difficult to carry out corresponding adjustment, meanwhile, after the cutting is finished, the staff is required to take out the cut stator, then clamp again, and the cut stator is taken to the next station to be processed, and the working efficiency is low.
Disclosure of Invention
The utility model aims to solve the defects in the background art, provides equipment for cutting flat wire ends of stator windings in a flat wire motor, can realize automatic feeding and automatic discharging of a stator through the arrangement of a conveying mechanism, is convenient and quick, can accurately lift the stator to a cutting position through the arrangement of a lifting rotating mechanism, and correspondingly adjusts according to the actual cutting length, thereby realizing the functions of intelligent conveying, automatic feeding and discharging, cutting and the like of the flat wire stator.
In order to achieve the above object, the present utility model provides a device for cutting flat ends of stator winding in a flat wire motor, comprising:
the box body is provided with a double-speed chain conveying line on one side, a mounting plate is arranged in the box body, an equipment box is mounted at the bottom of the mounting plate, a fixing plate is arranged at the top of the mounting plate, a fixture clamp is arranged on the double-speed chain conveying line, and a static and flexible cutter disc is arranged at the top of the fixture clamp;
the lifting and rotating mechanism is arranged in the equipment box and is used for lifting the tool clamp; and
And the conveying mechanism is arranged between the speed chain conveying line and the box body and is used for conveying the tool clamp.
Further, the transport mechanism includes:
a plurality of support rods connected to the bottom of the speed chain conveying line;
a plurality of electric rollers arranged on the double-speed chain conveying line;
the moving plate is arranged on the double-speed chain conveying line, the top of the moving plate is connected with a moving block, and the top of the moving block is connected with the tool clamp;
and the electric push rod is arranged below the speed chain conveying line.
Further, the opening is formed in one side of the box body, the conveyor belt is arranged on one side of the mounting plate, and one end of the conveyor belt is connected with the speed chain conveying line through the opening.
Further, the top of the electric push rod is connected with a lifting plate, a driving belt is arranged on the lifting plate, and the driving belt corresponds to the position of the driving belt.
Further, the lifting and rotating mechanism comprises:
the rotating motor is arranged at one side of the equipment box, and the top of the rotating motor is connected with a driving wheel in a matching way;
a plurality of ball screws arranged in the equipment box, and a crawler belt is arranged between the ball screws and the driving wheel;
the lifting plate is arranged in the equipment box;
the rotating block is connected to the top of the lifting plate in a matched manner through a plane bearing, and a rotating groove is formed in the bottom of the rotating block;
the connecting rod is connected to the top of the rotating block, and the top of the connecting rod is connected with a rotating table.
Further, the lifting plate is provided with a threaded hole matched with the ball screw, the inner wall of the rotary groove is provided with an inner gear, the lifting plate is provided with a servo motor, the servo motor is located inside the rotary groove, and the top of the servo motor is connected with a gear meshed with the inner gear in a matched mode.
Further, a fixing hole is formed in the fixing plate, three servo electric pushing bars are mounted at the top of the fixing plate, the three servo electric pushing bars are uniformly distributed with respect to the circle center of the fixing hole, and a high-speed steel movable cutter is mounted at one end, close to the fixing hole, of each servo electric pushing bar.
Further, a material sucking pipeline is arranged at one end of the servo electric pushing rod, a pipeline box is arranged on one side of the box body, the material sucking pipeline is connected with the pipeline box, and an electric cabinet is arranged on the side face of the pipeline box.
The utility model provides a device for cutting flat ends of stator winding flat wires in a flat wire motor, which has the following beneficial effects:
the utility model has the advantages that the tooling fixture for clamping the stator can be transported to the upper part of the rotary table through the arrangement of the double-speed chain conveying line, the driving belt and the driving belt in the transporting mechanism, so that the stator is lifted to a cutting position through the lifting rotating mechanism, the automatic feeding and the automatic discharging of the stator are realized, and the utility model is convenient and quick;
secondly, the stator can be accurately lifted to the cutting position by matching with the setting of the lifting rotating mechanism, and corresponding adjustment is carried out according to the actual cutting length, so that the functions of intelligent conveying, automatic feeding and discharging, cutting leveling and the like of the flat wire stator are integrated.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a cross-sectional view of the overall structure of the present utility model.
Fig. 3 is a sectional view of the structure of the equipment cabinet of the present utility model.
Fig. 4 is a schematic structural diagram of a tooling fixture according to the present utility model.
Fig. 5 is a schematic structural view of a static flexible cutterhead of the present utility model.
Fig. 6 is a top view of the fixing plate structure of the present utility model.
Fig. 7 is a semi-sectional view of a rotating block structure of the present utility model.
Fig. 8 is a schematic view of a ball screw structure according to the present application.
In fig. 1-8: 1. a case; 101. opening holes; 2. a double speed chain conveying line; 201. a support rod; 202. an electric roller; 203. an electric push rod; 204. a lifting plate; 205. a transmission belt; 3. a moving plate; 301. a moving block; 303. a fixture clamp; 304. a static and flexible cutterhead; 4. a conveyor belt; 5. a mounting plate; 501. a fixed rod; 502. a fixing plate; 5021. a fixing hole; 503. a servo electric pushing bar; 504. a high-speed steel movable cutter; 6. an equipment box; 601. a rotating electric machine; 602. a driving wheel; 603. a ball screw; 604. a lifting plate; 605. a threaded hole; 606. a rotating block; 607. an internal gear; 608. a servo motor; 609. a gear; 7. a connecting rod; 701. a rotary table; 8. a pipe box; 801. a material suction pipeline; 802. an electric control box.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It will be apparent that the described embodiments are only some, but not all, of the embodiments of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
The following disclosure provides many different embodiments or examples for implementing different structures of the present application. In order to simplify the disclosure of the present application, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. Furthermore, the present application may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not in themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present application provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize the application of other processes and/or the use of other materials.
The embodiment of the application provides a flat wire end portion cutting device for a stator winding in a flat wire motor, the flat wire end portion cutting device for the stator winding in the flat wire motor can achieve automatic feeding and automatic discharging of a stator through the arrangement of a conveying mechanism, and is convenient and fast, meanwhile, the stator can be accurately lifted to a cutting position through the arrangement of a lifting rotating mechanism, corresponding adjustment is carried out according to the actual cutting length, and functions of intelligent conveying and automatic feeding and discharging of the flat wire stator, cutting and the like are integrated. Hereinafter, a device for cutting flat ends of stator winding flat wires in the flat wire motor will be described in detail. The following description of the embodiments is not intended to limit the preferred embodiments.
The present application is described in detail below with reference to the attached drawings and detailed description.
Example 1
Referring to fig. 1 to 8, an apparatus for cutting flat ends of stator winding in a flat wire motor according to the present embodiment includes: the box body 1, one side of the box body 1 is provided with a double-speed chain conveying line 2, a mounting plate 5 is arranged in the box body 1, an equipment box 6 is mounted at the bottom of the mounting plate 5, a fixing plate 502 is arranged at the top of the mounting plate 5, a fixture clamp 303 is arranged on the double-speed chain conveying line 2, and a static flexible cutter head 304 is arranged at the top of the fixture clamp 303; the lifting and rotating mechanism is arranged in the equipment box 6 and is used for lifting the tool clamp 303; and a transporting mechanism arranged between the double-speed chain conveying line 2 and the box body 1 and used for transporting the tool fixture 303.
The double-speed chain conveying line 2, the driving belt 205 and the driving belt 4 in the conveying mechanism are arranged, so that the fixture 303 for clamping the stator can be conveyed above the rotary table, the stator can be lifted to a cutting position by the lifting rotary mechanism, automatic feeding and automatic discharging of the stator are realized, and convenience and rapidness are realized;
secondly, the stator can be accurately lifted to the cutting position by matching with the setting of the lifting rotating mechanism, and corresponding adjustment is carried out according to the actual cutting length, so that the functions of intelligent conveying, automatic feeding and discharging, cutting leveling and the like of the flat wire stator are integrated.
Example 2
On the basis of embodiment 1, the transport mechanism includes: a plurality of support rods 201 connected to the bottom of the double speed chain conveyor line 2; a plurality of electric rollers 202 provided on the double speed chain conveyor line 2; the moving plate 3 is arranged on the double-speed chain conveying line 2, the top of the moving plate 3 is connected with a moving block 301, and the top of the moving block 301 is connected with a fixture 303; locate the electric putter 203 of doubly quick chain transfer chain 2 below, trompil 101 has been seted up to box 1 one side, and mounting panel 5 one side is equipped with conveyer belt 4, and the one end of conveyer belt 4 is connected with doubly quick chain transfer chain 2 through trompil 101, and electric putter 203 top is connected with lifting board 204, is equipped with the drive belt 205 on the lifting board 204, and drive belt 205 corresponds with conveyer belt 4 position.
The stator to be flattened is arranged in a fixture 303, then a plurality of electric rollers 202 on a double-speed chain conveying line 2 drive a moving plate 3 and the fixture 303 to move, so that the fixture 303 moves to the position right above a driving belt 205, then the operation of the electric rollers 202 is stopped, and an electric push rod 203 drives a lifting plate 204 to lift up, so that the driving belt 205 on the lifting plate 204 contacts with the moving plate 3 and is jacked up;
then, the moving plate 3 and the tool fixture 303 are transported by the driving belt 205 and the driving belt 4, enter the box body 1 through the opening 101, are finally transported to the mounting plate 5 and are positioned right above the rotary table 701, and the feeding operation is completed.
Example 3
On the basis of embodiment 1, the lifting and rotating mechanism includes: a rotating motor 601 mounted on one side of the equipment box 6, and a driving wheel 602 is connected to the top of the rotating motor 601 in a matched manner; a plurality of ball screws 603 arranged in the equipment box 6, and a crawler belt is arranged between the ball screws 603 and the driving wheel 602; a lifting plate 604 provided inside the equipment box 6; the rotating block 606 is connected to the top of the lifting plate 604 in a matched manner through a plane bearing, and a rotating groove is formed in the bottom of the rotating block 606; the connecting rod 7 is connected to the top of the rotating block 606, and the rotating table 701 is connected to the top of the connecting rod 7.
After the moving plate 3 moves above the rotary table 701, the driving wheel 602 is driven to rotate by the rotating motor 601, so that the driving wheel 602 drives the ball screw 603 to rotate by the crawler belt, and then the ball screw 603 drives the lifting plate 604 to lift by the threaded hole 605, and at the moment, the lifting plate 604 drives the moving plate 3 to move upwards by the connecting rod 7, the rotary table 701 and the rotating block 606, so that the tool clamp 303 is lifted to a cutting position;
on the basis of embodiment 3, further, a fixing hole 5021 is formed in the fixing plate 502, three servo electric pushing rods 503 are mounted at the top of the fixing plate 502, the circle centers of the three servo electric pushing rods 503 are uniformly distributed with respect to the fixing hole 5021, a high-speed steel movable cutter 504 is mounted at one end, close to the fixing hole 5021, of each servo electric pushing rod 503, a suction pipeline 801 is mounted at one end of each servo electric pushing rod 503, a pipeline box 8 is arranged on one side of the box body 1, the suction pipeline 801 is connected with the pipeline box 8, and an electric cabinet 802 is arranged on the side face of the pipeline box 8.
After reaching the cutting position, the servo electric pushing rod 503 drives the high-speed steel movable cutter 504 to move, and cutting operation is started, and in the cutting process, the cut residual materials can be sucked away through the suction pipeline 801 and the pipeline box 8, so that the residual materials are prevented from being remained on the static flexible cutter head 304, and the subsequent cutting operation is prevented from being influenced;
further, a threaded hole 605 matched with the ball screw 603 is formed in the lifting plate 604, an inner gear 607 is arranged on the inner wall of the rotary groove, a servo motor 608 is mounted on the lifting plate 604, the servo motor 608 is located in the rotary groove, and a gear 609 meshed with the inner gear 607 is connected to the top of the servo motor 608 in a matched mode.
After the cutting is completed, the gear 609 can be driven to rotate by the servo motor 608, so that the gear 609 drives the rotating block 606 to rotate by a certain angle through the internal gear 607, and then the rotary table 701 drives the tool fixture 303 to rotate, so that the cutting action is continuously repeated;
after the excision is completed, the tool clamp 303 is lowered through the lifting rotating mechanism, the tool clamp 303 is transported back to the double-speed chain conveying line 2 through the conveying belt 4 and the conveying belt 205, the tool clamp 303 after the excision is transported to the next station through the double-speed chain conveying line 2, and functions of intelligent conveying, automatic feeding and discharging, leveling and the like of the flat wire stator are integrated.
In the foregoing embodiments, the descriptions of the embodiments are emphasized, and for parts of one embodiment that are not described in detail, reference may be made to related descriptions of other embodiments.
The above describes in detail a device for cutting flat ends of stator winding in a flat wire motor provided by the embodiment of the present application, and specific examples are applied herein to describe the principles and embodiments of the present application, where the description of the above embodiments is only used to help understand the technical solution and core ideas of the present application; those of ordinary skill in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims (6)
1. An apparatus for trimming an end portion of a flat wire of a stator winding in a flat wire motor, comprising:
the box body is provided with a double-speed chain conveying line on one side, a mounting plate is arranged in the box body, an equipment box is mounted at the bottom of the mounting plate, a fixing plate is arranged at the top of the mounting plate, a fixture clamp is arranged on the double-speed chain conveying line, and a static and flexible cutter disc is arranged at the top of the fixture clamp;
the lifting and rotating mechanism is arranged in the equipment box and is used for lifting the tool clamp; and
The conveying mechanism is arranged between the speed chain conveying line and the box body and is used for conveying the tool clamp;
the transport mechanism includes: a plurality of support rods connected to the bottom of the speed chain conveying line; a plurality of electric rollers arranged on the double-speed chain conveying line; the moving plate is arranged on the double-speed chain conveying line, the top of the moving plate is connected with a moving block, and the top of the moving block is connected with the tool clamp; the electric push rod is arranged below the speed chain conveying line;
the lifting and rotating mechanism comprises: the rotating motor is arranged at one side of the equipment box, and the top of the rotating motor is connected with a driving wheel in a matching way; a plurality of ball screws arranged in the equipment box, and a crawler belt is arranged between the ball screws and the driving wheel; the lifting plate is arranged in the equipment box; the rotating block is connected to the top of the lifting plate in a matched manner through a plane bearing, and a rotating groove is formed in the bottom of the rotating block; the connecting rod is connected to the top of the rotating block, and the top of the connecting rod is connected with a rotating table.
2. The apparatus for cutting flat wire ends of stator winding in a flat wire motor according to claim 1, wherein an opening is provided on one side of the case, a conveyor belt is provided on one side of the mounting plate, and one end of the conveyor belt is connected to the double-speed chain conveyor line through the opening.
3. The apparatus for cutting flat ends of stator winding in a flat wire motor according to claim 2, wherein the electric push rod has a lifting plate connected to the top thereof, a driving belt is provided on the lifting plate, and the driving belt corresponds to the driving belt in position.
4. The apparatus for cutting flat wire ends of stator winding in flat wire motor according to claim 1, wherein the lifting plate is provided with a threaded hole matched with the ball screw, an inner gear is arranged on the inner wall of the rotating groove, the lifting plate is provided with a servo motor, the servo motor is positioned in the rotating groove, and the top of the servo motor is connected with a gear meshed with the inner gear in a matched manner.
5. The apparatus for cutting flat wire ends of stator winding in a flat wire motor according to claim 1, wherein a fixing hole is formed in the fixing plate, three servo electric pushing bars are installed at the top of the fixing plate, a plurality of the servo electric pushing bars are uniformly distributed with respect to the circle center of the fixing hole, and a high-speed steel movable cutter is installed at one end of the servo electric pushing bars close to the fixing hole.
6. The apparatus for cutting flat wire ends of stator winding in a flat wire motor according to claim 5, wherein a suction pipe is installed at one end of the servo electric pusher, a pipe box is provided at one side of the box body, the suction pipe is connected with the pipe box, and an electric cabinet is provided at the side of the pipe box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321875117.5U CN220510940U (en) | 2023-07-17 | 2023-07-17 | Flat wire end cutting device for stator winding in flat wire motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321875117.5U CN220510940U (en) | 2023-07-17 | 2023-07-17 | Flat wire end cutting device for stator winding in flat wire motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220510940U true CN220510940U (en) | 2024-02-20 |
Family
ID=89879441
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321875117.5U Active CN220510940U (en) | 2023-07-17 | 2023-07-17 | Flat wire end cutting device for stator winding in flat wire motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220510940U (en) |
-
2023
- 2023-07-17 CN CN202321875117.5U patent/CN220510940U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210789868U (en) | Base station antenna guide piece assembling machine | |
| CN110653989A (en) | Injection molding equipment for data line protection head | |
| CN217507094U (en) | Neodymium iron boron magnet multi-pole positioning orientation forming device | |
| CN220510940U (en) | Flat wire end cutting device for stator winding in flat wire motor | |
| CN210525271U (en) | Loading and unloading frame of circuit board drilling machine | |
| CN210908291U (en) | Metal substrate cuts packing plant | |
| CN111824501A (en) | Cylindrical lithium battery assembling box rotating machine | |
| CN218109947U (en) | Fan motor shell forming equipment | |
| CN217946911U (en) | Magnetic suspension conveying line for battery lamination mechanism and battery lamination mechanism | |
| CN215845344U (en) | Automatic feeding device for stator and rotor machining | |
| CN214176090U (en) | Double-station battery core forming equipment | |
| CN211363511U (en) | Plastic part and lock core hot melt equipment | |
| CN108555607B (en) | Automatic machining equipment for swinging iron base | |
| CN219669458U (en) | Feeding and discharging tool fixture for motor stator | |
| CN219904814U (en) | Material receiving mechanism of plastic uptake forming machine | |
| CN219822582U (en) | Rocker arm type jacking transfer machine | |
| CN215324961U (en) | Mould standard part unloader | |
| CN220807909U (en) | Pug feeding device for cup earphone | |
| CN205092101U (en) | Insulating cover tapping machine and insulating cover opening device thereof | |
| CN116511905B (en) | Flat wire motor stator cutting and leveling welding equipment | |
| CN218639034U (en) | Multi-station automatic feeding and discharging screw locking equipment | |
| CN219296539U (en) | Mould strip tool circulation conveying mechanism | |
| CN219583796U (en) | Printing device capable of automatically feeding boxes | |
| CN108608211B (en) | Automatic processing machine for swinging iron seat | |
| CN216583184U (en) | Translation loading attachment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |