CN114210678A - Telescopic-swing double-servo cleaning device and cleaning method for tobacco turnover box - Google Patents
Telescopic-swing double-servo cleaning device and cleaning method for tobacco turnover box Download PDFInfo
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- CN114210678A CN114210678A CN202111539790.7A CN202111539790A CN114210678A CN 114210678 A CN114210678 A CN 114210678A CN 202111539790 A CN202111539790 A CN 202111539790A CN 114210678 A CN114210678 A CN 114210678A
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- Prior art keywords
- telescopic
- turnover box
- tobacco
- servo
- support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/283—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking by gas jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/34—Arrangements of conduits or nozzles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention provides a telescopic swinging double-servo cleaning device and a cleaning method for a tobacco turnover box. Aiming at the problem that the sticky materials at the bottom of the lining of the turnover box are not easy to clean after being treated by the vacuum moisture regaining machine, the movement locus of the air pressure nozzle is a straight line parallel to the bottom surface of the tobacco basket through rotating the nozzle back and forth or moving the nozzle left and right at a high speed. After the cleaning machine is implemented, manual cleaning is not needed, and the labor intensity is reduced; the cleaning is thorough, the consumption of tobacco raw materials is reduced, the generation of mixed brands and water-soaked tobacco is avoided, and the processing quality of products in production is improved; low cost and reliable operation.
Description
Technical Field
The invention relates to the technical field of vacuum moisture regaining machines, in particular to a telescopic swing double-servo cleaning device and a cleaning method for a tobacco turnover box.
Background
The tobacco flakes in the steel turnover box for making the tobacco threads are processed by a vacuum moisture regaining machine and then are extruded by the weight of the tobacco bale and subjected to vacuum moisture regaining, temperature increasing and humidifying, the surface humidity of the tobacco flakes on the inner liner at the bottom of the turnover box is high (14-16%), the tobacco flakes are extremely easy to adhere to the inner liner at the bottom of the tobacco box, and the adhesion amount of each batch is about 30 kg. The turnover box is turned over, the tobacco flakes in the turnover box are guided into the tobacco flake loosening and handle loosening machine, the tobacco flakes adhered to the inner lining of the bottom of the turnover box are not prone to falling off after the turnover box is turned over, water stain tobacco or mildew tobacco can be formed when the tobacco flakes are not cleaned in time, raw materials are wasted, and quality hidden dangers are formed. The existing cleaning modes comprise manual cleaning, telescopic cylinder cleaning, robot cleaning, compressed air blowing around and the like, wherein the cost of robot cleaning equipment is about 50 ten thousand yuan; the blowing energy consumption of the compressed air around is large and the effect is poor; the cleaning stability of the telescopic cylinder is poor; the manual cleaning cost is high, and potential safety hazards are easily formed.
Disclosure of Invention
In order to solve the technical problems, the invention provides a telescopic swinging double-servo cleaning device for a tobacco turnover box and a cleaning method, and aims to solve the technical problems.
The invention discloses a telescopic swinging double-servo cleaning device for a tobacco turnover box, which comprises a fixed support, an arc-shaped support and a telescopic support, wherein the fixed support is arranged on a support of a box turnover feeder and used for supporting the whole cleaning device, the arc-shaped support is fixedly connected with one end of the fixed support, the telescopic support is erected on the fixed support and the arc-shaped support, one end of the telescopic support is connected with the other end of the fixed support, the other end of the telescopic support is provided with an air injection mechanism, and the telescopic support can swing along the arc-shaped support.
And the telescopic support is provided with a telescopic servo motor for driving the telescopic support to do telescopic motion.
And a left servo motor and a right servo motor are arranged on the telescopic bracket and used for driving the telescopic bracket to swing along the arc-shaped bracket.
The telescopic bracket and the arc-shaped bracket are provided with a left gear rack and a right gear rack, and the left servo motor and the right servo motor drive the telescopic bracket to move along the arc-shaped bracket through driving the left gear rack and the right gear rack.
The telescopic servo motor drives the telescopic rack and the telescopic rack to move telescopically.
The air injection mechanism comprises a plurality of nozzle rods and a plurality of nozzles.
The nozzle is a high-speed rotating nozzle, and can blow compressed air onto the material at a high pressure and a plurality of angles quickly.
An air inlet hole is arranged on the nozzle rod.
The number of the air inlets is two, and the two air inlets are distributed at two ends of the nozzle rod.
The invention discloses a method for cleaning a tobacco turnover box, which is used for cleaning by using the telescopic swinging double-servo cleaning device of the tobacco turnover box in the first aspect of the invention, and comprises the following specific steps:
the box turnover feeding machine is turned to a cleaning position, the nozzle is driven by the telescopic servo motor to move forwards, the nozzle is driven by the left servo motor and the right servo motor to move left and right to perform high-pressure air injection, the telescopic servo motor simultaneously acts in a coordinated mode to enable the air pressure nozzle to be parallel to the bottom surface of the turnover box, the box turnover feeding machine dumps and cleans tobacco leaves, the nozzle is driven by the telescopic servo motor to retract the gear rack, the box turnover feeding machine returns, and the turnover box leaves the box turnover feeding machine.
Therefore, according to the technical scheme provided by the invention, aiming at the problem that the sticky material at the bottom of the lining of the turnover box is difficult to clean after the treatment of the vacuum moisture regaining machine, the movement track of the air pressure nozzle is a straight line parallel to the bottom surface of the tobacco basket through rotating the nozzle back and forth or moving the nozzle left and right at a high speed. After the cleaning machine is implemented, manual cleaning is not needed, and the labor intensity is reduced; the cleaning is thorough, the consumption of tobacco raw materials is reduced, the generation of mixed brands and water-soaked tobacco is avoided, and the processing quality of products in production is improved; low cost and reliable operation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic view of an installation structure of a tobacco turnover box telescopic swing double-servo cleaning device according to an embodiment of the invention.
In the figure, 1-a feeder bracket, 2-a fixed bracket, 3-an arc bracket, 4-a telescopic bracket, 5-an air injection mechanism, 501-a nozzle rod, 502-a nozzle, 503-an air inlet hole and 6-a turnover box.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
the invention discloses a telescopic swinging double-servo cleaning device for a tobacco turnover box, and particularly relates to a telescopic swinging double-servo cleaning device as shown in figure 1, which is mainly characterized in that a rod with a high-speed rotating nozzle extends into the bottom of the turnover box 6 according to the special position of the turnover box 6 after the turnover, and then moves left and right along the bottom of the turnover box 6. Specifically, cleaning device is including installing fixed bolster 2 that is used for supporting whole cleaning device on box-turning feeder support 1, with fixed bolster 2 one end fixed connection's arc support 3 erects telescopic bracket 4 on fixed bolster 2 and the arc support 3, telescopic bracket 4's one end with the 2 other ends of fixed bolster are connected, telescopic bracket 4's the other end is provided with jet-propelled mechanism 5, telescopic bracket 4 can be followed the swing of arc support 3. By designing the telescopic swinging double-servo cleaning device, the servo motor drives the gear rack to realize the front-back and left-right movement of the air injection mechanism 5, so that the motion track of the compressed air nozzle 502 is a straight line parallel to the bottom surface of the turnover box 6, and the optimal cleaning effect is achieved.
According to the scheme, the telescopic support 4 is further provided with a telescopic servo motor for driving the telescopic support 4 to do telescopic motion.
According to the scheme, the telescopic support 4 is further provided with a left servo motor and a right servo motor which are used for driving the telescopic support 4 to swing along the arc-shaped support.
According to the scheme, a left gear rack and a right gear rack are arranged between the telescopic support 4 and the arc-shaped support 3, and the left servo motor and the right servo motor drive the telescopic support 4 to move along the arc-shaped support 3 through driving the left gear rack and the right gear rack.
According to the scheme, furthermore, a telescopic gear rack is arranged between the telescopic support 4 and the fixed support 2, and the telescopic servo motor drives the telescopic support 4 to do telescopic motion by driving the telescopic gear rack.
According to the scheme, the air injection mechanism 5 comprises a plurality of nozzle rods 501 and a plurality of nozzles 502, wherein the plurality of nozzles 502 are uniformly distributed on the nozzle rods 501, and the optimal air injection effect is achieved.
Specifically, the nozzle 502 is a high-speed rotating nozzle, and can blow compressed air onto the material at a high pressure and a plurality of angles, so that the cleaning effect is ensured.
Specifically, the nozzle rod 501 is provided with an air inlet 503 which can be externally connected with a high-pressure air source.
Specifically, the number of the air inlets 503 is two, and the two air inlets are distributed at two ends of the nozzle rod 501 to ensure uniform air inlet.
Specifically, after the air injection mechanism 5 extends in place, the left and right servo motors drive the left and right gear racks, and the telescopic servo motors cooperatively act to ensure that the movement track of the rod with nozzles 501 keeps a line with the bottom of the turnover box 6.
Example 2:
the invention discloses a method for cleaning a tobacco turnover box, which is used for cleaning by using the telescopic swinging double-servo cleaning device of the tobacco turnover box in the first aspect of the invention, and comprises the following specific steps:
the box-turning feeder is turned to a cleaning position, the nozzle 502 is driven by the telescopic servo motor to move forwards, the nozzle 502 is driven by the left servo motor and the right servo motor to move left and right to perform high-pressure air injection, meanwhile, the telescopic servo motor cooperatively acts to enable the nozzle 502 to be parallel to the bottom surface of the turnover box 6, the box-turning feeder dumps and cleans tobacco leaves, the nozzle 502 is driven by the telescopic servo motor to retreat, the box-turning feeder returns, and the turnover box 6 leaves the box-turning feeder.
The working principle of the invention is as follows:
the tobacco blanks enter a turnover box after being packaged and turned into a bag machine, the tobacco blanks enter the box turning machine after being cut and treated by a vacuum moisture regaining machine, the box turning machine turns up the turnover box, tobacco flakes are poured, a telescopic servo motor drives a telescopic gear rack to stretch a rod with a nozzle into the bottom of the turnover box, then a left servo cylinder and a right servo cylinder drive the left gear rack and the right gear rack to move along the track of the bottom of the turnover box, the telescopic servo motor synchronously moves, the operation track of the nozzle is ensured to be one line, in the process of moving left and right, a compressed air valve is opened, and compressed air is blown to the bottom in a multi-angle mode through a high-speed rotating nozzle. After the spraying and blowing are finished, the telescopic servo motor is withdrawn, after the spraying and blowing are completed, the box turnover feeder descends to return, and the turnover box leaves the box turnover machine.
In summary, the technical solutions of the aspects of the present invention have the following advantages compared with the prior art:
the invention provides a telescopic swinging double-servo cleaning device for a tobacco turnover box, which aims at the problem that the bottom sticky material of the inner liner of the turnover box is difficult to clean after being treated by a vacuum moisture regaining machine, and enables the motion trail of an air pressure nozzle to be a straight line parallel to the bottom surface of the tobacco basket by rotating the nozzle back and forth or moving the nozzle left and right at a high speed. After the cleaning machine is implemented, manual cleaning is not needed, and the labor intensity is reduced; the cleaning is thorough, the consumption of tobacco raw materials is reduced, the generation of mixed brands and water-soaked tobacco is avoided, and the processing quality of products in production is improved; low cost and reliable operation.
It should be noted that the technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, however, as long as there is no contradiction between the combinations of the technical features, the scope of the present description should be considered. The above examples only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides a two servo cleaning device of flexible swing of tobacco leaf turnover case, its characterized in that, including installing the fixed bolster that is used for supporting whole cleaning device on the feeder support of turning over the case, with fixed bolster one end fixed connection's arc support erects the telescopic bracket on fixed bolster and the arc support, the one end of telescopic bracket with the fixed bolster other end is connected, the other end of telescopic bracket is provided with jet-propelled mechanism, the telescopic bracket can be followed the swing of arc support.
2. The tobacco turnover box telescopic swinging double-servo cleaning device according to claim 1, wherein a telescopic servo motor is arranged on the telescopic support and used for driving the telescopic support to do telescopic motion.
3. The tobacco turnover box telescopic swinging double-servo cleaning device according to claim 2, wherein a left servo motor and a right servo motor are arranged on the telescopic support and used for driving the telescopic support to swing along the arc-shaped support.
4. The tobacco leaf turnover box telescopic swinging double-servo cleaning device according to claim 3, wherein a left gear rack and a right gear rack are arranged between the telescopic support and the arc-shaped support, and the left servo motor and the right servo motor drive the telescopic support to move along the arc-shaped support by driving the left gear rack and the right gear rack.
5. The tobacco turnover box telescopic swinging double-servo cleaning device according to claim 4, wherein a telescopic gear rack is arranged between the telescopic support and the fixed support, and the telescopic servo motor drives the telescopic support to do telescopic motion by driving the telescopic gear rack.
6. The tobacco turnover box telescopic swinging double-servo cleaning device according to claim 1, wherein the air injection mechanism comprises a plurality of nozzle rods and nozzles.
7. The tobacco turnover box telescopic swinging double-servo cleaning device as claimed in claim 6, wherein the nozzle is a high-speed rotating nozzle capable of blowing compressed air onto the material at a high pressure and at multiple angles.
8. The tobacco turnover box telescopic swinging double-servo cleaning device according to claim 7, wherein an air inlet hole is formed in the nozzle rod.
9. The tobacco turnover box telescopic swinging double-servo cleaning device as claimed in claim 8, wherein the number of the air inlet holes is two, and the two air inlet holes are distributed at two ends of the nozzle rod.
10. A method for cleaning a tobacco turnover box is characterized in that the tobacco turnover box is cleaned by using the telescopic swinging double-servo cleaning device of any one of claims 1 to 9, and the specific method is as follows:
the turnover box feeding machine is turned to a cleaning position, the nozzle is driven by the telescopic servo motor to move forwards, the nozzle is driven by the left servo motor and the right servo motor to move left and right to perform high-pressure air injection, the telescopic servo motor simultaneously operates in a coordinated mode to enable the nozzle to be parallel to the bottom surface of the turnover box, the turnover box feeding machine is used for dumping and cleaning tobacco leaves, the nozzle is driven by the telescopic servo motor to retract, the turnover box feeding machine returns, and the turnover box leaves the turnover box feeding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111539790.7A CN114210678B (en) | 2021-12-15 | 2021-12-15 | Telescopic-swing double-servo cleaning device and cleaning method for tobacco turnover box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111539790.7A CN114210678B (en) | 2021-12-15 | 2021-12-15 | Telescopic-swing double-servo cleaning device and cleaning method for tobacco turnover box |
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| Publication Number | Publication Date |
|---|---|
| CN114210678A true CN114210678A (en) | 2022-03-22 |
| CN114210678B CN114210678B (en) | 2023-03-24 |
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| CN202111539790.7A Active CN114210678B (en) | 2021-12-15 | 2021-12-15 | Telescopic-swing double-servo cleaning device and cleaning method for tobacco turnover box |
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| CN207386105U (en) * | 2017-08-31 | 2018-05-22 | 河南中烟工业有限责任公司 | A kind of tobacco factory is with the residual tobacco leaf cleaning of turnover box bottom with blowing and spraying head clearly |
| CN108114956A (en) * | 2016-11-28 | 2018-06-05 | 魏莹 | A kind of vacuum conditioning turnover box automatic cleaning apparatus based on PLC |
| CN108744679A (en) * | 2018-05-24 | 2018-11-06 | 卢先富 | A kind of bridge gutter grid cleaning equipment |
| CN109530360A (en) * | 2018-11-21 | 2019-03-29 | 河南中烟工业有限责任公司 | A kind of cigarette clean system of turnover box intelligent self-cleaning |
| CN214759088U (en) * | 2021-07-12 | 2021-11-19 | 安徽中烟工业有限责任公司 | Automatic simple and easy device that cleans of pipe tobacco case |
| CN214767613U (en) * | 2021-03-18 | 2021-11-19 | 广西中烟工业有限责任公司 | Cleaning device for residual tobacco leaves in turnover box |
-
2021
- 2021-12-15 CN CN202111539790.7A patent/CN114210678B/en active Active
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| JPH0717639A (en) * | 1993-07-02 | 1995-01-20 | Nippon Steel Corp | Shelf sweeping method for continuous unloader |
| JPH07126638A (en) * | 1993-10-29 | 1995-05-16 | Kawasaki Steel Corp | Apparatus for mending furnace wall of coke oven |
| EP1857192A2 (en) * | 2006-05-16 | 2007-11-21 | Menno Chemie-Vertrieb GmbH | Device for cleaning the interior of a silo |
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| CN207386105U (en) * | 2017-08-31 | 2018-05-22 | 河南中烟工业有限责任公司 | A kind of tobacco factory is with the residual tobacco leaf cleaning of turnover box bottom with blowing and spraying head clearly |
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|---|---|
| CN114210678B (en) | 2023-03-24 |
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