CN114180145B - Three-dimensional multi-package machine for high-speed box-packed paper towel - Google Patents
Three-dimensional multi-package machine for high-speed box-packed paper towel Download PDFInfo
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- CN114180145B CN114180145B CN202111316524.8A CN202111316524A CN114180145B CN 114180145 B CN114180145 B CN 114180145B CN 202111316524 A CN202111316524 A CN 202111316524A CN 114180145 B CN114180145 B CN 114180145B
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- belt
- assembly
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- packaging
- belt assembly
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/10—Advancing webs by a feed band against which web is held by fluid pressure, e.g. suction or air blast
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Basic Packing Technique (AREA)
Abstract
The three-dimensional multi-packaging machine for the high-speed box-packed tissues comprises a packaging part and a tissue feeding assembly, wherein the packaging part comprises a frame, and a packaging film storage assembly, an integral film feeding assembly and a packaging assembly are sequentially arranged in the frame; the bottom of the integral film feeding component is provided with a pushing component and an outer inclined vacuum film feeding component; the outer inclined vacuum film feeding assembly comprises a mounting plate fixed on the frame, and a first vacuum belt assembly and a second vacuum belt assembly which are obliquely arranged at the bottom of the mounting plate, wherein an included angle between the middle section of the first vacuum belt assembly and the middle section of the second vacuum belt assembly is an acute angle. According to the invention, the first vacuum belt assembly and the second vacuum belt assembly are arranged to form a certain included angle, so that the packaging film always has external tension on two sides in the adsorption conveying process, and the packaging film is ensured to be in a straight state all the time, so that the whole conveying process is very smooth, the phenomenon of wave deformation or film clamping does not occur, and the qualification rate and the production efficiency of products are improved.
Description
Technical Field
The invention relates to the technical field of paper towel packaging production, in particular to a three-dimensional multi-packaging machine for high-speed box-packed paper towels.
Background
Three-dimensional multi-packaging machines on the market are very popular, and film feeding is performed by a vacuum film feeding device in the packaging process. The traditional vacuum film feeding device generally adopts a parallel belt group to feed films, and due to the influence of the dead weight, processing deviation, belt jumping and other factors of the parallel belt group, the packaging films always have wavy deformation in the conveying process, and particularly when the width of the packaging films is wider and the packaging speed requirement is higher, the deformation is larger, so that the normal production of equipment and the appearance of products are seriously influenced. In addition, the three-dimensional multi-packaging machine for the paper towels in the box in the current market mainly uses air as a main machine and uses an air cylinder as an execution unit, so that a series of problems of low packaging speed, unstable action, inconvenient adjustment and the like are caused.
Disclosure of Invention
Based on the above, the invention aims to provide a three-dimensional multi-packaging machine for high-speed box-packed tissues so as to solve the problem of wave deformation of packaging films.
The high-speed three-dimensional multi-package machine for the paper towels comprises a packaging component in the X-axis direction and a paper towel feeding component in the Y-axis direction, wherein the packaging component comprises a frame, and a packaging film storage component, an integral film feeding component and a packaging component are sequentially arranged in the frame;
the bottom of the integral film feeding component is provided with a pushing component and an outward-inclined vacuum film feeding component close to the packaging component, and the packaging film is adsorbed on the surface of the outward-inclined vacuum film feeding component;
the outer inclined vacuum film feeding assembly comprises a mounting plate fixed on the frame, and a first vacuum belt assembly and a second vacuum belt assembly which are obliquely arranged at the bottom of the mounting plate, wherein an included angle between the middle section of the first vacuum belt assembly and the middle section of the second vacuum belt assembly is an acute angle.
Compared with the prior art, the invention ensures that the packaging film is always in a flat state by arranging the first vacuum belt assembly and the second vacuum belt assembly into a certain included angle and leading the packaging film to have tension on two sides in the adsorption conveying process, thus the whole conveying process is very smooth, and the phenomenon of wave deformation or film clamping can not occur, thereby improving the qualification rate of products and the production efficiency.
Further, an included angle between the intermediate section of the first vacuum belt assembly and the intermediate section of the second vacuum belt assembly is less than 1 °.
Further, the first vacuum belt assembly and the second vacuum belt assembly are driven by independent servo power systems respectively;
or share the same servo power system for driving, and at the moment, the driving ends of the first vacuum belt assembly and the second vacuum belt assembly are connected through a coupling.
Further, the first vacuum belt assembly comprises two first bearing seats arranged at the bottom of the mounting plate, a short shaft connected with the two first bearing seats, and a first belt group driven by the short shaft;
the end part of the short shaft penetrates through the first bearing seat to be connected with the coupler, and the outer side edge of the first belt group is connected with a vacuum joint.
Further, the second vacuum belt assembly comprises two second bearings arranged at the bottom of the mounting plate, a long shaft connecting the two second bearings, and a second belt group driven by the long shaft;
the end part of the long shaft penetrates through the second bearing and is connected with the coupling, and the outer side edge of the second belt group is connected with a vacuum joint.
Further, the axis of the short shaft and the axis of the long shaft are acute angles.
Further, the first belt group and the second belt group have the same structure, and the second belt group comprises a belt pulley and a flange bearing which are arranged on the long shaft, an installation side plate which is installed on the flange bearing, a conveyor belt which is connected on the belt pulley, and a belt supporting plate which is arranged in the conveyor belt;
the belt supporting plate is fixed on the side wall of the installation side plate through a fixed side plate, and the vacuum connector penetrates through the installation side plate to be communicated with the belt supporting plate;
the conveyer belt is equipped with a series of equidistant absorption holes that set up in interval, and the packaging film adsorbs the surface of conveyer belt.
Further, the belt layer board is rectangular form structure, is equipped with the vertical strip groove that ventilates that sets up on the top surface, is equipped with the air vent on the lateral wall in outside, the air vent with vacuum connector is connected and with the strip groove intercommunication ventilates, the absorption hole is located the top of strip groove ventilates.
Further, a containing strip groove is formed in the top surface of the belt supporting plate, and the containing strip groove longitudinally penetrates through the belt supporting plate;
a circle of guide bars are formed on the inner surface of the conveyor belt in a protruding mode, and the guide bars are located in the containing bar grooves.
Further, the top surface of the belt supporting plate is concavely provided with a ventilation surface groove, the side edge of the ventilation surface groove is communicated with one side edge of the containing strip groove, and the ventilation strip groove is positioned in the ventilation surface groove.
Drawings
FIG. 1 is a schematic diagram of a three-dimensional multi-pack machine for high-speed paper towels in a box according to the present invention;
FIG. 2 is a front view of the three-dimensional multi-pack machine of high-speed boxed tissue of FIG. 1;
FIG. 3 is a top view of the three-dimensional multi-pack machine of high-speed boxed tissue of FIG. 1;
FIG. 4 is a schematic view of the outer oblique vacuum membrane feeding assembly of FIG. 1;
fig. 5 is a schematic view of the belt pallet of fig. 4.
Description of main reference numerals:
| packaging component | 100 | Rack | 10 |
| Packaging film storage assembly | 11 | Coil supporting assembly | 111 |
| Unreeling assembly | 112 | Integral film feeding assembly | 12 |
| Membrane guide assembly | 121 | Packaging film buffer assembly | 122 |
| Initial film feeding assembly | 123 | Material pushing assembly | 13 |
| Packaging assembly | 14 | Forming assembly | 141 |
| Point scalds subassembly | 142 | End seal assembly | 143 |
| Side seal assembly | 144 | Outer oblique vacuum film feeding assembly | 15 |
| Mounting plate | 151 | First vacuum belt assembly | 152 |
| First bearing seat | 1521 | Short shaft | 1522 |
| First belt set | 1523 | Second vacuum belt assembly | 153 |
| Second bearing seat | 1531 | Long axis | 1532 |
| Second belt set | 1533 | Flange bearing | 15331 |
| Mounting side plate | 15332 | Conveyor belt | 15333 |
| Belt supporting plate | 15334 | Ventilating strip groove | 153341 |
| Vent hole | 153342 | Accommodating strip groove | 153343 |
| Ventilating face groove | 153344 | Fixed side plate | 15335 |
| Static eliminator | 16 | Coupling device | 17 |
| Vacuum joint | 18 | Paper towel feeding component | 200 |
| Feed conveying assembly | 20 | Material distribution assembly | 21 |
The invention will be further described in the following detailed description in conjunction with the above-described figures.
Description of the embodiments
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Several embodiments of the invention are presented in the figures. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 4, in one embodiment of the present invention, a three-dimensional multi-packaging machine for high-speed paper towel boxes includes an X-axis packaging unit 100 and a Y-axis paper towel feeding unit 200, wherein the packaging unit 100 includes a frame 10, and a packaging film storage unit 11, an integral film feeding unit 12 and a packaging unit 14 are sequentially disposed in the frame 10;
the bottom of the integral film feeding assembly 12 is provided with a pushing assembly 13 and an outer inclined vacuum film feeding assembly 15 close to the packaging assembly 14, and the packaging film is adsorbed on the surface of the outer inclined vacuum film feeding assembly 15;
the outer inclined vacuum film feeding assembly 15 comprises a mounting plate 151 fixed on the frame 10, and a first vacuum belt assembly 152 and a second vacuum belt assembly 153 obliquely mounted at the bottom of the mounting plate 151, wherein an included angle between a middle section of the first vacuum belt assembly 152 and a middle section of the second vacuum belt assembly 153 is an acute angle.
In the invention, a certain included angle is formed between the first vacuum belt assembly 152 and the second vacuum belt assembly 153, so that the packaging film always has tension on two sides in the adsorption conveying process, and the packaging film is ensured to be in a straight state all the time, so that the whole conveying process is very smooth, the phenomenon of wave deformation or film clamping does not occur, and the qualification rate and the production efficiency of products are improved.
Referring to fig. 1 to 3, the integral film feeding assembly 12 further includes a film guiding assembly 121, a packaging film buffering assembly 122 and an initial film feeding assembly 123 sequentially disposed, wherein the film guiding assembly 121 is close to the packaging film storage assembly 11, and the initial film feeding assembly 123 is located above the outer oblique vacuum film feeding assembly 15.
Specifically, the packaging film storage assembly 11 includes a coil supporting assembly 111 and an coil unwinding assembly 112 disposed on the frame 10, and the packaging assembly 14 includes a molding assembly 141, a spot ironing assembly 142 and an end sealing assembly 143 sequentially disposed. The forming assembly 141 is close to the outer inclined vacuum film feeding assembly 15, and a side sealing assembly 144 is arranged above the forming assembly 141.
Further, the tissue feeding assembly 200 comprises a feeding and conveying assembly 20 and a distributing assembly 21, wherein the distributing assembly 21 is close to the pushing assembly 13.
In the present invention, the supporting roll assembly 111 supports the packaging film roll, the packaging film is led out from the packaging film roll, sequentially passes through the unreeling assembly 112, the film guiding assembly 121, the packaging film buffering assembly 122, and the initial film feeding assembly 123, and is then adsorbed on the surfaces of the first vacuum belt assembly 152 and the second vacuum belt assembly 153 for packaging; the product to be packaged enters the pushing assembly 13 after passing through the feeding and conveying assembly 20 and the distributing assembly 21, the pushing assembly 13 pushes the product to be packaged into the forming assembly 141, at the moment, the packaging film is pushed into the forming assembly 141 together, then the packaging film is sealed and scalded by the side sealing assembly 144, the point scalding assembly 142 is used for point scalding, and the end sealing assembly 143 is used for end sealing, so that the packaging of the product is completed.
In a preferred embodiment of the present invention, a static eliminator 16 is disposed between the initial film feeding module 123 and the outer inclined vacuum film feeding module 15, and static electricity on the surface of the packaging film is removed by the static eliminator 16, so as to facilitate subsequent adsorption and transportation.
In another preferred embodiment of the present invention, the angle between the intermediate section of the first vacuum belt assembly 152 and the intermediate section of the second vacuum belt assembly 153 is less than 1 °. When the contained angle is too big, on the one hand, the required space is bigger, is unfavorable for the overall arrangement installation of each part, and on the other hand tension can be bigger, can lead to the deformation of packaging film in the transportation to influence the whole outward appearance of follow-up product.
Referring to fig. 4, the first vacuum belt assembly 152 and the second vacuum belt assembly 153 share the same servo power system for driving, and at this time, the driving ends of the first vacuum belt assembly 152 and the second vacuum belt assembly 153 are connected by a coupling 17.
It should be noted that the same servo power system drive is shared, so that the layout of parts can be optimized, and the installation space can be reduced. And servo control is adopted, so that adjustment and control are convenient.
It will be appreciated that in other embodiments, the first and second vacuum belt assemblies 152, 153 may also be driven by separate servo power systems, respectively.
Referring to fig. 4, the first vacuum belt assembly 152 includes two first bearing seats 1521 disposed at the bottom of the mounting plate 151, a stub shaft 1522 connected to the two first bearing seats 1521, and a first belt set 1523 driven by the stub shaft 1522;
the end of the short shaft 1522 passes through the first bearing seat 1521 and is connected with the coupling 17, and the outer side edge of the first belt group 1523 is connected with a vacuum joint 18, so as to be connected with a vacuum system through a vacuum tube, and avoid interference with a packaging film.
Referring to fig. 4, the second vacuum belt assembly 153 includes two second bearing blocks 1531 disposed at the bottom of the mounting plate 151, a long shaft 1532 connecting the two second bearing blocks 1531, and a second belt set 1533 driven by the long shaft 1532;
the end of the long shaft 1532 passes through the second bearing seat 1531 to be connected with the coupling 17, and the outer side of the second belt set 1533 is connected with a vacuum joint 18.
In the present invention, the axis of the short axis 1522 and the axis of the long axis 1532 are acute angles, so that the angle between the middle section of the first vacuum belt assembly 152 and the middle section of the second vacuum belt assembly 153 is acute. Specifically, by changing the center heights of the shaft holes of the two first bearing seats 1521 or the second bearing seats 1531, the axis of the short shaft 1522 is not collinear with the axis of the long shaft 1532, that is, the outward inclination between the first belt set 1523 and the second belt set 1533 is achieved.
Referring to fig. 4, the first belt set 1523 has the same structure as the second belt set 1533, and the second belt set 1533 includes a pulley (not shown) and a flange bearing 15331 provided on the long shaft 1532, a mounting side plate 15332 mounted on the flange bearing 15331, a conveyor belt 15333 connected to the pulley, and a belt pallet 15334 provided inside the conveyor belt 15333;
the belt pallet 15334 is fixed to the side wall of the mounting side plate 15332 by a fixed side plate 15335, and the vacuum connector 18 communicates with the belt pallet 15334 through the mounting side plate 15332;
the conveyor belt 15333 is provided with a row of adsorption holes at equal intervals, and the packaging film is adsorbed on the surface of the conveyor belt 15333.
In the present invention, the vacuum system vacuumizes the belt pallet 15334 through the vacuum pipe and the vacuum connector 18, so that a vacuum state is formed between the belt pallet 15334 and the conveyor belt 15333, and the packaging film is adsorbed on the surface of the conveyor belt 15333 under the action of the vacuum.
Referring to fig. 4, in a preferred embodiment of the present invention, the position of the second belt set 1533 on the long shaft 1532 may be adjusted by the position of the pulley and flange bearings 15331, so that smooth conveyance of packaging films of different widths may be achieved.
In another preferred embodiment of the present invention, the long axis 1532 is parallel to the surface of the mounting plate 151 and the short axis 1522 is inclined with respect to the surface of the mounting plate 151 in order to save installation space.
Referring to fig. 5, the belt support plate 15334 has a long strip structure so as to support the conveyor belt 15333, a ventilation slot 153341 is provided on the top surface of the belt support plate 15334, a ventilation hole 153342 is provided on the outer side wall, the ventilation hole 153342 is connected to the vacuum connector 18 and is in communication with the ventilation slot 153341, and the adsorption hole is located at the top of the ventilation slot 153341 so as to form a vacuum state.
In a preferred embodiment of the present invention, the top surface of the belt pallet 15334 is provided with a receiving slot 153343, the receiving slot 153343 extending longitudinally through the belt pallet 15334;
a circle of guide bars (not shown) are formed on the inner surface of the conveyor belt 15333 in a protruding manner, and the guide bars are located in the receiving grooves 153343, so as to position the conveyor belt 15333, and avoid slipping during the conveying process.
It will be appreciated that in other embodiments, the cross-section 153343 of the conductors or receiving slots is V-shaped or trapezoidal to facilitate sliding. To avoid the belt from slackening, a tensioning wheel may be installed between the mounting side plate 15332 and the fixed side plate 15335.
In another preferred embodiment of the present invention, the top surface of the belt pallet 15334 is concavely formed with a ventilation surface groove 153344, the side of the ventilation surface groove 153344 is communicated with one side of the receiving strip groove 153343, and the ventilation strip groove 153341 is located in the ventilation surface groove 153344, so that the whole surface is prevented from contacting the conveyor belt 15333, and a large friction force is generated, which is disadvantageous for the conveying transmission, and a vacuum state is formed between the belt pallet 15334 and the conveyor belt 15333.
In summary, the outer inclined vacuum film feeding assembly 15 ensures that the packaging film always has tension on two sides in the adsorption and conveying process, so that the packaging film is always in a flat state, the whole conveying process is very smooth, the phenomenon of wave deformation or film clamping does not occur, and the qualification rate and the production efficiency of products are improved. In addition, the power systems in the whole machine are all servo-controlled, so that the whole action is high in speed, stable and reliable, and can reach 40 bags/min, the existing packaging speed is 10 bags/min generally, and the efficiency can be obviously improved.
In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on a difference from other embodiments, and the same or similar parts between the embodiments are referred to each other. And the above examples only represent a few embodiments of the present invention, which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (7)
1. The utility model provides a three-dimensional many chartered plane of high-speed box-packed paper handkerchief, includes the packing part of X axle orientation to and the paper handkerchief pay-off subassembly of Y axle orientation, its characterized in that: the packaging component comprises a frame, wherein a packaging film storage assembly, an integral film feeding assembly and a packaging assembly are sequentially arranged in the frame;
the bottom of the integral film feeding component is provided with a pushing component and an outward-inclined vacuum film feeding component close to the packaging component, and the packaging film is adsorbed on the surface of the outward-inclined vacuum film feeding component;
the outer inclined vacuum film feeding assembly comprises a mounting plate fixed on the frame, and a first vacuum belt assembly and a second vacuum belt assembly which are obliquely arranged at the bottom of the mounting plate, wherein an included angle between the middle section of the first vacuum belt assembly and the middle section of the second vacuum belt assembly is an acute angle;
the first vacuum belt assembly and the second vacuum belt assembly share the same servo power system for driving, and at the moment, the driving ends of the first vacuum belt assembly and the second vacuum belt assembly are connected through a coupling;
the first vacuum belt assembly comprises two first bearing seats arranged at the bottom of the mounting plate, a short shaft connected with the two first bearing seats, and a first belt group driven by the short shaft, wherein the end part of the short shaft penetrates through the first bearing seats to be connected with the coupling, and the outer side edge of the first belt group is connected with a vacuum joint;
the second vacuum belt assembly comprises two second bearings arranged at the bottom of the mounting plate, long shafts connected with the two second bearings, and a second belt group driven by the long shafts, wherein the end parts of the long shafts penetrate through the second bearings to be connected with the shaft coupling, and the outer side edges of the second belt group are connected with vacuum joints;
the axis of the short shaft and the axis of the long shaft are acute angles.
2. The three-dimensional multi-pack machine of high-speed tissues according to claim 1, wherein the angle between the intermediate section of the first vacuum belt assembly and the intermediate section of the second vacuum belt assembly is less than 1 °.
3. The three-dimensional multi-pack machine of high-speed boxed tissues according to claim 1, wherein the first vacuum belt assembly and the second vacuum belt assembly are each driven by separate servo power systems.
4. The three-dimensional multi-pack machine for high-speed tissues according to claim 1, wherein the first belt group and the second belt group have the same structure, the second belt group comprises a belt pulley and a flange bearing which are arranged on the long shaft, a mounting side plate which is arranged on the flange bearing, a conveyor belt which is connected to the belt pulley, and a belt supporting plate which is arranged inside the conveyor belt;
the belt supporting plate is fixed on the side wall of the installation side plate through a fixed side plate, and the vacuum connector penetrates through the installation side plate to be communicated with the belt supporting plate;
the conveyer belt is equipped with a series of equidistant absorption holes that set up in interval, and the packaging film adsorbs the surface of conveyer belt.
5. The three-dimensional multi-packaging machine for high-speed box tissues according to claim 4, wherein the belt supporting plate is of a strip-shaped structure, a ventilation strip groove is longitudinally formed in the top surface of the belt supporting plate, a ventilation hole is formed in the lateral wall of the outer side of the belt supporting plate, the ventilation hole is connected with a vacuum connector and is communicated with the ventilation strip groove, and the adsorption hole is formed in the top of the ventilation strip groove.
6. The three-dimensional multi-pack machine for high-speed boxed tissues according to claim 5, wherein the top surface of the belt supporting plate is provided with a containing strip groove which longitudinally penetrates through the belt supporting plate;
a circle of guide bars are formed on the inner surface of the conveyor belt in a protruding mode, and the guide bars are located in the containing bar grooves.
7. The three-dimensional multi-pack machine of high-speed tissues according to claim 6, wherein the top surface of the belt pallet is concavely formed with a ventilation surface groove, the side edge of the ventilation surface groove is communicated with one side edge of the containing strip groove, and the ventilation strip groove is positioned in the ventilation surface groove.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111316524.8A CN114180145B (en) | 2021-11-08 | 2021-11-08 | Three-dimensional multi-package machine for high-speed box-packed paper towel |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111316524.8A CN114180145B (en) | 2021-11-08 | 2021-11-08 | Three-dimensional multi-package machine for high-speed box-packed paper towel |
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| CN114180145A CN114180145A (en) | 2022-03-15 |
| CN114180145B true CN114180145B (en) | 2023-08-01 |
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