CN101439767B - tissue packaging machine - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种纸品加工机械,尤其涉及一种纸巾包装机。The invention relates to a paper product processing machine, in particular to a paper towel packaging machine.
背景技术Background technique
市场出售的抽取式面巾纸是经过机械加工折叠成型,然后按所需数量经人手工取出再装入塑料薄膜袋内,进行销售和使用。此类纸的加工包装,普遍是以人工结合实际需要的多少完成的,其工效低,造成二次污染,企业用工多而且工作时间长。The extractable facial tissues sold in the market are folded and shaped through mechanical processing, and then are manually taken out by people and then packed into plastic film bags for sale and use. The processing and packaging of this kind of paper is generally done manually according to the actual needs. Its work efficiency is low, causing secondary pollution, and the enterprise employs a lot of labor and the working hours are long.
发明内容Contents of the invention
为克服现有纸巾包装机的上述缺陷,本发明要解决的技术问题是提供了一种纸巾包装机,其自动化包装程度高,不会造成二次污染。In order to overcome the above-mentioned defects of the existing paper towel packaging machines, the technical problem to be solved by the present invention is to provide a paper towel packaging machine, which has a high degree of automatic packaging and will not cause secondary pollution.
为解决上述技术问题,本发明一种纸巾包装机,包括送膜装置、纸巾输送装置、裹包装置、侧封装置、端面成型装置、端面封口装置,送膜装置和纸巾输送装置位于裹包装置之前,侧封装置、端面成型装置和端面封口装置依次排列在裹包装置之后,所述送膜装置包括后送膜装置和位于后送膜装置之后的前送膜装置,后送膜装置包括送膜定位架及分别安装在定位架顶端和底端的两组滚筒;前送膜装置包括两个侧板和一个支撑架,侧板上装有调节装置、第一步进电机、色标光电跟踪装置和冲虚线孔装置,支撑架的中部固定有底座,底座上装有两块固定板,固定板上装有两个大滚筒和两个小滚筒,底座上还固定有切膜刀;在前送膜装置的下方有一个真空吸膜装置,真空吸膜装置的输送轴上固定有铁板,铁板上有输送带,输送带和铁板上均开有一排孔,铁板上的孔与输送带上的孔相对;铁板上固定有真空泵,输送轴连接一个第二步进电机。In order to solve the above technical problems, the present invention provides a paper towel packaging machine, which includes a film feeding device, a paper towel feeding device, a wrapping device, a side sealing device, an end forming device, and an end sealing device. The film feeding device and the paper towel feeding device are located in the wrapping device. Previously, the side sealing device, the end face forming device and the end face sealing device were arranged sequentially behind the wrapping device, and the film feeding device included a rear film feeding device and a front film feeding device behind the rear film feeding device, and the rear film feeding device included a film feeding device The film positioning frame and two sets of rollers installed on the top and bottom of the positioning frame respectively; the front film feeding device includes two side plates and a support frame, and the side plate is equipped with an adjustment device, a first stepping motor, a color code photoelectric tracking device and The dotted line hole device, the middle part of the support frame is fixed with a base, and two fixed plates are installed on the base, two large rollers and two small rollers are installed on the fixed plate, and a film cutter is fixed on the base; There is a vacuum film suction device below. An iron plate is fixed on the conveying shaft of the vacuum film suction device. There is a conveyor belt on the iron plate. A row of holes are opened on the conveyor belt and the iron plate. The holes are opposite; a vacuum pump is fixed on the iron plate, and a second stepping motor is connected to the conveying shaft.
作为本发明的一种改进,在纸巾输送装置的尾端还包括推纸装置,所述推纸装置的凸轮系统连接有推杆,推杆位于平行滑轨上,推杆上固定的连杆与推纸条铰接,推纸条的一端装有推纸板;在推纸装置的右上方有一个压纸定位装置。As an improvement of the present invention, a paper pushing device is also included at the tail end of the paper towel conveying device, the cam system of the paper pushing device is connected with a push rod, the push rod is located on the parallel slide rail, and the connecting rod fixed on the push rod is connected with the push rod. The paper push strip is hinged, and one end of the paper push strip is equipped with a paper push plate; there is a paper pressure positioning device on the upper right of the paper push device.
作为本发明进一步的改进,在侧封装置和端面成型装置之间有一个插脚成型装置,插脚成型装置包括两组传动带、前折角板和后插角板,传送带和前折角板固定在机架上,后插角板位于第二滑轨上,传送带与链轮传动系统相连接。As a further improvement of the present invention, there is a pin forming device between the side sealing device and the end face forming device. The pin forming device includes two sets of transmission belts, a front gusset and a rear gusset, and the conveyor belt and the front gusset are fixed on the frame , the rear gusset plate is located on the second slide rail, and the conveyor belt is connected with the sprocket drive system.
作为本发明更进一步的改进,在端面封口装置之后有一个烫平装置,所述烫平装置左右对称,每侧都由套在第二皮带轮上的传动第二皮带和贴近第二皮带的第二电热体组成。As a further improvement of the present invention, there is an ironing device after the end sealing device, and the ironing device is left-right symmetrical, and each side is composed of a driving second belt that is sleeved on the second pulley and a second belt that is close to the second belt. Composition of electric heating body.
其中,所述纸巾输送装置由两条相同长度的链条和链条上的滑板组成,滑板中心装有推纸杆。Wherein, the paper towel conveying device is composed of two chains of the same length and a slide plate on the chain, and a paper pushing rod is installed in the center of the slide plate.
其中,所述侧封装置包括固定在底架上的发热板、挡膜板和第一滑轨,热封装置上安装一凸板,凸板的下方装有轴,轴的下方为汽缸;第一滑轨的侧面连接有曲柄,曲柄的另一端连接有凸轮。Wherein, the side sealing device includes a heating plate fixed on the chassis, a baffle plate and a first slide rail, a convex plate is installed on the heat sealing device, a shaft is installed under the convex plate, and a cylinder is located below the shaft; A crank is connected to one side of the slide rail, and a cam is connected to the other end of the crank.
其中,所述端面成型装置由上下两条皮带和两侧壁组成,两侧壁相对称,均由三块壁板组成。Wherein, the end face forming device is composed of two upper and lower belts and two sidewalls, the two sidewalls are symmetrical and are composed of three wallboards.
其中,所述端面封口装置左右对称,每侧都由套在第一皮带轮上的传动第一皮带和贴近第一皮带的第一电热体组成。Wherein, the end face sealing device is left-right symmetrical, and each side is composed of a driving first belt sleeved on the first pulley and a first electric heating body close to the first belt.
本发明所述纸巾包装机有如下技术优点:自动化包装程度高,减轻了劳动强度,不会造成二次污染,提高了包装效率,降低了成本。The paper towel packaging machine of the present invention has the following technical advantages: high degree of automatic packaging, reduced labor intensity, no secondary pollution, improved packaging efficiency, and reduced cost.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明主视图;Fig. 1 is the front view of the present invention;
图2为本发明俯视图;Fig. 2 is a top view of the present invention;
图3为本发明后送膜装置的结构示意图;Fig. 3 is a schematic structural view of the film feeding device of the present invention;
图4为本发明前送膜装置的结构示意图;Fig. 4 is a schematic structural view of the forward film feeding device of the present invention;
图5为本发明纸巾输送装置的结构示意图;Fig. 5 is a schematic structural view of the paper towel conveying device of the present invention;
图6为本发明推纸装置的结构示意图;Fig. 6 is a schematic structural view of the paper pushing device of the present invention;
图7为本发明压纸定位装置的结构示意图;Fig. 7 is a schematic structural view of the platen positioning device of the present invention;
图8为本发明侧封装置的结构示意图;Fig. 8 is a schematic structural view of the side sealing device of the present invention;
图9为本发明端面成型装置的结构示意图;Fig. 9 is a schematic structural view of the end face forming device of the present invention;
图10为本发明真空吸膜装置的结构示意图。Fig. 10 is a schematic structural view of the vacuum film suction device of the present invention.
图11为本发明插脚成型装置的结构示意图。Fig. 11 is a schematic structural view of the pin forming device of the present invention.
具体实施方式Detailed ways
如图1和图2所示,本发明纸巾包装机的后送膜装置1位于前送膜装置2之前,前送膜装置2位于裹包装置10之前,真空吸膜装置17在前送膜装置2的下方。推纸装置4位于纸巾输送装置3的尾端、前送膜装置2的下方。侧封装置5、插脚成型装置6、端面成型装置7、端面封口装置8和烫平装置9依次排列在裹包装置10之后。As shown in Figures 1 and 2, the rear film feeding device 1 of the tissue packaging machine of the present invention is located before the front
如图3所示,后送膜装置1的送膜定位架11顶端装有滚筒12,送膜定位架11的中间位置固定有一组滑竿13,滑竿13的底部固定滑板14,滑板14上装有两个滚筒15。光电眼16安装在定位架11内侧面,共有两组,用来控制电机转动,一组是启动,一组是停止。后送膜装置1快速平稳的输送包装材料,通过光电眼16来控制其输送。As shown in Figure 3, the top of the film
如图4所示,前送膜装置2包括两个侧板26和一个支撑架27,侧板26上装有调节装置22、第一步进电机23、色标光电跟踪装置24和冲虚线孔装置25,支撑架27的中部固定一底座28,底座28上装有两块固定板,固定板上装有两个大滚筒29和两个小滚筒30,由弹簧输送条连接形成一套上下平行的输送平面。底座28上还固定有切膜刀21。前送膜装置2由第一步进电机23控制工作,色标光电跟踪装置24通过跟踪包装材料上长度一样的标志,来控制包装材料的输送位置。当包装材料输送至切膜刀21位置时,切膜刀21将包装材料切断,此时冲虚线孔,打码启动。切断后的包装材料由真空吸膜装置17平稳地输送至裹包装置10。As shown in Figure 4, the front
如图10所示,真空吸膜装置17的输送轴171上固定有两块铁板172,每块铁板172上有一条输送带173,输送带173和铁板172上均开有一排孔176,铁板172上的孔与输送带173上的孔相对。铁板172上固定有真空泵174,输送轴171由第二步进电机175控制转动。真空吸膜装置17利用真空把前送膜输送的材料拉平固定,并输送至裹包装置10。As shown in Figure 10, two
如图2和图5所示,纸巾输送装置3是由两条相同长度的链条31相对水平移动,链条31上有一块滑板32,滑板32的两边交错开孔,滑板32的中心装有推纸杆33。链轮由第三步进电机34带动转动,推纸杆33透过纸巾轨道的底板,将纸巾一叠叠地输送。As shown in Figure 2 and Figure 5, the paper towel conveying device 3 is relatively horizontally moved by two
如图1和图6所示,推纸装置4的结构是:凸轮系统41与推杆42连接,推杆42位于平行滑轨上,推杆42上固定的连杆43与推纸条44铰接,推纸条44的一端装有推纸板45。在推纸装置4的右上方有一个压纸定位装置47。如图7所示,压纸定位装置47包括一个底架471,底架471上方固定一个汽缸475。底架471上固定两根导杆473,导杆473下端连接一个平板474。通过推纸装置4的凸轮系统41的转动使推纸条44沿第三滑轨46滑动,从而将被压纸定位装置47压平的纸巾向前推进,送入裹包装置10的位置。As shown in Figure 1 and Figure 6, the structure of the
裹包装置10包括一平衡板,由真空吸膜装置17输送的包装材料垂直向下移动,推纸装置4推送的纸巾横向移送,当包装材料接触到纸巾时,即包裹在纸巾上,经过平衡板加压后,包装材料即平整的包在纸巾外部。The
如图8所示,侧封装置5的结构如下:底架上固定有发热板58。热封装置上安装一块凸板51,凸板51的下方装有轴52,当轴52深入到下方汽缸53位置时,汽缸53工作把热封向前推进达到热合的效果。挡膜板54的作用是把裹包来的膜折下去再热合,其传动的方式是由两组第一滑轨55侧面伸出一块板,板的上面连接曲柄56,曲柄56的另一端连接到一个凸轮57上,其转动来带动第一滑轨55上下活动来完成。As shown in FIG. 8 , the structure of the
如图1和图11所示,插脚成型装置6包括两组传动带61、前折角板62和后插角板63,传送带61通过轴固定在机架66上,前折角板62固定在机架上,后插角板63位于第二滑轨64上。当后插角板63移动到一定位置时,链轮传动系统65带动传送带61移动,把前后插角成型的产品送入端面成型装置7。As shown in Figures 1 and 11, the
如图1和图9所示,端面成型装置7由上下两条皮带和两侧壁组成一个轨道,其两侧壁相对称,都由三块壁板71、72、73组成。侧面已被封口的纸巾进入端面成型机构,被上下两条皮带夹着向右移动,其两端面接触着端面成型机构的两侧壁,当到达图示的E点时,由E点和M点的作用,其下侧的包装材料向上包复并形成折痕,纸巾继续右移,到达图示的F点时,由F点和N点的作用,其上侧的包装材料向下包复并形成折痕;此时成型动作完成,成品进入端面封口装置。As shown in Figures 1 and 9, the end
如图1和图2所示,端面封口装置8,此部分根据现有类似机械改造而成。其左右对称,每侧都由套在第一皮带轮84上的传动第一皮带81、贴近第一皮带81的第一电热体82组成,在第一皮带81和第一电热体82的下部是底板,该底板和两条第一皮带81构成纸包轨道83。由左侧输入的其端面已成型的纸巾包,其两端面被两条套在第一皮带轮84上、贴近第一电热体82并同时传热的传动第一皮带81夹住并随之右移,热塑性包装材料因受热而被粘合,即完成了纸巾的端面封口。As shown in Fig. 1 and Fig. 2, the end
如图1和图2所示,烫平装置9的结构与端面封口装置8相同。其左右对称,每侧都由套在第二皮带轮94上的传动第二皮带91、贴近第二皮带91的第二电热体92组成,在第二皮带91和第二电热体92的下部是底板,该底板和两条第二皮带91构成纸包轨道93。与端面封口装置8不同的是:烫平装置9的传动第二皮带91和第二电热体92的长度分别长于端面封口装置8的传动第二皮带81和第二电热体82的长度。As shown in FIGS. 1 and 2 , the structure of the
本发明还包括空气冷却装置,空气冷却装置可采用现有冷却设备如空调等,其功能是冷却空气,使电子汽动元件更快的散热,延长其使用寿命。The present invention also includes an air cooling device. The air cooling device can adopt existing cooling equipment such as an air conditioner. Its function is to cool the air so that the electronic pneumatic components can dissipate heat faster and prolong their service life.
本发明的工作过程如下:前送膜装置2、后送膜装置1和真空吸膜装置17配合工作,将包装材料准确平稳地输送至裹包装置10。与此同时,纸巾输送装置3和推纸装置4将成叠的纸巾也输送至裹包装置10。真空吸膜装置17输送的包装材料垂直向下移动,推纸装置4推送的纸巾横向移送,当包装材料接触到纸巾时,即包裹在纸巾上,经过裹包装置10的平衡板加压后,包装材料即平整的包在纸巾外部。包裹了包装材料的纸巾随即依次进入侧封装置5、插脚成型装置6、端面成型装置7、端面封口装置8和烫平装置9对侧面和端面进行封口,产品成型。The working process of the present invention is as follows: the front
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