CN114180145A - High-speed three-dimensional multi-packaging machine for boxed tissues - Google Patents
High-speed three-dimensional multi-packaging machine for boxed tissues Download PDFInfo
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- CN114180145A CN114180145A CN202111316524.8A CN202111316524A CN114180145A CN 114180145 A CN114180145 A CN 114180145A CN 202111316524 A CN202111316524 A CN 202111316524A CN 114180145 A CN114180145 A CN 114180145A
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- belt
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/10—Advancing webs by a feed band against which web is held by fluid pressure, e.g. suction or air blast
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05F—STATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
- H05F3/00—Carrying-off electrostatic charges
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- Mechanical Engineering (AREA)
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- Fluid Mechanics (AREA)
- Basic Packing Technique (AREA)
Abstract
A high-speed three-dimensional multi-packaging machine for boxed tissues comprises a packaging part and a tissue feeding assembly, wherein the packaging part comprises a rack, and a packaging film storage assembly, an integral film feeding assembly and a packaging assembly are sequentially arranged in the rack; the bottom of the integral film feeding assembly is provided with a material pushing assembly and an outward inclined vacuum film feeding assembly; the outward-inclined vacuum film conveying assembly comprises a mounting plate fixed on the rack, a first vacuum belt assembly and a second vacuum belt assembly which are obliquely mounted at the bottom of the mounting plate, and an included angle between the middle section of the first vacuum belt assembly and the middle section of the second vacuum belt assembly is an acute angle. According to the invention, the first vacuum belt component and the second vacuum belt component are arranged at a certain included angle, so that the packaging film always has external tension on two sides in the adsorption conveying process, and the packaging film is ensured to be always in a straight state, therefore, the whole conveying process is smooth, the wave deformation or film clamping phenomenon cannot occur, and the product qualification rate and the production efficiency are improved.
Description
Technical Field
The invention relates to the technical field of tissue packaging production, in particular to a high-speed three-dimensional multi-packaging machine for boxed tissues.
Background
Three-dimensional multi-bag machines are very popular in the market, and the film is conveyed by a vacuum film conveying device in the packaging process. The traditional vacuum film conveying device generally adopts a parallel belt set to convey the film, and due to the influences of factors such as dead weight, processing deviation, belt jumping and the like of the parallel belt set, the packaging film always has wavy deformation in the conveying process, and particularly when the width of the packaging film is wider and the packaging speed requirement is higher, the deformation is larger, so that the normal production and the product appearance of equipment are seriously influenced. In addition, the three-dimensional multi-packaging machine for boxed tissues in the market is mainly pneumatic, and the air cylinder is used as an execution unit, so that a series of problems of low packaging speed, unstable action, inconvenient adjustment and the like are caused.
Disclosure of Invention
Based on the above, the invention aims to provide a high-speed three-dimensional multi-packaging machine for boxed tissues, which solves the problem of wavy deformation of a packaging film.
A three-dimensional multi-packaging machine for high-speed boxed tissues comprises a packaging component in the X-axis direction and a tissue feeding component in the Y-axis direction, wherein the packaging component comprises a rack, and a packaging film storage component, an integral film feeding component and a packaging component are sequentially arranged in the rack;
the bottom of the integral film feeding assembly is provided with a material pushing assembly and an outer oblique vacuum film feeding assembly close to the packaging assembly, and the packaging film is adsorbed on the surface of the outer oblique vacuum film feeding assembly;
the membrane module is sent in the vacuum of inclining outward is including being fixed in mounting panel in the frame to and the slope install in the first vacuum belt subassembly and the second vacuum belt subassembly of mounting panel bottom, the contained angle between the middle cross-section of first vacuum belt subassembly and the middle cross-section of second vacuum belt subassembly is the acute angle.
Compared with the prior art, the packaging film conveying device has the advantages that the first vacuum belt assembly and the second vacuum belt assembly are arranged at a certain included angle, so that the packaging film always has tension on two sides in the adsorption conveying process, the packaging film is always in a straight state, the whole conveying process is smooth, the wave deformation or film clamping phenomenon cannot occur, and the product qualification rate and the production efficiency are improved.
Further, an included angle between the intermediate cross-section of the first vacuum belt assembly and the intermediate cross-section of the second vacuum belt assembly is less than 1 °.
Further, the first vacuum belt assembly and the second vacuum belt assembly are respectively driven by independent servo power systems;
or the first vacuum belt assembly and the second vacuum belt assembly share the same servo power system for driving, and at the moment, the driving ends of the first vacuum belt assembly and the second vacuum belt assembly are connected through a coupler.
Further, the first vacuum belt assembly comprises two first bearing seats arranged at the bottom of the mounting plate, a short shaft connected with the two first bearing seats, and a first belt group driven by the short shaft;
the end part of the short shaft penetrates through the first bearing seat to be connected with the coupler, and the outer side edge of the first belt set is connected with a vacuum joint.
Further, the second vacuum belt assembly comprises two second bearing seats arranged at the bottom of the mounting plate, a long shaft connected with the two second bearing seats, and a second belt group driven by the long shaft;
the end part of the long shaft penetrates through the second bearing seat to be connected with the coupler, and the outer side edge of the second belt set is connected with a vacuum joint.
Further, an acute angle is formed between the axis of the short shaft and the axis of the long shaft.
Further, the first belt set and the second belt set have the same structure, and the second belt set comprises a belt pulley and a flange bearing which are arranged on the long shaft, a mounting side plate mounted on the flange bearing, a conveyor belt connected to the belt pulley, and a belt supporting plate arranged inside the conveyor belt;
the belt supporting plate is fixed on the side wall of the mounting side plate through a fixed side plate, and the vacuum joint penetrates through the mounting side plate and is communicated with the belt supporting plate;
be equipped with the absorption hole that a list equidistance interval set up on the conveyer belt, the packaging film adsorbs the surface of conveyer belt.
Furthermore, the belt supporting plate is of a long strip structure, a ventilation strip groove which is longitudinally arranged is formed in the top surface of the belt supporting plate, a ventilation hole is formed in the side wall of the outer side of the belt supporting plate, the ventilation hole is connected with the vacuum connector and communicated with the ventilation strip groove, and the adsorption hole is located at the top of the ventilation strip groove.
Furthermore, the top surface of the belt supporting plate is provided with an accommodating strip groove which longitudinally penetrates through the belt supporting plate;
and a circle of guide bars are convexly formed on the inner surface of the conveying belt and are positioned in the accommodating bar grooves.
Further, the top surface of the belt supporting plate is concave inwards to form a ventilation surface groove, the side edge of the ventilation surface groove is communicated with one side edge of the accommodating strip groove, and the ventilation strip groove is positioned in the ventilation surface groove.
Drawings
FIG. 1 is a schematic structural diagram of a high-speed boxed tissue three-dimensional multi-packaging machine according to the present invention;
FIG. 2 is a front view of the high speed boxed towel three-dimensional multi-wrapping machine of FIG. 1;
FIG. 3 is a top view of the high speed boxed towel three-dimensional multi-wrapping machine of FIG. 1;
FIG. 4 is a schematic structural view of the inclined vacuum film feeding assembly shown in FIG. 1;
fig. 5 is a schematic structural view of the belt pallet of fig. 4.
Description of the main element symbols:
the following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Several embodiments of the invention are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 4, a high-speed three-dimensional multi-packaging machine for boxed tissues according to an embodiment of the present invention includes a packaging component 100 in an X-axis direction and a tissue feeding component 200 in a Y-axis direction, where the packaging component 100 includes a frame 10, and a packaging film storage component 11, an integral film feeding component 12 and a packaging component 14 are sequentially disposed in the frame 10;
the bottom of the integral film feeding component 12 is provided with a material pushing component 13 and an outer oblique vacuum film feeding component 15 close to the packaging component 14, and a packaging film is adsorbed on the surface of the outer oblique vacuum film feeding component 15;
the outward-inclined vacuum film conveying assembly 15 comprises a mounting plate 151 fixed on the rack 10, a first vacuum belt assembly 152 and a second vacuum belt assembly 153 which are obliquely mounted at the bottom of the mounting plate 151, and an included angle between the middle section of the first vacuum belt assembly 152 and the middle section of the second vacuum belt assembly 153 is an acute angle.
It should be noted that, in the present invention, a certain included angle is formed between the first vacuum belt assembly 152 and the second vacuum belt assembly 153, so that the packaging film always has tension on two sides in the adsorption conveying process, so as to ensure that the packaging film is always in a straight state, and thus, the whole conveying process is very smooth, and the wave deformation or film clamping phenomenon cannot occur, so as to improve the product yield and the production efficiency.
Referring to fig. 1 to 3, the integral film feeding assembly 12 further includes a film guiding assembly 121, a packaging film buffer assembly 122 and an initial film feeding assembly 123, which are sequentially disposed, wherein the film guiding assembly 121 is close to the packaging film storage assembly 11, and the initial film feeding assembly 123 is located above the outer inclined vacuum film feeding assembly 15.
Specifically, the packaging film storage assembly 11 includes a supporting roll assembly 111 and an unreeling assembly 112 arranged on the frame 10, and the packaging assembly 14 includes a forming assembly 141, a spot-ironing assembly 142, and an end sealing assembly 143 arranged in sequence. The forming assembly 141 is close to the outward inclined vacuum film feeding assembly 15, and a side sealing assembly 144 is arranged above the forming assembly 141.
Further, the paper towel feeding assembly 200 comprises a feeding conveying assembly 20 and a material dividing assembly 21, and the material dividing assembly 21 is close to the material pushing assembly 13.
It should be noted that, in the present invention, the roll supporting assembly 111 supports a packaging film roll, a packaging film is led out from the packaging film roll, sequentially passes through the roll releasing assembly 112, the film guiding assembly 121, the packaging film buffer assembly 122, and the initial film feeding assembly 123, and then is adsorbed on the surfaces of the first vacuum belt assembly 152 and the second vacuum belt assembly 153 to be packaged; the product to be packaged enters the pushing assembly 13 after passing through the feeding conveying assembly 20 and the distributing assembly 21, the pushing assembly 13 pushes the product to be packaged into the forming assembly 141, at this time, the packaging film is also pushed into the forming assembly 141, then the side sealing assembly 144 seals and scalds the product, the packaging film is point-ironed by the point-ironing assembly 142, and the end sealing assembly 143 seals the end to complete the packaging of the product.
In a preferred embodiment of the present invention, a static electricity eliminator 16 is disposed between the initial film feeding assembly 123 and the outer inclined vacuum film feeding assembly 15, and static electricity on the surface of the packaging film is eliminated by the static electricity eliminator 16, so as to facilitate subsequent adsorption and transportation.
In another preferred embodiment of the present invention, the angle between the middle section of the first vacuum belt assembly 152 and the middle section of the second vacuum belt assembly 153 is less than 1 °. When the contained angle was too big, required space was bigger on the one hand, was unfavorable for the overall arrangement installation of each part, and on the other hand tension can be bigger, can lead to the deformation of packaging film among the transportation to influence the whole outward appearance of follow-up product.
Referring to fig. 4, the first vacuum belt assembly 152 and the second vacuum belt assembly 153 share the same servo power system for driving, and at this time, the driving ends of the first vacuum belt assembly 152 and the second vacuum belt assembly 153 are connected through a coupling 17.
It should be added that the same servo power system is used for driving, so that the layout of parts can be optimized, and the installation space can be reduced. And the servo control is adopted, so that the adjustment and control are convenient.
It will be appreciated that in other embodiments, the first vacuum belt assembly 152 and the second vacuum belt assembly 153 may also be driven by separate servo power systems.
Referring to fig. 4, the first vacuum belt assembly 152 includes two first bearing seats 1521 disposed at the bottom of the mounting plate 151, a short shaft 1522 connecting the two first bearing seats 1521, and a first belt set 1523 driven by the short shaft 1522;
the end of the short shaft 1522 passes through the first bearing seat 1521 to be connected with the coupling 17, and the outer side edge of the first belt set 1523 is connected with a vacuum joint 18 so as to be connected with a vacuum system through a vacuum tube and avoid interference with a packaging film.
Referring to fig. 4, the second vacuum belt assembly 153 includes two second bearing housings 1531 disposed at the bottom of the mounting plate 151, a long shaft 1532 connecting the two second bearing housings 1531, and a second belt set 1533 driven by the long shaft 1532;
the end of the long shaft 1532 passes through the second bearing housing 1531 and is connected to the shaft coupler 17, and the outer side of the second belt assembly 1533 is connected to a vacuum connector 18.
In the present invention, the axis of the short shaft 1522 and the axis of the long shaft 1532 are acute angles, so that the included angle between the middle section of the first vacuum belt assembly 152 and the middle section of the second vacuum belt assembly 153 is acute. Specifically, by changing the central height of the shaft holes of the two first bearing seats 1521 or the second bearing seats 1531, it is achieved that the axis of the short shaft 1522 is not collinear with the axis of the long shaft 1532, i.e., the first belt set 1523 and the second belt set 1533 are outwardly inclined.
Referring to fig. 4, the first belt set 1523 and the second belt set 1533 have the same structure, and the second belt set 1533 includes a pulley (not shown) and a flange bearing 15331 disposed on the long shaft 1532, a mounting side plate 15332 mounted on the flange bearing 15331, a conveyor belt 15333 connected to the pulley, and a belt supporting plate 15334 disposed inside the conveyor belt 15333;
the belt support plate 15334 is fixed to the side wall of the mounting side plate 15332 by a fixing side plate 15335, and the vacuum connector 18 is communicated with the belt support plate 15334 through the mounting side plate 15332;
the conveying belt 15333 is provided with a row of adsorption holes arranged at equal intervals, and the packaging film is adsorbed on the surface of the conveying belt 15333.
In the present invention, the vacuum system vacuums the belt support plate 15334 through the vacuum tube and the vacuum joint 18, so that a vacuum state is formed between the belt support plate 15334 and the conveyor belt 15333, and the packaging film is adsorbed on the surface of the conveyor belt 15333 under the action of the vacuum.
Referring to fig. 4, in a preferred embodiment of the present invention, the position of the second belt set 1533 on the long shaft 1532 can be adjusted by the positions of the pulleys and the flange bearings 15331, so that the packaging films with different widths can be smoothly transported.
In another preferred embodiment of the present invention, in order to save the installation space, the long axis 1532 is parallel to the surface of the mounting plate 151, and the short axis 1522 is inclined to the surface of the mounting plate 151.
Referring to fig. 5, the belt supporting plate 15334 is a long strip structure to support the conveyor belt 15333, a vent groove 153341 is longitudinally formed on a top surface of the belt supporting plate 15334, a vent hole 153342 is formed on an outer side wall of the belt supporting plate 15334, the vent hole 153342 is connected to the vacuum connector 18 and is communicated with the vent groove 153341, and the suction hole is located at a top of the vent groove 153341 to form a vacuum state.
In a preferred embodiment of the present invention, a receiving groove 153343 is formed on the top surface of the belt supporting plate 15334, and the receiving groove 153343 penetrates the belt supporting plate 15334 in the longitudinal direction;
a ring of guide bars (not shown) are formed on the inner surface of the conveyor belt 15333 and are positioned in the accommodating bar groove 153343 to position the conveyor belt 15333 and prevent slippage during transportation.
It will be appreciated that in other embodiments the guide or bar-receiving channel 153343 is V-shaped or trapezoidal in cross-section to facilitate sliding. To avoid the belt from loosening, a tension wheel may be installed between the mounting side plate 15332 and the fixing side plate 15335.
In another preferred embodiment of the present invention, the top surface of the belt supporting plate 15334 is recessed to form a vent surface groove 153344, the side of the vent surface groove 153344 is connected to one side of the accommodating strip groove 153343, and the vent strip groove 153341 is located in the vent surface groove 153344, on one hand, to prevent the whole surface from contacting the belt 15333, which generates a large friction force and is not favorable for conveying transmission, and on the other hand, to facilitate a vacuum state between the belt supporting plate 15334 and the belt 15333.
In summary, according to the present invention, the film feeding assembly 15 is used to make the packaging film always have two-sided tension in the process of adsorption and transportation, so as to ensure that the packaging film is always in a straight state, and thus the whole transportation process is smooth, and the phenomena of wave deformation or film jamming are not generated, thereby improving the qualification rate of the product and the production efficiency. In addition, the power system in the whole machine adopts servo control, the whole action is high speed, stable and reliable, and can reach 40 bags/min, while the existing packaging speed is generally 10 bags/min, so that the visible efficiency is obviously improved.
In the present specification, the embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same or similar parts in the embodiments are referred to each other. The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides a three-dimensional many chartered plane of high-speed box-packed paper handkerchief, includes the packing component of X axle direction to and the paper handkerchief pay-off subassembly of Y axle direction, its characterized in that: the packaging component comprises a rack, and a packaging film storage assembly, an integral film feeding assembly and a packaging assembly are sequentially arranged in the rack;
the bottom of the integral film feeding assembly is provided with a material pushing assembly and an outer oblique vacuum film feeding assembly close to the packaging assembly, and the packaging film is adsorbed on the surface of the outer oblique vacuum film feeding assembly;
the membrane module is sent in the vacuum of inclining outward is including being fixed in mounting panel in the frame to and the slope install in the first vacuum belt subassembly and the second vacuum belt subassembly of mounting panel bottom, the contained angle between the middle cross-section of first vacuum belt subassembly and the middle cross-section of second vacuum belt subassembly is the acute angle.
2. The high-speed three-dimensional multi-wrapping machine for boxed tissues according to claim 1, wherein an angle between a middle section of the first vacuum belt assembly and a middle section of the second vacuum belt assembly is less than 1 °.
3. The high-speed three-dimensional multi-packaging machine for boxed tissues according to claim 1, wherein the first vacuum belt assembly and the second vacuum belt assembly are respectively driven by independent servo power systems;
or the first vacuum belt assembly and the second vacuum belt assembly share the same servo power system for driving, and at the moment, the driving ends of the first vacuum belt assembly and the second vacuum belt assembly are connected through a coupler.
4. The high-speed three-dimensional multi-pack machine of boxed tissues according to claim 3, wherein the first vacuum belt assembly comprises two first bearing blocks disposed at the bottom of the mounting plate, a stub shaft connecting the two first bearing blocks, and a first belt set driven by the stub shaft;
the end part of the short shaft penetrates through the first bearing seat to be connected with the coupler, and the outer side edge of the first belt set is connected with a vacuum joint.
5. The high-speed three-dimensional multi-packaging machine for boxed tissues according to claim 4, wherein the second vacuum belt assembly comprises two second bearing seats arranged at the bottom of the mounting plate, a long shaft connecting the two second bearing seats, and a second belt group driven by the long shaft;
the end part of the long shaft penetrates through the second bearing seat to be connected with the coupler, and the outer side edge of the second belt set is connected with a vacuum joint.
6. The high-speed three-dimensional multi-packer for boxed tissues as claimed in claim 5, wherein the axis of the short axis and the axis of the long axis form an acute angle.
7. The high-speed three-dimensional multi-packaging machine for boxed tissues according to claim 5, wherein the first belt group and the second belt group have the same structure, and the second belt group comprises a belt pulley and a flange bearing arranged on the long shaft, a mounting side plate mounted on the flange bearing, a conveyor belt connected to the belt pulley, and a belt supporting plate arranged inside the conveyor belt;
the belt supporting plate is fixed on the side wall of the mounting side plate through a fixed side plate, and the vacuum joint penetrates through the mounting side plate and is communicated with the belt supporting plate;
be equipped with the absorption hole that a list equidistance interval set up on the conveyer belt, the packaging film adsorbs the surface of conveyer belt.
8. The three-dimensional multi-packing machine for high-speed boxed tissues as claimed in claim 7, wherein the belt supporting plate is of a strip-shaped structure, a longitudinally arranged ventilation strip groove is formed in the top surface of the belt supporting plate, a ventilation hole is formed in the outer side wall of the belt supporting plate, the ventilation hole is connected with a vacuum connector and communicated with the ventilation strip groove, and the adsorption hole is located at the top of the ventilation strip groove.
9. The high-speed three-dimensional multi-packaging machine for boxed tissues according to claim 8, wherein a strip accommodating groove is formed on the top surface of the belt supporting plate, and the strip accommodating groove longitudinally penetrates through the belt supporting plate;
and a circle of guide bars are convexly formed on the inner surface of the conveying belt and are positioned in the accommodating bar grooves.
10. The high-speed three-dimensional multi-packaging machine for boxed tissues according to claim 9, wherein the belt supporting plate is recessed inward on the top surface thereof to form a vent surface groove, a side edge of the vent surface groove is communicated with one side edge of the accommodating strip groove, and the vent strip groove is positioned in the vent surface groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111316524.8A CN114180145B (en) | 2021-11-08 | 2021-11-08 | Three-dimensional multi-package machine for high-speed box-packed paper towel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111316524.8A CN114180145B (en) | 2021-11-08 | 2021-11-08 | Three-dimensional multi-package machine for high-speed box-packed paper towel |
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| CN114180145A true CN114180145A (en) | 2022-03-15 |
| CN114180145B CN114180145B (en) | 2023-08-01 |
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