CN114171415A - Package structure and method for manufacturing the same - Google Patents
Package structure and method for manufacturing the same Download PDFInfo
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- CN114171415A CN114171415A CN202111443748.5A CN202111443748A CN114171415A CN 114171415 A CN114171415 A CN 114171415A CN 202111443748 A CN202111443748 A CN 202111443748A CN 114171415 A CN114171415 A CN 114171415A
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- heat dissipation
- chip
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- packaged
- dissipation structure
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- 238000000034 method Methods 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title description 5
- 230000017525 heat dissipation Effects 0.000 claims abstract description 102
- 238000004806 packaging method and process Methods 0.000 claims abstract description 42
- 239000005022 packaging material Substances 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims description 29
- 238000005538 encapsulation Methods 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 229910010293 ceramic material Inorganic materials 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000009766 low-temperature sintering Methods 0.000 claims description 5
- 239000008393 encapsulating agent Substances 0.000 claims description 3
- 235000015110 jellies Nutrition 0.000 claims description 3
- 239000008274 jelly Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- -1 further preferably Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/563—Encapsulation of active face of flip-chip device, e.g. underfilling or underencapsulation of flip-chip, encapsulation preform on chip or mounting substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3157—Partial encapsulation or coating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/367—Cooling facilitated by shape of device
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
- H01L23/3731—Ceramic materials or glass
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
- H01L23/3736—Metallic materials
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
Abstract
The invention discloses a packaging structure and a method for forming the packaging structure, wherein the method comprises the following steps: forming a packaged chip; and forming a heat dissipation structure on the outer surface of the packaging chip, wherein the packaging chip is completely or partially encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials. The method provided by the invention fixes the heat dissipation structure on the packaged chip on the basis of not changing the existing process of packaging the chip so as to improve the heat dissipation capability of the packaged chip.
Description
Technical Field
The present invention relates to the field of chip packaging technologies, and in particular, to a package structure and a method for forming the package structure.
Background
The power management chip is limited by heat dissipation capacity for a long time, power density and conversion efficiency are further improved, heat conduction of the current power management chip is mostly realized by means of low-thermal-resistance connection between a packaging pin and a PCB (printed circuit board), part of special power-consuming chips can be additionally packaged by a chip packaging external surface mounting radiator to strengthen the heat dissipation effect between the packaged chips and air, and part of complex packaging adopts an internal heat conduction material to expose outside the packaged chip to realize the heat transfer of the internal chip to the air or the external environment such as the PCB.
Disclosure of Invention
In view of the above, the present invention provides a package structure and a method for manufacturing the same, so as to increase the heat dissipation capability of a chip without changing the conventional chip packaging process.
According to a first aspect of the present invention, a method for forming a package structure is provided, wherein the method comprises: forming a packaged chip; and forming a heat dissipation structure on the outer surface of the packaged chip, wherein the packaged chip is at least completely or partially encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials.
Preferably, the method of forming the heat dissipation structure on the outer surface of the packaged chip includes: filling liquid jelly of a heat dissipation material into a needle tube, and placing the heat dissipation material on the outer surface of the packaging chip by using the needle tube; and forming the solid heat dissipation structure by adopting a low-temperature sintering process.
Preferably, the method of forming the packaged chip includes: leading out an electrode bonding pad of the active surface of the bare chip to a pin; and plastically packaging the bare chip and the electrode pad by adopting a packaging material; wherein the encapsulation material completely encapsulates the bare chip.
Preferably, the method of forming the packaged chip includes: leading out an electrode bonding pad of the active surface of the bare chip to a pin; plastically packaging the bare chip and the electrode bonding pad by adopting a packaging material; and removing a portion of the encapsulation material to expose at least a back side of the bare chip, wherein the back side of the bare chip is opposite to the active side.
Preferably, the heat dissipation structure is fixed on at least one surface of the encapsulation material encapsulating the bare chip.
Preferably, the heat dissipation structure is fixed at least to the back surface of the bare chip.
Preferably, the heat dissipation structure is a low thermal resistance material.
Preferably, the height of the heat dissipation structure is less than or equal to 1.5 mm.
Preferably, the heat dissipation structure is a metal or ceramic material.
According to a second aspect of the present invention, a package structure is provided, which includes: packaging the chip; and the heat dissipation structure is positioned on the outer surface of the packaging chip, wherein the packaging chip is completely or partially encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials.
Preferably, the heat dissipation structure is connected with the outer surface of the packaged chip through a sintering process.
Preferably, the heat dissipation structure is a low thermal resistance material.
Preferably, the heat dissipation structure is an integrated structure.
Preferably, the heat dissipation structure is a separate structure.
Preferably, the height of the heat dissipation structure is less than or equal to 1.5 mm.
Preferably, the heat dissipation structure is a metal or ceramic material.
Preferably, the bare chip of the packaged chips is completely encapsulated by the packaging material.
Preferably, at least a back surface of a bare chip in the packaged chips is exposed by the packaging material, the back surface of the bare chip being opposite to the active surface of the bare chip.
Preferably, the heat dissipation structure is located at least on the back side of the bare chip.
Preferably, the larger the exposed outer surface area of the heat dissipation structure is, the better the heat dissipation effect is.
Preferably, the heat dissipation structure is fixed on at least one surface of the packaged chip.
Preferably, the packaged chip includes: a bare chip; an electrode pad on an active surface of the bare chip; an encapsulation material for encapsulating the bare chip and the electrode pad; and the pins are positioned on the lower surface of the packaging material and are electrically connected with the electrode bonding pads.
The invention discloses a packaging structure and a method for forming the packaging structure, wherein the method comprises the following steps: forming a packaged chip; and forming a heat dissipation structure on the outer surface of the packaging chip, wherein the packaging chip is completely or partially encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials. The method for forming the packaging structure fixes the heat dissipation structure on the packaging chip on the basis of not changing the existing technology of packaging the chip or partially adjusting the existing technology of packaging the chip so as to improve the heat dissipation capability of the packaging chip.
Drawings
FIGS. 1a-1f are block diagrams of packaging structures including several different heat dissipation structures according to the present invention;
fig. 2a-2c are cross-sectional views of several different packaged chips in accordance with the present invention.
Detailed Description
The invention will be described in more detail below with reference to the accompanying drawings. Like components are denoted by like reference numerals throughout the various figures. For purposes of clarity, the various features in the drawings are not necessarily drawn to scale. In addition, certain well known components may not be shown. For the sake of simplicity, the structure obtained after several steps can be described in one figure. In the following description, numerous specific details of the invention, such as structure, materials, dimensions, processing techniques and techniques for each component, are set forth in order to provide a more thorough understanding of the invention. However, as will be understood by those skilled in the art, the present invention may be practiced without these specific details.
Fig. 1a-1f are block diagrams of package structures including several different heat dissipation structures according to the present invention. The packaging structure comprises a packaging chip and a heat dissipation structure positioned on the outer surface of the packaging chip, wherein the heat dissipation structure is connected with the outer surface of the packaging chip through a low-temperature sintering process. The heat dissipation structure can be an integrated structure or a separated structure. The larger the exposed outer surface area of the heat dissipation structure is, the better the heat dissipation effect is.
As shown in fig. 1a, which is a structural diagram of a package structure including a first heat dissipation structure according to the present invention, specifically, the package structure includes a packaged chip 101 and a heat dissipation structure 103 located on an outer surface of the packaged chip 101. The packaged chip is completely or partially encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials. The heat dissipation structure 103 is a separate structure, specifically, a plurality of dot structures, for example, a hemisphere structure. The arrangement of the heat dissipation structure 103 on the external surface of the packaged chip is not limited. The heat dissipation structure 103 is fixed on at least one surface of the packaged chip 101, for example, in the present embodiment, the heat dissipation structure 103 is located on the upper surface of the packaged chip 101. Of course, in other embodiments, the heat dissipation structure 103 may also be further located on other surfaces of the packaged chip, for example, side surfaces. The heat dissipation structure 103 may also be located on other surfaces than the surface where the pins 102 of the packaged chip are located, and is not limited herein.
The heat dissipation structure 103 is made of a low thermal resistance material to improve its heat dissipation capability, preferably, the heat dissipation structure 10 is made of a metal or a ceramic material, further preferably, the metal is copper, and the ceramic is AL2O3。
The heat dissipation structure 103 is connected to the outer surface of the package chip 101 through a low-temperature sintering process, and of course, may be connected through other processes as long as it can withstand the subsequent mounting processing such as high-temperature reflow soldering of the chip.
The height of the heat dissipation structure 103 is set so as not to affect the appearance of the packaged chip itself and the subsequent mounting and soldering process. In this embodiment, the height of the heat dissipation structure is set to be less than or equal to 1.5mm, and further, the height of the heat dissipation structure 103 is set to be less than or equal to 1 mm.
As shown in fig. 1b, which is a structural diagram of a package structure including a second heat dissipation structure according to the present invention, the heat dissipation structure 203 is a separated pin structure, for example, a cone structure. As shown in fig. 1c, which is a structural diagram of a package structure including a third heat dissipation structure according to the present invention, the heat dissipation structure 303 is a separate columnar structure, for example, a cylindrical structure or a prismatic structure. As shown in fig. 1d, which is a structural diagram of a package structure including a fourth heat dissipation structure of the present invention, the heat dissipation structure 403 is an integrated sheet structure, for example, a rectangular parallelepiped structure. As shown in fig. 1e, which is a structural diagram of a package structure including a fifth heat dissipation structure of the present invention, the heat dissipation structure 503 is a separate wall structure, for example, a rectangular parallelepiped structure. As shown in fig. 1f, which is a structural diagram of a package structure including a sixth heat dissipation structure of the present invention, the heat dissipation structure 603 is an integrated complex structure, for example, a U-shaped wall structure. Other structures of the package structure of fig. 1b-1f are the same as those of fig. 1a, and are not described herein. The package structure is not limited to the structures provided by the present invention, and may be any structure (without affecting the appearance of the packaged chip itself and the subsequent mounting and soldering process), for example, a combination structure of the heat dissipation structures shown in fig. 1d and fig. 1e, or a combination structure of the heat dissipation structures shown in fig. 1d and fig. 1f, that is, a wall structure is formed on the sheet structure or a U-shaped wall structure is formed on the sheet structure, which is not limited herein.
Fig. 2a-2c are cross-sectional views of several different packaged chips in accordance with the present invention. Fig. 2a shows a cross-sectional view of a first packaged chip. The packaged chip includes a bare chip 210, electrode pads 212 on an active surface of the bare chip 210, a packaging material 214, and pins 213. The encapsulation material 214 is used for encapsulating the bare chip 210 and the electrode pad 212; the pins 213 are exposed by the packaging material 214, located on the lower surface of the packaging material 214, and electrically connected to the electrode pads 212.
In the first type of packaged chip, the back side of the die 210 is completely encapsulated by the encapsulant 214, and the back side of the die 210 is opposite to the active side. The heat dissipation structure may be located on the packaging material 214 on the back surface of the bare chip 210, and further, may be located on any surface of the packaging material.
In the first packaged chip shown in fig. 2a, the die 210 is packaged in a flip-chip manner, i.e., the active surface of the die 210 faces downward. In other embodiments, the die 210 may be packaged in a face-up manner, that is, the active surface of the die faces upward, and the electrode pads on the active surface are electrically connected to the pins through the side of the die.
It should be noted that the packaged chips shown in the drawings of the present invention are simplified drawings, which can simply illustrate the problem, and the specific structure in the actual process is complicated and not shown here. However, modifications made to the drawings or the same structures as the simplified drawings of the present invention are within the scope of the present invention.
Fig. 2b shows a cross-sectional view of a second packaged chip. The second type of packaged chip has substantially the same structure as the first type of packaged chip, and is not described herein again, except that the bare chip 310 of the second type of packaged chip is packaged in an inverted manner, and the back surface of the bare chip 310 is exposed by the packaging material 314. The upper surface of the encapsulant 314 is flush with the back surface of the die 310. In this structure, the heat dissipation structure may be at least directly located on the back surface of the bare chip, so as to further improve the heat dissipation capability.
Fig. 2c is a cross-sectional view of a third packaged chip. The third type of packaged chip has substantially the same structure as the first type of packaged chip, and is not described herein again, except that the bare chip 410 of the third type of packaged chip is packaged in a flip-chip manner, and the back surface of the bare chip 410 is exposed by the packaging material 414. A portion of the upper surface of the encapsulation material 414 is removed to expose the back surface of the die 410, i.e., the upper surface of the portion of the encapsulation material 414 encapsulating the sides of the die 410 is higher than the back surface of the die 410. In this structure, the heat dissipation structure may be at least directly located on the back surface of the bare chip, so as to further improve the heat dissipation capability.
Of course, in other embodiments, the upper surface of the encapsulation material 414 may be lower than the back surface of the bare chip 410, that is, a part of the side surface of the bare chip 410 is also exposed by the encapsulation material 414.
The packaging structure provided by the invention can directly form an additional fixed heat dissipation structure on the packaging surface of the existing chip under the condition of not changing the current packaging chip manufacturing process flow and adjusting part of the current traditional packaging manufacturing process flow links, thereby realizing the heat conduction from the surface or the interior of the packaging chip to the external environment and reducing the working temperature of the chip.
The invention also provides a method for forming the packaging structure, which comprises the following steps: forming a packaged chip; and forming a heat dissipation structure on the outer surface of the packaging chip, wherein the packaging chip is at least encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials.
Specifically, the method for forming the heat dissipation structure on the outer surface of the packaged chip comprises the following steps: filling liquid jelly of a heat dissipation material into a needle tube, and placing the heat dissipation material on the outer surface of the packaging chip by using the needle tube; and forming the solid heat dissipation structure by adopting a low-temperature sintering process.
Specifically, the method for forming the packaged chip comprises the following steps: leading out an electrode bonding pad of the active surface of the bare chip to a pin; and plastically packaging the bare chip and the electrode pad by adopting a packaging material; wherein the encapsulation material completely encapsulates the bare chip. The heat dissipation structure is fixed on at least one surface of the packaging material encapsulating the bare chip.
Specifically, the method for forming the packaged chip comprises the following steps: leading out an electrode bonding pad of the active surface of the bare chip to a pin; plastically packaging the bare chip and the electrode bonding pad by adopting a packaging material; and removing a portion of the encapsulation material to expose at least a back side of the bare chip, wherein the back side of the bare chip is opposite to the active side. The heat dissipation structure is at least fixed on the back surface of the bare chip.
Wherein, the heat dissipation structure selects a low thermal resistance material to improve its heat dissipation capability, preferably, the heat dissipation structure 10 selects a metal or a ceramic material, further preferably, the metal is copper, etc., the ceramic is AL preferably2O3And the like. The height of the heat dissipation structure is less than or equal to 1.5 mm. The larger the exposed outer surface area of the heat dissipation structure is, the better the heat dissipation effect is.
While embodiments in accordance with the invention have been described above, these embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments described. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. The invention is limited only by the claims and their full scope and equivalents.
Claims (22)
1. A method of forming a package structure, comprising:
forming a packaged chip; and
a heat dissipation structure is formed on the outer surface of the packaged chip,
the packaged chip is at least completely or partially encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials.
2. The method of claim 1, wherein forming a heat spreading structure on an outer surface of the packaged chip comprises:
the liquid jelly of the heat dissipating material is filled into the syringe,
placing a heat dissipation material on an outer surface of the packaged chip using the needle tube; and
and forming the solid heat dissipation structure by adopting a low-temperature sintering process.
3. The method of claim 1, wherein forming the packaged chip comprises:
leading out an electrode bonding pad of the active surface of the bare chip to a pin; and
plastically packaging the bare chip and the electrode bonding pad by adopting a packaging material;
wherein the encapsulation material completely encapsulates the bare chip.
4. The method of claim 1, wherein forming the packaged chip comprises:
leading out an electrode bonding pad of the active surface of the bare chip to a pin;
plastically packaging the bare chip and the electrode bonding pad by adopting a packaging material; and
removing a portion of the encapsulation material to expose at least a back side of the bare chip,
wherein the back surface of the bare chip is opposite to the active surface.
5. The method of claim 3, wherein the heat spreading structure is secured to at least one surface of the encapsulant encapsulating the die.
6. The method of claim 4, wherein the heat spreading structure is secured to at least the back side of the die.
7. The method of claim 1, wherein the heat dissipation structure is a low thermal resistance material.
8. The method of claim 1, wherein the height of the heat spreading structure is 1.5mm or less.
9. The method of claim 1, wherein the heat dissipating structure is a metal or ceramic material.
10. A package structure, comprising:
packaging the chip;
a heat dissipation structure located on an outer surface of the packaged chip,
the packaged chip is completely or partially encapsulated by packaging materials, and the heat dissipation structure is completely exposed by the packaging materials.
11. The package structure of claim 10, wherein the heat spreading structure is coupled to the external surface of the packaged chip by a sintering process.
12. The package structure of claim 10, wherein the heat dissipation structure is a low thermal resistance material.
13. The package structure of claim 10, wherein the heat dissipation structure is a unitary structure.
14. The package structure of claim 10, wherein the heat dissipation structure is a discrete structure.
15. The package structure of claim 10, wherein the height of the heat spreading structure is less than or equal to 1.5 mm.
16. The package structure of claim 10, wherein the heat dissipation structure is a metal or ceramic material.
17. The package structure of claim 10, wherein a bare chip of the packaged chips is completely encapsulated by the encapsulation material.
18. The package structure of claim 10, wherein a back side of a die in the packaged die is at least exposed by the packaging material, the back side of the die being opposite the active side of the die.
19. The package structure of claim 18, wherein the heat spreading structure is located at least on the die backside.
20. The package structure of claim 10, wherein the larger the exposed outer surface area of the heat dissipation structure, the better the heat dissipation effect.
21. The package structure of claim 10, wherein the heat spreader is attached to at least one surface of the packaged chip.
22. The package structure of claim 10, wherein the packaged chip comprises:
a bare chip;
an electrode pad on an active surface of the bare chip;
an encapsulation material for encapsulating the bare chip and the electrode pad; and
and the pins are positioned on the lower surface of the packaging material and are electrically connected with the electrode bonding pads.
Priority Applications (1)
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CN202111443748.5A CN114171415A (en) | 2021-11-30 | 2021-11-30 | Package structure and method for manufacturing the same |
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CN202111443748.5A CN114171415A (en) | 2021-11-30 | 2021-11-30 | Package structure and method for manufacturing the same |
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