CN114162616A - Electric energy meter box stack disassembling device and method for disassembling full box stack and stacking empty box - Google Patents
Electric energy meter box stack disassembling device and method for disassembling full box stack and stacking empty box Download PDFInfo
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- CN114162616A CN114162616A CN202111496252.4A CN202111496252A CN114162616A CN 114162616 A CN114162616 A CN 114162616A CN 202111496252 A CN202111496252 A CN 202111496252A CN 114162616 A CN114162616 A CN 114162616A
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 125
- 230000000903 blocking effect Effects 0.000 claims description 21
- 230000003014 reinforcing effect Effects 0.000 claims description 21
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000007547 defect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009849 deactivation Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- De-Stacking Of Articles (AREA)
Abstract
A stack disassembling device for electric energy meter box stacks comprises a jacking mechanism, a clamping mechanism, a section bar frame, a stopping mechanism, a guide mechanism and a roller conveying line; the jacking mechanism is arranged at the bottom of the profile frame, the clamping mechanism is arranged at the side part of the profile frame, the roller conveying line is arranged above the jacking mechanism, and the stopping mechanism and the guide mechanism are arranged on the roller conveying line; the jacking mechanism comprises a jacking fixed plate, a primary jacking cylinder, a cylinder base plate, a cylinder mounting plate and a secondary jacking cylinder; the clamping and holding mechanism comprises a clamping and holding fixed seat, a linear guide rail, a sliding block, a fork plate, a cylinder fixed seat and a clamping and holding cylinder; the gear stopping mechanism comprises a gear stopping fixing plate, a gear stopping cylinder, a lifting guide shaft fixing plate and a lifting guide shaft. The unpacking and stacking method comprises the following steps: firstly, unstacking: and secondly, stacking. The advantages are that: the structure is simple, the operation and the control are convenient, the working efficiency is high, and the utilization rate of the bottom height space is high; the method has the advantages of simple logic, strong circulation, simple and convenient control and easy debugging and maintenance of equipment.
Description
Technical Field
The invention belongs to the technical field of robot manufacturing, and particularly relates to an electric energy meter box stack disassembling and stacking device and a full box stack disassembling and empty box stacking method.
Background
In the production process of the intelligent electric energy meter, the full boxes need to be unpacked and taken out in sequence, and the empty boxes need to be stacked in sequence after the electric energy meter is taken out. In the full case stack unpacking process and the empty case stacking process of the electric energy meter, the prior art generally adopts a manual operation mode, and has the defects of high cost, low efficiency and the like; moreover, the work of unstacking is labor intensive and presents a certain risk. Due to the defects of manual operation, the automatic and intelligent electric energy meter box unstacking and stacking device begins to become the choice of the electric meter production enterprises. However, after the meter box unstacking device of the electric meter enterprise is deeply known and relevant patents of the unstacking device are searched, the defects that the unstacking device is complex in structure, difficult to control, large in height space, high in manufacturing cost and the like exist mostly.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the electric energy meter box stacking and unstacking device overcomes the defects of the prior art, is simple in structure, convenient to operate and control, high in bottom height space utilization rate and capable of efficiently replacing manual operation, and the method for unpacking and stacking full boxes and stacks empty boxes by using the electric energy meter box stacking and unstacking device.
The technical scheme adopted by the invention for solving the technical problems is as follows: a stack disassembling device for electric energy meter box stacks comprises a jacking mechanism, a clamping mechanism, a section bar frame, a stopping mechanism, a guide mechanism and a roller conveying line;
the jacking mechanism is fixedly installed at the bottom of the section frame, the two clamping and holding mechanisms are symmetrically arranged at two side parts of the section frame, the roller conveying line is arranged between the clamping and holding mechanisms and above the jacking mechanism in a penetrating manner, and the stopping mechanism and the guide mechanism are installed on the roller conveying line;
the jacking mechanism comprises a jacking fixing plate, a primary jacking cylinder, a cylinder base plate, a cylinder mounting plate, a secondary jacking cylinder, a floating joint, a guide shaft connecting plate, a guide shaft fixing support, a jacking guide shaft, a linear bearing, a jacking plate, a cylinder fixing plate and a floating joint lower top plate;
the jacking fixing plate is arranged on the profile frame; the jacking fixing plate is provided with an air cylinder mounting plate, and the air cylinder mounting plate is used for mounting a primary jacking air cylinder; two primary jacking cylinders are symmetrically arranged on the jacking fixed plate; the telescopic end connecting plate of the primary jacking cylinder is fixedly connected with the cylinder fixing plate; a secondary jacking cylinder is arranged on the cylinder fixing plate and is arranged between the two primary jacking cylinders, and the secondary jacking cylinder penetrates through the middle part of the jacking fixing plate; the tail end of the cylinder shaft of the secondary jacking cylinder is provided with a floating joint, and a lower top plate of the floating joint is fixedly arranged on the guide shaft connecting plate; the floating joint is clamped between the guide shaft connecting plate and the lower top plate of the floating joint; a guide shaft fixing support is arranged on the guide shaft connecting plate, and the guide shaft is fixedly arranged on the guide shaft fixing support; the guide shaft is sleeved with a linear bearing for limiting and guiding the guide, and the linear bearing is fixed on the jacking fixing plate; the top of the guide shaft is provided with a jacking plate; the secondary jacking cylinder is fixedly connected to the cylinder fixing plate through bolts.
The clamping and holding mechanism comprises a clamping and holding fixed seat, a linear guide rail, a sliding block, a fork plate, a cylinder fixed seat, a clamping and holding cylinder, a floating joint and a cylinder push block;
the clamping fixing seat is arranged on the profile frame; linear guide rails are symmetrically arranged on two sides of the clamping fixing seat, sliding blocks are respectively arranged on the two linear guide rails, and the sliding blocks can horizontally move along the linear guide rails; a cylinder fixing seat is arranged on the clamping fixing seat and between the two linear guide rails, and a clamping cylinder is arranged on the cylinder fixing seat; the tail end of a cylinder shaft of the clamping cylinder is provided with a floating joint; the floating joint is embedded on the cylinder push block; fork plates are arranged on the two sliding blocks, and the cylinder push block is arranged on the fork plates;
the gear stop mechanism comprises a gear stop fixing plate, a gear stop cylinder, a lifting guide shaft fixing plate, a lifting guide shaft, a linear bearing and a gear stop plate;
the stop fixing plate is arranged on the roller conveying line; a gear stop cylinder is arranged on the gear stop fixing plate; a lifting guide shaft fixing plate is arranged at the tail end of a cylinder shaft of the blocking cylinder; the lifting guide shaft is fastened and connected on the lifting guide shaft fixing plate through a bolt; a linear bearing is arranged on the stopping fixed plate and used for limiting and guiding the lifting guide shaft; the top of the lifting guide shaft is provided with a stop plate.
Preferably, the jacking mechanism further comprises a reinforcing rib A and a reinforcing rib B, and the reinforcing rib A and the reinforcing rib B are arranged on the jacking fixing plate.
Preferably, the jacking mechanism further comprises a reinforcing rib C, and the reinforcing rib C is arranged on the cylinder fixing plate.
Preferably, the jacking mechanism further comprises a cylinder base plate, and the cylinder base plate is arranged on the jacking fixing plate and beside the primary jacking cylinder.
Preferably, the jacking fixing plate is fixedly installed on the profile frame through bolts.
Preferably, the clamping and holding fixing seat is fixedly installed on the profile frame through bolts.
Preferably, the stop fixing plate is fastened and connected to the roller conveying line through bolts.
Preferably, the guide mechanism is fixedly installed on the roller conveying line through bolts.
Use electric energy meter case buttress tear a heap device open carry on full case buttress method of unpacking, empty case stack, its characterized in that: the method comprises the following steps:
firstly, unstacking:
(1) the initial state of the invention is that the unstacking position waits for unstacking, a primary jacking cylinder of a jacking mechanism extends out, a secondary jacking cylinder extends out, a jacking plate of the jacking mechanism falls at a low position, the upper plane of the jacking plate is lower than the horizontal upper tangent plane of a roller on a roller conveying line, a clamping cylinder of a clamping mechanism retracts, and a blocking cylinder of a blocking mechanism extends out;
(2) the box stack flows on the roller conveying line, flows to the position of the section frame through the guide mechanism and is stopped by the stopping mechanism, then the roller conveying line stops running, and unstacking is started; the primary jacking cylinder retracts, the box stack rises, and the jacking plate rises to the middle position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the jacking plate is lowered to a low position, a first box at the bottom of the box stack is placed on the roller conveying line, and a second box and the boxes above the second box at the bottom of the box stack are supported by the clamping mechanism; the stopping cylinder retracts, the roller conveying line runs, and the first box at the bottom of the box stack flows away;
(3) the stopping cylinder extends out, the roller conveying line stops running, and a second box at the bottom of the box stack is disassembled; the primary jacking cylinder retracts, the secondary jacking cylinder retracts, the jacking plate rises to a high position, and the jacking mechanism completes the carrying of the box stacks; the clamping cylinder retracts; the secondary jacking cylinder extends out, the stroke of the secondary jacking cylinder is consistent with the height of the material box, the box stack falls by one layer of height, and the jacking plate falls to the middle position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the jacking plate is lowered to a low position, the second box falls on the roller conveying line, and the upper box is supported by the clamping mechanism; the stopping cylinder retracts, the roller conveying line runs, and a second box at the bottom of the box stack flows away; the stopping cylinder extends out, and the roller conveying line stops running;
(4) continuously unpacking according to the method, and separating the box stack until the second box at the top of the box stack flows away;
(5) the second box at the top of the box stack flows away, the stopping cylinder extends out, the roller conveying line stops running, and the topmost box starts to be disassembled; the primary jacking cylinder retracts, the secondary jacking cylinder retracts, and the jacking plate rises to a high position to complete the bearing of the topmost box; the clamping cylinder retracts; the primary jacking cylinder extends out, the secondary jacking cylinder extends out, the jacking plate is lowered to a low position, and the topmost box falls on the roller conveying line; the stopping cylinder retracts, the roller conveying line runs, and the topmost box flows away; and (5) extending the blocking cylinder out, and completing unstacking.
Second, stacking:
(1) the initial state of the invention is stacking position empty stack waiting, the primary jacking cylinder of the jacking mechanism extends out, the secondary jacking cylinder extends out, the jacking plate of the jacking mechanism falls at the low position, the upper plane of the jacking plate is lower than the horizontal upper tangent plane of the roller, the clamping cylinder of the clamping mechanism retracts, and the blocking cylinder of the blocking mechanism extends out;
(2) the 1 st box flows on the roller conveying line, flows to the position of the section bar frame through the guide mechanism and is stopped by the stopping mechanism, then the roller conveying line stops running, and stacking is started; the primary jacking cylinder retracts, the secondary jacking cylinder retracts, the box body rises, and the jacking plate rises to a high position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the secondary jacking cylinder extends out, the jacking plate is lowered to a low position, and the 1 st box is supported by the clamping mechanism;
(3) the roller conveying line runs, and the 2 nd box is in place; stopping the roller conveying line, and starting to pile the 2 nd box; the primary jacking cylinder retracts, the 2 nd box rises, the jacking plate rises to a middle position, and the 2 nd box receives the 1 st box; the clamping cylinder retracts; retracting the secondary jacking cylinder, continuously lifting the box stack, enabling the stroke of the secondary jacking cylinder to be consistent with the height of the material box, lifting the box stack by one layer of height, and lifting the jacking plate to a high position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the secondary jacking cylinder extends out, the jacking plate is lowered to a low position, the 1 st box and the 2 nd box are supported by the clamping mechanism, and the roller conveying line runs;
(4) the empty boxes are sequentially in place, the roller conveying line stops running, stacking is sequentially completed according to a mode of stacking the No. 2 boxes, and the box stack is supported by a clamping mechanism;
(5) the last empty box is in place, the roller conveying line stops running, and the last empty box starts to be piled; the primary jacking cylinder retracts, the jacking plate rises to the middle position, and the last empty box bears the second box on the jacking plate; the clamping cylinder retracts; the primary jacking cylinder extends out, the jacking plate is lowered to a low position, and the box stack falls on the roller conveying line; the stopping cylinder retracts, the roller conveying line runs, and the box stack flows away; and (5) extending the blocking cylinder to finish stacking.
Compared with the prior art, the invention has the beneficial effects that: the invention has simple structure, convenient operation and control, high working efficiency and high utilization rate of bottom height space; the method for unpacking the full box stack and stacking the empty boxes has the advantages of simple logic, strong circulation, simple and convenient control and easy debugging and maintenance of equipment.
Drawings
FIG. 1 is a schematic perspective view of a user according to an embodiment of the present invention;
FIG. 2 is a perspective view of a first embodiment of the present invention;
FIG. 3 is a perspective view of a combination structure of a jacking mechanism, a clamping mechanism and a profile frame according to a first embodiment of the present invention;
FIG. 4 is a first perspective view of a jacking mechanism according to a first embodiment of the present invention;
FIG. 5 is a perspective view of a jacking mechanism according to a first embodiment of the present invention;
FIG. 6 is a perspective view of a catch mechanism according to a first embodiment of the present invention;
fig. 7 is a perspective view of a clamping mechanism according to a first embodiment of the invention.
Labeled as:
1. a jacking mechanism; 2. a clamping mechanism; 3. a profile frame; 4. a gear stop mechanism; 5. a guide mechanism; 6. a roller conveying line;
111. jacking the fixed plate; 112. a reinforcing rib A; 113. reinforcing ribs B; 114. jacking a cylinder for the first time; 115. a cylinder liner plate; 116. a cylinder mounting plate; 117. a secondary jacking cylinder; 118. a floating joint; 119. a guide shaft connecting plate;
120. a guide shaft fixing support; 121. jacking a guide shaft; 122. a linear bearing; 123. a jacking plate; 124. a cylinder fixing plate; 125. reinforcing ribs C; 126. a floating joint lower top plate;
211. clamping the fixed seat; 212. a linear guide rail; 213. a slider; 214. a fork plate; 215. a cylinder fixing seat;
216. a clamping cylinder; 217. a floating joint; 218. a cylinder push block;
411. stopping the fixed plate; 412. a lifting cylinder; 413. a lifting guide shaft fixing plate; 414. a lifting guide shaft;
415. a linear bearing; 416. and a stop plate.
Detailed Description
The invention will be further described with reference to the following examples:
example one
As shown in fig. 1 to 7, the stacking and unstacking device for stacking electric energy meter boxes comprises a jacking mechanism 1, a clamping mechanism 2, a section bar frame 3, a stopping mechanism 4, a guide mechanism 5 and a roller conveying line 6; the jacking mechanism 1 is fixedly arranged at the bottom of the section bar frame 3, the two clamping and holding mechanisms 2 are symmetrically arranged at two side parts of the section bar frame 3, the roller conveying line 6 penetrates between the clamping and holding mechanisms 2 and above the jacking mechanism 1, and the stopping mechanism 4 and the guide mechanism 5 are arranged on the roller conveying line 6;
the jacking mechanism 1 comprises a jacking fixing plate 111, a reinforcing rib B113, a cylinder cushion plate 115, a primary jacking cylinder 114, a cylinder cushion plate 115, a cylinder mounting plate 116, a secondary jacking cylinder 117, a floating joint 118, a guide shaft connecting plate 119, a guide shaft fixing support 120, a jacking guide shaft 121, a linear bearing 122, a jacking plate 123, a cylinder fixing plate 124, a reinforcing rib C125 and a floating joint lower top plate 126;
the jacking fixing plate 111 is fixedly arranged on the section bar frame 3 through bolts, and the reinforcing rib A112 and the reinforcing rib B113 are arranged on the jacking fixing plate 111; the cylinder backing plate 115 is arranged on the jacking fixing plate 111 and beside the primary jacking cylinder 114; an air cylinder mounting plate 116 is arranged on the jacking fixing plate 111, and the air cylinder mounting plate 116 is used for mounting the primary jacking air cylinder 114; two primary jacking cylinders 114 are symmetrically arranged on the jacking fixing plate 111; two symmetrical primary jacking cylinders 114 are fixedly connected to the cylinder mounting plates 116 on the two sides by bolts, the two cylinder mounting plates 116 are fixedly mounted on the jacking fixing plate 111 by bolts, and the mounting holes of the primary jacking cylinders 114 are arranged on the side surfaces, so that the cylinder mounting plates 116 for side surface mounting are required; a telescopic end connecting plate of the primary jacking cylinder 114 is fixedly connected with a cylinder fixing plate 124; a secondary jacking cylinder 117 is arranged on the cylinder fixing plate 124, and the secondary jacking cylinder 117 is arranged between the two primary jacking cylinders 114; the tail end of a cylinder shaft of the secondary jacking cylinder 117 is provided with a floating joint 118, and a lower top plate 126 of the floating joint is fixedly arranged on a guide shaft connecting plate 119; and the floating joint 118 is sandwiched by the guide shaft connecting plate 119 and the floating joint lower top plate 126; a guide shaft fixing support 120 is arranged on the guide shaft connecting plate 119, and a guide shaft 121 is fixedly arranged on the guide shaft fixing support 120; a linear bearing 122 is sleeved on the guide shaft 121 and used for limiting and guiding the guide shaft 121; the top of the guide shaft 121 is provided with a jacking plate 123, and the jacking plate 123 is directly contacted with the meter box; the secondary jacking cylinder 117 is fixedly connected to the cylinder fixing plate 124 through bolts, and the cylinder fixing plate 124 is provided with a reinforcing rib C125.
When the primary jacking cylinder 114 acts, the cylinder fixing plate 124, the reinforcing rib C125, the secondary jacking cylinder 117, the floating joint 118, the guide shaft connecting plate 119, the floating joint lower top plate 126, the guide shaft fixing support 120, the jacking guide shaft 121 and the jacking plate 123 act along with the primary jacking cylinder; when the secondary jacking cylinder 117 acts, the floating joint 118, the guide shaft connecting plate 119, the floating joint lower top plate 126, the guide shaft fixing support 120, the jacking guide shaft 121 and the jacking plate 123 act along with the secondary jacking cylinder; the jacking plate 123 completes jacking and bearing actions on the meter box under the driving of the primary jacking cylinder 114 and the secondary jacking cylinder 117.
The clamping and holding mechanism 2 comprises a clamping and holding fixed seat 211, a linear guide rail 212, a sliding block 213, a fork plate 214, a cylinder fixed seat 215, a clamping and holding cylinder 216, a floating joint 217 and a cylinder push block 218;
the clamping fixing seat 211 is fixedly arranged on the section bar frame 3 through bolts; linear guide rails 212 are symmetrically arranged on two sides of the clamping fixing seat 211, sliding blocks 213 are respectively arranged on the two linear guide rails 212, and the sliding blocks 213 can horizontally move along the linear guide rails 212; an air cylinder fixing seat 215 is arranged on the clamping fixing seat 211 and between the two linear guide rails 212, and a clamping air cylinder 216 is arranged on the air cylinder fixing seat 215; the tail end of a cylinder shaft of the clamping cylinder 216 is provided with a floating joint 217; the floating joint 217 is embedded on the cylinder push block 218; fork plates 214 are arranged on the two sliding blocks 213, and air cylinder pushing blocks 218 are arranged on the fork plates 214; when the clamping cylinder 216 acts, the fork plate 214 completes the clamping and receiving actions of the meter box.
The stop mechanism 4 includes a stop fixing plate 411, a stop cylinder 412, a lift guide shaft fixing plate 413, a lift guide shaft 414, a linear bearing 415, and a stop plate 416;
the stopping fixing plate 411 is fastened and connected to the roller conveying line 6 through bolts; a gear stop cylinder 412 is arranged on the gear stop fixing plate 411; a lifting guide shaft fixing plate 413 is arranged at the tail end of the cylinder shaft of the gear stop cylinder 412; the lifting guide shaft 414 is fastened and connected to the lifting guide shaft fixing plate 413 through a bolt; a linear bearing 415 is arranged on the stopping fixing plate 411 and used for limiting and guiding the lifting guide shaft 414; a stop plate 416 is arranged on the top of the lifting guide shaft 414. Upon actuation of the gear deactivation cylinder 412, the gear deactivation plate 416 follows the completed gear deactivation and release events.
Guiding mechanism 5 passes through the bolt-up to be installed on roller transfer chain 6, and guiding mechanism 5 provides the guide effect when mainly for empty full case buttress circulation on roller transfer chain 6.
The method for unpacking the full box stack and the empty box stack of the electric energy meter by using the electric energy meter box stack unpacking device comprises the following steps of: as shown in fig. 1 to 7, first, unstacking:
(1) the initial state of the invention is that the primary jacking cylinder 114 of the jacking mechanism 1 extends, the secondary jacking cylinder 117 extends, the jacking plate 123 of the jacking mechanism 1 falls at a low position, the upper plane of the jacking plate 123 is lower than the horizontal upper tangent plane of the roller on the roller conveying line 6, the clamping cylinder 216 of the clamping mechanism 2 retracts, and the blocking cylinder 412 of the blocking mechanism 4 extends;
(2) the box stack flows on the roller conveying line 6, flows 5 through the guide mechanism to the position of the section frame 3 and is stopped by the stopping mechanism 4, then the roller conveying line 6 stops running, and unstacking is started; the primary jacking air cylinder 114 retracts, the box stack rises, and the jacking plate 123 rises to the middle position; the clamping cylinder 216 extends out, and the fork plates 214 on the two sides are clamped into the groove of the material box; the primary jacking cylinder 114 extends out, the jacking plate 123 is lowered to a low position, the first box at the bottom of the box stack is placed on the roller conveyor line 6, and the second box and the boxes above at the bottom of the box stack are received by the clamping mechanism 2; the blocking cylinder 412 retracts, the roller conveyor line 6 runs, and the first box at the bottom of the box stack flows away;
(3) the stopping cylinder 412 extends out, the roller conveying line 6 stops running, and the 2 nd box starts to be disassembled; the primary jacking cylinder 114 retracts, the secondary jacking cylinder 117 retracts, the jacking plate 123 rises to a high position, and the jacking mechanism 1 completes the carrying of the box stacks; the clamping cylinder 216 retracts; the secondary jacking cylinder 117 extends out, the stroke of the secondary jacking cylinder 117 is consistent with the height of the material box, the box stack falls by one layer of height, and the jacking plate 123 falls to the middle position; the clamping cylinder 216 extends out, and the fork plates 214 on the two sides are clamped into the groove of the material box; the primary jacking cylinder 114 extends out, the jacking plate 123 is lowered to the low position, the 2 nd box falls on the roller conveying line 6, and the 8 th box is held by the clamping mechanism 2; the blocking cylinder 412 retracts, the roller conveyor line 6 runs, and the 2 nd box at the bottom of the box stack flows away; the stopping cylinder 412 extends out, and the roller conveying line 6 stops running;
(4) continuously unpacking according to the method, and separating the box stack until the second box at the top of the box stack flows away;
(5) the second box at the top of the box stack flows away, the stopping cylinder 412 extends out, the roller conveyor line 6 stops running, and the topmost box starts to be disassembled; the primary jacking cylinder 114 retracts, the secondary jacking cylinder 117 retracts, and the jacking plate 123 rises to a high position, so that the topmost box is received; the clamping cylinder 216 retracts; the primary jacking cylinder 114 extends out, the secondary jacking cylinder 117 extends out, the jacking plate 123 descends to a low position, and the topmost box falls on the roller conveying line 6; the block cylinder 412 is retracted, the roller conveyor line 6 is running and the topmost tank flows away; the blocking cylinder 412 is extended and unstacking is completed.
Second, stacking:
(1) the initial state of the invention is that the primary jacking cylinder 114 of the jacking mechanism 1 extends out, the secondary jacking cylinder 117 extends out, the jacking plate 123 of the jacking mechanism 1 falls at a low position, the upper plane of the jacking plate is lower than the horizontal upper tangent plane of the roller, the clamping cylinder 216 of the clamping mechanism 2 retracts, and the blocking cylinder 412 of the blocking mechanism 4 extends out;
(2) the 1 st box flows on a roller conveying line 6, flows to the position of the section frame 3 through a guide mechanism 5 and is stopped by a stopping mechanism 4, and then the roller conveying line 6 stops running and starts stacking; the primary jacking cylinder 114 retracts, the secondary jacking cylinder 117 retracts, the box body ascends, and the jacking plate 123 ascends to the high position; the clamping cylinder 216 extends out, and the fork plates 214 on the two sides are clamped into the groove of the material box; the primary jacking cylinder 114 extends out, the secondary jacking cylinder 117 extends out, the jacking plate 123 descends to a low position, and the 1 st box is supported by the clamping mechanism 2;
(3) the roller conveying line 6 runs, and the 2 nd box is in place; the roller conveying line 6 stops running and starts to pile the 2 nd box; the primary jacking cylinder 114 retracts, the 2 nd box rises, the jacking plate 123 rises to the middle position, and the 2 nd box receives the 1 st box; the clamping cylinder 216 retracts; the secondary jacking cylinder 117 retracts, the box stack continues to rise, the stroke of the secondary jacking cylinder 117 is consistent with the height of the material box, the box stack rises to a layer of height, and the jacking plate 123 rises to a high position; the clamping cylinder 216 extends out, and the fork plates 214 on the two sides are clamped into the groove of the material box; the primary jacking cylinder 114 extends out, the secondary jacking cylinder 117 extends out, the jacking plate 123 is lowered to the low position, the 1 st box and the 2 nd box are supported by the clamping mechanism 2, and the roller conveying line 6 runs;
(4) the empty boxes are sequentially in place, the roller conveying line 6 stops running, stacking is sequentially completed according to the mode of stacking the 2 nd boxes, and the box stack is received by the clamping mechanism 2;
(5) the last empty box is in place, the roller conveying line 6 stops running, and the last empty box starts to be piled; the primary jacking cylinder 114 retracts, the jacking plate 123 rises to the middle position, and the last empty box bears the second box thereon; the clamping cylinder 216 retracts; the primary jacking cylinder 114 extends out, the jacking plate 123 is lowered to the low position, and the box stack is fallen on the roller conveying line 6; the block cylinder 412 retracts, the roller conveyor line 6 runs and the stack flows away; the blocking cylinder 412 is extended and the stacking is complete.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides an electric energy meter box piles up and tears a device open which characterized in that: the device comprises a jacking mechanism, a clamping mechanism, a profile frame, a stopping mechanism, a guide mechanism and a roller conveying line;
the jacking mechanism is fixedly installed at the bottom of the section frame, the two clamping and holding mechanisms are symmetrically arranged at two side parts of the section frame, the roller conveying line is arranged between the clamping and holding mechanisms and above the jacking mechanism in a penetrating manner, and the stopping mechanism and the guide mechanism are installed on the roller conveying line;
the jacking mechanism comprises a jacking fixing plate, a primary jacking cylinder, a cylinder base plate, a cylinder mounting plate, a secondary jacking cylinder, a floating joint, a guide shaft connecting plate, a guide shaft fixing support, a jacking guide shaft, a linear bearing, a jacking plate, a cylinder fixing plate and a floating joint lower top plate;
the jacking fixing plate is arranged on the profile frame; the jacking fixing plate is provided with an air cylinder mounting plate, and the air cylinder mounting plate is used for mounting a primary jacking air cylinder; two primary jacking cylinders are symmetrically arranged on the jacking fixed plate; the telescopic end connecting plate of the primary jacking cylinder is fixedly connected with the cylinder fixing plate; a secondary jacking cylinder is arranged on the cylinder fixing plate and is arranged between the two primary jacking cylinders, and the secondary jacking cylinder penetrates through the middle part of the jacking fixing plate; the tail end of the cylinder shaft of the secondary jacking cylinder is provided with a floating joint, and a lower top plate of the floating joint is fixedly arranged on the guide shaft connecting plate; the floating joint is clamped between the guide shaft connecting plate and the lower top plate of the floating joint; a guide shaft fixing support is arranged on the guide shaft connecting plate, and the guide shaft is fixedly arranged on the guide shaft fixing support; the guide shaft is sleeved with a linear bearing for limiting and guiding the guide, and the linear bearing is fixed on the jacking fixing plate; the top of the guide shaft is provided with a jacking plate; the secondary jacking cylinder is fixedly connected to the cylinder fixing plate through bolts;
the clamping and holding mechanism comprises a clamping and holding fixed seat, a linear guide rail, a sliding block, a fork plate, a cylinder fixed seat, a clamping and holding cylinder, a floating joint and a cylinder push block;
the clamping fixing seat is arranged on the profile frame; linear guide rails are symmetrically arranged on two sides of the clamping fixing seat, sliding blocks are respectively arranged on the two linear guide rails, and the sliding blocks can horizontally move along the linear guide rails; a cylinder fixing seat is arranged on the clamping fixing seat and between the two linear guide rails, and a clamping cylinder is arranged on the cylinder fixing seat; the tail end of a cylinder shaft of the clamping cylinder is provided with a floating joint; the floating joint is embedded on the cylinder push block; fork plates are arranged on the two sliding blocks, and the cylinder push block is arranged on the fork plates;
the gear stop mechanism comprises a gear stop fixing plate, a gear stop cylinder, a lifting guide shaft fixing plate, a lifting guide shaft, a linear bearing and a gear stop plate;
the stop fixing plate is arranged on the roller conveying line; a gear stop cylinder is arranged on the gear stop fixing plate; a lifting guide shaft fixing plate is arranged at the tail end of a cylinder shaft of the blocking cylinder; the lifting guide shaft is fastened and connected on the lifting guide shaft fixing plate through a bolt; a linear bearing is arranged on the stopping fixed plate and used for limiting and guiding the lifting guide shaft; the top of the lifting guide shaft is provided with a stop plate.
2. The electric energy meter box stacking and unstacking device as claimed in claim 1, wherein: the jacking mechanism further comprises a reinforcing rib A and a reinforcing rib B, and the reinforcing rib A and the reinforcing rib B are arranged on the jacking fixing plate.
3. The electric energy meter box stacking and unstacking device as claimed in claim 2, wherein: the jacking mechanism further comprises a reinforcing rib C, and the reinforcing rib C is arranged on the air cylinder fixing plate.
4. The electric energy meter box stacking and unstacking device as claimed in claim 3, wherein: the jacking mechanism further comprises a cylinder base plate, and the cylinder base plate is arranged on the jacking fixing plate and beside the primary jacking cylinder.
5. The electric energy meter box stacking and unstacking device as claimed in any one of claims 1 to 4, wherein: the jacking fixing plate is fixedly arranged on the profile frame through bolts.
6. The electric energy meter box stacking and unstacking device as claimed in claim 5, wherein: the clamping and holding fixing seat is fixedly installed on the section bar frame through bolts.
7. The electric energy meter box stacking and unstacking device as claimed in claim 6, wherein: the stop fixing plate is fixedly connected to the roller conveying line through bolts.
8. The electric energy meter box stacking and unstacking device as claimed in claim 7, wherein: the guide mechanism is fixedly installed on the roller conveying line through bolts.
9. The method for unpacking the full box stack and the empty box stack by using the electric energy meter box stack unpacking device of claim 1 is characterized in that: the method comprises the following steps:
firstly, unstacking:
(1) the initial state of the invention is that the unstacking position waits for unstacking, a primary jacking cylinder of a jacking mechanism extends out, a secondary jacking cylinder extends out, a jacking plate of the jacking mechanism falls at a low position, the upper plane of the jacking plate is lower than the horizontal upper tangent plane of a roller on a roller conveying line, a clamping cylinder of a clamping mechanism retracts, and a blocking cylinder of a blocking mechanism extends out;
(2) the box stack flows on the roller conveying line, flows to the position of the section frame through the guide mechanism and is stopped by the stopping mechanism, then the roller conveying line stops running, and unstacking is started; the primary jacking cylinder retracts, the box stack rises, and the jacking plate rises to the middle position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the jacking plate is lowered to a low position, a first box at the bottom of the box stack is placed on the roller conveying line, and a second box and the boxes above the second box at the bottom of the box stack are supported by the clamping mechanism; the stopping cylinder retracts, the roller conveying line runs, and the first box at the bottom of the box stack flows away;
(3) the stopping cylinder extends out, the roller conveying line stops running, and a second box at the bottom of the box stack is disassembled; the primary jacking cylinder retracts, the secondary jacking cylinder retracts, the jacking plate rises to a high position, and the jacking mechanism completes the carrying of the box stacks; the clamping cylinder retracts; the secondary jacking cylinder extends out, the stroke of the secondary jacking cylinder is consistent with the height of the material box, the box stack falls by one layer of height, and the jacking plate falls to the middle position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the jacking plate is lowered to a low position, the second box falls on the roller conveying line, and the upper box is supported by the clamping mechanism; the stopping cylinder retracts, the roller conveying line runs, and a second box at the bottom of the box stack flows away; the stopping cylinder extends out, and the roller conveying line stops running;
(4) continuously unpacking according to the method, and separating the box stack until the second box at the top of the box stack flows away;
(5) the second box at the top of the box stack flows away, the stopping cylinder extends out, the roller conveying line stops running, and the topmost box starts to be disassembled; the primary jacking cylinder retracts, the secondary jacking cylinder retracts, and the jacking plate rises to a high position to complete the bearing of the topmost box; the clamping cylinder retracts; the primary jacking cylinder extends out, the secondary jacking cylinder extends out, the jacking plate is lowered to a low position, and the topmost box falls on the roller conveying line; the stopping cylinder retracts, the roller conveying line runs, and the topmost box flows away; stopping the cylinder to extend out, and completing unstacking;
second, stacking:
(1) the initial state of the invention is stacking position empty stack waiting, the primary jacking cylinder of the jacking mechanism extends out, the secondary jacking cylinder extends out, the jacking plate of the jacking mechanism falls at the low position, the upper plane of the jacking plate is lower than the horizontal upper tangent plane of the roller, the clamping cylinder of the clamping mechanism retracts, and the blocking cylinder of the blocking mechanism extends out;
(2) the 1 st box flows on the roller conveying line, flows to the position of the section bar frame through the guide mechanism and is stopped by the stopping mechanism, then the roller conveying line stops running, and stacking is started; the primary jacking cylinder retracts, the secondary jacking cylinder retracts, the box body rises, and the jacking plate rises to a high position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the secondary jacking cylinder extends out, the jacking plate is lowered to a low position, and the 1 st box is supported by the clamping mechanism;
(3) the roller conveying line runs, and the 2 nd box is in place; stopping the roller conveying line, and starting to pile the 2 nd box; the primary jacking cylinder retracts, the 2 nd box rises, the jacking plate rises to a middle position, and the 2 nd box receives the 1 st box; the clamping cylinder retracts; retracting the secondary jacking cylinder, continuously lifting the box stack, enabling the stroke of the secondary jacking cylinder to be consistent with the height of the material box, lifting the box stack by one layer of height, and lifting the jacking plate to a high position; the clamping cylinder extends out, and fork plates on two sides are forked into a groove of the material box for clamping; the primary jacking cylinder extends out, the secondary jacking cylinder extends out, the jacking plate is lowered to a low position, the 1 st box and the 2 nd box are supported by the clamping mechanism, and the roller conveying line runs;
(4) the empty boxes are sequentially in place, the roller conveying line stops running, stacking is sequentially completed according to a mode of stacking the No. 2 boxes, and the box stack is supported by a clamping mechanism;
(5) the last empty box is in place, the roller conveying line stops running, and the last empty box starts to be piled; the primary jacking cylinder retracts, the jacking plate rises to the middle position, and the last empty box bears the second box on the jacking plate; the clamping cylinder retracts; the primary jacking cylinder extends out, the jacking plate is lowered to a low position, and the box stack falls on the roller conveying line; the stopping cylinder retracts, the roller conveying line runs, and the box stack flows away; and (5) extending the blocking cylinder to finish stacking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111496252.4A CN114162616A (en) | 2021-12-09 | 2021-12-09 | Electric energy meter box stack disassembling device and method for disassembling full box stack and stacking empty box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111496252.4A CN114162616A (en) | 2021-12-09 | 2021-12-09 | Electric energy meter box stack disassembling device and method for disassembling full box stack and stacking empty box |
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| Publication Number | Publication Date |
|---|---|
| CN114162616A true CN114162616A (en) | 2022-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111496252.4A Pending CN114162616A (en) | 2021-12-09 | 2021-12-09 | Electric energy meter box stack disassembling device and method for disassembling full box stack and stacking empty box |
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| CN (1) | CN114162616A (en) |
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