CN114161619B - Feeding control system for waste plastic bucket treatment line - Google Patents

Feeding control system for waste plastic bucket treatment line Download PDF

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Publication number
CN114161619B
CN114161619B CN202111443297.5A CN202111443297A CN114161619B CN 114161619 B CN114161619 B CN 114161619B CN 202111443297 A CN202111443297 A CN 202111443297A CN 114161619 B CN114161619 B CN 114161619B
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China
Prior art keywords
frame
electric
fastened
material conveying
conveying
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CN202111443297.5A
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Chinese (zh)
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CN114161619A (en
Inventor
张兆军
孙雨
王保珍
窦广斌
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Tianjin Green Exhibition Environmental Protection Technology Co ltd
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Tianjin Green Exhibition Environmental Protection Technology Co ltd
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Priority to CN202111443297.5A priority Critical patent/CN114161619B/en
Publication of CN114161619A publication Critical patent/CN114161619A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C25/00Control arrangements specially adapted for crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04Disintegrating plastics, e.g. by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/02Separating plastics from other materials
    • B29B2017/0203Separating plastics from plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention belongs to the technical field of control systems, and particularly relates to a feeding control system for a waste plastic bucket treatment line, which comprises a material conveying component, a material distributing component, a temporary material storage component, a feeding component and a PLC (programmable logic controller); the PLC is respectively and electrically connected with the material conveying assembly, the material distributing assembly, the temporary storage assembly and the feeding assembly; the invention has novel design and reasonable structure, the material conveying component is convenient for conveying the plastic barrels in the previous working procedure, controlling the intermittent blanking of the passing plastic barrels and detecting the passing plastic barrels, facilitating the subsequent sorting, the sorting component and the temporary material storage component are arranged for conveying the waste plastic barrels to the electric conveying belt corresponding to the sorting component and the temporary material storage component, and the waste plastic barrels can be conveyed to the third electric material conveying rack and the fourth electric material conveying rack according to the feeding rate, so that the temporary storage is realized, the feeding component is arranged for controlling the feeding rate of the waste plastic barrels, the whole operation is simple, the use is convenient, the practicability is strong, and the use effect is good.

Description

Feeding control system for waste plastic bucket treatment line
Technical Field
The invention belongs to the technical field of control systems, and particularly relates to a feeding control system for a waste plastic bucket treatment line.
Background
The plastic barrel is used for storing and transporting various liquids, has good characteristics for special dangerous goods package, has the characteristics of uneasiness, rust resistance, light weight and the like, has good and excellent oil resistance and strong corrosion resistance, and is used for dangerous goods package which needs heat preservation, moisture resistance, pressure resistance and corrosion resistance.
In the production process of plastic bucket production lines, waste plastic buckets are inevitably generated, and the waste plastic buckets are generally collected in a concentrated mode and then are conveyed to a crusher through special waste plastic bucket treatment lines for crushing treatment.
The existing waste plastic bucket treatment line is single in structure, can only provide a conveying effect, is difficult to guarantee a feeding rate, so that a feeding hole of a crusher is easily blocked when the waste plastic bucket treatment line is used, crushing efficiency is reduced, and meanwhile, the waste plastic bucket treatment line is separated from a plastic bucket production line independently, so that time is required to wait when the waste plastic bucket treatment line is used for treatment, the waste plastic bucket cannot be treated in time, and the working efficiency is low.
To solve the above problems, a feed control system for a waste plastic bucket disposal line is proposed in the present application.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a feeding control system for a waste plastic bucket treatment line, which is novel in design, reasonable in structure, convenient to sort passing plastic buckets and control the feeding rate of the waste plastic buckets through mutual matching of a conveying component, a distributing component, a temporary storage component, a feeding component and a PLC (programmable logic controller), simple in overall operation, convenient to use, strong in practicability and good in use effect.
In order to achieve the above purpose, the present invention provides the following technical solutions: the feeding control system for the waste plastic bucket treatment line comprises a feeding assembly, a distributing assembly, a temporary storage assembly, a feeding assembly and a PLC (programmable logic controller), wherein the feeding assembly comprises a first electric feeding frame, a first infrared induction counter, a first intermittent blanking mechanism and a detection mechanism, the first electric feeding frame is installed on the ground, and the first infrared induction counter, the first intermittent blanking mechanism and the detection mechanism are sequentially and bolt-fastened on the outer surface of the first electric feeding frame from left to right; the material distribution assembly comprises a second electric material conveying frame, a steering mechanism, a second infrared induction counter and a separating mechanism, wherein the second electric material conveying frame is arranged on the ground and is fastened on the outer surface of the first electric material conveying frame through bolts, the steering mechanism is fastened on the outer surface of the second electric material conveying frame through bolts and is communicated with the interior of the second electric material conveying frame, and the second infrared induction counter and the separating mechanism are fastened on the surface of one side, far away from the steering mechanism, of the second electric material conveying frame through bolts; the temporary storage component comprises a third electric material conveying rack, a baffle frame, a third infrared induction counter and a fourth infrared induction counter, wherein the third electric material conveying rack is positioned at one side of the second electric material conveying rack and is communicated with the interior of the second electric material conveying rack, the baffle frame is fastened at the top of one end, far away from the second electric material conveying rack, of the third electric material conveying rack, and the third infrared induction counter and the fourth infrared induction counter are fastened on the outer surface of the third electric material conveying rack through left and right bolts respectively; the feeding assembly comprises a fourth electric feeding frame, a limiting frame, a fifth infrared induction counter, a sixth infrared induction counter, a second intermittent blanking mechanism and a material blocking mechanism, wherein the fourth electric feeding frame is positioned at one side of the third electric feeding frame and is communicated with the interior of the second electric feeding frame, the limiting frame is fastened on the outer surface of the fourth electric feeding frame through bolts, the fifth infrared induction counter, the sixth infrared induction counter and the second intermittent blanking mechanism are sequentially fastened on the surface of one side, far away from the limiting frame, of the fourth electric feeding frame from right to left through bolts, and the material blocking mechanism is fastened at the top of the fourth electric feeding frame through bolts and is positioned at one side of the second intermittent blanking mechanism; the PLC controller is located on one side of the fourth electric conveying rack and is electrically connected with the conveying component, the distributing component, the temporary storage component and the feeding component respectively.
As the feeding control system for the waste plastic bucket treatment line, the first intermittent discharging mechanism comprises a first supporting frame, a rotating shaft seat, a first pneumatic push rod, a shaft barrel and an isolation support, wherein the first supporting frame is transversely arranged above the first electric conveying frame and is fastened on the outer surface of the first electric conveying frame through bolts, the rotating shaft seat is rotatably connected to the top of the first supporting frame, the first pneumatic push rod is fastened on the top of the first supporting frame and is positioned on one side of the rotating shaft seat, one end of the first pneumatic push rod is sleeved on the outer side of one end of the rotating shaft seat, the shaft barrel is fastened on the inner wall of the first supporting frame and corresponds to the position of the rotating shaft seat, the isolation support is rotatably connected to the inner wall of the shaft barrel, and one end of the isolation support penetrates through the top of the first supporting frame and is in threaded connection with the bottom of the rotating shaft seat.
As a preferable feeding control system for the waste plastic bucket treatment line, the detection mechanism comprises a bottom support, a left plate frame, a right plate frame, a guide block, a hook frame, an upper CCD camera, a roller bracket and a side CDD camera, wherein symmetrical bolts of the bottom support are fastened on the outer surface of a first electric material conveying frame and are positioned on one side of a first supporting frame, the left plate frame and the right plate frame are respectively and symmetrically arranged on two sides of the first electric material conveying frame and are fastened on the top of the bottom support through bolts, the guide block is fastened on the top of the right plate frame through bolts, the hook frame is slidably connected on the top of the guide block and is fixedly connected with the top of the guide block through a fixing bolt, one end of the hook frame penetrates into the inner side of the right plate frame and is fixedly provided with the CCD camera through bolts, the roller bracket is respectively and symmetrically fastened on the inner walls of the left plate frame and the right plate frame, and the side CDD camera is clamped and fixed on one side of the roller bracket.
As the feeding control system for the waste plastic bucket treatment line, the steering mechanism comprises a second support frame, a shifting block and a motor, wherein the second support frame is fastened on the outer side wall of a second electric conveying frame through bolts, the shifting block is rotatably connected to the surface of the second support frame, the motor is fastened at the bottom of the second support frame and corresponds to the shifting block in position, and the output end of the motor is fixedly connected to the outer surface of a central shaft of the shifting block.
As the feeding control system for the waste plastic bucket treatment line, the separation mechanism comprises a first sleeve frame, an arc-shaped material guide plate and a second pneumatic push rod, wherein the first sleeve frame is connected to the top of a second electric material conveying frame in a sliding manner and corresponds to the positions of a third electric material conveying frame and a fourth electric material conveying frame, the arc-shaped material guide plate is fastened on the inner wall of the first sleeve frame, the second pneumatic push rod is fastened on the top of the second electric material conveying frame and is positioned on one side of the first sleeve frame, and the output end of the second pneumatic push rod is fastened on the outer surface of the first sleeve frame.
As the feeding control system for the waste plastic bucket treatment line, the limiting frame comprises a fixed base, a frame body and an adjusting push rod, wherein the fixed base is fastened on the outer surface of a fourth electric conveying frame through bolts, the frame body is connected to the top of the fourth electric conveying frame in a sliding mode, the adjusting push rod is connected to the inner wall of the fixed base through threads, one end of the adjusting push rod penetrates out of the fixed base, and the other end of the adjusting push rod is connected to the surface of the frame body in a rotating mode.
As the feeding control system for the waste plastic bucket treatment line, the second intermittent blanking mechanism comprises a second sleeve frame, a third pneumatic push rod and a connecting end, wherein the second sleeve frame is connected to the top of the fourth electric conveying frame in a sliding manner and is positioned on one side of the frame body, the third pneumatic push rod is fastened on the outer surface of the fourth electric conveying frame in a bolt manner and corresponds to the second sleeve frame in position, one end of the third pneumatic push rod is fastened on the outer surface of the second sleeve frame in a bolt manner, and the connecting end is symmetrically and threadedly connected to the outer surface of the second sleeve frame in a sliding manner and is connected to the inner wall of the stop mechanism.
As the feeding control system for the waste plastic bucket treatment line, the material blocking mechanism comprises a fixed baffle, a sliding seat and a stop lever, wherein the fixed baffle is fastened on the top of the fourth electric material conveying rack by bolts and positioned on one side of the second sleeve frame, the sliding seat is slidingly connected to the inner wall of the fixed baffle, and the stop lever is symmetrically welded and fixed on the outer surface of the sliding seat.
As a preferable feeding control system for the waste plastic bucket treatment line, the first electric feeding machine frame, the second electric feeding machine frame, the third electric feeding machine frame and the fourth electric feeding machine frame are respectively provided with an electric conveying belt, the first electric feeding machine frame, the third electric feeding machine frame and the fourth electric feeding machine frame are respectively single-row electric conveying belts, and the second electric feeding machine frame is a double-row electric conveying belt and is separated by a separation frame.
As the feeding control system for the waste plastic bucket treatment line, the first pneumatic push rod, the second pneumatic push rod and the third pneumatic push rod are preferably connected with an external air tank through air pipelines, electromagnetic valves are arranged on the surfaces of the air pipelines, and the electromagnetic valves are electrically connected with a PLC.
Compared with the prior art, the invention has the beneficial effects that:
(1) The plastic barrel conveying device is novel in design, reasonable in structure, simple in integral operation and convenient to use, the material conveying assembly is arranged, the material conveying assembly is designed to be convenient for conveying plastic barrels in the previous process, the material conveying speed can be regulated and controlled through intermittent discharging of the first intermittent discharging mechanism, the passing plastic barrels can be detected and distinguished through the detecting mechanism, the qualified products and the waste plastic barrels are convenient for subsequent sorting, the working efficiency is improved, the practicability is high, and the use effect is good;
(2) The invention is provided with the material distribution assembly, the material distribution assembly is designed to facilitate sorting of the passing plastic barrels and conveying the plastic barrels to the corresponding electric conveying belts, wherein the waste plastic barrels can be conveyed to the corresponding electric conveying belts through intermittent rotation of the steering mechanism, and the waste plastic barrels can be conveyed to the third electric material conveying rack and the fourth electric material conveying rack according to the feeding rate through the separating mechanism, so that temporary storage is realized, the operation is simple, the practicability is strong, and the use effect is good;
(3) The temporary storage component is arranged, the temporary storage component is designed to be convenient for storing the waste plastic barrels beyond the range of the fourth electric conveying rack, and the third infrared induction counter and the fourth infrared induction counter are used for detecting the conveying state of the waste plastic barrels on the third electric conveying rack, so that the whole operation is simple, the practicability is strong, and the use effect is good;
(4) The feeding assembly is arranged, the feeding assembly is designed to be convenient for controlling the feeding rate of the waste plastic barrels, the waste plastic barrels move into the second sleeve frame under the action of the electric conveying belt during use, meanwhile, the PLC controller controls the third pneumatic push rod to ventilate and run, the third pneumatic push rod ventilates and stretches out and drives the second sleeve frame to move to one side at the top of the fourth electric conveying frame, the waste plastic barrels positioned in the second sleeve frame are driven to synchronously move, when one end of the second sleeve frame, which is close to the material blocking mechanism, moves a barrel position under the action of the electric conveying belt and is blocked by the stop lever, when the PLC controller controls the third pneumatic push rod to reset, the third pneumatic push rod resets and synchronously drives the second sleeve frame to reset, and simultaneously drives the stop lever to reset, so that the moved waste plastic barrels are not blocked any more, the intermittent blanking rate is controlled through the mutual matching of the second blanking mechanism and the material blocking mechanism, and the intermittent blanking rate is simple in whole operation, and good use effect is achieved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a first intermittent blanking mechanism in the present invention;
FIG. 3 is a schematic diagram of a detection mechanism according to the present invention;
FIG. 4 is a schematic view of a steering mechanism according to the present invention;
FIG. 5 is a schematic view of a separating mechanism according to the present invention;
FIG. 6 is a schematic view of a limiting frame according to the present invention;
FIG. 7 is a schematic diagram of a second intermittent blanking mechanism in the present invention;
FIG. 8 is a schematic diagram of a dam mechanism according to the present invention;
fig. 9 is a schematic block diagram of the system of the present invention.
In the figure:
1. a material conveying component; 11. a first electric feeding rack; 12. a first infrared induction counter; 13. a first intermittent blanking mechanism; 131. a first support frame; 132. a rotating shaft seat; 133. a first pneumatic push rod; 134. a shaft cylinder; 135. an isolation bracket; 14. a detection mechanism; 141. a bottom support; 142. a left plate frame; 143. a right grillage; 144. a guide block; 145. a hook frame; 146. a CCD camera is arranged; 147. a roller bracket; 148. a side CDD camera;
2. a material distribution component; 21. a second electric feeding rack; 22. a steering mechanism; 221. a second support frame; 222. a shifting block; 223. a motor; 23. a second infrared sensing counter; 24. a separation mechanism; 241. a first set of shelves; 242. an arc-shaped material guide plate; 243. a second pneumatic push rod;
3. a temporary storage assembly; 31. a third electric feeding frame; 32. a baffle frame; 33. a third infrared induction counter; 34. a fourth infrared induction counter;
4. a feed assembly; 41. a fourth electric feeding frame; 42. a limiting frame; 421. a fixed base; 422. a frame body; 423. adjusting the push rod; 43. a fifth infrared induction counter; 44. a sixth infrared induction counter; 45. a second intermittent blanking mechanism; 451. a second set of shelves; 452. a third pneumatic push rod; 453. a connecting end; 46. a material blocking mechanism; 461. a fixed baffle; 462. a slide; 463. a stop lever;
5. a PLC controller;
100. a fixing bolt; 200. an electric conveyor belt; 300. an isolation frame; 400. a gas line; 500. a solenoid valve.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Please refer to fig. 1-9;
the feeding control system for the waste plastic bucket treatment line comprises a conveying component 1, a distributing component 2, a temporary storage component 3, a feeding component 4 and a PLC (programmable logic controller) controller 5, wherein the conveying component 1 comprises a first electric conveying frame 11, a first infrared induction counter 12, a first intermittent blanking mechanism 13 and a detection mechanism 14, the first electric conveying frame 11 is installed on the ground, and the first infrared induction counter 12, the first intermittent blanking mechanism 13 and the detection mechanism 14 are sequentially fastened on the outer surface of the first electric conveying frame 11 through bolts in sequence from left to right; the material distribution assembly 2 comprises a second electric material conveying frame 21, a steering mechanism 22, a second infrared induction counter 23 and a separating mechanism 24, wherein the second electric material conveying frame 21 is arranged on the ground and is fastened on the outer surface of the first electric material conveying frame 11 through bolts, the steering mechanism 22 is fastened on the outer surface of the second electric material conveying frame 21 through bolts and is communicated with the interior of the second electric material conveying frame 21, and the second infrared induction counter 23 and the separating mechanism 24 are fastened on the surface of one side, far away from the steering mechanism 22, of the second electric material conveying frame 21 through bolts; the temporary storage assembly 3 comprises a third electric material conveying rack 31, a baffle frame 32, a third infrared induction counter 33 and a fourth infrared induction counter 34, wherein the third electric material conveying rack 31 is positioned at one side of the second electric material conveying rack 21 and is communicated with the interior of the second electric material conveying rack 21, the baffle frame 32 is fastened at the top of one end, far away from the second electric material conveying rack 21, of the third electric material conveying rack 31 through bolts, and the third infrared induction counter 33 and the fourth infrared induction counter 34 are fastened on the outer surface of the third electric material conveying rack 31 through bolts respectively in a left-right mode; the feeding component 4 comprises a fourth electric feeding frame 41, a limiting frame 42, a fifth infrared induction counter 43, a sixth infrared induction counter 44, a second intermittent blanking mechanism 45 and a blocking mechanism 46, wherein the fourth electric feeding frame 41 is positioned at one side of the third electric feeding frame 31 and communicated with the interior of the second electric feeding frame 21, the limiting frame 42 is fastened on the outer surface of the fourth electric feeding frame 41 through bolts, the fifth infrared induction counter 43, the sixth infrared induction counter 44 and the second intermittent blanking mechanism 45 are fastened on one side surface of the fourth electric feeding frame 41 far away from the limiting frame 42 through bolts sequentially from right to left, and the blocking mechanism 46 is fastened at the top of the fourth electric feeding frame 41 through bolts and positioned at one side of the second intermittent blanking mechanism 45; the PLC controller 5 is located at one side of the fourth electric feeding frame 41 and is electrically connected with the feeding assembly 1, the distributing assembly 2, the temporary storage assembly 3 and the feeding assembly 4 respectively.
In this embodiment, the following description is given of the present invention. The PLC controller 5 is electrically connected to an external power source.
In this embodiment: when the device is used, plastic barrels are conveyed into the first electric conveying rack 11 through an upper process, in the conveying process, the first infrared induction counter 12 measures the number of the passing plastic barrels in real time and sends relevant data information to the PLC controller 5, then the measured plastic barrels realize intermittent discharging under the action of the first intermittent discharging mechanism 13, when the device is used, the PLC controller 5 controls the first pneumatic push rod 133 to ventilate and operate, the first pneumatic push rod 133 ventilates and stretches out to drive the rotary shaft seat 132 to rotate and synchronously drive the isolation support 135 to rotate, the isolation support 135 rotates to stop the passing plastic barrels no longer, when the PLC controller 5 controls the first pneumatic push rod 133 to reset, the rotary shaft seat 132 synchronously drives the isolation support 135 to reset to stop the passing plastic barrels again, so that intermittent discharging is realized, the intermittently discharged plastic barrels are conveyed to the detection mechanism 14 under the action of the electric conveying belt 200 to be detected so as to judge whether the plastic barrels are qualified or not, the intermittently discharged plastic barrels are conveyed to the inside of the left plate frame 142 and the right plate frame 143 under the action of the electric conveying belt 200 and are contacted with the roller brackets 147 to start rotating, in the rotating process, the upper CCD camera 146 and the side CDD camera 148 respectively shoot the tops and the sides of the passing plastic barrels and analyze and compare the shot photos with data information stored in the PLC controller 5 in real time, so as to judge whether the passing plastic barrels are qualified or not, if the passing plastic barrels are detected to be qualified, the plastic barrels are conveyed to the second electric conveying frame 21 under the action of the electric conveying belt 200 and are conveyed to the next working procedure through the electric conveying belt 200 on the right side of the second electric conveying frame 21, if it is detected that the passing plastic bucket is unqualified, the PLC controller 5 controls the motor 223 to be electrified and operated under the action of the electric conveyer belt 200, the motor 223 is electrified and rotated to drive the shifting block 222 to rotate so as to perform branching operation on the passing plastic bucket, the shifting block is moved onto the electric conveyer belt 200 on the left side of the second electric conveyer belt 21, the second infrared sensing counter 23 measures the number of the passing plastic bucket in real time and sends related data information to the PLC controller 5 during the movement of the plastic bucket, the PLC controller 5 calculates the unqualified rate, the plastic bucket is contacted with the arc-shaped guide plate 242 in the separating mechanism 24 during the movement of the plastic bucket on the electric conveyer belt 200 on the left side of the second electric conveyer belt 21 so as to be conveyed into the fourth electric conveyer belt 41, in the process of moving inside the fourth electric feeding frame 41, the waste bucket moves into the second frame 451 under the action of the electric conveying belt 200, meanwhile, the PLC controller 5 controls the third pneumatic push rod 452 to ventilate, the third pneumatic push rod 452 ventilate and stretch out to drive the second frame 451 to move to one side at the top of the fourth electric feeding frame 41 and drive the waste bucket positioned inside the second frame 451 to synchronously move, when one end of the second frame 451 close to the stop mechanism 46 moves out of the area of the fixed baffle 461 in the stop mechanism 46, the waste bucket moves by one bucket position under the action of the electric conveying belt 200 and is blocked by the stop rod 463, when the PLC controller 5 controls the third pneumatic push rod 452 to reset, the third pneumatic push rod 452 resets and synchronously drives the second frame 451 to reset, the second frame 451 resets and simultaneously drives the stop rod 463 to reset, the method is characterized in that the method is used for stopping the removed waste plastic barrels, intermittent discharging is realized, the discharging speed is controlled by mutually matching a second intermittent discharging mechanism 45 and a stop mechanism 46, when the fifth infrared induction counter 43 detects that the waste plastic barrels are excessively accumulated in the fourth electric material conveying rack 41, the fifth infrared induction counter 43 sends detection data information to the PLC 5, the PLC 5 controls the ventilation operation of the second pneumatic push rod 243, the ventilation and extension of the second pneumatic push rod 243 drives the first sleeve frame 241 to move to one side at the top of the second electric material conveying rack 21 and synchronously drives the arc-shaped material guide plate 242 to move until corresponding to the position of the third electric material conveying rack 31, the sorted waste plastic barrels are conveyed into the third electric material conveying rack 31 for temporary storage under the action of the arc-shaped material guide plate 242, when the sixth infrared induction counter 44 cannot detect the waste plastic barrels, the data information is sent to the PLC 5, the second pneumatic push rod 243 is controlled by the PLC controller 5 to reset so as to drive the arc-shaped material guiding plate 242 to reset and correspond to the position of the fourth electric material conveying frame 41, so that the waste plastic barrels are conveyed into the fourth electric material conveying frame 41 again, and the steps are repeated until all plastic barrels are conveyed, when the first infrared sensing counter 12 and the second infrared sensing counter 23 cannot detect that the plastic barrels pass, the PLC controller 5 intermittently controls the third electric material conveying frame 31 to operate and quantitatively conveys the temporarily stored waste plastic barrels into the fourth electric material conveying frame 41 by matching with the fifth infrared sensing counter 43 and the sixth infrared sensing counter 44 until the third infrared sensing counter 33 and the fourth infrared sensing counter 34 cannot detect that the waste plastic barrels pass, and the temporary stored waste plastic barrels are conveyed, the invention has novel design and reasonable structure, is convenient for sorting passing plastic barrels and controlling the feeding rate of waste plastic barrels, and has simple integral operation, convenient use, strong practicability and good use effect.
Still further, the method comprises:
in an alternative embodiment: the first intermittent blanking mechanism 13 comprises a first supporting frame 131, a rotating shaft seat 132, a first pneumatic push rod 133, a shaft barrel 134 and an isolation bracket 135, wherein the first supporting frame 131 is transversely arranged above the first electric conveying frame 11 and is fastened on the outer surface of the first electric conveying frame 11 through bolts, the rotating shaft seat 132 is rotationally connected to the top of the first supporting frame 131, the first pneumatic push rod 133 is fastened on the top of the first supporting frame 131 and is positioned on one side of the rotating shaft seat 132 through bolts, one end of the first pneumatic push rod 133 is sleeved on the outer side of one end of the rotating shaft seat 132, the shaft barrel 134 is fastened on the inner wall of the first supporting frame 131 and corresponds to the position of the rotating shaft seat 132 through bolts, the isolation bracket 135 is rotationally connected to the inner wall of the shaft barrel 134, and one end of the isolation bracket 135 penetrates out of the top of the first supporting frame 131 and is in threaded connection with the bottom of the rotating shaft seat 132.
In this embodiment, the following description is given of the present invention. When the automatic feeding device is used, the PLC controller 5 controls the first pneumatic push rod 133 to ventilate and run, the first pneumatic push rod 133 ventilates and stretches out to drive the rotating shaft seat 132 to rotate, and synchronously drives the isolation support 135 to rotate, so that the isolation support 135 does not block the passing plastic barrel any more, when the PLC controller 5 controls the first pneumatic push rod 133 to reset, the rotating shaft seat 132 is synchronously driven to reset, the rotating shaft seat 132 synchronously drives the isolation support 135 to reset, so that the passing plastic barrel is blocked again, intermittent feeding is realized, the automatic feeding device is simple in overall operation, convenient to use, high in practicability and good in use effect.
Still further, the method comprises:
in an alternative embodiment: the detection mechanism 14 comprises a bottom bracket 141, a left plate frame 142, a right plate frame 143, a guide block 144, a hook frame 145, an upper CCD camera 146, a roller bracket 147 and a side CDD camera 148, wherein the bottom bracket 141 is symmetrically fastened on the outer surface of the first electric material conveying frame 11 and positioned on one side of the first supporting frame 131, the left plate frame 142 and the right plate frame 143 are symmetrically arranged on two sides of the first electric material conveying frame 11 respectively and fastened on the top of the bottom bracket 141, the guide block 144 is fastened on the top of the right plate frame 143 by bolts, the hook frame 145 is slidably connected on the top of the guide block 144 and fixedly connected with the top of the guide block 144 by fixing bolts 100, one end of the hook frame 145 penetrates into the inner side of the right plate frame 143 and is fixedly provided with the upper CCD camera 146 by bolts, the roller bracket 147 is symmetrically fastened on the inner walls of the left plate frame 142 and the right plate frame 143 respectively, and the side CDD camera 148 is fastened on the inner wall of the right plate frame 143 and positioned on one side of the roller bracket 147.
In this embodiment, the following description is given of the present invention. During the use, the plastic drum is carried to the inside of left grillage 142 and right grillage 143 and thereby begins the rotation with roller support 147 contact under the effect of electronic conveyer belt 200, at rotatory in-process, go up CCD camera 146 and side CDD camera 148 and shoot respectively plastic drum top and lateral part that pass through and compare the photo of taking with the data information of storage in PLC controller 5 inside in real time to judge whether the plastic drum that passes through is qualified, whole easy operation, convenient to use, the practicality is strong and excellent in use effect.
Still further, the method comprises:
in an alternative embodiment: the steering mechanism 22 comprises a second supporting frame 221, a shifting block 222 and a motor 223, wherein the second supporting frame 221 is fastened on the outer side wall of the second electric conveying frame 21 through bolts, the shifting block 222 is rotatably connected to the surface of the second supporting frame 221, the motor 223 is fastened at the bottom of the second supporting frame 221 through bolts and corresponds to the shifting block 222 in position, and the output end of the motor 223 is fixedly connected to the outer surface of the central shaft of the shifting block 222.
In this embodiment, the following description is given of the present invention. When the plastic barrel separating device is used, the PLC controller 5 controls the motor 223 to be electrified and run, the motor 223 is electrified and rotated to drive the shifting block 222 to rotate so as to carry out separating operation on the waste plastic barrels passing through, the plastic barrel separating device is simple in overall operation, convenient to use, high in practicability and good in using effect.
Still further, the method comprises:
in an alternative embodiment: the separating mechanism 24 comprises a first sleeve frame 241, an arc-shaped material guiding plate 242 and a second pneumatic pushing rod 243, the first sleeve frame 241 is slidably connected to the top of the second electric material conveying frame 21 and corresponds to the positions of the third electric material conveying frame 31 and the fourth electric material conveying frame 41, the arc-shaped material guiding plate 242 is fastened on the inner wall of the first sleeve frame 241 in a bolt manner, the second pneumatic pushing rod 243 is fastened on the top of the second electric material conveying frame 21 and is located on one side of the first sleeve frame 241 in a bolt manner, and the output end of the second pneumatic pushing rod 243 is fastened on the outer surface of the first sleeve frame 241 in a bolt manner.
In this embodiment, the following description is given of the present invention. When the device is used, the PLC controller 5 controls the second pneumatic push rod 243 to ventilate, the second pneumatic push rod 243 ventilates and stretches out to drive the first sleeve frame 241 to move to one side at the top of the second electric material conveying rack 21, and synchronously drives the arc material guiding plate 242 to move until corresponding to the position of the third electric material conveying rack 31, when the PLC controller 5 controls the second pneumatic push rod 243 to reset, the first sleeve frame 241 is synchronously driven to reset, the first sleeve frame 241 synchronously drives the arc material guiding plate 242 to reset and corresponds to the position of the fourth electric material conveying rack 41, and the device is simple in overall operation, convenient to use, high in practicability and good in use effect.
Still further, the method comprises:
in an alternative embodiment: the limiting frame 42 comprises a fixed base 421, a frame 422 and an adjusting push rod 423, wherein the fixed base 421 is fastened on the outer surface of the fourth electric material conveying frame 41 through bolts, the frame 422 is slidably connected to the top of the fourth electric material conveying frame 41, the adjusting push rod 423 is in threaded connection with the inner wall of the fixed base 421, one end of the adjusting push rod 423 penetrates out of the outer side of the fixed base 421, and the other end of the adjusting push rod 423 is rotatably connected to the surface of the frame 422.
In this embodiment, the following description is given of the present invention. When the electric feeding rack is used, the frame 422 can be driven to move back and forth at the top of the fourth electric feeding rack 41 through the adjusting push rod 423 in a forward and reverse screwing mode, the limiting distance is adjusted, one end of the adjusting push rod 423 is rotationally connected to the surface of the frame 422, and therefore the frame 422 cannot be driven to turn over, the electric feeding rack is simple in overall operation, convenient to use, high in practicability and good in use effect.
Still further, the method comprises:
in an alternative embodiment: the second intermittent blanking mechanism 45 comprises a second sleeve frame 451, a third pneumatic push rod 452 and a connecting end 453, the second sleeve frame 451 is slidably connected to the top of the fourth electric material conveying frame 41 and located on one side of the frame 422, the third pneumatic push rod 452 is fastened on the outer surface of the fourth electric material conveying frame 41 and corresponds to the second sleeve frame 451 in position, one end of the third pneumatic push rod 452 is fastened on the outer surface of the second sleeve frame 451 through a bolt, and the connecting end 453 is symmetrically and threadedly connected to the outer surface of the second sleeve frame 451 and slidably connected to the inner wall of the stop mechanism 46.
In this embodiment, the following description is given of the present invention. When the automatic feeding device is used, the PLC controller 5 controls the third pneumatic push rod 452 to ventilate and run, the third pneumatic push rod 452 ventilates and stretches out and drives the second sleeve frame 451 to move to one side at the top of the fourth electric feeding frame 41, and drives the waste plastic barrel positioned in the second sleeve frame 451 to synchronously move, when one end of the second sleeve frame 451, which is close to the stop mechanism 46, moves out of the fixed baffle 461 area in the stop mechanism 46, the waste plastic barrel moves by one barrel position under the action of the electric conveying belt 200 and is blocked by the stop rod 463, when the PLC controller 5 controls the third pneumatic push rod 452 to reset, the third pneumatic push rod 452 resets and synchronously drives the second sleeve frame 451 to reset, and the second sleeve frame 451 resets and synchronously drives the stop rod 463 to reset when the waste plastic barrel positioned in the second sleeve frame 451 to reset, so that the movable waste plastic barrel is not blocked any more, and intermittent feeding is realized, and the automatic feeding device is high in practicability and good in use effect.
Still further, the method comprises:
in an alternative embodiment: the stop mechanism 46 comprises a fixed baffle 461, a sliding seat 462 and a stop lever 463, wherein the fixed baffle 461 is fastened on the top of the fourth electric feeding frame 41 by bolts and positioned on one side of the second sleeve frame 451, the sliding seat 462 is slidably connected to the inner wall of the fixed baffle 461, and the stop lever 463 is symmetrically welded and fixed on the outer surface of the sliding seat 462.
In this embodiment, the following description is given of the present invention. When in use, the connecting end 453 moves to synchronously drive the sliding seat 462 to move on the inner wall of the fixed baffle 461 and synchronously drive the stop lever 463 to move so as to realize the material blocking operation, and the whole operation is simple and the use is convenient.
Still further, the method comprises:
in an alternative embodiment: the first electric conveying frame 11, the second electric conveying frame 21, the third electric conveying frame 31 and the fourth electric conveying frame 41 are respectively internally provided with an electric conveying belt 200, the first electric conveying frame 11, the third electric conveying frame 31 and the fourth electric conveying frame 41 are respectively single-row electric conveying belts 200, and the second electric conveying frame 21 is a double-row electric conveying belt 200 and is separated by a separation frame 300.
In this embodiment, the following description is given of the present invention. The first electric conveying rack 11, the third electric conveying rack 31 and the fourth electric conveying rack 41 are designed for the single-row electric conveying belt 200 to meet normal conveying, the second electric conveying rack 21 is the double-row electric conveying belt 200 and is separated by the isolation frame 300 to be convenient for controlling the feeding rate of the waste plastic barrels independently, and the electric conveying machine has strong practicability and good use effect.
Still further, the method comprises:
in an alternative embodiment: the first pneumatic push rod 133, the second pneumatic push rod 243 and the third pneumatic push rod 452 are all connected with an external gas tank through the gas pipeline 400, the surface of the gas pipeline 400 is provided with the electromagnetic valve 500, and the electromagnetic valve 500 is electrically connected with the PLC controller 5.
In this embodiment, the following description is given of the present invention. The gas transmission pipeline 400 is designed to be convenient for respectively connecting an external gas tank with the first pneumatic push rod 133, the second pneumatic push rod 243 and the third pneumatic push rod 452 so as to provide a power source, the electromagnetic valve 500 is designed to be convenient for controlling gas inlet and gas closing, and the whole operation is accurate in data control through the PLC controller 5, stable in performance, strong in practicability and good in using effect.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A feeding control system for waste plastic drum treatment line, includes material conveying subassembly (1), feed dividing subassembly (2), interim storage subassembly (3), feeding subassembly (4) and PLC controller (5), its characterized in that: the conveying assembly (1) comprises a first electric conveying frame (11), a first infrared induction counter (12), a first intermittent blanking mechanism (13) and a detection mechanism (14), wherein the first electric conveying frame (11) is installed on the ground, and the first infrared induction counter (12), the first intermittent blanking mechanism (13) and the detection mechanism (14) are sequentially and bolt-fastened on the outer surface of the first electric conveying frame (11) from left to right; the material distribution assembly (2) comprises a second electric material conveying frame (21), a steering mechanism (22), a second infrared induction counter (23) and a separation mechanism (24), wherein the second electric material conveying frame (21) is arranged on the ground and is fastened on the outer surface of the first electric material conveying frame (11) through bolts, the steering mechanism (22) is fastened on the outer surface of the second electric material conveying frame (21) through bolts and is communicated with the inside of the second electric material conveying frame (21), and the second infrared induction counter (23) and the separation mechanism (24) are fastened on the surface of one side, far away from the steering mechanism (22), of the second electric material conveying frame (21) through bolts; the temporary storage assembly (3) comprises a third electric material conveying rack (31), a baffle frame (32), a third infrared induction counter (33) and a fourth infrared induction counter (34), wherein the third electric material conveying rack (31) is positioned at one side of the second electric material conveying rack (21) and is communicated with the inside of the second electric material conveying rack (21), the baffle frame (32) is fastened at the top of one end, far away from the second electric material conveying rack (21), of the third electric material conveying rack (31), and the third infrared induction counter (33) and the fourth infrared induction counter (34) are fastened on the outer surface of the third electric material conveying rack (31) through left and right bolts respectively; the feeding assembly (4) comprises a fourth electric feeding frame (41), a limiting frame (42), a fifth infrared induction counter (43), a sixth infrared induction counter (44), a second intermittent blanking mechanism (45) and a stop mechanism (46), wherein the fourth electric feeding frame (41) is positioned at one side of the third electric feeding frame (31) and is communicated with the inside of the second electric feeding frame (21), the limiting frame (42) is fastened on the outer surface of the fourth electric feeding frame (41) through bolts, the fifth infrared induction counter (43), the sixth infrared induction counter (44) and the second intermittent blanking mechanism (45) are sequentially fastened on one side surface, far away from the limiting frame (42), of the fourth electric feeding frame (41) through bolts, and the stop mechanism (46) is fastened on the top of the fourth electric feeding frame (41) and is positioned at one side of the second intermittent blanking mechanism (45) through bolts; the PLC (5) is positioned at one side of the fourth electric feeding rack (41) and is respectively and electrically connected with the feeding assembly (1), the distributing assembly (2), the temporary storage assembly (3) and the feeding assembly (4); the separating mechanism (24) comprises a first sleeve frame (241), an arc-shaped material guide plate (242) and a second pneumatic push rod (243), wherein the first sleeve frame (241) is connected to the top of the second electric material conveying frame (21) in a sliding manner and corresponds to the positions of the third electric material conveying frame (31) and the fourth electric material conveying frame (41), the arc-shaped material guide plate (242) is fastened on the inner wall of the first sleeve frame (241) through bolts, the second pneumatic push rod (243) is fastened on the top of the second electric material conveying frame (21) and is located on one side of the first sleeve frame (241), and the output end of the second pneumatic push rod (243) is fastened on the outer surface of the first sleeve frame (241) through bolts; the second intermittent blanking mechanism (45) comprises a second sleeve frame (451), a third pneumatic push rod (452) and a connecting end head (453), the second sleeve frame (451) is slidably connected to the top of the fourth electric material conveying frame (41) and located at one side of the frame body (422), the third pneumatic push rod (452) is fastened on the outer surface of the fourth electric material conveying frame (41) through bolts and corresponds to the second sleeve frame (451) in position, one end of the third pneumatic push rod (452) is fastened on the outer surface of the second sleeve frame (451) through bolts, and the connecting end head (453) is symmetrically connected to the outer surface of the second sleeve frame (451) through threads and is slidably connected to the inner wall of the stop mechanism (46); the material blocking mechanism (46) comprises a fixed baffle (461), a sliding seat (462) and a stop lever (463), wherein the fixed baffle (461) is fastened at the top of the fourth electric material conveying rack (41) and is positioned on one side of the second sleeve frame (451), the sliding seat (462) is connected to the inner wall of the fixed baffle (461) in a sliding manner, and the stop lever (463) is symmetrically welded and fixed on the outer surface of the sliding seat (462).
2. The feed control system for a waste plastic bucket disposal line of claim 1, wherein: the first intermittent blanking mechanism (13) comprises a first supporting frame (131), a rotating shaft seat (132), a first pneumatic push rod (133), a shaft barrel (134) and an isolation bracket (135), wherein the first supporting frame (131) stretches across the upper portion of the first electric conveying frame (11) and is fastened on the outer surface of the first electric conveying frame (11) through bolts, the rotating shaft seat (132) is rotationally connected to the top of the first supporting frame (131), the first pneumatic push rod (133) is fastened on the top of the first supporting frame (131) and is located on one side of the rotating shaft seat (132), one end of the first pneumatic push rod (133) is sleeved on the outer side of one end of the rotating shaft seat (132), the shaft barrel (134) is fastened on the inner wall of the first supporting frame (131) through bolts and corresponds to the position of the rotating shaft seat (132), and the isolation bracket (135) is rotationally connected to the inner wall of the shaft barrel (134) through one end of the first supporting frame (131) and is in threaded connection to the bottom of the rotating shaft seat (132).
3. A feed control system for a waste plastic bucket disposal line as defined in claim 2 wherein: the detection mechanism (14) comprises a base (141), a left plate frame (142), a right plate frame (143), a guide block (144), a hook frame (145), an upper CCD camera (146), a roller bracket (147) and a side CDD camera (148), wherein symmetrical bolts of the base (141) are fastened on the outer surface of the first electric material conveying frame (11) and are positioned on one side of the first supporting frame (131), the left plate frame (142) and the right plate frame (143) are respectively symmetrically arranged on two sides of the first electric material conveying frame (11) and are fastened on the top of the base (141), the guide block (144) is fastened on the top of the right plate frame (143) through fixed bolts (100), one end of the hook frame (145) penetrates into the inner side of the right plate frame (143) and is fastened on the CCD camera (146), the roller bracket (147) is respectively fastened on the inner walls of the left plate frame (142) and the right plate frame (143), and the side CDD camera (148) is fastened on the inner wall of the right plate frame (147).
4. A feed control system for a waste plastic bucket disposal line as defined in claim 3 wherein: the steering mechanism (22) comprises a second supporting frame (221), a shifting block (222) and a motor (223), wherein the second supporting frame (221) is fastened on the outer side wall of the second electric conveying frame (21) through bolts, the shifting block (222) is rotatably connected to the surface of the second supporting frame (221), the motor (223) is fastened at the bottom of the second supporting frame (221) through bolts and corresponds to the position of the shifting block (222), and the output end of the motor (223) is fixedly connected to the outer surface of the central shaft of the shifting block (222).
5. A feed control system for a waste plastic bucket disposal line as defined in claim 4 wherein: the limiting frame (42) comprises a fixed base (421), a frame body (422) and an adjusting push rod (423), wherein the fixed base (421) is fastened on the outer surface of a fourth electric material conveying frame (41), the frame body (422) is slidably connected to the top of the fourth electric material conveying frame (41), the adjusting push rod (423) is in threaded connection with the inner wall of the fixed base (421), one end of the adjusting push rod (423) penetrates out of the outer side of the fixed base (421), and the other end of the adjusting push rod (423) is rotatably connected to the surface of the frame body (422).
6. The feed control system for a waste plastic bucket disposal line of claim 5, wherein: the first electric conveying machine frame (11), the second electric conveying machine frame (21), the third electric conveying machine frame (31) and the fourth electric conveying machine frame (41) are internally provided with electric conveying belts (200), the first electric conveying machine frame (11), the third electric conveying machine frame (31) and the fourth electric conveying machine frame (41) are single-row electric conveying belts (200), and the second electric conveying machine frame (21) is a double-row electric conveying belt (200) and is separated by a separation frame (300).
7. The feed control system for a waste plastic bucket disposal line of claim 6, wherein: the first pneumatic push rod (133), the second pneumatic push rod (243) and the third pneumatic push rod (452) are all connected with an external gas tank through a gas pipeline (400), electromagnetic valves (500) are arranged on the surface of the gas pipeline (400), and the electromagnetic valves (500) are all electrically connected with a PLC (programmable logic controller) 5.
CN202111443297.5A 2021-11-30 2021-11-30 Feeding control system for waste plastic bucket treatment line Active CN114161619B (en)

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