Disclosure of Invention
The invention aims to solve the problems, and provides a wire feeding transmission mechanism for a nail machine, which has the advantages of simple structure, high transmission efficiency and adjustable wire feeding length.
In order to achieve the purpose, the invention provides the following technical scheme: the wire feeding transmission mechanism for the nail machine comprises a base, a slide rail, a main shaft and a driving disc, wherein the slide rail is fixedly arranged at the top of the base, the main shaft is in transmission connection with the driving disc, a hollow groove is formed in the surface of the driving disc, a driving cantilever is movably connected in the hollow groove, the slide rail is in sliding connection with a driving slider and a driven slider, one end of the driving cantilever is hinged with the driving slider, a pressing groove is formed in the bottom of the driving slider, two hinged axial rotating rods are movably arranged on the inner side of the driven slider, and a chuck is arranged at the end part, facing the driving slider, of each axial rotating rod;
the active sliding block comprises a sliding block body, a rectangular through groove communicated with the pressing groove is formed in the surface of the sliding block body, and bottom connecting columns are arranged on two sides of the bottom of the sliding block body;
the driven sliding block comprises a moving block, the axial rotating rods are movably arranged inside the moving block through hinged cylindrical pins, the bottom ends of the two axial rotating rods are connected with springs, and two sides of the bottom of the moving block are provided with ejector blocks;
the rectangular through groove and the inside of the chuck are connected with steel wires in a sliding manner, and the chuck is respectively positioned on the same plane with the contact points of the steel wires and the pressing groove;
the driving disc rotates to drive the driving cantilever to rotate along the main shaft, and when the driving sliding block slides towards the driven sliding block and the inclined side surface of the pressing groove props against the chucks, the two chucks are pressed to press the steel wire towards the middle; distance between end of the driving arm and the main shaft
Wherein d is the wire diameter; a is the width of the top of the pressing groove; b is the width of the bottom of the pressing groove; l is the length of the pressing groove; d is the width of a single chuck; l is the conveying length of the steel wire; and x is the idle stroke distance of the active sliding block.
As a preferred technical scheme of the invention, the front part of the driving disc is provided with a supporting leg, the top part of the supporting leg and the base are sequentially provided with bottom wheels of a first traction wheel set, a second traction wheel set and a third traction wheel set from far to near, the top part of the supporting leg is also hinged with a rotating frame, the inner side of the top part of the rotating frame is sequentially provided with top wheels of the first traction wheel set, the second traction wheel set and the third traction wheel set, and the steel wire is connected inside the first traction wheel set, the second traction wheel set and the third traction wheel set in a sliding manner.
As a preferred technical solution of the present invention, a stepping motor is disposed inside the first traction wheel set, a rotation speed of the stepping motor driving the first traction wheel set is lower than a movement speed of the driving slider during feeding, and the stepping motor stops working when the driving slider returns, a pressure sensor is disposed inside a bottom wheel of the second traction wheel set to detect a pressure value of a steel wire to the bottom wheel, and the rotation speed of the stepping motor is controlled by a controller in the first traction wheel set, and a limiting device is disposed inside the third traction wheel set to prevent the third traction wheel set from rotating.
According to a preferable technical scheme of the invention, rubber sleeves are arranged on the outer surfaces of the wheels of the first traction wheel set, the second traction wheel set and the third traction wheel set.
As a preferred technical scheme of the present invention, the driving suspension arm includes a connecting rod, one end of the connecting rod located in front of the driving disc is hinged to a fastening member, an electric telescopic rod is disposed in the hollow groove, an output end of the electric telescopic rod is rotatably connected to the fastening member, and the other end of the connecting rod is hinged to the driving slider.
As a preferable technical scheme of the invention, the bottom parts of the slider body and the moving block are both provided with sliding grooves and are erected on the sliding rail.
As a preferred technical scheme of the present invention, the hollow groove is a strip-shaped groove with both ends being arc edges, and the extending direction of the hollow groove points to the center of the driving disc.
As a preferred technical scheme of the present invention, the bottom connecting column and the top block are aligned in the extending direction of the slide rail, and when the driving slider slides and retracts along the slide rail toward the direction of the driving disc, the bottom connecting column supports the top block to drive the driven slider to slide and retract integrally.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, through the mutual matching of the driving slide block, the driven slide block and other components, the chuck is propped by the inner side inclined plane of the pressing groove, so that the chuck rotates inwards around the two hinging centers, the steel wire is pressed in the middle, and the process only occurs when the driving slide block is pushed forwards, the steel wire is clamped for wire feeding in the process, when the driving slide block withdraws, the inclined plane is separated from the driven slide block, so that the steel wire is propped open, and the driven slide block can be driven to withdraw together, so that a periodic wire feeding process is realized.
2. According to the invention, through the mutual matching of the driving disc, the driving cantilever, the first traction wheel set, the second traction wheel set, the third traction wheel set and other components, the distance between the connecting part of the driving cantilever and the driving disc and the circle center of the driving disc is adjusted, so that the distance that the other end of the driving cantilever pushes the driving slide block to do linear motion is changed, the wire feeding length of the driving slide block in a single period is changed, a worker can adjust the length of the electric telescopic rod according to actual requirements, the replacement and the disassembly of accessories are not required, the operation process is simplified, and the nail making efficiency is improved.
3. The invention can directly use the formula according to the data of the extension conveying length of the steel wire, the diameter of the steel wire and the like by arranging the electric telescopic rod, the driving cantilever, the driving slide block, the driven slide block and the like to be matched with each other
The distance between the fastening piece and the main shaft is driven by the electric control telescopic rod to determine the idle stroke distance and the feeding distance of the driving sliding block, so that the feeding length of the steel wire is ensured, the device can feed the steel wires with different diameters in different lengths, and the adaptability and the accuracy of the device are improved.
4. The invention is characterized in that a first traction wheel set, a second traction wheel set, a third traction wheel set, a driving slide block and a driven slide block are arranged to be matched with each other, when the driving slide block and the driven slide block drive a steel wire to feed together, the third traction wheel set does not rotate so as to exert a reverse stretching effect on the steel wire, the steel wire is ensured to be in a stretched state in a slide rail, the first traction wheel set is consistent with the conveying direction of the steel wire in the feeding process of the steel wire, but the rotating speed is constantly lower than the moving speed of the steel wire, so that the coordinated feeding and extrusion of the steel wire can be realized, the steel wire in a rotating frame can be effectively and reversely stretched so as to ensure the nail making effect, meanwhile, a pressure sensor at the bottom of the second traction wheel set is used for detecting the pressure value of the steel wire on the steel wire, and the rotating speed of the first traction wheel set is controlled by a controller in the first traction wheel set, so that the over-loosening or over-tightening state of the steel wire in the rotating frame is corrected and compensated, the steel nail is in a stretched state at the moment, so that the efficient feeding and nail making processes are ensured, and the quality of the steel nail is improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
First embodiment
As shown in fig. 1 to 6, the invention provides a wire feeding transmission mechanism for a nail machine, comprising a base 1, a slide rail 2, a main shaft 3 and a driving disc 4, wherein the slide rail 2 is fixedly installed at the top of the base 1, the main shaft 3 is in transmission connection with the driving disc 4, a hollow groove 5 is formed on the surface of the driving disc 4, a driving cantilever 6 is detachably installed in the hollow groove 5, the driving disc 4 and the driving cantilever 6 form a crank link mechanism when rotating, the other end of the driving cantilever 6 can drive the driving slider 7 to do linear reciprocating motion along the slide rail 2, the slide rail 2 is connected with a driving slider 7 and a driven slider 8 in a sliding manner, one end of the driving cantilever 6 is hinged with the driving slider 7, the bottom of the driving slider 7 is provided with a pressing groove, two hinged axial rotating rods 802 are movably installed at the inner side of the driven slider 8, and a chuck 804 is arranged at the end of the axial rotating rods 802 facing the driving slider 7, when the driving slider 7 slides towards the driven slider 8 and the oblique side surfaces of the pressing groove 703 abut against the chucks 804, the two chucks 804 are pressed towards the middle to press the steel wire 13, and then the steel wire 13 passing through the chucks 804 is clamped by the furling of the two chucks 804.
Wherein, the front portion of driving-disc 4 is equipped with supporting leg 9, the top of supporting leg 9 is apart from base 1 and is equipped with first traction wheel group 10, the bottom wheel of second traction wheel group 12 and third traction wheel group 14 by far away to nearly in proper order, the top of supporting leg 9 still articulates there is swivel mount 11, the inboard at swivel mount 11 top is equipped with first traction wheel group 10 in proper order, the top wheel of second traction wheel group 12 and third traction wheel group 14, 13 sliding connection in first traction wheel group 10 of steel wire, inside second traction wheel group 12 and third traction wheel group 14, consequently steel wire 13 is along first traction wheel group 10 in proper order, the inside slide rail 2 that gets into of second traction wheel group 12 and third traction wheel group 14.
Wherein, the driving cantilever 6 includes a connecting rod 601, one end of the connecting rod 601 located in front of the driving disk 4 is hinged with a fastener 602, an electric telescopic rod 603 is arranged in the hollow-out slot 5, the output end of the electric telescopic rod 603 is rotatably connected with the fastener 602, the other end of the connecting rod 601 is hinged with the driving slider 7, the fastener 602 is driven by the electric telescopic rod 603 to slide along the hollow-out slot 5, thereby the distance between the fixed position between the driving cantilever 6 and the driving disk 4 and the center of the circle of the driving disk 4 is changed, then the rotating radius of the fastener 602 is changed, when the circular distance between the fastener 602 and the driving disk 4 is larger, the distance that the connecting rod 601 drives the slider body 701 to move linearly is increased, when the circular distance between the fastener 602 and the driving disk 4 is smaller, the distance that the connecting rod 601 drives the slider body 701 to move linearly is decreased.
The driving slider 7 includes a slider body 701, a rectangular through groove 702 communicated with the press-fit groove 703 is formed in the surface of the slider body 701, bottom connection posts 704 are disposed on both sides of the bottom of the slider body 701, a sliding groove is formed in the bottom of the slider body 701 and is erected on the sliding rail 2, the press-fit groove 703 is an isosceles trapezoid groove, the two side faces of the groove are in contact with the two chucks 804 to press the chucks 804 towards the middle, the two chucks are folded, and the steel wire 13 passes through the rectangular through groove 702, the press-fit groove 703 and the moving block 801 and extends out.
The driven sliding block 8 comprises a moving block 801, axial rotating rods 802 are movably mounted inside the moving block 801 through hinged cylindrical pins, springs 803 are connected to the bottom ends of the two axial rotating rods 802, ejector blocks 805 are arranged on two sides of the bottom of the moving block 801, the two chucks 804 clamp the steel wire 13, a sliding groove is formed in the bottom of the moving block 801 and is erected on the sliding rail 2, after the chucks 804 are separated from the pressing groove 703, the axial rotating rods 802 are unfolded again due to the elastic force of the springs 803, the chucks 804 are unfolded accordingly, and the pressing of the steel wire 13 is relieved.
The hollow groove 5 is a strip-shaped groove with both ends being arc edges, and the extending direction of the hollow groove 5 points to the center of the driving disc 4.
The bottom connecting column 704 and the top block 805 are aligned in the extending direction of the slide rail 2, and when the driving slider 7 slides and retracts along the slide rail 2 to the direction of the driving disc 4, the bottom connecting column 704 abuts against the top block 805 to drive the driven slider 8 to slide and retract integrally.
When the driving disk 4 rotates, the driving cantilever 6 is driven to push and pull the driving slider 7 to do reciprocating linear motion along the sliding rail 2, when the driving slider 7 is pushed to move, the inner inclined surface of the pressing groove 703 pressurizes the collet 804 towards the middle, so that the collet and the driving slider are folded, the steel wire 13 is clamped, the steel wire 13 is displaced after being clamped, when the driving slider 7 is pulled by the driving cantilever 6 to withdraw, the pressing groove 703 is separated from the collet 804, after the collet 804 is separated from extrusion, the spring 803 at the rear end of the axial rotating rod 802 can prop the axial rotating rod 802 open, so that the collet 804 is separated from extrusion with the steel wire 13, and the bottom connecting column 704 can prop against the top block 805 to withdraw together, thereby forming a periodic wire feeding process;
when the wire feeding length needs to be adjusted, the electric telescopic rod 603 slides the fastener 602 along the hollow groove 5, and the distance between the connecting part of the driving cantilever 6 and the driving disk 4 and the circle center of the driving disk 4 is changed, so that the length of the driving cantilever 6 pushing the driving slider 7 to do linear motion is changed together, and the wire feeding length is changed.
Second embodiment
Based on the wire feeding transmission mechanism for the nail machine provided by the first embodiment, when the wire feeding process is performed during specific use, because the driving slider 7 needs to move towards the driven slider 8 under the driving of the driving disc 4, and the driving slider 7 needs to move a certain distance to ensure that the pressing groove 703 clamps the collet 804 towards the middle to clamp the steel wire 13 after the two are folded, a free path with a distance at one end exists in the moving process of the driving slider 7, the free path distance can change along with the change of the diameter of the steel wire 13, because the diameter of the steel wire 13 needs to be different in the stretching distance of the collet 804, the contact extrusion positions of the collet 804 and the pressing groove 703 are also different, the position of the driving cantilever 6 on the driving disc 4 can be accurately adjusted according to the diameter of the steel wire 13, so as to ensure that the wire feeding length of different diameters of the steel wire 13 can be accurately ensured, referring to fig. 7, S is the distance between the end of the driving suspension arm 6 and the main shaft 3, i.e. the distance between the fastening member 602 and the main shaft 3, and therefore S should be half of the maximum one-way movement of the driving slider 7 on the slide rail 2, wherein the moving amount of the driving slider 7 can be mainly divided into two parts, one part is the idle stroke amount of the driving slider 7 is set as x, the other part is the moving amount of the driving slider 8, i.e. the required conveying length of the steel wire 13 is set as l, and therefore, the required conveying length of the steel wire 13 can be obtained
Wherein, let the diameter of the
steel wire 13 be d, the width of the top of the
pressing groove 703 be a, the width of the bottom of the
pressing groove 703 be b, and the
pressing groove 703 has a length L and a width D of the
single collet 804, as calculated from the geometry of fig. 7: amount of backlash of the active slider 7:
in summary, the following steps: distance between
fastener 602 and
spindle 3
Knowing required nail making length and the diameter of steel wire 13 when producing, can directly calculating the distance between 6 tip of drive cantilever and the main shaft 3 according to above-mentioned formula to drive fastener 602 through control electric telescopic handle 603 and reachd the position can realize making the steel nail of required length according to the steel wire 13 of different diameters, thereby has improved the precision of device nail making greatly, guarantees nail making quality and efficiency.
Third embodiment
Based on a second embodiment provides a nail machine is with sending a drive mechanism, in actual use steel wire 13 along first traction wheelset 10, second traction wheelset 12 and third traction wheelset 14 entering slide rail 2 to carry out the pay-off under the coextrusion effect of initiative slider 7 and passive slider 8, in order to guarantee the quality of steel nail, in the pay-off in-process steel wire 13 must be in the state of stretching and tightening, but steel wire 13 is mostly in the disc distribution before the entering device, consequently steel wire 13 length that can appear entering device in the unit interval in the circumstances such as knot takes place to change at steel wire 13 in the pay-off in-process, in order to solve this problem, guarantee steel wire 13 is in the state of stretching and tightening constantly in the pay-off in-process, this a nail machine is with sending a drive mechanism still includes: a stepping motor is arranged in the first traction wheel set 10, the stepping motor can drive the traction wheel in the first traction wheel set 10 to rotate, and the rotating direction is the same as the feeding direction, so that the steel wire 13 can be well fed when the device is just started, manual insertion feeding is not needed, the rotating speed of the stepping motor can be adjusted, so as to cooperate with the third traction wheel set 14 to achieve the effect of straightening and tightening the steel wire 13, the bottom wheel of the second traction wheel set 12 is provided with a pressure sensor for detecting the pressure value of the steel wire 13 to the bottom wheel thereof, the rotation speed of the stepping motor is controlled by a controller in the first traction wheel set 10, and no power device is added in the second traction wheel set 12, so that the second traction wheel set 12 follows the movement of the steel wire 13 to perform driven feeding, and then play the effect that compresses tightly from top to bottom to steel wire 13, the inside stop device that is equipped with of third traction wheel group 14 makes it not take place to rotate.
The rotation frequency of the stepping motor is related to the rotation frequency of the driving disc 4, namely, the main realized function is to assist the feeding of the steel wire 13 when the device is just started, the third traction wheel set 14 which does not rotate is matched to realize the straightening and tightening effect of the steel wire 13 when the driving sliding block 7 and the driven sliding block 8 start to work to feed the steel wire 13, meanwhile, the rotation speed of the stepping motor is also controlled by the controller in the first traction wheel set 10, the controller is mainly controlled according to the detection value of the pressure sensor in the second traction wheel set 12, the tightness state of the steel wire 13 in the device can be continuously changed, when the driving sliding block 7 returns, the stepping motor stops working, and the interference to the feeding length of the steel wire 13 is prevented.
The wheel surface of first traction wheel group 10, second traction wheel group 12 and third traction wheel group 14 all is equipped with the rubber sleeve, and the rubber sleeve not only possesses fine frictional force with 13 surface contact of steel wire to effectual realization pay-off and the effect of flare-outing can also change along with the change synchronization of 13 diameters of steel wire, guarantee its parcel performance to 13 good steel wire, can also clean the surface of steel wire 13 simultaneously, guarantee the clean degree on 13 surfaces of steel wire.
The following are used specifically: firstly, analyzing the rotating speed of the driving slider 7 driven by the driving disc 4, wherein the rotating angular speed of the driving disc 4 is unchanged during the rotation of the driving disc 4, so that the linear speed of the driving disc 4 at each position is also constant when the distance between the fastening piece 602 and the spindle 3 is constant, but the direction of the linear speed is continuously changed when the fastening piece 602 is located at different positions of the driving disc 4, so that the linear speed is decomposed to the horizontal direction, i.e. the moving speed of the driving slider 7 on the slide rail 2 is also different, as can be known from geometrical relation and physical knowledge, during the feeding process of the driving slider 7 moving along the direction far from the driving disc 4, the moving speed of the driving slider 7 can be summarized as continuously increasing to the maximum value and then continuously decreasing to the minimum value again, the speed of the driving slider 7 at the two end parts is zero, and the speed of the driving slider 7 at the middle part is the maximum value, the maximum value is the product of the angular velocity of the drive disc 4 and the distance of the fastener 602 from the spindle 3.
Therefore, when the device starts to work, the driving disc 4 does not work temporarily, the stepping motor in the first traction wheel set 10 works, the steel wire 13 is fed into the device along the first traction wheel set 10, the stepping motor rotates to drive the steel wire 13 to feed continuously forwards, and sequentially passes through the second traction wheel set 12, the third traction wheel set 14, the driving slider 7 and the driven slider 8 to enter the nail making machine, the stepping motor stops feeding, the driving disc 4 starts to work to drive the driving slider 7 to feed on the slide rail 2, when the driving slider 7 is located at the initial feeding position close to the end of the driving disc 4, the speed of the driving slider 7 is continuously increased from zero, and the driven slider 8 is matched to drive the steel wire 13 to feed to the end of the nail making machine, at the moment, because the rotating speed of the third traction wheel set 14 is zero, and the effective reverse stretching effect can be carried out on the steel wire 13 under the combined action of the rubber sleeve inside, the steel wire 13 in the slide rail 2 is ensured to be in a straightened and tightened state, thereby ensuring that the quality of the steel nail manufactured by the nail making machine meets the requirement.
Through the combined action of the driving slider 7 and the driven slider 8, the moving speed of the whole steel wire 13 should be consistent with the moving speed of the driving slider 7, so when the speed of the driving slider 7 starts to feed from zero, the rotating speed of the end of the first traction wheel set 10 is zero, at this time, because the driving slider 7 is in low-speed slow feeding at this stage, the steel wire 13 at the outer end of the first traction wheel set 10 can slowly enter and be extruded by the first traction wheel set 10, the bending and winding part of the steel wire is corrected, along with the continuous feeding of the steel wire 13, the rotating speed of the stepping motor in the first traction wheel set 10 synchronously starts to increase and is lower than the moving speed of the driving slider 7 on the slide rail 2, and thus the steel wire 13 is subjected to the extruding and reverse stretching effects of the first traction wheel set 10 at the end of the first traction wheel set 10, and the steel wire 13 is continuously corrected and tightened.
Further, the speed of the moving wire 13 is continuously increased before entering the end of the second traction wheel set 12, if the wire 13 is in a reasonable straight state, the pressure value of the wire 13 to the bottom wheel of the second traction wheel set 12 is in a reasonable range, when the wire 13 is knotted before passing through the first traction wheel set 10 and is extruded and corrected by the first traction wheel set 10 after passing through, or the rotation speed of the stepping motor in the first traction wheel set 10 is too high, the length of the wire 13 in the first traction wheel set 10 and the second traction wheel set 12 at the moment is lengthened, so the wire 13 can increase the pressure to the bottom wheel of the second traction wheel set 12, when the pressure value detected by the pressure sensor of the bottom wheel of the second traction wheel set 12 is greater than the set maximum pressure threshold value, the controller in the first traction wheel set 10 can reduce the rotation speed of the stepping motor in the first traction wheel set 10, thereby increasing the reverse straightening hindering effect of the first traction wheel set 10 on the steel wire 13, effectively correcting and straightening the steel wire 13 of the length increasing part, and recovering the straightening state of the steel wire 13; on the contrary, when the too slow hindrance effect to steel wire 13 of first traction wheel set 10 rotational speed was too big, steel wire 13 can be in the transition state of straightening, the pressure of steel wire 13 to second traction wheel set 12 bottom wheel can constantly reduce to the minimum pressure threshold value that establishes this moment, need the controller in first traction wheel set 10 to increase the inside step motor's of first traction wheel set 10 rotational speed this moment, thereby reduce the hindrance effect when first traction wheel set 10 feeds steel wire 13, guarantee that steel wire 13 normally feeds, avoid steel wire 13 too by tensile straightening to lead to the destruction of its performance, reduce the quality of steel nail.
The rotation speed of the third traction sheave assembly 14 is zero, so that when the wire 13 is subjected to the shifting movements of the driving sheave 7 and the driven sheave 8, the reverse stretching blocking effect of the third traction wheel set 14 on the steel wire 13 is constantly changed, the steel wire 13 entering the slide rail 2 is constantly in a stretched and straightened state by virtue of the changing process, the good nail making performance is guaranteed, meanwhile, the rubber sleeves on the outer surfaces of the first traction wheel set 10, the second traction wheel set 12 and the third traction wheel set 14 have good friction effect, the resistance of the rubber sleeves to the steel wire 13 is ensured to be in a reasonable range, meanwhile, the rubber sleeve has good self-deformation capability to adapt to steel wires 13 with various diameters, and can have good wrapping capability, and finally, by means of the cleaning capability of the rubber sleeve, can do simple cleanness to 13 surfaces of steel wire, guarantee can not influence the system nail effect because of the existence of impurity in the system nail in-process.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.