CN202742017U - LED (light-emitting diode) lamp strip horizontal-type assembly machine with hollow pipe structure - Google Patents

LED (light-emitting diode) lamp strip horizontal-type assembly machine with hollow pipe structure Download PDF

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Publication number
CN202742017U
CN202742017U CN 201220488994 CN201220488994U CN202742017U CN 202742017 U CN202742017 U CN 202742017U CN 201220488994 CN201220488994 CN 201220488994 CN 201220488994 U CN201220488994 U CN 201220488994U CN 202742017 U CN202742017 U CN 202742017U
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CN
China
Prior art keywords
horizontal
led lamp
lamp pearl
hollow pipe
vertical
Prior art date
Application number
CN 201220488994
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Chinese (zh)
Inventor
贺志军
Original Assignee
贺志军
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Application filed by 贺志军 filed Critical 贺志军
Priority to CN 201220488994 priority Critical patent/CN202742017U/en
Application granted granted Critical
Publication of CN202742017U publication Critical patent/CN202742017U/en

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Abstract

The utility model discloses an LED (light-emitting diode) lamp strip horizontal-type assembly machine with a hollow pipe structure. The whole assembly machine comprises an embedded system, wherein the embedded system comprises two parts including a lamp bead overturning and transferring mechanism and a compression embedded mechanism, the lamp bead overturning and transferring mechanism is composed of a translation manipulator and an overturning manipulator in mutual engagement; the translation manipulator is positioned and arranged on the horizontal moving device; the overturning manipulator is connected with the translation manipulator which proceeds horizontally in place at the initial state, and is connected with the compression embedded mechanism after turning over for certain angle and moving downward for a certain distance. The design provided by the utility model can achieve mechanical automation of assembly for an LED lamp bead and a hollow pipe, therefore, the manual power can be effectively reduced, the working intensity can be lowered, and the working efficiency can be improved.

Description

A kind of horizontal assembly machine of LED lamp band of tubular structure
Technical field
The present invention relates to a kind of LED lamp band process equipment, be specially a kind of horizontal assembly machine of LED lamp band of tubular structure.
Background technology
LED lamp band structure has dividing of solid tubes and hollow pipe.
At present, in the LED lamp band process of tubular structure, its processing difficulties is the assembling between interior hollow pipe and the LED lamp pearl.Adding man-hour, at first is that the sidewall of hollow pipe is scratched an otch, then utilizes this otch that LED lamp pearl and wire are embedded in the hollow pipe equally spacedly.
Above assembling process is complicated and loaded down with trivial details, present operation all is to adopt manual carrying out, not only waste time and energy, labour intensity is high, the more important thing is that working (machining) efficiency is too low, even a skilled worker also can only process about 100 meters in one day, this causes processing cost too high on the one hand, and excessively low working (machining) efficiency is difficult to satisfy the needs of actual production on the other hand.
Summary of the invention
For the problems referred to above, the present invention has designed a kind of horizontal assembly machine of LED lamp band of tubular structure, and the mechanical automation that it can realize LED lamp pearl and hollow pipe assembling can effectively reduce manually, reduces working strength, improves working (machining) efficiency.
For achieving the above object, the present invention is by the following technical solutions:
A kind of horizontal assembly machine of LED lamp band of tubular structure, it is characterized in that, whole assembly machine comprises an embedded system, described embedded system comprises that lamp pearl turnover transmission mechanism and compacting embed mechanism's two parts, and wherein lamp pearl turnover transmission mechanism is made of translation manipulator and the turning manipulator of mutual linking; Described translation manipulator location is arranged on the horizontally moving device; Described turning manipulator is connected with translation manipulator that level is advanced after putting in place under original state, turning manipulator degree of flipping an angle and move down a segment distance after embed mechanism with described compacting and be connected.
Further, above-mentioned translation manipulator comprises a positioning seat and horizontal chuck, and described horizontal chuck activity is articulated on the positioning seat, and the above-head of horizontal chuck is installed a back-moving spring, and the afterbody of horizontal chuck is provided with a cable wire that can the horizontal chuck of drive opens.
Further, above-mentioned horizontally moving device includes vertical litter, slide block and fixing litter, and described slide block is provided with and is mutual vertically disposed sliding way and glide path, and described vertical litter is installed in the sliding way, and described fixedly litter is installed in the glide path; Described vertical litter head is installed with described translation manipulator, and vertically the litter afterbody is connected with a reciprocal retractor device by a vertical multi-link structure; Described slide block side is connected with a reciprocal telescoping mechanism by a horizontal multi-link structure; Described fixedly litter directly is fixedly installed on the workbench.Further, but above-mentioned turning manipulator is the upset chuck of a folding, and the afterbody of turning manipulator is provided with one can drive the cable wire that it opens; Whole turning manipulator location is arranged on the head of a rotating shaft, and described rotating shaft activity orientation is on a holder, and whole holder is installed on the vertical guide rod that can move back and forth up and down along slide rail; Described rotating shaft afterbody connects a sprocket wheel, and a chain is installed on the sprocket wheel, and an end of chain is connected with the holder sidewall by extension spring, and the other end of chain connects a back and forth flexible power by cable wire.
Further, above-mentioned compacting embeds mechanism and comprises positioning mechanical arm and a movable pressing board, described positioning mechanical arm is movably arranged on the fixed support, but whole positioning mechanical arm is the positioning collet of a folding, the head of positioning mechanical arm is towards having the limiting plate structure, the positioning mechanical arm rear portion connects one can drive the cable wire that it opens, and is provided with in the junction with cable wire and can makes the back-moving spring of deciding the positioning mechanical arm closure; Described movable pressing board is arranged on directly over the jaws of positioning mechanical arm, and whole movable pressing board is positioned on the vertical slide bar that can move back and forth up and down by a connection bracket, and described vertical slide bar is installed in the vertical chute that is arranged on the workbench.
Further, above-mentioned connection bracket head also is provided with a location depression bar at the movable pressing board exit side, depression bar upper end, location is connected by a Compress Spring and connection bracket, connection bracket is passed in depression bar lower end, location, locates the depression bar lower end and stretches out the length that the length of connection bracket is longer than described manipulator head limiting plate.
Further, also be provided with a LED lamp pearl conductor length adjusting device in the above-mentioned embedded system, whole conductor length adjusting device comprises a horizontal slide rail, located lateral piece, vertical slide rail and longitudinal register piece, described horizontal slide rail is arranged in the horizontal sliding-rail groove on the located lateral piece, laterally the slide rail head is installed one and is regulated screw mandrel, laterally the slide rail afterbody connects one and can drive the flexible cable wire that it moves forward and backward along the located lateral piece, and flexible cable wire and the horizontal junction of slide rail are provided with the back-moving spring after moving behind the horizontal slide rail; Described located lateral piece is connected with the head of vertical slide rail, and vertically slide rail is installed in vertical sliding-rail groove of longitudinal register piece, and vertically the logical multi-link structure of the afterbody of slide rail is connected with a reciprocal stretching structure; Described longitudinal register piece is set directly on the workbench.
Further, a feed system is set before the above-mentioned embedded system, described feed system is divided into hollow pipe feed arrangement and lamp pearl feed arrangement; Described hollow pipe feed arrangement is propped up by the guide support that is a straight line setting, locating support and charging and is configured to; Described guide support location is arranged on the workbench side, and the top of guide support is provided with a hollow pipe bullport; Described locating support is between guide support and charging support, one location-plate is installed on the locating support, have a locating hole that cooperates with the hollow pipe caliber on the location-plate, the upper hole wall of described locating hole convexes with a locator protrusions that can snap in the side wall relief of hollow pipe down; Described charging support is provided with a deflector chute corresponding with described locating hole, charging support front end is installed a feedboard, the feedboard first half is provided with an embedded groove and extend into below the positioning mechanical arm that compacting in the described embedded system embeds mechanism, be provided with lamp pearl guide groove above the described feedboard latter half, feedboard latter half bottom is provided with a hollow pipe guide rod, and guide rod extends backwards until the section start of described deflector chute.
Further, above-mentioned lamp pearl feed arrangement comprises a carrier base, and the carrier base bottom is positioned on the workbench, and carrier base is provided with one for the cylinder that twines LED lamp pearl wire.
Further, above-mentioned cylinder is provided with auxiliary device for rotation, and this servicing unit comprises roller bearing and a trigger mechanism of locating cylinder; Described roller bearing and carrier base are flexibly connected, and the roller bearing rear end connects a small machine that is positioned on the carrier base; Described trigger mechanism comprises a movable fork, and movable fork front end is installed a guiding doffer, and the junction of active pendulum rod rear end and carrier base is provided with reduction torsion spring, is provided be used to the travel switch of controlling described small machine work between fork middle part and the carrier base simultaneously.
Further, guiding device when above-mentioned carrier base top is provided with the transmission of LED lamp pearl wire, described guiding device comprises a slide rail, one slide block is installed on the slide rail, the slide block front side is flexibly connected a swinging block is set, the centre of swinging block has a connecting hole, and the bottom of swinging block is provided with two parallel guiding forks; One eccentric wheel is installed in the described connecting hole, and eccentric wheel is by the guiding driven by motor that is positioned on the slide block.
Further, above-mentioned lamp pearl feed arrangement is connected with embedded system by a reshaping device, and described reshaping device location is arranged on the charging support of described hollow pipe feed arrangement; Whole reshaping device comprises adjustment block and transfer block, and described adjustment block is provided with a charging aperture that falls " V " shape; Be provided with the vertical guide groove that a width is slightly larger than LED lamp pearl in the described transfer block, the import of vertical guide groove is connected with the charging aperture of described adjustment block, the outlet of vertical guide groove is connected with the LED lamp pearl deflector chute of the enterprising flitch of charging support of described hollow pipe feed arrangement, transfer block is provided with a vertical station groove in the front side simultaneously, and the inner and vertical guide groove of station groove is communicated with; Described station groove can be stretched into by the horizontal chuck of translation manipulator in the described embedded system and carry out the clamping operation of LED lamp pearl.
Further, above-mentioned feed system is provided with a condition detector, described condition detector includes some stress induction devices, each stress induction device be positioned side by side one can before and after on the motion bar that moves back and forth, the front end of inductor is provided with contact, contact can from described transfer block rear side stretch into vertical guide groove LED lamp pearl touch.
Further, one discharge system is set after the above-mentioned embedded system, whole discharge system comprises a discharging support, discharging support is provided with two and vertically moves slide rail, the discharging movable block is installed on the shifting sledge, two clamping plate are installed on the discharging movable block, wherein the front side clamping plate directly and movable block be connected, the rear side clamping plate then be positioned with a traversing carriage that can move outward on; Described traversing carriage comprises front side board and back side panel, and forward and backward biside plate connects as one by the guide rail that passes movable block; Described rear side clamping plate are positioned on the back side panel, are provided with reset tension spring between back side panel two ends and the movable block, and the back side panel trailing flank is connected with a reciprocal telescopic unit by a multi-connecting-rod mechanism; But be provided with the drive block of a swing before the described front side board, the top of drive block is provided with roller and directly offsets formation movingly with described front side board, and the front side of drive block is connected with a reciprocating type telescoping mechanism by a connecting rod.
Further, be provided with a material pressing device in the above-mentioned discharge system, described material pressing device comprises front feeding pressure mechanism and rear feeding pressure mechanism; Described rear feeding pressure mechanism comprises gripper shoe and top board, and wherein gripper shoe is positioned on the extension of discharge system, top board be positioned at gripper shoe directly over, whole top board is connected by plate bracket and an expansion link that can move back and forth up and down; Described front feeding pressure mechanism comprises that one is positioned the side stand of discharge system side, the middle part of a hinged binder connecting rod on the side stand, described binder connecting rod front end is installed a binder roller, roller in discharge system before and after directly over the gap between the clamping plate; Described binder rod rear end is provided with an adjusting screw(rod), and the adjusting screw(rod) lower end can hold mutually with described plate bracket top.
In use, hollow pipe is introduced in otch mode up by the hollow pipe feed arrangement, LED lamp pearl is introduced by LED lamp pearl feed arrangement and by apparatus for shaping lamp pearl is one by one transferred to vertical array, then move up in the horizontal chuck of the translation manipulator in the embedded system in the transfer block of apparatus for shaping and clamp the lamp pearl, afterwards translation manipulator drive lamp pearl level is advanced, after the reach of translation manipulator puts in place, the upset chuck closure of turning manipulator clamps the pad position on the lamp pearl, the translation manipulator loose pearl of turning on light simultaneously, then sequentially carry out level move outward reset and level after move and reset, for lamp pearl clamping is next time got ready.
And turning manipulator drives the lamp pearl segment distance that flips an angle and move down simultaneously down under the rotation of rotating shaft, the lamp pearl is sent to level suppresses in the positioning mechanical arm that embeds in the mechanism, then the positioning mechanical arm closure clamps the lamp pearl, the upset chuck of turning manipulator unclamp and reset on move, and the while backward rotation resets in moving past journey, for its action is next time got ready.
Then, the movable pressing board that compacting embeds in the mechanism presses down, the lamp pearl is depressed from the embedded groove of feedboard first half, at this, because of hollow pipe guide rod under the feedboard to the guiding function of hollow pipe so that the hollow pipe otch also is in open configuration out the time from guide rod, this is so that just can enter in the hollow pipe from otch when lamp integument movable pressing board is depressed, finish the embedding assembling of lamp pearl and hollow pipe, assemble afterwards the hollow pipe of back light pearl and drawn by discharge system.The continuous cooperation of each manipulator is connected in the above embedded system, can realize the continuous assembling of each lamp pearl on the hollow pipe otch.
Record through test, this assembly machine can machine 500 ~ 800 meters long lamp band in one day, compared existing manually-operated, and operating efficiency has obtained many times raising, can effectively reduce manpower, reduced working strength, reduced processing cost.
Description of drawings
Fig. 1, perspective view of the present invention;
Fig. 2, perspective view of the present invention two;
The structural representation of Fig. 3, translation manipulator of the present invention;
The structural representation of Fig. 4, turning manipulator of the present invention;
Fig. 5, the present invention suppress the structural representation that embeds mechanism;
Fig. 6, lamp pearl conductor length adjusting device structural representation of the present invention;
The structural representation of Fig. 7, hollow pipe feed arrangement of the present invention;
The structural representation of Fig. 8, lamp pearl feed arrangement of the present invention;
The structural representation of reshaping device in Fig. 9, the lamp pearl feed arrangement of the present invention;
The structural representation of Figure 10, condition detector of the present invention;
The structural representation of Figure 11, discharge system of the present invention;
The structural representation of Figure 12, material pressing device of the present invention;
View in Figure 13, the lamp integument process.
The specific embodiment
As illustrated in fig. 1 and 2, a kind of horizontal assembly machine of LED lamp band of tubular structure, whole assembly machine comprises an embedded system, described embedded system comprises that lamp pearl turnover transmission mechanism 1 and compacting embed mechanism's 2 two parts.
Wherein lamp pearl turnover transmission mechanism 1 is made of translation manipulator 11 and the turning manipulator 12 of mutual linking.
As shown in Figure 3, described translation manipulator 11 location are arranged on the horizontally moving device, in the present embodiment, horizontally moving device includes vertical litter 131, slide block 132 and fixing litter 133, described slide block 132 is provided with and is mutual vertically disposed sliding way 1321 and glide path 1322, described vertical litter 131 is installed in the sliding way 1321, described fixedly litter 133 is installed in the glide path 1322; Described vertical litter 131 heads are installed with described translation manipulator 11, and vertically litter 131 afterbodys are connected with a reciprocal retractor device 135 by a vertical multi-link structure 134; Described slide block 132 sides also are connected with a reciprocal telescoping mechanism 137 by a horizontal multi-link structure 136; Described fixedly litter 133 directly is fixedly installed on the work top.Described translation manipulator 11 comprises a positioning seat 111 and horizontal chuck 112, described horizontal chuck 112 activities are articulated on the positioning seat 111, the above-head of horizontal chuck 112 is installed a back-moving spring 1121, and the afterbody of horizontal chuck 112 is provided with a cable wire 1122 that can the horizontal chuck of drive opens.
As shown in Figure 4, described turning manipulator 12 is the upset chuck of a folding, and the afterbody of turning manipulator 12 is provided with one can drive its cable wire that opens 121.Whole turning manipulator 12 location are arranged on a rotating shaft 122 heads, rotating shaft 122 activity orientation are on a holder 123, whole holder 123 is installed on the vertical guide rod 124 that can move back and forth up and down along slide rail, and vertical guide rod 124 connects a reciprocal retractor device 126 by a connecting rod 125.Described rotating shaft 122 afterbodys connect a sprocket wheel 127, and a chain 128 is installed on the sprocket wheel 127, and an end of chain 128 is connected with holder 123 sidewalls by extension spring 1281, and the other end of chain 128 connects a back and forth flexible power 129 by cable wire 1282.
In use, tension belt running wire 1282 by back and forth flexible power 129 is drop-down, and then drive chain 128 is further stretched extension spring 1281, and the drop-down of chain 128 will be with movable sprocket 127 rotations and make rotating shaft 122 drive the rotation of upset chucks, and when resetting, cable wire 1282 loosens, and chain 128 draws under extension spring 1281 reset response power, drives rotating shaft 122 backward rotation and realizes resetting.Described upset chuck is connected with translation manipulator 11 that level is advanced after putting in place under original state, and turning manipulator 12 turns over to turn 90 degrees and move down and embeds mechanism 2 with described compacting behind the segment distance and be connected.
As shown in Figure 5, described compacting embeds mechanism 2 and comprises positioning mechanical arm 21 and a movable pressing board 22.
Described positioning mechanical arm 21 is movably arranged on the fixed support 211, but whole positioning mechanical arm 21 is the positioning collet of a folding, the head of positioning mechanical arm 21 is towards having limiting plate 212 structures, positioning mechanical arm 21 rear portions connect one can drive its cable wire that opens 213, and is provided with the back-moving spring 214 that can make positioning mechanical arm 21 auto-closings in the junction with cable wire 213.
Described movable pressing board 22 is arranged on directly over the jaws of positioning mechanical arm 21, whole movable pressing board 22 is positioned on the vertical slide bar 222 that can move back and forth up and down by a connection bracket 221, described vertical slide bar 222 is installed in the vertical chute 223 that is fixedly installed on the workbench, and vertical slide bar 222 afterbodys connect a reciprocal retractor device by a connecting rod.
At this, for realizing the effective location after process hollow core barrel presses down assembling, described connection bracket 221 heads also are provided with a location depression bar 226 at the exit side of movable pressing board 22, depression bar 226 upper ends, location are connected with connection bracket 221 by a Compress Spring 227, connection bracket 221 is passed in depression bar 226 lower ends, location, the extension elongation of depression bar 226 lower ends, location is longer than described positioning mechanical arm head limiting plate 212 length, this structure arranges, so that movable pressing board 22 presses down in the process, at first hold lamp band hollow pipe by location depression bar 226, avoid lamp band hollow pipe to upwarp and produce skew, guarantee that the spacing between each lamp pearl is even.
At this, consider that the conductor length that can occur in the actual processing between the lamp pearl is longer than the spacing distance of practical set, also be provided with the conductor length adjusting device 4 of a LED lamp pearl in the described embedded system, its structure is as shown in Figure 6.
Described conductor length adjusting device 4 comprises a horizontal slide rail 41, located lateral piece 42, vertical slide rail 43 and longitudinal register piece 44, described horizontal slide rail 41 is arranged in the horizontal sliding-rail groove 421 on the located lateral piece 42, laterally slide rail 41 heads are installed and one are regulated screw mandrel 45, laterally slide rail 41 afterbodys connect one and can drive the flexible cable wire 46 that it moves forward and backward along located lateral piece 42, and flexible cable wire 46 and the horizontal junction of slide rail 41 are provided with the reach back-moving spring 47 after moving behind the horizontal slide rail 41.Described located lateral piece 42 is connected and is arranged on the head of vertical slide rail 43, and described vertical slide rail 43 is installed in vertical sliding-rail groove 441 of longitudinal register piece 44, and vertically the logical multi-link structure 48 of the afterbody of slide rail 43 is connected with a reciprocal stretching structure 49.Described longitudinal register piece 44 directly is fixedly installed on the workbench.
In use, utilize reciprocal stretching structure 49 to drive multi-link structure 48 actions, and then by the cooperation interlock between horizontal slide rail 41, located lateral piece 42, vertical slide rail 43 and the longitudinal register piece 44, realize to regulate move after moving past in the journey simultaneously in the level of screw mandrel 45, level moves in the reseting procedure simultaneously reach two actions that reset outward, thereby make long lamp pearl wire before movable pressing board 22 is pressed into first with the wire doubling, then suppress again entering in the hollow pipe with the lamp pearl.
Be provided with a feed system before the described embedded system, whole feed system is divided into hollow pipe feed arrangement 5 and lamp pearl feed arrangement 6.
As shown in Figure 7, described hollow pipe feed arrangement 5 is made of the guide support 51 that is a straight line setting, locating support 52 and charging support 53.
Described guide support 51 location are arranged on the workbench side, and the top of guide support 51 is provided with a hollow pipe bullport 511.
Described locating support 52 is between guide support 51 and charging support 53, one location-plate 521 is installed on the locating support 52, location-plate 521 is established and is had a locating hole 5211 that cooperates with the hollow pipe caliber, the upper hole wall of described locating hole 5211 convexes with a location projection 5212 down, and locator protrusions 5212 just can snap in the side wall relief of hollow pipe.At this, break down for avoiding actual processing hollow core barrel distortion to block, described location-plate 521 is connected in the chute 525 on the locating support 52 by a litter 522, be connected with extension spring 523 and a gauge tap 524 between litter 522 and the locating support 52 simultaneously, under nominal situation, location-plate 521 is close to locating support 52, gauge tap 524 is failure to actuate, in case and hollow pipe twists card column, hollow pipe will drive location-plate 521 reaches and separate with locating support 52, gauge tap 524 sends signal and cuts off the electricity supply at this moment, assembly machine is stopped so that artificial the participation processed.
Described charging support 53 is provided with a deflector chute 531 corresponding with described locating hole, charging support 53 front ends are installed a feedboard 532, and feedboard 532 first halfs are provided with an embedded groove 5321 and extend into below the positioning mechanical arm 21 that compacting in the described embedded system embeds mechanism 2; Be provided with lamp pearl guide groove 5322 above described feedboard 532 latter halfs, feedboard 532 latter halfs bottom is provided with a hollow pipe guide rod 5323, and guide rod 5323 extends backwards until the section start of described deflector chute 531.
As shown in Figure 8, described LED lamp pearl feed arrangement 6 comprises a carrier base 61, and carrier base 61 bottoms are positioned on the workbench, and carrier base 61 is provided with one for the cylinder 62 that twines LED lamp pearl wire.
At this, for increasing the rotating property of cylinder, described cylinder 62 is provided with auxiliary device for rotation, and this servicing unit comprises roller bearing 63 and a trigger mechanism 64 of locating cylinder 62.Described roller bearing 63 is flexibly connected with carrier base 61, and the small machine 65 that roller bearing 63 rear ends and are positioned on the carrier base 61 is connected.Described trigger mechanism 64 comprises a movable fork 641, movable fork 641 front ends are installed a guiding doffer 642, movable fork 642 rear ends are connected by reduction torsion spring with the junction of carrier base 61, are provided with between fork 641 middle parts and the carrier base 61 be used to the travel switch 643 of controlling described small machine 65 work simultaneously.In use, lamp pearl wire is introduced equipment after out being drawn by guiding doffer 642 by cylinder 62 again, under the nominal situation, effect because of reduction torsion spring, movable fork 641 is positioned at the top and touches with travel switch 643, travel switch 643 is failure to actuate, small machine 65 is not worked, cylinder 62 relies on the stretching of lamp pearl wire fully and rotates, in case and lamp pearl wire tension will press down guiding doffer 642, make movable fork 641 towards lower swing, and in a single day movable fork 641 breaks away from travel switch 643, travel switch 643 will trigger small machine 65 work, make cylinder 62 faster rotational speed, improve the speed that rolls out of lamp pearl wire, overcome the problem of wire tension, in case and wire tension status releasing, movable fork 641 will turn under the effect of reduction torsion spring and resets, when movable fork 641 was got back to initial position and touched with travel switch 643, travel switch 643 will again trigger small machine 65 is quit work, and reenters the nominal situation state.
In addition, for guaranteeing that wire can stretch out the guiding device 66 when described carrier base 61 tops are provided with the transmission of LED lamp pearl wire easily from reel 62.Described guiding device 66 comprises a slide rail 661, and a slide block 662 is installed on the slide rail 661, and slide block 662 front sides are flexibly connected a swinging block 663 is set, and the centre of swinging block 663 has a connecting hole 6631, and the bottom of swinging block 663 is provided with two parallel guiding forks 664; One eccentric wheel 665 is installed in the described connecting hole 6631, and eccentric wheel 665 is driven by the guiding motor 666 that is positioned on the slide block 662.At work, lamp pearl wire is at first guided between the forks 664 on the guiding trundle 642 through two guiding after out from reel 62 again, guiding motor 666 rotates band movable eccentric wheel 665, and then drive swinging block 663 and swing, make lamp pearl wire vacillating now to the left, now to the right and from cylinder 62, pull out easily frequently.
As shown in Figure 9, described LED lamp pearl feed arrangement is connected with embedded system by a reshaping device 7, described reshaping device location is arranged on the charging support 53 of described hollow pipe feed arrangement 5, whole reshaping device 7 comprises adjustment block 71 and transfer block 72, described adjustment block 71 is provided with a charging aperture 711 that falls " V " shape, when the lamp pearl advanced this charging aperture 711 with wire, wire automatically moved on to down the top of " V " shape charging aperture 711 and makes each lamp pearl be vertical array under the effect of drawing tension.Be provided with the vertical guide groove 721 that a width is slightly larger than LED lamp pearl in the described transfer block 72, the import of vertical guide groove 721 is connected with the charging aperture 711 of described adjustment block, the outlet of vertical guide groove 721 is connected with the deflector chute 531 of the LED lamp pearl of the charging support 53 enterprising flitch of described hollow pipe feed arrangement, transfer block 72 is provided with a vertical station groove 722 in the front side simultaneously, and station groove 722 inner and vertical guide grooves 721 are communicated with; Described station groove 722 can be stretched into by the horizontal chuck 112 of translation manipulator 11 in the described embedded system and carry out the clamping operation of LED lamp pearl.
As shown in figure 10, for realizing the autostop in the assembly machine idle running situation, be provided with a condition detector 8 in the described feed system, this condition detector 8 comprises some stress induction devices 81, each stress induction device 81 be positioned side by side one can before and after on the motion bar 82 that moves back and forth, motion bar 82 is terminal to be connected with a reciprocal expansion bend 84 by multi-connecting-rod mechanisms 83; The front end of described each inductor 81 is provided with contact 811, contact 811 when inductor 81 reach, can stretch into from described transfer block 72 rear sides with vertical guide groove 721 LED lamp pearl touch, at this, when contact 811 touches the lamp pearl, contact 811 front ends have stress to feed back, proof equipment runs well, inductor 81 is failure to actuate, and when contact 811 reaches do not touch the lamp pearl, contact 811 front ends do not have stress response, proof equipment is in idling conditions, and inductor 81 sends signal and cuts off device power supply (DPS) after a period of time of delaying time, and avoids causing unnecessary energy waste.
Described assembly machine arranges a discharge system 9 after embedded system, as shown in figure 11, whole discharge system 9 is arranged on the extension of feed system, discharge system 9 comprises a discharging support 91, discharging support 91 is provided with two and vertically moves slide rail 92, and discharging movable block 93 is installed on the shifting sledge 92, and scene 2 feed collet plate 941,942 is installed on the discharging movable block 93, wherein front side clamping plate 941 directly and movable block 93 be connected, on 942 traversing carriages that are positioned and can move outward 95 of rear side clamping plate.
Described traversing carriage 95 comprises front side board 951 and back side panel 952, and forward and backward biside plate 951,952 connects as one by the guide rail 953 that passes movable block 93.Described rear side clamping plate 942 are positioned on the back side panel 952, are provided with reset tension spring 931 between back side panel 952 two ends and the movable block 93, and back side panel 952 trailing flanks are connected with a reciprocal telescopic unit 955 by a multi-connecting-rod mechanism 954.But be provided with the drive block 956 of a swing before the described front side board 951, the top of drive block 956 is provided with roller 9561 and directly offsets formation movingly with described front side board 951, and the front side of drive block 956 is connected with a reciprocating type telescoping mechanism 958 by a connecting rod 957.
In use, when drive block 956 forward swing, traversing carriage 95 relatively moves under the effect of reset tension spring 931 and moves in the piece 93, and then drive the rear side clamping plate 942 be positioned on the back side panel 952 and inside contract and clamp the hollow pipe that assembles the lamp pearl, at this moment, the multi-connecting-rod mechanism 954 that connects back side panel 952 spurs back side panel 952 backward under the drive of reciprocal telescopic unit 955, drive to move after movable block 93 vertically moves slide rail 92 with traversing carriage 95 along two, assembles the hollow pipe discharging of lamp pearl.And after moving on to the position behind the movable block 93, drive block 956 is rear pendulum under the drive of connecting rod 967, promote under the effect that traversing carriage 95 overcomes reset tension spring 931 and piece 93 outer the moving that relatively move, and then drive is positioned rear side clamping plate 942 outer the moving on the back side panel 952 and unclamps the hollow pipe that assembles the lamp pearl, the multi-connecting-rod mechanism 954 that connects afterwards back side panel 952 spurs back side panel 952 forward under the drive of reciprocal telescopic unit 955, drive movable block 93 and vertically move slide rail 92 reaches with traversing carriage 95 along two, carry out resetting of discharge system 9, this process is until each parts is all got back to original state, and the discharging that continues is next time moved, by that analogy, can realize intermittent self-emptying.
At this, expose for avoiding the lamp pearl in the discharging process hollow core barrel, be provided with a material pressing device in the described discharge system 9, as shown in figure 12, whole material pressing device comprises front pressure mechanism 96 and rear feeding pressure mechanism 97.
Feeding pressure mechanism 97 comprises gripper shoe 971 and top board 972 wherein, wherein gripper shoe 971 is positioned on the extension of discharge system 9, top board 972 be positioned at gripper shoe 971 directly over, whole top board 972 is connected by the expansion link 974 that plate bracket 973 and moves back and forth up and down.
Described front feeding pressure mechanism 96 comprises that one is positioned the side stand 961 of discharge system side, a hinged binder connecting rod 962 middle parts on the side stand 961, described binder connecting rod 962 front ends are installed a binder roller 963, roller 963 in discharge system 9 before and after directly over the gap between the side clamping plate 941,942.Described binder connecting rod 962 rear ends are provided with an adjusting screw(rod) 964, and adjusting screw(rod) 964 lower ends can hold mutually with described plate bracket 973 tops.
In use, hollow pipe out is drawn out to outside the equipment by gripper shoe 971 from discharge system 9 again, and top board 972 is pushed down hollow pipe under frequently moving down under the effect of expansion link 974.At this, when top board 972 moves down, top board 972 will directly be pushed down down hollow pipe, realize the rear lateral pressing of discharge system 9, equally move down and with binder connecting rod 962 do not contact with the connection bracket 973 that top board 972 is connected this moment, and the binder roller 963 on the side stand 961 is failure to actuate; And when moving on the top board 972, the plate bracket 973 that is connected with top board 972 will withstand the adjusting screw(rod) 964 of binder connecting rod 962 rear ends, binder connecting rod 962 rear ends are upwarped and front end presses down, the binder roller 963 that is positioned at binder connecting rod 962 front ends is pressed on the hollow pipe, realizes the front lateral pressing of discharge system 9.By that analogy, along with moving back and forth up and down of top board 972, can carry out rear lateral pressing and front lateral pressing by alternately, when guaranteeing smooth discharging, avoid the lamp pearl to occur exposing.
In use, hollow pipe 31 is introduced in otch 311 mode up by hollow pipe feed arrangement 5, LED lamp pearl is introduced by LED lamp pearl feed arrangement 6 and by apparatus for shaping 7 lamp pearl is one by one transferred to vertical array, lamp pearl A among lamp pearl attitude such as Figure 13, then move up in the horizontal chuck 112 of the translation manipulator 11 in the embedded system in the transfer block 72 of apparatus for shaping 7 and clamp the lamp pearl, lamp pearl B among lamp pearl attitude such as Figure 13, translation manipulator 11 drive lamp pearl levels are advanced afterwards, after 11 reaches of translation manipulator put in place, the upset chuck closure of turning manipulator 12 clamps the pad position on the lamp pearl, simultaneously translation manipulator 11 unclamps the lamp pearl, then sequentially carry out level move outward reset and level after move and reset, for lamp pearl clamping is next time got ready.
And turning manipulator 12 drives the lamp pearl segment distance that flips an angle and move down simultaneously down under the rotation of rotating shaft 122, the lamp pearl is sent to level suppresses in the positioning mechanical arm 21 that embeds in the mechanism, then positioning mechanical arm 21 closures clamp the lamp pearl, the upset chuck of turning manipulator 12 unclamp and reset on move, and the while backward rotation resets in moving past journey, for its action is next time got ready, the lamp pearl C among lamp pearl attitude such as Figure 13.
Then, the movable pressing board 22 that compacting embeds in the mechanism presses down, and the lamp pearl is depressed the lamp pearl D among lamp pearl attitude such as Figure 13 from the embedded groove 5321 of feedboard 532 first halfs.At this, guiding function because of 5323 pairs of hollow pipes 31 of 532 times hollow pipe guide rods of feedboard, so that hollow pipe 31 otch also are in open configuration out the time from guide rod 5323, this is so that just can enter in the hollow pipe 31 from otch 311 when lamp integument movable pressing board 22 is depressed, finish the embedding assembling of lamp pearl and hollow pipe 31, assemble afterwards the hollow pipe of back light pearl and drawn by discharge system 9.The continuous cooperation of each manipulator is connected in the above embedded system, can realize the continuous assembling of each lamp pearl on hollow pipe otch 311.
Record through test, this assembly machine can machine 500 ~ 800 meters long lamp band in one day, compared existing manually-operated, and operating efficiency has obtained many times raising, can effectively reduce manpower, reduced working strength, reduced processing cost.
The above, it only is preferred embodiments of the present invention, be not that the present invention is done any pro forma restriction, every foundation know-why of the present invention still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations or modification that above embodiment does.

Claims (10)

1. the horizontal assembly machine of LED lamp band of a tubular structure, it is characterized in that: whole assembly machine comprises an embedded system, described embedded system comprises that lamp pearl turnover transmission mechanism and compacting embed mechanism's two parts, and wherein lamp pearl turnover transmission mechanism is made of translation manipulator and the turning manipulator of mutual linking; Described translation manipulator location is arranged on the horizontally moving device; Described turning manipulator is connected with translation manipulator that level is advanced after putting in place under original state, turning manipulator degree of flipping an angle and move down a segment distance after embed mechanism with described compacting and be connected.
2. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 1, it is characterized in that: described translation manipulator comprises a positioning seat and horizontal chuck, described horizontal chuck activity is articulated on the positioning seat, the above-head of horizontal chuck is installed a back-moving spring, and the afterbody of horizontal chuck is provided with a cable wire that can the horizontal chuck of drive opens.
3. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 1 or 2, it is characterized in that: described horizontally moving device includes vertical litter, slide block and fixing litter, described slide block is provided with and is mutual vertically disposed sliding way and glide path, described vertical litter is installed in the sliding way, described fixedly litter is installed in the glide path; Described vertical litter head is installed with described translation manipulator, and vertically the litter afterbody is connected with a reciprocal retractor device by a vertical multi-link structure; Described slide block side is connected with a reciprocal telescoping mechanism by a horizontal multi-link structure; Described fixedly litter directly is fixedly installed on the workbench.
4. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 1 is characterized in that: but described turning manipulator is the upset chuck of a folding, and the afterbody of turning manipulator is provided with one can drive the cable wire that it opens; Whole turning manipulator location is arranged on the head of a rotating shaft, and described rotating shaft activity orientation is on a holder, and whole holder is installed on the vertical guide rod that can move back and forth up and down along slide rail; Described rotating shaft afterbody connects a sprocket wheel, and a chain is installed on the sprocket wheel, and an end of chain is connected with the holder sidewall by extension spring, and the other end of chain connects a back and forth flexible power by cable wire.
5. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 1, it is characterized in that: described compacting embeds mechanism and comprises positioning mechanical arm and a movable pressing board, described positioning mechanical arm is movably arranged on the fixed support, but whole positioning mechanical arm is the positioning collet of a folding, the head of positioning mechanical arm is towards having the limiting plate structure, the positioning mechanical arm rear portion connects one can drive the cable wire that it opens, and is provided with the back-moving spring that can make the positioning mechanical arm closure in the junction with cable wire; Described movable pressing board is arranged on directly over the jaws of positioning mechanical arm, and whole movable pressing board is positioned on the vertical slide bar that can move back and forth up and down by a connection bracket, and described vertical slide bar is installed in the vertical chute that is arranged on the workbench.
6. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 5, it is characterized in that: described connection bracket head also is provided with a location depression bar at the movable pressing board exit side, depression bar upper end, location is connected by a Compress Spring and connection bracket, connection bracket is passed in depression bar lower end, location, locates the depression bar lower end and stretches out the length that the length of connection bracket is longer than described positioning mechanical arm head limiting plate.
7. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 5, it is characterized in that: also be provided with a LED lamp pearl conductor length adjusting device in the described embedded system, whole conductor length adjusting device comprises a horizontal slide rail, the located lateral piece, vertical slide rail and longitudinal register piece, described horizontal slide rail is arranged in the horizontal sliding-rail groove on the located lateral piece, laterally the slide rail head is installed one and is regulated screw mandrel, laterally the slide rail afterbody connects one and can drive the flexible cable wire that it moves forward and backward along the located lateral piece, and flexible cable wire and the horizontal junction of slide rail are provided with the back-moving spring after moving behind the horizontal slide rail; Described located lateral piece is connected with the head of vertical slide rail, and vertically slide rail is installed in vertical sliding-rail groove of longitudinal register piece, and vertically the logical multi-link structure of the afterbody of slide rail is connected with a reciprocal stretching structure; Described longitudinal register piece is set directly on the workbench.
8. such as the horizontal assembly machine of LED lamp band of the described a kind of tubular structure of the arbitrary claim of claim 5-7, it is characterized in that: a feed system is set before the described embedded system, and described feed system is divided into hollow pipe feed arrangement and lamp pearl feed arrangement; Described hollow pipe feed arrangement is propped up by the guide support that is a straight line setting, locating support and charging and is configured to; Described guide support location is arranged on the workbench side, and the top of guide support is provided with a hollow pipe bullport; Described locating support is between guide support and charging support, one location-plate is installed on the locating support, have a locating hole that cooperates with the hollow pipe caliber on the location-plate, the upper hole wall of described locating hole convexes with a locator protrusions that can snap in the side wall relief of hollow pipe down; Described charging support is provided with a deflector chute corresponding with described locating hole, charging support front end is installed a feedboard, the feedboard first half is provided with an embedded groove and extend into below the positioning mechanical arm that compacting in the described embedded system embeds mechanism, be provided with lamp pearl guide groove above the described feedboard latter half, feedboard latter half bottom is provided with a hollow pipe guide rod, and guide rod extends backwards until the section start of described deflector chute; Described lamp pearl feed arrangement comprises a carrier base, and the carrier base bottom is positioned on the workbench, and carrier base is provided with one for the cylinder that twines LED lamp pearl wire.
9. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 8, it is characterized in that: described LED lamp pearl feed arrangement is connected with embedded system by a reshaping device, and described reshaping device location is arranged on the charging support of described hollow pipe feed arrangement; Whole reshaping device comprises adjustment block and transfer block, and described adjustment block is provided with a charging aperture that falls " V " shape; Be provided with the vertical guide groove that a width is slightly larger than LED lamp pearl in the described transfer block, the import of vertical guide groove is connected with the charging aperture of described adjustment block, the outlet of vertical guide groove is connected with the LED lamp pearl deflector chute of the enterprising flitch of charging support of described hollow pipe feed arrangement, transfer block is provided with a vertical station groove in the front side simultaneously, and the inner and vertical guide groove of station groove is communicated with.
10. the horizontal assembly machine of LED lamp band of a kind of tubular structure as claimed in claim 9, it is characterized in that: described feed system is provided with a condition detector, described condition detector includes some stress induction devices, each stress induction device be positioned side by side one can before and after on the motion bar that moves back and forth, the front end of inductor is provided with contact, contact can from described transfer block rear side stretch into vertical guide groove LED lamp pearl touch.
CN 201220488994 2012-09-24 2012-09-24 LED (light-emitting diode) lamp strip horizontal-type assembly machine with hollow pipe structure CN202742017U (en)

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CN 201220488994 CN202742017U (en) 2012-09-24 2012-09-24 LED (light-emitting diode) lamp strip horizontal-type assembly machine with hollow pipe structure

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Application Number Priority Date Filing Date Title
CN 201220488994 CN202742017U (en) 2012-09-24 2012-09-24 LED (light-emitting diode) lamp strip horizontal-type assembly machine with hollow pipe structure

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825456A (en) * 2012-09-24 2012-12-19 贺志军 LED (light-emitting diode) lamp band horizontal assembly machine having hollow tube structure
CN104353980A (en) * 2014-10-31 2015-02-18 江苏浩明光电科技股份有限公司 Automatic driver loading device of full-automatic LED bulb light base assembly machine
CN104440075A (en) * 2014-10-31 2015-03-25 江苏浩明光电科技股份有限公司 LED bulb lamp holder full-automatic assembling machine
CN104440013A (en) * 2014-10-31 2015-03-25 江苏浩明光电科技股份有限公司 LED bulb lamp holder full-automatic assembling machine aluminum radiator automatic arranging-in device
CN105382510A (en) * 2015-12-23 2016-03-09 宁波瑞孚工业集团有限公司 Automatic assembling machine for hair curler
CN111251237A (en) * 2020-02-03 2020-06-09 倪跃华 Contour light installation device
CN111468339A (en) * 2020-06-17 2020-07-31 汪涛 Full-automatic color code equipment of valve spring installation direction

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825456A (en) * 2012-09-24 2012-12-19 贺志军 LED (light-emitting diode) lamp band horizontal assembly machine having hollow tube structure
CN104353980A (en) * 2014-10-31 2015-02-18 江苏浩明光电科技股份有限公司 Automatic driver loading device of full-automatic LED bulb light base assembly machine
CN104440075A (en) * 2014-10-31 2015-03-25 江苏浩明光电科技股份有限公司 LED bulb lamp holder full-automatic assembling machine
CN104440013A (en) * 2014-10-31 2015-03-25 江苏浩明光电科技股份有限公司 LED bulb lamp holder full-automatic assembling machine aluminum radiator automatic arranging-in device
CN104353980B (en) * 2014-10-31 2017-02-22 江苏浩明光电科技股份有限公司 Automatic driver loading device of full-automatic LED bulb light base assembly machine
CN104440075B (en) * 2014-10-31 2017-09-22 江苏浩明光电科技股份有限公司 LEDbulb lamp seat full automatic assembly machine
CN105382510A (en) * 2015-12-23 2016-03-09 宁波瑞孚工业集团有限公司 Automatic assembling machine for hair curler
CN111251237A (en) * 2020-02-03 2020-06-09 倪跃华 Contour light installation device
CN111468339A (en) * 2020-06-17 2020-07-31 汪涛 Full-automatic color code equipment of valve spring installation direction

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