CN114158766B - Biodegradable firmware material for granular heating cigarettes and preparation method thereof - Google Patents

Biodegradable firmware material for granular heating cigarettes and preparation method thereof Download PDF

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Publication number
CN114158766B
CN114158766B CN202111578714.7A CN202111578714A CN114158766B CN 114158766 B CN114158766 B CN 114158766B CN 202111578714 A CN202111578714 A CN 202111578714A CN 114158766 B CN114158766 B CN 114158766B
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pva
glycerol
firmware
hours
modified
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CN114158766A (en
Inventor
周顺
曹芸
邢伟义
胡源
李菁菁
叶道林
王孝峰
张晓宇
李延岩
管明婧
田慧娟
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China Tobacco Anhui Industrial Co Ltd
Institute of Advanced Technology University of Science and Technology of China
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China Tobacco Anhui Industrial Co Ltd
Institute of Advanced Technology University of Science and Technology of China
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Priority to CN202111578714.7A priority Critical patent/CN114158766B/en
Publication of CN114158766A publication Critical patent/CN114158766A/en
Priority to PCT/CN2022/140710 priority patent/WO2023116767A1/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/02Cigars; Cigarettes with special covers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a biodegradable firmware material for particle type heating cigarettes and a preparation method thereof, which are prepared by taking a PLA, PVA, PBAT and PBS (Poly Butylene succinate) bio-based polymer material as a base material, taking glycerol modified jute fiber, silane coupling agent modified bamboo powder or straw powder, carbon fiber or calcium carbonate whisker and the like as heat-resistant filling materials, adding the materials into an internal mixer for melt blending, and then performing hot press molding. The firmware material provided by the invention can play a supporting role in the use process of the particle type heating cigarette, has higher thermal stability, does not obviously shrink or collapse after being heated, does not add harmful substances to the main stream smoke of the heating cigarette to release, and has no negative influence on the sensory quality of the cigarette.

Description

Biodegradable firmware material for granular heating cigarettes and preparation method thereof
Technical Field
The invention belongs to the technical field of novel tobacco products, and particularly relates to a biodegradable firmware material for a particle type heating cigarette and a preparation method thereof.
Background
Along with the improvement of the economic culture level of people, more and more people pay more attention to physical health, and development of novel tobacco products is imperative. Particulate heated cigarettes are one of the important forms of new tobacco products. The particle type heating cigarette is different from the heating non-burning cigarette product sold at present, tobacco particles are adopted as the cigarette releasing substance, the smoke quantity is sufficient, the cigarette releasing continuity is good, the sensory quality is excellent, and the formula optimization adjustment space is large. However, how to encapsulate tobacco particles in a cigarette, and no dropping and inhalation during heating and smoking are key technical problems in cigarette production.
The firmware material used to block tobacco particles is one of the important components of particulate heated cigarettes. At present, high-temperature-resistant plastic firmware is used as a middle-section blocking material, but plastic products which are mainstream in the market are non-degradable materials and have poor heat resistance, softening and melting can occur in the heating and sucking process, so that an effective blocking effect can not be achieved, peculiar smell can be released, the smoke quality and sucking experience are seriously reduced, and the plastic products are not easy to degrade in the environment after being used, so that pollution is caused to the environment.
Therefore, research into new firmware materials is of great importance.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a biodegradable firmware material for a granular heating cigarette and a preparation method thereof, and aims to ensure that the biodegradable firmware material has good supporting and heat-resisting effects in the cigarette and does not influence the sensory quality of the cigarette.
The invention adopts the following technical scheme for realizing the purpose:
the invention relates to a biodegradable firmware material for a particle type heating cigarette, which comprises the following raw materials in percentage by mass:
25-50% of base material and 50-75% of heat-resistant filling material.
Further, the substrate material is at least one of PBAT (poly (butylene adipate/terephthalate)), PBS (poly (butylene succinate)), PVA (polyvinyl alcohol) and PLA (polylactic acid).
Further, the heat-resistant filling material is at least one of glycerol modified jute fiber, bamboo powder or straw powder modified by a silane coupling agent, carbon fiber and calcium carbonate whisker.
Further, the preparation method of the glycerol-modified jute fiber comprises the following steps: cutting jute fiber to a length not more than 3cm, then soaking in 10g/L NaOH solution at normal temperature for 24 hours, taking out, washing to neutrality, and drying at 60 ℃ for 24 hours to obtain alkali treated jute fiber; hydrochloric acid, glycerol and deionized water are mixed according to the mass fraction of 1.2 percent: 78.8%: stirring and mixing evenly 20% to obtain the water-acidified glycerol; adding the jute fiber subjected to alkali treatment into the water-acidified glycerol according to the mass concentration of 10%, stirring and refluxing at 130 ℃ for reaction for 30min, and then diluting, filtering and drying, and drying in an oven at 80 ℃ for 12h to obtain the glycerol-modified jute fiber.
Further, the preparation method of the silane coupling agent modified bamboo powder or straw powder comprises the following steps: placing bamboo powder or straw powder in H with mass concentration of 0.1% 2 SO 4 Soaking in the solution at 55 ℃ for 1.5 hours, and then cleaning and drying to obtain an acid-treated material; adding the acid-treated material into a NaOH solution with the mass concentration of 0.5%, soaking for 2 hours at normal temperature, taking out, washing to be neutral, and drying at 80 ℃ for 4 hours to obtain an alkali-treated material; silane coupling agent (KH 550) and absolute ethyl alcohol are mixed according to the mass percentage of 1.5 percent: and (3) uniformly mixing 98.5 percent, adding the alkali-treated material, soaking for 4 hours at normal temperature, taking out and drying for 24 hours at 60 ℃ to obtain the silane coupling agent modified bamboo powder or straw powder.
Further, the PVA is glycerin modified PVA, and the modification method is to add glycerin accounting for 10-50% of the PVA by mass into the PVA, and obtain the glycerin modified PVA after full infiltration.
The preparation method of the biodegradable firmware material comprises the following steps: weighing the raw materials according to the proportion, adding the raw materials into an internal mixer for melt blending, and then performing hot press molding to obtain a finished product.
The invention also discloses application of the firmware material, which is used in particle type heating cigarettes and has the effects of supporting cigarettes and resisting heat.
The biodegradable firmware material of the invention comprises: PLA, PVA, PBAT and PBS are both emerging bio-based polymeric materials, and are receiving considerable attention for their excellent biocompatibility and degradability. Bamboo powder, straw powder and the like are used as additive type bio-based materials, and are added into the polymer materials, so that the heat resistance of the polymer can be effectively improved, and the degradable high-temperature-resistant firmware material is prepared. The fiber material can promote crystallization of PLA, PBS and other materials due to the large specific surface area and the like, thereby improving the heat resistance of the fiber material.
Compared with the prior art, the invention has the beneficial effects that:
1. the firmware material is prepared by using the full-biodegradable material, and cannot cause pollution in the environment when being discarded.
2. The firmware material provided by the invention can play a supporting role in the use process of the particle type heating cigarette, has higher thermal stability, does not shrink obviously after being heated and collapse, does not add harmful substances to release in main stream smoke of the heating cigarette, and has no negative influence on the sensory quality of the cigarette.
3. The firmware material has the advantages of simple preparation process, easily available raw materials, easy industrial production and environmental friendliness.
Drawings
FIG. 1 is a DSC curve of samples 11 to 15 prepared in example 1;
FIG. 2 is a DSC curve of samples 16 to 20 prepared in example 1;
FIG. 3 shows TG and DTG curves of samples 11 to 15 prepared in example 1;
FIG. 4 shows the TG and DTG curves of samples 16 to 20 prepared in example 1.
Detailed Description
The following describes in detail the examples of the present invention, which are implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of protection of the present invention is not limited to the following examples.
In the following examples, the glycerol-modified jute fiber was used in the preparation method: cutting jute fiber to a length not more than 3cm, then soaking in 10g/L NaOH solution at normal temperature for 24 hours, taking out, washing to neutrality, and drying at 60 ℃ for 24 hours to obtain alkali treated jute fiber; hydrochloric acid, glycerol and deionized water are mixed according to the mass percentage of 1.2 percent: 78.8%: stirring and mixing evenly 20% to obtain the water-acidified glycerol; adding the jute fiber subjected to alkali treatment into the water-acidified glycerol according to the mass concentration of 10%, stirring and refluxing at 130 ℃ for reaction for 30min, and then diluting, filtering and drying, and drying in an oven at 80 ℃ for 12h to obtain the glycerol-modified jute fiber.
In the following examples, the preparation method of the bamboo powder modified by the silane coupling agent comprises the following steps: placing bamboo powder in H with mass concentration of 0.1% 2 SO 4 Soaking in the solution at 55 ℃ for 1.5 hours, and then cleaning and drying to obtain an acid-treated material; adding the acid-treated material into a NaOH solution with the mass concentration of 0.5%, soaking for 2 hours at normal temperature, taking out, washing to be neutral, and drying at 80 ℃ for 4 hours to obtain an alkali-treated material; silane coupling agent (KH 550) and absolute ethyl alcohol are mixed according to the mass percentage of 1.5 percent: and (3) uniformly mixing 98.5 percent, adding the alkali-treated material, soaking for 4 hours at normal temperature, taking out and drying for 24 hours at 60 ℃ to obtain the silane coupling agent modified bamboo powder.
In the following examples, glycerol-modified PVA was obtained by adding 10 to 50% by mass of glycerol to PVA and sufficiently impregnating the PVA.
Example 1
The firmware material of this embodiment has the following composition in mass percent:
TABLE 1 formulation of PVA-based firmware Material
The firmware material prepared in this example was used in a Vicat thermal deformation tester (Meter industries, inc., china), DSC8500 (Perkin Elmer, USA), TA Q5000IR thermo-analyzer (TA Instruments Inc., U.S.) to test its Vicat softening temperature, DSC, TG and DTG, as follows:
vicat softening temperature test method: placing the sample into a high-temperature silicone oil heat transfer medium, heating at a heating rate of 50 ℃/h, placing a weight of 50N, and testing the sample by 1mm 2 The temperature at which the needle is pressed into the cavity of the needle is 1mm, namely the Vicat softening point. The sample size was 10mm×10mm×3mm, and the number of stacked layers was 1.
DSC test method: the samples were ground to a powder and tested under nitrogen atmosphere at a heating rate of 20 c/min.
TG and DTG test method: the samples were ground to powder and tested in an air atmosphere at a heating rate of 20 ℃/min to 800 ℃.
Vicat softening temperature test results: the vicat softening temperatures of the firmware materials based on PVA are shown in table 2. As can be seen from table 2, the vicat softening temperature of PVA is lower as the amount of glycerol added is greater, so that screening out an effective glycerol addition ratio is a key step in balancing the processability and heat resistance of PVA heat resistant composite materials. Through the Vicat softening point test, when the glycerol addition amount is 10%, the Vicat softening temperature of the composite material prepared from jute fibers and bamboo powder with different addition amounts is almost above 100 ℃. A composite of 20% glycerol swollen PVA with a vicat softening temperature up to 60% jute fiber.
TABLE 2 Vicat softening temperature of firmware Material with PVA as the main matrix
DSC test results: the DSC curves of samples No. 11-15 are shown in FIG. 1, and the DSC curves of samples No. 16-20 are shown in FIG. 2. It can be seen that no significant melting peak and no phase transition occurs for all samples nor does a significant chemical reaction occur. The existence of glycerin obviously damages the crystallization property of PVA, and reduces the processing temperature of PVA, so that the PVA is feasible to be filled with the temperature-resistant filler. As can be seen from fig. 2, the PVA composite material having 20% glycerol content shows a phenomenon of crystallization melting at 105 ℃, which means that there is still a part of PVA not swollen by glycerol and thus there is still crystallized PVA, which has an influence on the melt processability of PVA, thus resulting in insufficient dispersion of filler in the PVA composite material. It can also be seen from the DSC curve that the PVA composite with 20% glycerol content shows some degree of side group elimination and main chain decomposition around 160 ℃. Thus, the PVA composite having a glycerol content of 30% is most practical.
TG and DTG test results: the thermal gravimetric analysis results of samples No. 11-15 are shown in fig. 3, and the thermal gravimetric analysis results of samples No. 16-20 are shown in fig. 4 for the barrier firmware material with PVA as the main substrate. Because the samples No. 11-15 are PVA with 30% of glycerol content, in PVA composite materials with different glycerol contents, the average Vicat softening temperature is higher (94.9 ℃) and the hardness is lower on average, the average heat conductivity coefficient is lowest, the Vicat softening temperature is higher than 80 ℃, and the PVA is the maximum proportion of swellable glycerol. Samples 11-15 were therefore selected for thermogravimetric analysis. As can be seen from fig. 3, the thermal decomposition of PVA with 30% glycerol content is mainly divided into four stages: desiccation (room temperature-100 ℃ C.), glycerol overflow (100-261 ℃ C.), elimination of pendant groups of PVA (261-400 ℃ C.), and decomposition of the main chain of PVA (400-600 ℃ C.). The 30% glycerol PVA without filler has a second stage weight loss of 33%, a peak weight loss rate of 0.44%/min, a third stage weight loss of 37%, a peak weight loss rate of 42%/min, a fourth stage weight loss of 19%, and a peak weight loss rate of 0.28%/min. It can be seen that the peak weight loss rate temperature at each stage decreases with the addition of filler. The weight loss of the second stage of the filled PVA composite is lower than the 30% glycerol content PVA without filler. The peak weight loss rate in the third and fourth stages of the filled PVA composite is higher than that of the filled 30% glycerol content PVA.
Samples 16-20 were all PVA with 20% glycerol content, with an average Vicat softening temperature of 94℃C (No. 16 without filler removed) lower than the average Vicat softening temperature of the composite material with 30% PVA glycerol content (94.9 ℃). As can be seen from fig. 4, the decomposition of the composite material of pva with 20% glycerol content is mainly divided into two parts: the pendant groups of PVA eliminate most of the main chain decomposition (280-400 ℃) and the rest of the main chain decomposition (450-600 ℃). It can be seen that the 20% glycerol addition PVA composite has a lower thermal stability than the 30% glycerol addition PVA composite, and the main chain has been substantially completely decomposed before 400℃and the filler-free 30% glycerol addition PVA composite has 19% of its non-decomposed at 400 ℃.
Through DSC analysis, the PVA modified by the glycerol has relatively lower temperature processing performance, and then the heat resistance of the PVA is obviously improved through the addition of the heat-resistant filler, and the improvement of the Vicat softening point means that the prepared material can play a supporting role after being heated and does not collapse. Analysis of TG and DTG demonstrated good thermal stability of the material, with only glycerol volatilizing off at 20% glycerol swollen PVA below 280 ℃, and only glycerol volatilizing off at 30% glycerol swollen PVA below 261 ℃.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (3)

1. A biodegradable firmware material for a particulate heated cigarette, characterized in that: the biodegradable firmware material comprises the following raw materials in percentage by mass: 25-50% of base material and 50-75% of heat-resistant filling material;
the substrate material is at least one of PBAT, PBS, PVA and PLA; the PVA is glycerin modified PVA, and the modification method is to add glycerin accounting for 10-50% of the PVA into the PVA, and obtain glycerin modified PVA after full infiltration;
the heat-resistant filling material is at least one of glycerol modified jute fiber, bamboo powder or straw powder modified by a silane coupling agent, carbon fiber and calcium carbonate whisker;
the preparation method of the glycerol modified jute fiber comprises the following steps: cutting jute fiber to a length not more than 3cm, then soaking in 10g/L NaOH solution at normal temperature for 24 hours, taking out, washing to neutrality, and drying at 60 ℃ for 24 hours to obtain alkali treated jute fiber; hydrochloric acid, glycerol and deionized water are mixed according to the mass percentage of 1.2 percent: 78.8%: stirring and mixing evenly 20% to obtain the water-acidified glycerol; adding the jute fiber subjected to alkali treatment into the water-acidified glycerol according to the mass concentration of 10%, stirring and refluxing at 130 ℃ for reaction for 30min, and then diluting, filtering and drying, and drying in an oven at 80 ℃ for 12h to obtain the glycerol-modified jute fiber;
the preparation method of the silane coupling agent modified bamboo powder or straw powder comprises the following steps: placing bamboo powder or straw powder in H with mass concentration of 0.1% 2 SO 4 Soaking in the solution at 55 ℃ for 1.5 hours, and then cleaning and drying to obtain an acid-treated material; adding the acid-treated material into a NaOH solution with the mass concentration of 0.5%, soaking for 2 hours at normal temperature, taking out, washing to be neutral, and drying at 80 ℃ for 4 hours to obtain an alkali-treated material; the silane coupling agent and absolute ethyl alcohol are mixed according to the mass percentage of 1.5 percent: and (3) uniformly mixing 98.5 percent, adding the alkali-treated material, soaking for 4 hours at normal temperature, taking out and drying for 24 hours at 60 ℃ to obtain the silane coupling agent modified bamboo powder or straw powder.
2. A method of making the biodegradable firmware material of claim 1, characterized in that: weighing the raw materials according to the proportion, adding the raw materials into an internal mixer for melt blending, and then performing hot press molding to obtain a finished product.
3. Use of the biodegradable firmware material according to claim 1, characterized in that: the particle type heating cigarette is used for particle type heating cigarettes, and has the effects of supporting cigarettes and resisting heat.
CN202111578714.7A 2021-12-22 2021-12-22 Biodegradable firmware material for granular heating cigarettes and preparation method thereof Active CN114158766B (en)

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PCT/CN2022/140710 WO2023116767A1 (en) 2021-12-22 2022-12-21 Biodegradable solid material for granular tobacco-type heating cigarettes, and preparation method therefor

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CN114158766B (en) * 2021-12-22 2024-02-23 安徽中烟工业有限责任公司 Biodegradable firmware material for granular heating cigarettes and preparation method thereof

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