CN114149306A - Synthesis process of resorcinol - Google Patents

Synthesis process of resorcinol Download PDF

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Publication number
CN114149306A
CN114149306A CN202111494681.8A CN202111494681A CN114149306A CN 114149306 A CN114149306 A CN 114149306A CN 202111494681 A CN202111494681 A CN 202111494681A CN 114149306 A CN114149306 A CN 114149306A
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resorcinol
dropwise adding
synthesizing
temperature
solution
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张智慧
韩焕蓬
刘浩
刘友彬
杨旭
陈贵军
冯维春
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Qingdao University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/06Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by conversion of non-aromatic six-membered rings or of such rings formed in situ into aromatic six-membered rings, e.g. by dehydrogenation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/09Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis
    • C07C29/095Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of esters of organic acids
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/02Preparation of carboxylic acid esters by interreacting ester groups, i.e. transesterification

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a method for synthesizing resorcinol, belongs to the field of organic synthesis, and aims to solve the problems of high energy consumption, high environmental protection pressure and the like in the conventional resorcinol process. Cyclohexane having-OH or ═ O substituents at the 1 and 3 positions was synthesized by cyclization, and resorcinol was produced by catalytic dehydrogenation. The invention provides a safe, efficient, low-cost and environment-friendly resorcinol synthesis process.

Description

Synthesis process of resorcinol
The technical field is as follows:
the invention relates to a synthesis process of resorcinol.
Background art:
resorcinol is an important fine organic chemical raw material and is widely used in the fields of medicines, pesticides, dyes, rubber, adhesives and the like. At present, the industrially mature and large-scale resorcinol production process mainly comprises a sulfonation alkali fusion method and a m-diisopropylbenzene oxidation method. The sulfonation method mainly uses benzene and fuming sulfuric acid as raw materials, and the resorcinol product is obtained through processes of sulfonation, neutralization, alkali fusion, acidification, extraction and the like, but the process needs a large amount of fuming sulfuric acid, hydrochloric acid and caustic soda, can generate a large amount of inorganic salts sodium sulfite and sodium sulfate, has high waste liquid treatment cost and low environmental friendliness; the m-diisopropylbenzene oxidation method takes benzene as a raw material, prepares m-diisopropylbenzene through alkylation, and obtains resorcinol and acetone as a byproduct through oxidation and hydrolysis, and has obvious advantages in the aspects of environmental protection, three wastes and economic aspects.
In addition, the literature reports that various resorcinol synthesis process routes are also reported: (1) benzene is nitrified to prepare m-dinitrobenzene, and then the m-dinitrobenzene is hydrogenated and reduced into m-phenylenediamine, and resorcinol is obtained through hydrolysis; (2) m-dichlorobenzene is used as a raw material, is hydrolyzed under an alkaline condition to obtain resorcinol sodium, and is acidified to obtain resorcinol; (3) the method comprises the following steps of (1) preparing resorcinol by taking benzoic acid as a raw material and performing catalytic oxidation at 50 ℃ under the action of a catalyst; (4) condensing acetone and acrylic acid to generate delta-keto acid, reacting with alcohol to obtain delta-keto ester, cyclizing the delta-keto ester in the presence of a catalyst, and finally dehydrogenating to obtain the resorcinol. However, the newly reported synthesis processes have not been industrialized for various reasons.
The invention content is as follows:
the invention aims to provide a safe, efficient, low-cost and environment-friendly resorcinol synthesis process aiming at the prior art.
The technical scheme adopted by the invention for achieving the aim is to provide resorcinol prepared by a catalytic dehydrogenation method from cyclohexane with-OH or ═ O substituent groups at the 1 and 3 positions, wherein the reaction principle is as follows:
Figure BDA0003400348360000011
a synthesis process of resorcinol comprises the following specific steps:
(a) respectively dissolving vinyl acetate and 1-acetoxyl-1, 3-butadiene in a solvent to prepare a solution, dropwise adding the 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under an inert gas atmosphere, and keeping the temperature to continue reacting for 1-3h after dropwise adding;
(b) adding sodium hydroxide in batches, heating to 40-60 ℃ after adding the sodium hydroxide, and reacting for 1-3 hours in a heat preservation manner;
(c) dropwise adding acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals;
(d) adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding a hydrogen peroxide solution with the mass fraction of 20%, carrying out heat preservation reaction after dropwise adding, then adding acid, heating up, carrying out reflux reaction for 1-2h, and extracting and concentrating by using an extracting agent to obtain a resorcinol product.
The feeding molar ratio of the vinyl acetate to the 1-acetoxy-1, 3-butadiene in the step (a) is 1:0.5-1.5, and the reaction temperature is 10-30 ℃.
The solvent in the step (a) is one or more of methanol, ethanol and isopropanol.
The inert gas in the step (b) is one or more of nitrogen, carbon dioxide and rare gas.
The acid in the step (c) and the step (d) is one or more of hydrochloric acid and sulfuric acid.
In the step (d), the temperature of the heat preservation reaction is 40-60 ℃, and the temperature of the heating reflux is 100-150 ℃.
In the step (d), the extracting agent is one or more of n-butyl alcohol, n-butyl acetate, isopropyl ether and ethyl acetate.
The invention is realized by adopting the following technical scheme: under the inert gas atmosphere, 1-acetoxyl group-1, 3-butadiene solution is dripped into vinyl acetate solution, the feeding molar ratio is 1:0.5-1.5, and the reaction temperature is 10-30 ℃. After the dropwise addition is finished, keeping the temperature and continuously reacting for 1-3 h; adding sodium hydroxide in batches, heating to 40-60 ℃ after adding the sodium hydroxide, and reacting for 1-3 hours in a heat preservation manner; dropwise adding acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, carrying out heat preservation reaction at 40-60 ℃ after dropwise adding, then adding acid, heating to 100-.
The invention has the following advantages:
the reaction is mild, and the reaction temperature is low; the requirement on equipment is low, a lot of solid waste is not generated, the cost is saved, and the environmental protection pressure is low; the yield of resorcinol is high, about 95-98%.
The specific implementation mode is as follows:
example 1
Weighing 8.61g of vinyl acetate and 10.09g of 1-acetoxyl-1, 3-butadiene, respectively dissolving in 50mL of methanol, dropwise adding a 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under the atmosphere of nitrogen gas, reacting at the temperature of 10 ℃, and keeping the temperature to continue reacting for 1 hour after dropwise adding; adding 25g of saturated sodium hydroxide solution in batches, heating to 40 ℃ after adding, and reacting for 2 hours under the condition of heat preservation; dropwise adding hydrochloric acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, reacting at 50 ℃ for 2h after dropwise adding, then adding sulfuric acid, heating to 110 ℃, performing reflux reaction for 2h, and extracting and concentrating through n-butyl acetate to obtain the resorcinol product.
The resorcinol yield was determined to be 95.12%.
Example 2
Weighing 7.75g of vinyl acetate and 11.21g of 1-acetoxyl-1, 3-butadiene, respectively dissolving in 50mL of ethanol, dropwise adding a 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under the atmosphere of argon gas, reacting at the temperature of 20 ℃, and keeping the temperature to continue reacting for 2 hours after dropwise adding; adding 25g of saturated sodium hydroxide solution in batches, heating to 40 ℃ after adding, and reacting for 3 hours under the condition of heat preservation; dropwise adding hydrochloric acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, reacting at 50 ℃ for 2 hours after dropwise adding, then adding sulfuric acid, heating to 120 ℃, performing reflux reaction for 1.5 hours, and extracting and concentrating by n-butyl alcohol to obtain the resorcinol product.
The resorcinol yield was determined to be 96.45%.
Example 3
Weighing 8.61g of vinyl acetate and 11.21g of 1-acetoxyl-1, 3-butadiene, respectively dissolving in 50mL of isopropanol, dropwise adding a 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under the atmosphere of nitrogen gas, reacting at the temperature of 25 ℃, and keeping the temperature to continue reacting for 2 hours after dropwise adding; adding 25g of saturated sodium hydroxide solution in batches, heating to 50 ℃ after adding, and reacting for 3 hours under the condition of heat preservation; dropwise adding sulfuric acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, keeping the temperature at 50 ℃ after dropwise adding, reacting for 3 hours, then adding hydrochloric acid, heating to 130 ℃, performing reflux reaction for 1.5 hours, and extracting and concentrating by isopropyl ether to obtain the resorcinol product.
The resorcinol yield was determined to be 97.14%.
Example 4
Weighing 8.61g of vinyl acetate and 11.21g of 1-acetoxyl-1, 3-butadiene, respectively dissolving in 50mL of isopropanol, dropwise adding a 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under the atmosphere of nitrogen gas, reacting at the temperature of 30 ℃, and keeping the temperature to continue reacting for 2 hours after dropwise adding; adding 25g of saturated sodium hydroxide solution in batches, heating to 60 ℃ after adding, and reacting for 3 hours under the condition of heat preservation; dropwise adding hydrochloric acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, keeping the temperature at 60 ℃ after dropwise adding, reacting for 3 hours, then adding sulfuric acid, heating to 140 ℃, performing reflux reaction for 2 hours, and extracting and concentrating by ethyl acetate to obtain the resorcinol product.
The resorcinol yield was determined to be 97.68%.
Example 5
Weighing 86.1g of vinyl acetate and 112.1g of 1-acetoxyl-1, 3-butadiene, respectively dissolving in 500mL of methanol, dropwise adding a 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under an argon gas atmosphere, reacting at the temperature of 25 ℃, and keeping the temperature to continue reacting for 2 hours after dropwise adding; adding 250g of saturated sodium hydroxide solution in batches, heating to 50 ℃ after adding, and reacting for 3 hours under the condition of heat preservation; dropwise adding sulfuric acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, keeping the temperature at 60 ℃ after dropwise adding, reacting for 2h, then adding sulfuric acid, heating to 140 ℃, performing reflux reaction for 2h, and extracting and concentrating through n-butyl acetate to obtain a resorcinol product.
The resorcinol yield was determined to be 96.31%.
Example 6
Weighing 86.09g of vinyl acetate and 112.13g of 1-acetoxyl-1, 3-butadiene, respectively dissolving in 500mL of ethanol, dropwise adding a 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under the atmosphere of nitrogen gas, reacting at the temperature of 30 ℃, and keeping the temperature to continue reacting for 2 hours after dropwise adding; adding 250g of saturated sodium hydroxide solution in batches, heating to 55 ℃ after adding, and reacting for 3 hours under the condition of heat preservation; dropwise adding hydrochloric acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, reacting at 60 ℃ for 2h after dropwise adding, then adding sulfuric acid, heating to 150 ℃, performing reflux reaction for 2h, and extracting and concentrating by isopropyl ether to obtain the resorcinol product.
The resorcinol yield was determined to be 97.21%.
Example 7
Weighing 86.09g of vinyl acetate and 112.13g of 1-acetoxyl-1, 3-butadiene, respectively dissolving in 500mL of isopropanol, dropwise adding a 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under the atmosphere of nitrogen gas, reacting at the temperature of 30 ℃, and keeping the temperature to continue reacting for 2 hours after dropwise adding; adding 250g of saturated sodium hydroxide solution in batches, heating to 60 ℃ after adding, and reacting for 3 hours in a heat preservation manner; dropwise adding hydrochloric acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals; adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding 20% hydrogen peroxide solution, keeping the temperature at 60 ℃ after dropwise adding, reacting for 2 hours, then adding sulfuric acid, heating to 150 ℃, performing reflux reaction for 2 hours, and extracting and concentrating by ethyl acetate to obtain the resorcinol product.
The resorcinol yield was determined to be 98.26%.

Claims (8)

1. A synthesis process of resorcinol is characterized in that: the method comprises the following specific steps:
(a) respectively dissolving vinyl acetate and 1-acetoxyl-1, 3-butadiene in a solvent to prepare a solution, dropwise adding the 1-acetoxyl-1, 3-butadiene solution into the vinyl acetate solution under an inert gas atmosphere, and keeping the temperature to continue reacting for 1-3h after dropwise adding;
(b) adding sodium hydroxide in batches, heating to 40-60 ℃ after adding the sodium hydroxide, and reacting for 1-3 hours in a heat preservation manner;
(c) dropwise adding acid to adjust the pH value to 5-6, filtering the reaction liquid, cooling and crystallizing to obtain 4-cyclohexene-1, 3-diol crystals;
(d) adding 4-cyclohexene-1, 3-diol into water, slowly dropwise adding a hydrogen peroxide solution with the mass fraction of 20%, carrying out heat preservation reaction after dropwise adding, then adding acid, heating up, carrying out reflux reaction for 1-2h, and extracting and concentrating by using an extracting agent to obtain a resorcinol product.
2. The process of synthesizing resorcinol according to claim 1, wherein: the feeding molar ratio of the vinyl acetate to the 1-acetoxy-1, 3-butadiene in the step (a) is 1:0.5-1.5, and the reaction temperature is 10-30 ℃.
3. The process of synthesizing resorcinol according to claim 1, wherein: the solvent in the step (a) is one or more of methanol, ethanol and isopropanol.
4. The process of synthesizing resorcinol according to claim 1, wherein: the inert gas in the step (a) is one or more of nitrogen, carbon dioxide and rare gas.
5. The process of synthesizing resorcinol according to claim 1, wherein: the sodium hydroxide in the step (b) is liquid sodium hydroxide solution or solid sodium hydroxide in a 1-saturated state by mass time sharing.
6. The process of synthesizing resorcinol according to claim 1, wherein: the acid in the step (c) and the step (d) is one or more of hydrochloric acid and sulfuric acid.
7. The process of synthesizing resorcinol according to claim 1, wherein: in the step (d), the temperature of the heat preservation reaction is 40-60 ℃, and the temperature of the heating reflux is 100-150 ℃.
8. The process of synthesizing resorcinol according to claim 1, wherein: in the step (d), the extracting agent is one or more of n-butyl alcohol, n-butyl acetate, isopropyl ether and ethyl acetate.
CN202111494681.8A 2021-12-09 2021-12-09 Synthesis process of resorcinol Pending CN114149306A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8403525D0 (en) * 1983-04-19 1984-03-14 Ici Plc Cyanophenols
US20060074252A1 (en) * 2004-10-01 2006-04-06 Souza Fabio E Synthetic route to dronabinol
CN1830933A (en) * 2006-04-12 2006-09-13 吴江市汇丰化工厂 Process for preparing resorcinol
CN1927795A (en) * 2006-06-13 2007-03-14 老河口市华润化工有限公司 Method of preparing resorcin by hydrolyzing m-phenylenediamine
CN101372445A (en) * 2007-08-24 2009-02-25 深圳泛胜塑胶助剂有限公司 Resorcin synthetic process
CN101613257A (en) * 2008-06-25 2009-12-30 河南慧诚化工有限公司 A kind of production process for resorcinol
CN103848724A (en) * 2014-03-18 2014-06-11 南京工业大学 Process for producing resorcinol by hydrolyzing m-phenylenediamine
CN107522595A (en) * 2017-09-08 2017-12-29 山西新元太新材料科技发展有限公司 A kind of process for preparing resorcinol

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8403525D0 (en) * 1983-04-19 1984-03-14 Ici Plc Cyanophenols
US20060074252A1 (en) * 2004-10-01 2006-04-06 Souza Fabio E Synthetic route to dronabinol
CN1830933A (en) * 2006-04-12 2006-09-13 吴江市汇丰化工厂 Process for preparing resorcinol
CN1927795A (en) * 2006-06-13 2007-03-14 老河口市华润化工有限公司 Method of preparing resorcin by hydrolyzing m-phenylenediamine
CN101372445A (en) * 2007-08-24 2009-02-25 深圳泛胜塑胶助剂有限公司 Resorcin synthetic process
CN101613257A (en) * 2008-06-25 2009-12-30 河南慧诚化工有限公司 A kind of production process for resorcinol
CN103848724A (en) * 2014-03-18 2014-06-11 南京工业大学 Process for producing resorcinol by hydrolyzing m-phenylenediamine
CN107522595A (en) * 2017-09-08 2017-12-29 山西新元太新材料科技发展有限公司 A kind of process for preparing resorcinol

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
邢其毅等: "《基础有机化学》", 30 June 2005, 高等教育出版社, pages: 346 *

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