CN103848724A - Process for producing resorcinol by hydrolyzing m-phenylenediamine - Google Patents

Process for producing resorcinol by hydrolyzing m-phenylenediamine Download PDF

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CN103848724A
CN103848724A CN201410100819.5A CN201410100819A CN103848724A CN 103848724 A CN103848724 A CN 103848724A CN 201410100819 A CN201410100819 A CN 201410100819A CN 103848724 A CN103848724 A CN 103848724A
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resorcinol
mphenylenediamine
hydrolysis
crude product
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CN103848724B (en
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陈苏
汤文岐
周振方
张强
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Nanjing Tech University
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/01Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by replacing functional groups bound to a six-membered aromatic ring by hydroxy groups, e.g. by hydrolysis
    • C07C37/045Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by replacing functional groups bound to a six-membered aromatic ring by hydroxy groups, e.g. by hydrolysis by substitution of a group bound to the ring by nitrogen
    • C07C37/05Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by replacing functional groups bound to a six-membered aromatic ring by hydroxy groups, e.g. by hydrolysis by substitution of a group bound to the ring by nitrogen by substitution of a NH2 group

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Abstract

The invention relates to a process for producing resorcinol by hydrolyzing m-phenylenediamine, which comprises the following specific steps: 1) adding m-phenylenediamine, an acid catalyst, a solid super acid catalyst and water into a high-pressure hydrolysis reaction kettle in proportion, and uniformly mixing to obtain a mixed reaction solution; 2) heating the reactor to hydrolyze m-phenylenediamine to obtain resorcinol hydrolysis reaction liquid; 3) filtering the hydrolysis reaction liquid, and extracting the hydrolysis reaction liquid by a solvent to obtain a resorcinol crude product; 4) and distilling the resorcinol crude product under reduced pressure to obtain a resorcinol finished product. The invention has the advantages of less pollution, less wastewater discharge, easily controlled process conditions and high product yield.

Description

The technique that Resorcinol is produced in a kind of mphenylenediamine hydrolysis
Technical field
The present invention relates to a kind of preparation technology of Resorcinol, more particularly, the present invention relates to a kind of method of preparing Resorcinol that is hydrolyzed take mphenylenediamine as raw material.
Background technology
Resorcinol is commonly called as resorcin, has another name called Resorcinol, 1,3-dihydroxy-benzene etc.Resorcinol is as a kind of important organic intermediate, in fields such as agricultural chemicals, dyestuff, coating, medicine, plastics, rubber, electronic chemical products, the tamanori wherein used mainly for the preparation of tire cord, use for synthetic rubber tacky resin, Plywood high performance adhesive, synthetic benzophenone UV light absorber, Metha Amino Phenon, as sanitas etc.The route of the synthetic Resorcinol of industrialization at present mainly contains the sulfonated alkali fusion method take benzene as raw material, the oxidation style take m-Diisopropylbenzene as raw material.
1. benzene sulfonated alkali fusion method
Figure BDA0000478583950000011
2. m-Diisopropylbenzene oxidation style
Figure BDA0000478583950000012
Sulfonation method is take benzene and sulfuric acid as raw material, technique comprises the steps such as sulfonation, neutralization, alkali fusion and acidifying, the method technique is simple, equipment requirements is not high, but Production Flow Chart is tediously long, consume a large amount of strong acid (as sulfuric acid, hydrochloric acid), highly basic (as sodium hydroxide), produce a large amount of inorganic salt (as sodium sulfate, S-WAT) and waste liquid simultaneously, environmentally friendly degree is low; And oxidation style is first m-Diisopropylbenzene to be oxidized into Dihydroperoxide Diisopropyl Benzene, under acidic conditions, decompose and obtain Resorcinol and by product acetone again, waste water, waste gas that the method produces are all little, pollute also less, cost is also lower, but technical requirements is higher, and oxidation, extraction process is more complicated, be subject to the restriction of m-Diisopropylbenzene raw material, suitability for industrialized production not yet makes a breakthrough so far simultaneously.
Mphenylenediamine hydrolysis process is because raw material sources facility, technical process are short, good environmental protection presents good application prospect, and corresponding, the High Temperature High Pressure of hydrolysis reaction and acidic medium operating mode have proposed higher requirement to reactor material erosion resistance.Solid super acid catalyst has some unique advantages, and as the simple inorganics of one, its preparation is very simple, thereby cost is low; Corrosion-free to equipment, overcome the shortcoming of many liquid acid severe corrosion equipments; Moisture-stable; Separate easily; Regeneration easily, can reuse.
Summary of the invention
The object of the invention provides a kind of technique that Resorcinol is produced in the mphenylenediamine hydrolysis little, cost is low of polluting in order to improve the deficiencies in the prior art.
Technical scheme of the present invention is: mphenylenediamine, acid catalyst, solid super acid catalyst and water are joined in acid-resistant reactor, sealed reactor also heats mixing raw material and makes mphenylenediamine generation hydrolysis reaction and generate Resorcinol, then the material after hydrolysis reaction being completed extracts, then extraction phase solution distillation processing is obtained to Resorcinol finished product.
Concrete technical scheme of the present invention is: the technique that Resorcinol is produced in a kind of mphenylenediamine hydrolysis, its concrete steps are as follows: 1) mphenylenediamine, an acidic catalyst, solid super acid catalyst and water are joined in highly pressured hydrolysis reactor in proportion, mix, obtain mixed reaction solution; 2) reactor heating, makes mphenylenediamine hydrolysis obtain Resorcinol hydrolysis reaction liquid; 3) to hydrolysis reaction liquid after filtration, solvent extraction obtains Resorcinol crude product; 4) underpressure distillation of Resorcinol crude product is obtained to Resorcinol finished product.
Preferably described an acidic catalyst is at least the one in sulfuric acid, phosphoric acid or hydrochloric acid; Solid super acid catalyst is at least SO 4 2-/ TiO 2-L a2o 3, SO 4 2-/ F e2o 3, SO 4 2-/ Al 2o 3, SO 4 2-/ TiO 2-SnO 2, SO 4 2-/ ZrO 2-TiO 2, M oo 3/ TiO 2or SiO 2/ ZrO 2in one.
Preferably the molar ratio of mphenylenediamine, an acidic catalyst is mphenylenediamine: an acidic catalyst (pure)=be 1:(0.15~1.9); In the mixed reaction solution that described mphenylenediamine forms at mphenylenediamine, an acidic catalyst, solid super acid catalyst and water, shared weight ratio is 5~15%; Described solid super acid catalyst shared weight ratio in mixed reaction solution is 1~10%.
Preferred reactor heating and temperature control is at 190 ℃~270 ℃, and pressure-controlling is at 1.8~2.3MPa, and the reaction times is 4~12 hours.
Preferred steps 3) in the solvent of extraction be one or more the mixture in n-butyl acetate, ethyl acetate, propyl carbinol, isopropylcarbinol, ether, diisopropyl ether, glycol dimethyl ether or pimelinketone; Preferred steps 4) in the pressure of Resorcinol crude product underpressure distillation be 1.5~4Kpa.
Concrete reaction equation is as follows:
Figure BDA0000478583950000031
Beneficial effect:
Adopt the direct catalysis method of mphenylenediamine to produce Resorcinol, pollute few, discharge of wastewater is little, processing condition are easy to control, product yield is high, has not only solved the pollution problem of always perplexing sulfonated alkali fusion method production Resorcinol enterprise, and effectively suppresses the generation of side reaction, the yield that improves Resorcinol, reduces burnt shape deposits yields.Solid super-strong acid can recycling.
Sulfonated alkali fusion method is produced Resorcinol, in production process, consume a large amount of strong acid (as sulfuric acid, hydrochloric acid), highly basic (as sodium hydroxide), produce a large amount of inorganic salt (as sodium sulfate, S-WAT) and waste liquid simultaneously, liquid waste disposal expense is higher, also have larger waste water, environmentally friendly degree is low simultaneously.The waste water that this technique produces is few, has greatly reduced the pollution to environment.
Accompanying drawing explanation
The process flow sheet of Fig. 1 mphenylenediamine hydrolysis method.
Embodiment
Embodiment 1:
In the 5L autoclave of being furnished with stirring (electric heating coil heating), add 216.0g mphenylenediamine, 350.0g hydrochloric acid (concentration 30%), 2200g water, 27.94g SO 4 2-/ ZrO 2-TiO 2, feed temperature is no more than 80 ℃, adds rear stirring 30min, makes mixing of materials even.After airtight, be heated to 200 ℃, pressure is 1.8MPa, and insulation reaction 10 hours cools to 30 ℃ of room temperatures after reaction finishes; Take out reaction solution, filter, use 250.0g extracted with diethyl ether 4 times, steam solvent and obtain crude product 175.0g, content is 95.50%, under 1.8KPa, obtains product 162.0g through distillation, and content is 99.38%.
Embodiment 2:
In the 5L autoclave of being furnished with stirring (electric heating coil heating), add 220.8g mphenylenediamine, 368.0g sulfuric acid (concentration 98%), 2600g water, 354.31g SO 4 2-/ ZrO 2-TiO 2, feed temperature is no more than 80 ℃, adds rear stirring 30min, makes mixing of materials even.After airtight, be heated to 220 ℃, pressure is 2.2MPa, and insulation reaction 8 hours cools to 30 ℃ of room temperatures after reaction finishes; Take out reaction solution, filter, with 400g ethyl acetate extraction 4 times, steam solvent and obtain crude product 185.0g, content is 95.30%, obtains product 178.0g at 2.0KPa through distillation, and content is 99.40%.
Embodiment 3:
In the 5L autoclave of being furnished with stirring (electric heating coil heating), add 426.0g mphenylenediamine, 240.0g hydrochloric acid (concentration 30%), 2600g water, 40.0g SO 4 2-/ TiO 2-SnO 2, feed temperature is no more than 80 ℃, adds rear stirring 30min, makes mixing of materials even.After airtight, be heated to 200 ℃, pressure is 2MPa, and insulation reaction 4 hours cools to 30 ℃ of room temperatures after reaction finishes; Take out reaction solution, filter, with 500g isopropylcarbinol extraction 4 times, steam solvent and obtain crude product 295.0g, content is 95.25%, obtains product 281.0g at 1.9KPa through distillation, and content is 99.50%.
Embodiment 4:
In the 5L autoclave of being furnished with stirring (electric heating coil heating), add 151.8g mphenylenediamine, 184.0g sulfuric acid (concentration 98%), 2600g water, 100.0g SO 4 2-/ Al 2o 3, feed temperature is no more than 80 ℃, adds rear stirring 30min, makes mixing of materials even.After airtight, be heated to 270 ℃, pressure is 1.9MPa, and insulation reaction 5 hours cools to 30 ℃ of room temperatures after reaction finishes; Take out reaction solution, filter, use 300g extracted with diethyl ether 4 times, steam solvent and obtain crude product 113.0g, content is 95.35%, obtains product 95.0g at 2.3KPa through distillation, and content is 99.45%.
Embodiment 5:
In the 5L autoclave of being furnished with stirring (electric heating coil heating), add 450g mphenylenediamine, 110.0g sulfuric acid (concentration 98%), 2400g water, 50.0g SO 4 2-/ Fe 2o 3, feed temperature is no more than 80 ℃, adds rear stirring 30min, makes mixing of materials even.After airtight, be heated to 230 ℃, pressure is 2MPa, and insulation reaction 7 hours cools to 30 ℃ of room temperatures after reaction finishes; Take out reaction solution, filter, with 600g diisopropyl ether extraction 4 times, steam solvent and obtain crude product 390g, content is 95.24%, obtains product 372g at 3.8KPa through distillation, and content is 99.38%.

Claims (6)

1. the technique that Resorcinol is produced in mphenylenediamine hydrolysis, its concrete steps are as follows: 1) mphenylenediamine, an acidic catalyst, solid super acid catalyst and water are joined in highly pressured hydrolysis reactor in proportion, mix, obtain mixed reaction solution; 2) reactor heating, makes mphenylenediamine hydrolysis obtain Resorcinol hydrolysis reaction liquid; 3) to hydrolysis reaction liquid after filtration, solvent extraction obtains Resorcinol crude product; 4) underpressure distillation of Resorcinol crude product is obtained to Resorcinol finished product.
2. technique according to claim 1, is characterized in that: described an acidic catalyst is at least the one in sulfuric acid, phosphoric acid or hydrochloric acid; Solid super acid catalyst is at least SO 4 2-/ TiO 2-La 2o 3, SO 4 2-/ Fe 2o 3, SO 4 2-/ Al 2o 3, SO 4 2-/ TiO 2-SnO 2, SO 4 2-/ ZrO 2-TiO 2, MoO 3/ TiO 2or SiO 2/ ZrO 2in one.
3. technique according to claim 1, is characterized in that: the molar ratio of mphenylenediamine, an acidic catalyst is 1:(0.15~1.9); Described mphenylenediamine shared weight ratio in mixed reaction solution is 5~15%; Described solid super acid catalyst shared weight ratio in mixed reaction solution is 1~10%.
4. technique according to claim 1, is characterized in that: reactor heating and temperature control is at 190 ℃~270 ℃, and pressure-controlling is at 1.8~2.3MPa, and the reaction times is 4~12 hours.
5. technique according to claim 1, is characterized in that: the solvent extracting in step 3) is one or more the mixture in n-butyl acetate, ethyl acetate, propyl carbinol, isopropylcarbinol, ether, diisopropyl ether, glycol dimethyl ether or pimelinketone.
6. technique according to claim 1, is characterized in that: in step 4), the pressure of Resorcinol crude product underpressure distillation is 1.5~4Kpa.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104262109A (en) * 2014-09-01 2015-01-07 湖南湘易康制药有限公司 Synthesis method of resorcinol
CN107262150A (en) * 2017-06-06 2017-10-20 青岛科技大学 A kind of preparation method of m-phenylene diamine (MPD) hydrolysis load-type solid acid catalyst
CN109422659A (en) * 2017-08-23 2019-03-05 中国石油化工股份有限公司 A kind of method that m-phenylene diamine (MPD) hydrolysis prepares meta-aminophenol
CN109516924A (en) * 2018-11-14 2019-03-26 南京工业大学 Method for preparing m-aminophenol by catalyzing resorcinol
CN114149306A (en) * 2021-12-09 2022-03-08 青岛科技大学 Synthesis process of resorcinol
CN114163311A (en) * 2020-09-11 2022-03-11 王兴路 High-efficiency and clean production method of phenolic compound

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JPH0532433A (en) * 1991-07-30 1993-02-09 Central Glass Co Ltd Functional membrane-containing glass coated with protecting coating film
CN1830933A (en) * 2006-04-12 2006-09-13 吴江市汇丰化工厂 Process for preparing resorcinol
CN1927795A (en) * 2006-06-13 2007-03-14 老河口市华润化工有限公司 Method of preparing resorcin by hydrolyzing m-phenylenediamine

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JPS532433A (en) * 1976-06-29 1978-01-11 Mitsui Toatsu Chem Inc Hydrolysis of #-phenylenediamine
JPH0532433A (en) * 1991-07-30 1993-02-09 Central Glass Co Ltd Functional membrane-containing glass coated with protecting coating film
CN1830933A (en) * 2006-04-12 2006-09-13 吴江市汇丰化工厂 Process for preparing resorcinol
CN1927795A (en) * 2006-06-13 2007-03-14 老河口市华润化工有限公司 Method of preparing resorcin by hydrolyzing m-phenylenediamine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104262109A (en) * 2014-09-01 2015-01-07 湖南湘易康制药有限公司 Synthesis method of resorcinol
CN107262150A (en) * 2017-06-06 2017-10-20 青岛科技大学 A kind of preparation method of m-phenylene diamine (MPD) hydrolysis load-type solid acid catalyst
CN107262150B (en) * 2017-06-06 2018-10-16 青岛科技大学 A kind of preparation method of m-phenylene diamine (MPD) hydrolysis load-type solid acid catalyst
CN109422659A (en) * 2017-08-23 2019-03-05 中国石油化工股份有限公司 A kind of method that m-phenylene diamine (MPD) hydrolysis prepares meta-aminophenol
CN109422659B (en) * 2017-08-23 2022-02-11 中国石油化工股份有限公司 Method for preparing m-aminophenol by hydrolyzing m-phenylenediamine
CN109516924A (en) * 2018-11-14 2019-03-26 南京工业大学 Method for preparing m-aminophenol by catalyzing resorcinol
CN114163311A (en) * 2020-09-11 2022-03-11 王兴路 High-efficiency and clean production method of phenolic compound
CN114149306A (en) * 2021-12-09 2022-03-08 青岛科技大学 Synthesis process of resorcinol

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