CN115819304B - Preparation method of molybdenum disulfide catalyzed tetraethyl thiuram disulfide - Google Patents

Preparation method of molybdenum disulfide catalyzed tetraethyl thiuram disulfide Download PDF

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CN115819304B
CN115819304B CN202211125886.3A CN202211125886A CN115819304B CN 115819304 B CN115819304 B CN 115819304B CN 202211125886 A CN202211125886 A CN 202211125886A CN 115819304 B CN115819304 B CN 115819304B
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disulfide
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fixed bed
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tetraethylthiuram
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CN115819304A (en
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王晓
赵泽润
许皓星
叶尔森·帕特合别克
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Nanjing University
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Abstract

The invention discloses a preparation method of molybdenum disulfide catalyzed tetraethyl thiuram disulfide, belonging to a chemical synthesis method. Mixing carbon disulfide, secondary amine, alkali and molybdenum disulfide in a solvent, oxidizing in an oxygen atmosphere, filtering after reaction, cooling and crystallizing filtrate, and filtering and drying to obtain tetraethylthiuram disulfide crystals. And filling molybdenum disulfide into the micro fixed bed for standby, simultaneously injecting a reaction solution containing carbon disulfide, secondary amine and alkali and oxygen into the fixed bed for heterogeneous catalytic reaction, cooling and crystallizing the effluent solution phase, and filtering and drying to obtain crystals of tetraethylthiuram disulfide. The purity of the tetraethyl thiuram disulfide obtained by the method reaches more than 98%, the method is environment-friendly, the condition is mild, the catalyst can be recycled, and the product is easy to separate.

Description

Preparation method of molybdenum disulfide catalyzed tetraethyl thiuram disulfide
Technical Field
The invention belongs to the technical field of rubber accelerator production, and relates to a synthetic method of tetraethylthiuram disulfide rubber accelerators, in particular to a green synthetic method thereof.
Background
Tetraethylthiuram disulfide, TETD for short, has the following structural formula:
the thiuram accelerator is widely applied in rubber products, wherein the thiuram disulfide is used as an overspeed-class rubber accelerator, so that the vulcanization temperature can be reduced, the consumption of the vulcanizing agent can be reduced, the physical and mechanical properties of vulcanized rubber can be improved, active sulfur is easily released at the conventional vulcanization temperature, and the rubber can be vulcanized without adding sulfur. Conventional thiurams include mainly tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), tetrabenzylthiuram disulfide (TBzTD), and the like. Among them, tetraethylthiuram disulfide (TETD) is used as an overspeed accelerator and a vulcanizing agent for natural rubber, styrene-butadiene rubber, nitrile rubber, butyl rubber, butadiene rubber and latex. Tetraethylthiuram disulfide is a second excellent accelerator for thiazole accelerators, and also has a catalytic effect on acid and guanidine accelerators. TETD is also useful in the treatment of chronic alcohol addiction. Besides alcohol, it is also used for the abstinence treatment of cocaine. In addition, TETD has also been the subject of major study for the treatment of cancer and HIV by many researchers.
In the traditional process, the preparation method of tetraethylthiuram disulfide mostly adopts a synthetic path taking secondary amine, carbon disulfide, sodium hydroxide and double oxidation as raw materials. Although the reaction speed is high, excessive NaOH in the reaction process needs sulfuric acid or hydrochloric acid to neutralize, and inorganic salt byproducts which are difficult to treat are produced; secondly, strong acid and strong alkali added in the reaction process can corrode reaction equipment to a certain extent. CN108147986B discloses a method for preparing carbon disulfide, diethylamine and hydrogen peroxide in Pd-Co-Al 2 O 3 、Pd-Mn-Al 2 O 3 Or Pd-Ni-Al 2 O 3 The method is simple in process operation, but the price of the used metal catalyst is generally high, and meanwhile, a complex is easily formed between the reaction process and a reaction intermediate to pollute a product; and the hydrogen peroxide contains a large amount of water, so that the reacted medium needs to be dehydrated and refined, and the energy consumption is high, so that the method has great limitation in industrial application.
CN112358428A discloses a method for preparing tetraethylthiuram disulfide by photocatalytic oxidation, the scheme makes secondary amine, carbon disulfide and catalyst react under the condition of illumination, and the reaction uses cheap dye as catalyst, so that green synthesis of thiuram is realized under extremely mild condition. The disadvantage of this technique is that the dye and the reaction solution are in a homogeneous phase state, which brings inconvenience to the purification of the product.
Disclosure of Invention
Aiming at the technical limitations existing in the traditional production method of tetraethylthiuram disulfide, the invention provides a novel method for preparing the tetraethylthiuram disulfide.
Aiming at the defects of the prior art, in particular to the problems that the prior art uses strong acid, strong alkali, strong oxidant and other corrosive raw materials, which are easy to cause equipment corrosion, product peroxidation, inorganic salt byproduct generation and the like. The invention provides a method for preparing tetraethylthiuram disulfide, which has the advantages of rapid conversion, environmental protection, catalyst recycling, safe process and low cost.
The aim of the invention is achieved by the following technical scheme:
a one-pot method for preparing tetraethyl thiuram disulfide is characterized in that oxygen is used as a reaction atmosphere, carbon disulfide and diethylamine are used as raw materials, molybdenum disulfide is used as a catalyst, and the reaction is carried out under alkaline conditions, so that the tetraethyl thiuram disulfide can be obtained.
In the one-pot method, the mol ratio of diethylamine, carbon disulfide, alkaline reagent and molybdenum disulfide is 1: (1.0-1.5): 1: (0.1-0.3).
In the one-pot method, the reaction time is 8-12 hours, and the reaction temperature is room temperature.
In the one-pot method, the alkaline reagent is triethylamine.
In the one-pot method, the solvent used in the reaction process is ethanol or methanol.
A method for preparing tetraethyl thiuram disulfide by a fixed bed method comprises the steps of sequentially adding carbon disulfide, diethylamine and alkali reagent under a stirring state to obtain a mixed solution, mixing the mixed solution and oxygen at a mixer to form a gas-liquid intermittent flow, then entering a micro fixed bed filled with molybdenum disulfide, cooling, crystallizing, filtering and drying after the solution flows out, so as to obtain the tetraethyl thiuram disulfide.
In the above fixed bed method: the retention time of the reaction liquid in the fixed bed of the continuous flow micro fixed bed method is 10-30 minutes, and the reaction temperature is room temperature.
In the above fixed bed method: the flow rate of the mixed solution pumped into the liquid in the continuous flow micro-fixed bed method is 0.8-0.12 mL/min, and the flow rate of oxygen is precisely controlled to be 2.0-2.5 sccm by a mass flow controller.
In the above fixed bed method: the pressure of the whole continuous flow system in the continuous flow micro-fixed bed method is 0.5-0.8 MPa, and the pressure is controlled by a 20-75 psi back pressure valve.
In the above fixed bed method: the solvent used in the reaction process is ethanol or methanol.
In the above fixed bed method: the mol ratio of diethylamine, carbon disulfide, alkaline reagent and molybdenum disulfide is 1: (1.0-1.5): 1: (0.1-1).
The post-treatment of the two synthesis methods adopts cooling crystallization and recrystallization to obtain tetraethylthiuram disulfide needle-shaped crystals.
The invention uses cheap molybdenum disulfide as catalyst, compared with traditional metal salt catalyst such as copper acetate, manganese acetate, etc., the invention does not generate by-products formed by intermediate products and metal salts.
The invention uses oxygen as oxidant, which is more environment-friendly than the common hydrogen peroxide, and the reaction does not need to remove water and refine.
The possible mechanism of the molybdenum disulfide catalytic oxidation of the invention is: in the reaction process, oxygen forms superoxide ion free radicals on the surface of molybdenum disulfide, and the superoxide ion free radicals participate in subsequent oxidation reaction
The invention utilizes the gas-liquid-solid three-phase mixing technology under the microreactor, has the advantages of high reaction speed, mild condition, difficult peroxidation, no inorganic salt byproduct generation, high product yield and good quality.
The present invention employs continuous flow techniques. Compared with the traditional reaction device, the continuous flow technology can greatly shorten the reaction time, has small amplification effect and greatly improves the productivity. The occupied area of the device can be greatly reduced, and the land resources are saved. In addition, compared with the batch production of the traditional batch reaction kettle, the continuous flow technology has stable product quality, excellent quality and stronger market competitiveness.
The tetraethylthiuram disulfide product obtained by the reaction is needle-shaped crystals, the melting point is above 70 ℃ (standard substance: 70-70.9 ℃), and the purity is above 99%.
Drawings
FIG. 1 is a schematic diagram of the synthetic scheme of the present invention.
Detailed Description
The invention will be further described with reference to specific examples for a clearer understanding of the objects, features and meaning of the invention.
Example 1
The present example provides a detailed process for preparing tetraethylthiuram disulfide in an ethanol solution in one pot, comprising the steps of: 50 ml of ethanol is added into a reaction kettle, then 2.3 g of carbon disulfide (30 mmol), 1.8 g of diethylamine (25 mmol) and 2.5 g of triethylamine (25 mmol) are added into the reaction kettle in sequence under the condition of stirring, after the addition, 0.5 g of molybdenum disulfide (3.125 mmol) is added into the reaction system, finally oxygen is introduced into the upper end of the reaction kettle, and the reaction is carried out for 12 hours at room temperature. Filtering the heterogeneous solution after the reaction, cooling the solution phase to crystallize needle-shaped crystals, carrying out suction filtration, washing, drying, recrystallizing, washing, carrying out suction filtration and drying to obtain 3.99 g of solid. The steps of suction filtration, water washing and drying are the same as those of the conventional preparation of tetraethylthiuram disulfide, and in the embodiment, the steps of water washing are carried out twice, and the drying temperature is 40 ℃ and the drying time is 5 hours.
The obtained finished product is detected: the appearance is white crystal, the melting point is 71.6 ℃ (melting process is 70.9-71.6 ℃), the purity is 99.0%, and the yield is 90%.
Example 2
The present example provides a detailed process for preparing tetraethylthiuram disulfide in methanol solution in one pot, comprising the steps of: 50 ml of methanol is added into a reaction kettle, then 2.3 g of carbon disulfide (30 mmol), 1.8 g of diethylamine (25 mmol) and 2.5 g of triethylamine (25 mmol) are added into the reaction kettle in sequence under the condition of stirring, after the addition, 0.5 g of molybdenum disulfide (3.125 mmol) is added into the reaction system, finally oxygen is introduced into the upper end of the reaction kettle, and the reaction is carried out for 12 hours at room temperature. Filtering the heterogeneous solution after the reaction, cooling the solution phase to crystallize needle-shaped crystals, carrying out suction filtration, washing, drying, recrystallizing, washing, carrying out suction filtration and drying to obtain 3.92 g of solid. The steps of suction filtration, water washing and drying are the same as those of the conventional preparation of tetraethylthiuram disulfide, and in the embodiment, the steps of water washing are carried out twice, and the drying temperature is 40 ℃ and the drying time is 5 hours.
The obtained finished product is detected: the appearance is white crystal, the melting point is 71.3 ℃ (melting process is 70.6-71.3 ℃), the purity is 98.7%, and the yield is 88%.
Example 3
The present example provides a detailed process for preparing tetraethylthiuram disulfide in an ethanol solution in one pot, comprising the steps of: 50 ml of ethanol was added to the reaction vessel, followed by dropwise addition of 2.3 g of carbon disulfide (30 mmol), 1.8 g of diethylamine (25 mmol) and 2.5 g of triethylamine (25 mmol) with stirring. After the completion of the dropwise addition, 0.5 g of molybdenum disulfide (3.125 mmol) was added to the reaction system, and finally oxygen was introduced into the upper end of the reaction vessel, and the reaction was carried out at room temperature for 8 hours. Filtering after the reaction, cooling the obtained filtrate to crystallize needle-shaped crystals, carrying out suction filtration, washing, drying, recrystallizing, washing, carrying out suction filtration and drying to obtain 3.21 g of solid. The steps of suction filtration, water washing and drying are the same as those of the conventional preparation of tetraethylthiuram disulfide, and in the embodiment, the steps of water washing are carried out twice, and the drying temperature is 40 ℃ and the drying time is 5 hours.
The obtained finished product is detected: the appearance is white crystal, the melting point is 72.0 ℃ (melting process: 71.4-72.0 ℃), the purity is 97.9%, and the yield is 72%.
Example 4
The present example provides a detailed process for preparing tetraethylthiuram disulfide in an ethanol solution in one pot, comprising the steps of: 50 ml of ethanol is added into a reaction kettle, 1.9 g of carbon disulfide (25 mmol), 1.8 g of diethylamine (25 mmol) and 2.5 g of triethylamine (25 mmol) are added into the reaction kettle in sequence under the condition of stirring, after the dripping is finished, 0.5 g of molybdenum disulfide (3.125 mmol) is added into the reaction system, and finally oxygen is introduced into the upper end of the reaction kettle for reaction for 12 hours at room temperature. Filtering the heterogeneous solution after the reaction, cooling the solution phase to crystallize needle-shaped crystals, carrying out suction filtration, washing, drying, recrystallizing, washing, carrying out suction filtration and drying to obtain 3.74 g of solid. The steps of suction filtration, water washing and drying are the same as those of the conventional preparation of tetraethylthiuram disulfide, and in the embodiment, the steps of water washing are carried out twice, and the drying temperature is 40 ℃ and the drying time is 5 hours.
The obtained finished product is detected: the appearance is white crystal, the melting point is 71.5 ℃ (melting process is 70.7-71.5 ℃), the purity is 98.9%, and the yield is 84%.
Example 5
The present example provides a detailed process for preparing tetraethylthiuram disulfide in an ethanol solution in one pot, comprising the steps of: 50 ml of ethanol is added into a reaction kettle, then 2.3 g of carbon disulfide (30 mmol), 1.8 g of diethylamine (25 mmol) and 2.5 g of triethylamine (25 mmol) are added into the reaction kettle in sequence under the condition of stirring, after the dripping is finished, 1.0 g of molybdenum disulfide (6.25 mmol) is added into the reaction system, finally oxygen is introduced into the upper end of the reaction kettle, and the reaction is carried out for 12 hours at room temperature. Filtering the heterogeneous solution after the reaction, cooling the solution phase to crystallize needle-shaped crystals, carrying out suction filtration, washing, drying, recrystallizing, washing, carrying out suction filtration and drying to obtain 4.05 g of solid. The steps of suction filtration, water washing and drying are the same as those of the conventional preparation of tetraethylthiuram disulfide, and in the embodiment, the steps of water washing are carried out twice, and the drying temperature is 40 ℃ and the drying time is 5 hours.
The obtained finished product is detected: the appearance is white crystal, the melting point is 72.1 ℃ (melting process: 71.3-72.1 ℃), the purity is 99.0%, and the yield is 91%.
Example 6
This example provides a detailed process for preparing tetraethylthiuram disulfide in a continuous flow micro fixed bed, comprising the steps of: 2.17 g of molybdenum disulfide is filled into a fixed bed with the inner diameter of 4.6mm and the length of 15.0cm, and absorbent cotton and a sieve plate are used for sealing and filtering at two ends. 50 mL of ethanol was taken and 2.3 g of carbon disulfide (30 mmol), 1.8 g of diethylamine (25 mmol) and 2.5 g of triethylamine (25 mmol) were sequentially added dropwise under stirring to prepare a pre-reaction solution. The reaction liquid (flow rate: 0.1 mL/min) is pumped by a constant flow pump, the mass flow controller precisely controls the molar flow (2.25 sccm) of the introduced oxygen, the reactor liquid and the oxygen are mixed at a mixer to form an intermittent flow with the liquid/gas length ratio of 1/2, the intermittent flow enters a micro-fixed bed filled with molybdenum disulfide, the residence time in the micro-fixed bed is 18 minutes, the liquid flows through a back pressure valve of 40psi after flowing out of the micro-fixed bed, the system pressure is 0.6MPa, the liquid finally flows into a collecting tank, and needle-shaped crystals are cooled and crystallized after the end, and 3.92 g of solids are obtained through suction filtration, water washing, drying, recrystallization, water washing, suction filtration and drying. In this example, the water was washed twice and the drying temperature was 40℃for 5 hours. The obtained finished product is detected: the appearance is white crystal, the melting point is 71.6 ℃ (melting process is 70.9-71.6 ℃), the purity is 98.8%, and the yield is 88%.
Example 7
This example provides a detailed process for preparing tetraethylthiuram disulfide in a continuous flow micro fixed bed, comprising the steps of: 2.17 g of molybdenum disulfide is filled into a fixed bed with the inner diameter of 4.6mm and the length of 15.0cm, and absorbent cotton and a sieve plate are used for sealing and filtering at two ends. 50 mL of ethanol was taken and 2.3 g of carbon disulfide (30 mmol), 1.8 g of diethylamine (25 mmol) and 2.5 g of triethylamine (25 mmol) were sequentially added dropwise under stirring to prepare a pre-reaction solution. The reaction liquid (flow rate: 0.1 mL/min) is pumped by a constant flow pump, the mass flow controller precisely controls the molar flow (2.25 sccm) of the introduced oxygen, the reactor liquid and the oxygen are mixed at a mixer to form a gas-liquid intermittent flow with the liquid/gas of 1/2, the gas-liquid intermittent flow enters a micro-fixed bed filled with molybdenum disulfide, the residence time in the micro-fixed bed is 18 minutes, the liquid flows through a back pressure valve of 20psi after flowing out of the micro-fixed bed, the system pressure is 0.45MPa, the liquid finally flows into a collecting tank, and needle-shaped crystals are cooled and crystallized after the end, and the needle-shaped crystals are subjected to suction filtration, water washing, drying, recrystallization, water washing, suction filtration and drying to obtain 3.47 g of solid. In this example, the water was washed twice and the drying temperature was 40℃for 5 hours. The obtained finished product is detected: the appearance is white crystal, the melting point is 71.4 ℃ (melting process is 70.6-71.4 ℃), the purity is 99.0%, and the yield is 78%.
Comparative example 1
The comparative example differs from example 1 in that:
molybdenum disulfide is not added in the whole reaction system, and the rest conditions are kept consistent. After the reaction, no signal of tetraethylthiuram disulfide was detected by liquid chromatography. It can be seen that the importance of molybdenum disulfide for tetraethylthiuram disulfide synthesis is indispensable for the reaction.
The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, a number of simple variants of the technical solution of the invention are possible, including combinations of the individual technical features in any other suitable way, which simple variants and combinations should likewise be regarded as being disclosed by the invention, all falling within the scope of protection of the invention.

Claims (10)

1. A method for preparing tetraethyl thiuram disulfide by a one-pot method is characterized in that the method takes oxygen as a reaction atmosphere, takes carbon disulfide and diethylamine as raw materials, takes molybdenum disulfide as a catalyst, and reacts under alkaline conditions to obtain the tetraethyl thiuram disulfide.
2. The method for preparing tetraethylthiuram disulfide by the one-pot method according to claim 1, wherein the molar ratio of diethylamine, carbon disulfide, alkaline reagent and molybdenum disulfide is 1: (1.0-1.5): 1: (0.1-0.3).
3. The method for preparing tetraethylthiuram disulfide by the one-pot method according to claim 1, wherein the reaction time is 8 to 12 hours, and the reaction temperature is room temperature.
4. The method for preparing tetraethylthiuram disulfide by a one-pot method according to claim 1 or 2, wherein the basic reagent is triethylamine.
5. The method for preparing tetraethylthiuram disulfide by the one-pot method according to claim 1, wherein the solvent used in the reaction process is ethanol or methanol.
6. A method for preparing tetraethylthiuram disulfide by a fixed bed method is characterized in that: and sequentially adding carbon disulfide, diethylamine and an alkali reagent under a stirring state to obtain a mixed solution, mixing the mixed solution with oxygen at a mixer to form a gas-liquid intermittent flow, then entering a micro fixed bed filled with molybdenum disulfide, cooling, crystallizing, filtering and drying after the solution flows out to obtain tetraethylthiuram disulfide.
7. The method for preparing tetraethylthiuram disulfide by a fixed bed process according to claim 6, wherein the residence time of the reaction liquid in the fixed bed by the continuous flow micro fixed bed process is 10 to 30 minutes, and the reaction temperature is room temperature.
8. The method for preparing tetraethylthiuram disulfide according to claim 6, wherein the flow rate of the mixed solution pumped into the liquid in the continuous flow micro fixed bed method is 0.8-0.12 mL/min, and the flow rate of oxygen is controlled to be 2.0-2.5 sccm by a mass flow controller; the pressure of the whole continuous flow system in the continuous flow micro-fixed bed method is 0.5-0.8 MPa, and the pressure is controlled by a 20-75 psi back pressure valve.
9. The method for preparing tetraethylthiuram disulfide by a fixed bed process according to claim 6, wherein the molar ratio of diethylamine, carbon disulfide, alkaline reagent, molybdenum disulfide is 1: (1.0-1.5): 1: (0.1-1).
10. The method for preparing tetraethylthiuram disulfide by a fixed bed process according to claim 6, wherein the solvent used in the reaction process is ethanol or methanol.
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Publication number Priority date Publication date Assignee Title
CN108147986A (en) * 2017-12-20 2018-06-12 蔚林新材料科技股份有限公司 The preparation method of tetraethylthiuram disulfide
CN108395393A (en) * 2018-05-15 2018-08-14 清华大学 A kind of green synthesis method of thiurams thiofide
CN110526845A (en) * 2018-05-25 2019-12-03 李志安 A kind of pollution-free high-efficient rate preparation method of tetraethylthiuram disulfide
CN110526846A (en) * 2018-05-25 2019-12-03 李志安 The efficient preparation process of the Environmental Safety of pharmaceutical grade tetraethylthiuram disulfide
CN112358428A (en) * 2020-11-20 2021-02-12 鹤壁元昊化工有限公司 Method for preparing thiuram disulfide by photocatalytic oxidation
CN113666855A (en) * 2021-09-07 2021-11-19 山东斯递尔化工科技有限公司 Method for preparing tetrabenzylthiuram disulfide
CN114790156A (en) * 2022-05-07 2022-07-26 鹤壁元昊化工有限公司 Preparation method of tetraalkyl thiuram monosulfide

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108147986A (en) * 2017-12-20 2018-06-12 蔚林新材料科技股份有限公司 The preparation method of tetraethylthiuram disulfide
CN108395393A (en) * 2018-05-15 2018-08-14 清华大学 A kind of green synthesis method of thiurams thiofide
CN110526845A (en) * 2018-05-25 2019-12-03 李志安 A kind of pollution-free high-efficient rate preparation method of tetraethylthiuram disulfide
CN110526846A (en) * 2018-05-25 2019-12-03 李志安 The efficient preparation process of the Environmental Safety of pharmaceutical grade tetraethylthiuram disulfide
CN112358428A (en) * 2020-11-20 2021-02-12 鹤壁元昊化工有限公司 Method for preparing thiuram disulfide by photocatalytic oxidation
CN113666855A (en) * 2021-09-07 2021-11-19 山东斯递尔化工科技有限公司 Method for preparing tetrabenzylthiuram disulfide
CN114790156A (en) * 2022-05-07 2022-07-26 鹤壁元昊化工有限公司 Preparation method of tetraalkyl thiuram monosulfide

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