CN110105303A - A method of using liquid chlorine as oxidant continuous production aniline fluid bed - Google Patents

A method of using liquid chlorine as oxidant continuous production aniline fluid bed Download PDF

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Publication number
CN110105303A
CN110105303A CN201910543947.XA CN201910543947A CN110105303A CN 110105303 A CN110105303 A CN 110105303A CN 201910543947 A CN201910543947 A CN 201910543947A CN 110105303 A CN110105303 A CN 110105303A
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mbt
organic solvent
accelerant
cbs
liquid
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孟庆森
陈群
陈海群
朱军
周维友
张�杰
刘国卿
窦东坡
何明阳
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Kemai Chemical Co Ltd
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Kemai Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D277/00Heterocyclic compounds containing 1,3-thiazole or hydrogenated 1,3-thiazole rings
    • C07D277/60Heterocyclic compounds containing 1,3-thiazole or hydrogenated 1,3-thiazole rings condensed with carbocyclic rings or ring systems
    • C07D277/62Benzothiazoles
    • C07D277/68Benzothiazoles with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached in position 2
    • C07D277/70Sulfur atoms
    • C07D277/76Sulfur atoms attached to a second hetero atom
    • C07D277/80Sulfur atoms attached to a second hetero atom to a nitrogen atom

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The present invention provides a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, it the described method comprises the following steps: the salting liquid of accelerant MBT, ring amine, organic solvent, liquid chlorine being passed through in reactor and carry out oxidation reaction, CBS product is obtained after reaction product is post-treated;The reactor includes tubular reactor and/or micro passage reaction.The present invention can be using thick MBT as the direct synthesis accelerant CBS of raw material, and in-situ oxidation is carried out by oxidant of liquid chlorine, it can either avoid the problem that the consumption of caused raw material lye and chlorine is big in sodium hypochlorite production process, the waste water yield in CBS production process can be effectively controlled again, the overall efficiency of the method can be increased substantially, so that the method has industrialization promotion advantage.

Description

A method of using liquid chlorine as oxidant continuous production aniline fluid bed
Technical field
The invention belongs to field of rubber technology, be related to a kind of method for producing aniline fluid bed, more particularly to it is a kind of with Liquid chlorine is the method for oxidant continuous production aniline fluid bed.
Background technique
During with various rubber products such as rubber production tire, sebific duct and rubber overshoes, it is necessary to five big analog assistants are used, They are thiofide, rubber antioxidant, the vulcanization of rubber and vulcanizing activator, processing type rubber chemicals and features Property auxiliary agent.Wherein, thiofide abbreviation promotor is the substance for promoting sulfurization, can shorten vulcanization time, is reduced Curing temperature reduces vulcanizing agent dosage and can be improved the physical mechanical property etc. of rubber.
Thiofide N cyclohexyl 2 benzothiazole sulfenamide (CBS) is the weight of sulfenamide type accelerators One of kind is wanted, it is that a kind of common delayed vulcanization promoter, anticol burn function admirable, process safety, sulphur both at home and abroad The change time is short, can improve the stretching strength and tensile strength of vulcanizate, is suitable for various rubber, discoloration is slight, no blooming.Rubber Aniline fluid bed is mainly for the manufacture of industrial rubber articles such as tire, sebific duct, rubber overshoes and electric wires.
Currently, the industrialization method of rubber vulcanizing accelerator CBS is that will promote using sodium hypochlorite or hydrogen peroxide as oxidant Agent 2- benzothiazolyl mercaptan (MBT) and ring amine oxidation generate accelerator CBS.Wherein, sodium hypochlorite oxidization has technique Maturation, reaction condition is mild, product quality is preferable and the higher advantage of yield (generally in 90-92%), but applies hypochlorous acid Sodium oxidizing process can generate a large amount of waste water, and salt content and COD higher in waste water when producing CBS, it is difficult to carry out biochemical treatment, no Conducive to environmental protection.Peroxide passivation can overcome the problems, such as that salt content is high in waste water, but the activity of hydrogen peroxide is strong, in oxidation process Side reaction also decreases compared with sodium hypochlorite oxidization sodium hypochlorite fado, product yield.Oxygen Catalytic Oxidation method is due to big Amplitude reduction waste water yield, is conducive to environmental protection, but that there are conversion ratios is low for Oxygen Catalytic Oxidation method, and reaction speed is slow, work The problems such as skill risk is high, and equipment investment is big affects the feasibility of its further industrialization conversion.
Currently, the CBS industrialized manufacturing technique of mainstream is based on autoclave intermittent reaction, no matter from throwing between batch and batch There is certain fluctuation in the control in terms of the technological parameters such as doses, the temperature of reaction process and rate of feeding, and then to batch Between the yield of product, quality exist it is more apparent influence, and then reduce the stability of industrialization production.Moreover, because mesh Impurity content in preceding MBT is simultaneously unstable, and the composition in the MBT of different batches is inconsistent, further increases production promotor The technology difficulty of CBS.
In addition, the CBS industrialized manufacturing technique of mainstream using commodity MBT as primary raw material, purity mostly 98% with On, to obtain the MBT of such purity, industrially mostly use " acid-base method " or " solvent method " to thick MBT (i.e. after MBT high-pressure synthesis, Not purified product) it is refined.Since " acid-base method " process for refining generates a large amount of intractable waste water, at present with gradually by " solvent method " process for refining replaces.But it not only needs to be related to multiple high-risk process procedures in " solvent method " subtractive process, easily send out Raw risk of explosion, simultaneously because MBT in solvent toluene there are certain solubility, can also lose at least 8% in subtractive process Above MBT causes being significantly increased for wastage of material and cost.
Furthermore using sodium hypochlorite as the mainstream production technology of oxidant in the actual production process, can be related to hypochlorous acid The problem of production of sodium, storage and transport, since sodium hypochlorite stability is poor, reducing atmosphere (storage medium be intolerant to Easily belong to reducing atmosphere when corroding metal) or heated situation under be easy to decompose generate oxygen discharge simultaneously it is a large amount of hot, close In border explosion accident easily occurs for closed loop, mostly by key monitoring in industrial processes.
106800540 A of CN discloses a kind of method for preparing rubber vulcanizing accelerator CBS using micro passage reaction, This method dissolves MBT using excessive ring amine, and under the action of catalyst using hydrogen peroxide, sodium hypochlorite or oxygen, micro- logical Synthesis accelerant CBS in road reactor.The micro passage reaction is made of micro-mixer and microchannel reactor two parts, wherein Micro-mixer strengthens mixed effect with feature structure in pipeline, and microchannel reactor is the pipeline of internal diameter 1mm, single microchannel The flux peak of reactor is only 15L/h, therefore the technical solution does not have capability of industrialization, and reaction yield is only 87-95%, The purity of reaction product is equally unable to get guarantee.
106423033 A of CN and 106492719 A of CN discloses two kinds of microreactors, and the maximum of two kinds of microreactors is logical Amount can achieve 1.8m3108570021 serialization disclosed in A and 108586295 A of CN of A, CN 108530383 of/h, CN Continuous production is achieved the purpose that using microreactor in production method.Wherein, 108570021 A of CN discloses a kind of sulphur Change accelerator CBS and its continuous production method, this method by the aqueous slkali of accelerant MBT, the acid solution of ring amine, solvent and Oxidant, which is passed through in microreactor, carries out oxidation reaction, and reacting rear material obtains CBS product afterwards after post treatment.
But need to introduce a large amount of lye and acid solution, the system of raw material sodium hypochlorite in method disclosed in 108570021 A of CN It is standby to also need to consume a large amount of lye and chlorine, so that generating a large amount of salinity, by-product chlorine during this method preparation CBS The yield for changing sodium is about the 70% of CBS yield, and the business added value of sodium chloride is low, as can dropping in the technical process of production CBS The generation of low sodium chloride, and guarantee the yield and purity of CBS simultaneously, for improving the profit of CBS product, improve the competition of enterprise Power has great importance.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide one kind using liquid chlorine as oxidant continuous production The method of aniline fluid bed, when the method is overcome using commodity MBT as raw material, feedstock purification process losses are big, technique wind The high problem in danger, while when to avoid sodium hypochlorite be oxidant, oxidant store that safety is poor, risk of explosion is high, and CBS is aoxidized Synthesis process generates a large amount of waste water and low value-added sodium chloride, and the high problem of COD value in waste water;And the method also overcomes When using hydrogen peroxide as oxidant, a large amount of byproducts are generated, the problem of making the purity of gained CBS reduces.
To achieve this purpose, the present invention adopts the following technical scheme:
The present invention provides a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, the method packet Include following steps:
The salting liquid of accelerant MBT, ring amine, organic solvent, liquid chlorine are passed through in reactor and carry out oxidation reaction, is reacted CBS product is obtained after product is post-treated.
The present invention is carried out with the salting liquid of accelerant MBT in the reactor by applying cyclohexylamine, organic solvent and liquid chlorine Reaction, when the salting liquid for overcoming accelerant MBT is reacted with the acid solution of cyclohexylamine, generates a large amount of low value by-products The problem of NaCl, while sodium hypochlorite storage when overcoming using sodium hypochlorite as oxidant, the security risk in transport are asked Topic.
Oxidant used in the present invention is liquid chlorine, and liquid chlorine is different from sodium hypochlorite used in the process of conventional synthesis CBS and double Oxygen water, (- 34.6 DEG C) of boiling point of liquid chlorine are far below temperature when oxidation reaction, when liquid chlorine, the salting liquid of accelerant MBT, hexamethylene When amine and organic solvent are passed into reactor, liquid chlorine vaporization, thus carry out oxidation reaction in gas and water and oily three-phase, The vaporization of liquid chlorine can not only provide oxidant chlorine, can reduce certain heat-transfer effect although vaporizing a large amount of bubbles of generation, But the specific surface area of bubble is larger, with the reaction mass cooperation of turbulent flow operation in reactor, improves between reactant jointly Contact effect, improve the utilization rate of reactant, moreover, oxidation reaction generate CBS product also can quickly be dissolved in In organic solvent, the hypochlorous excessive contact for being dissolved in water generation with chlorine and chlorine is avoided, reduces and has generated product Secondary oxidation further improves the yield of product.
The present invention is mixed in reactor using oil/water/gas phase reaction object, during strengthening mixing, without examining The problem of considering side reaction.Therefore, the reaction time can be greatly reduced in the case where keeping product yield, so that the present invention is more Has industrialization value.
Liquid chlorine oxidant used in the present invention is different from sodium hypochlorite and hydrogen peroxide disclosed in 108570021 A of CN, hypochlorous acid The stability of sodium is poor, can be decomposed into oxygen and sodium chloride rapidly under oxidation reaction required temperature.Moreover, liquor natrii hypochloritis Concentration it is not high, using liquor natrii hypochloritis as oxidant be applied to preparation CBS when, a large amount of high-salt wastewater can be generated;Dioxygen Then there is secondary oxidation in water, be unfavorable for improving the purity of product;The application is that oxidant carries out situ oxygen using liquid chlorine Change, both reduced in sodium hypochlorite production process as sodium hypochlorite decomposes and caused by raw material lye and chlorine consumption it is big Problem, and can effectively control the waste water yield in CBS production process.
Preferably, the reactor includes tubular reactor and/or micro passage reaction, preferably C N106492719 A And/or micro passage reaction disclosed in 106423033 A of CN.
The oxidation reaction of the application does not need addition catalyst, when being reacted in the reactor, connecing between reactant Sufficiently, heat and mass transport is high-efficient, substantially reduces residence time of the reactant in flow reactor, can guarantee liquid chlorine for touching Optimal reaction condition is kept in oxidation process in situ, and then salting liquid and ring that accelerant MBT is greatly improved are The utilization rate of amine, improves yield.
Preferably, the accelerant MBT is commodity MBT and/or crude product MBT." commodity MBT " of the present invention is commercially available Accelerant MBT, purity is higher, but the higher cost of purification process." crude product MBT " of the present invention is MBT high-pressure synthesis work What sequence was expelled directly out, without the crude product MBT of any refinement treatment.
Thick MBT can be used as raw material in the present invention, and direct synthesis accelerant CBS, quotient must be used by overcoming traditional handicraft Product MBT is as raw material, and then the problem of MBT must be purified.
The present invention configures the salting liquid of accelerant MBT in advance, then by the salting liquid of configured accelerant MBT, hexamethylene Amine, organic solvent, liquid chlorine carry out the raw oxidation reaction of hybrid concurrency in micro passage reaction, overcome directly by accelerant MBT, Cyclohexylamine and oxidant mixing bring accelerant MBT are contacted with oxidant, generate the risk of by-product MBTS.
Preferably, the preparation method of the salting liquid of the accelerant MBT is the following steps are included: accelerant MBT is being stirred Under the conditions of mixed with organic solvent, aqueous slkali then is added under stirring, after MBT all dissolution after, stand split-phase, lower layer Water phase is the salting liquid of accelerant MBT, and upper organic phase is organic solvent, as organic molten needed for oxidation reaction after separation Agent, the isolated method are ordinary skill in the art means, and details are not described herein.
Preferably, the organic solvent includes methyl formate, methyl acetate, Ethyl formate, ethyl acetate, acetic acid triglycerin In ester, chloroform, carbon tetrachloride, benzene, toluene, ethylbenzene, isopropylbenzene or hexamethylene any one or at least two combination, Typical but non-limiting combination includes the combination of methyl formate and methyl acetate, the combination of Ethyl formate and ethyl acetate, second The combination of the combination of the combination of the combination of acetoacetic ester and toluene, chloroform and carbon tetrachloride, benzene and toluene, toluene and ethylbenzene, The combination of benzene, toluene, ethylbenzene, isopropylbenzene and hexamethylene, the combination of methyl formate, methyl acetate, Ethyl formate and ethyl acetate Or methyl formate, methyl acetate, Ethyl formate, ethyl acetate, acetic acid glyceryl ester, chloroform, carbon tetrachloride, benzene, toluene, The combination of ethylbenzene, isopropylbenzene and hexamethylene, preferably ethyl acetate and/or toluene.
Preferably, the aqueous slkali includes NaOH solution, KOH solution or NH3·H2Any one in O or at least two Combination, preferably NaOH solution, with the salting liquid of the accelerant MBT of NaOH solution preparation for M-Na salting liquid.
Preferably, the mass ratio of the accelerant MBT and organic solvent be 1:(1-10), such as can be 1:1,1:1.5, 1:2、1:2.5、1:3、1:3.5、1:4、1:4.5、1:5、1:5.5、1:6、1:6.5、1:7、1:7.5、1:8、1:8.5、1:9、1: 9.5 or 1:10, preferably 1:(2.5-5).
Preferably, the accelerant MBT is under agitation 0-150 DEG C with the mixing temperature of organic solvent, such as can Be 0 DEG C, 10 DEG C, 20 DEG C, 30 DEG C, 40 DEG C, 50 DEG C, 60 DEG C, 70 DEG C, 80 DEG C, 90 DEG C, 100 DEG C, 110 DEG C, 120 DEG C, 130 DEG C, 140 DEG C or 150 DEG C, it is not limited to cited numerical value, other interior unlisted numerical value of the numberical range are equally applicable, excellent It is selected as 0-40 DEG C.
Preferably, the accelerant MBT is under agitation 0.1-2h with the incorporation time of organic solvent, such as can be with Be 0.1h, 0.2h, 0.3h, 0.4h, 0.5h, 0.6h, 0.7h, 0.8h, 0.9h, 1.0h, 1.1h, 1.2h, 1.3h, 1.4h, 1.5h, 1.6h, 1.7h, 1.8h, 1.9h or 2.0h, it is not limited to cited numerical value, other interior unlisted numbers of the numberical range It is worth equally applicable, preferably 0.2-1h.
Preferably, the concentration of the aqueous slkali be 1-32wt%, such as can be 1wt%, 3wt%, 5wt%, 7wt%, 9wt%, 10wt%, 12wt%, 15wt%, 18wt%, 20wt%, 22wt%, 24wt%, 26wt%, 28wt%, 30wt% or 32wt%, it is not limited to cited numerical value, other interior unlisted numerical value of the numberical range are equally applicable, preferably 5- 20wt%.
Preferably, the mass ratio of the accelerant MBT and aqueous slkali be 1:(1.5-50), such as can be 1:1.5,1:2, 1:3、1:5、1:7、1:10、1:12、1:15、1:17、1:20、1:22、1:25、1:27、1:30、1:33、1:35、1:38、1:40、 1:42,1:44,1:46,1:48 or 1:50, it is not limited to cited numerical value, other interior unlisted numbers of the numberical range It is worth equally applicable, preferably 1:(2.5-9.6).
Preferably, the accelerant MBT is under agitation 0.1-2h with the incorporation time of aqueous slkali, such as be can be 0.1h、0.2h、0.3h、0.4h、0.5h、0.6h、0.7h、0.8h、0.9h、1h、1.1h、1.2h、1.3h、1.4h、1.5h、 1.6h, 1.7h, 1.8h, 1.9h or 2h, it is not limited to cited numerical value, other interior unlisted numerical value of the numberical range It is equally applicable, preferably 0.1-0.6h.
Preferably, the accelerant MBT is under agitation 0-100 DEG C with the mixing temperature of aqueous slkali, such as can be with It is 0 DEG C, 10 DEG C, 20 DEG C, 30 DEG C, 40 DEG C, 50 DEG C, 60 DEG C, 70 DEG C, 80 DEG C, 90 DEG C or 100 DEG C, it is not limited to cited Numerical value, other unlisted numerical value are equally applicable in the numberical range, preferably 40-60 DEG C.
Preferably, it is described stand split-phase time of repose be 0.1-4h, such as can be 0.1h, 0.2h, 0.4h, 0.6h, 0.8h, 1h, 1.2h, 1.4h, 1.6h, 1.8h, 2h, 2.4h, 2.8h, 3.2h, 3.6h or 4h, it is not limited to cited number Value, other interior unlisted numerical value of the numberical range are equally applicable, preferably 0.5-2h.
Preferably, the charge-mass ratio of the salting liquid of the accelerant MBT and cyclohexylamine is 1:(0.01-1.5), such as can To be 1:0.01,1:0.05,1:0.1,1:0.3,1:0.5,1:0.8,1:1,1:1.2,1:1.3,1:1.4 or 1:1.5, but not It is only limitted to cited numerical value, other unlisted numerical value in the numberical range are equally applicable, preferably 1:(0.05-0.5).
Preferably, the charge-mass ratio of the salting liquid of the accelerant MBT and liquid chlorine is 1:(0.01-0.5), such as can be with It is 1:0.01,1:0.05,1:0.1,1:0.15,1:0.25,1:0.35,1:0.4,1:0.45 or 1:0.5, it is not limited to institute The numerical value enumerated, other unlisted numerical value in the numberical range are equally applicable, preferably 1:(0.04-0.15).
Preferably, the temperature of the oxidation reaction be 0-100 DEG C, such as can be 0 DEG C, 10 DEG C, 20 DEG C, 30 DEG C, 40 DEG C, 50 DEG C, 60 DEG C, 70 DEG C, 80 DEG C, 90 DEG C or 100 DEG C, it is not limited to cited numerical value, in the numberical range other not The numerical value enumerated is equally applicable, is preferably 20-50 DEG C.
Preferably, the time of the oxidation reaction be 0.5-240s, such as can be 0.5s, 1s, 2s, 3s, 4s, 5s, 6s, 7s, 8s, 9s, 10s, 20s, 30s, 40s, 50s, 60s, 70s, 80s, 100s, 120s, 140s, 160s, 180s, 200s, 220s or 240s, it is not limited to cited numerical value, other unlisted numerical value in the numberical range are equally applicable, preferably 0.5-10s。
Preferably, the post-processing is the following steps are included: reaction product obtains CBS and slightly produce after solvent recovery and filtering Product obtain CBS product after CBS crude product is washed and dry.
Preferably, the solvent recovery is to be evaporated under reduced pressure to steam to solvent-free.
Preferably, the temperature of the solvent recovery is 20-80 DEG C, such as can be 20 DEG C, 30 DEG C, 40 DEG C, 50 DEG C, 60 DEG C, 70 DEG C or 80 DEG C, it is not limited to cited numerical value, other unlisted numerical value in the numberical range are equally suitable With preferably 40-50 DEG C.
Preferably, the vacuum degree of the solvent recovery be 1-80kPa, such as can be 1kPa, 5kPa, 10kPa, 15kPa, 20kPa, 25kPa, 30kPa, 35kPa, 40kPa, 45kPa, 50kPa, 55kPa, 60kPa, 65kPa, 70kPa, 75kPa or 80kPa, it is not limited to cited numerical value, other unlisted numerical value in the numberical range are equally applicable, preferably 1-50kPa。
Preferably, the washing is successively progress organic solvent washing and washing.
Preferably, the number of the organic solvent washing is 1-3 times, such as can be 1 time, 2 times or 3 times, preferably 1 It is secondary.
Preferably, when the organic solvent washing, organic solvent washing lotion and the liquid-solid ratio of accelerant MBT used in single are (0.3-0.8): 1, such as can be 0.3:1,0.4:1,0.5:1,0.6:1,0.7:1 or 0.8:1, it is not limited to cited Numerical value, other unlisted numerical value in the numberical range are equally applicable, preferably 0.5:1.
Preferably, organic solvent washing lotion used includes methanol, ethyl alcohol, isopropanol, formic acid first when the organic solvent washing It is any one in ester, methyl acetate, Ethyl formate, ethyl acetate, acetic acid glyceryl ester, acetone, tert-butylamine, cyclohexylamine or aniline Kind aqueous solution or at least two combined aqueous solution, it is typical but non-limiting combination include methanol and ethanol composition water Solution, the aqueous solution that methanol is combined with isopropanol, the aqueous solution that methyl formate is combined with methyl acetate, Ethyl formate and acetic acid second The aqueous solution of ester combination, the aqueous solution that ethyl acetate is combined with acetic acid glyceryl ester, acetone, tert-butylamine, cyclohexylamine and aniline group The aqueous solution of conjunction, the aqueous solution that methanol, ethyl alcohol are combined with isobutanol, methyl formate, methyl acetate, Ethyl formate, ethyl acetate Combined aqueous solution or methanol, ethyl alcohol, isopropanol, methyl formate, methyl acetate, Ethyl formate, ethyl acetate, acetic acid triglycerin The aqueous solution that ester, acetone, tert-butylamine, cyclohexylamine are combined with aniline, the preferably aqueous solution of cyclohexylamine.
Preferably, the number of the washing is 1-3 times, such as can be 1 time, 2 times or 3 times, preferably 2 times.
Preferably, the washing is to be washed using deionized water.
Preferably, when the washing, it is (0.3-0.8) that single, which washes deionized water used and the liquid-solid ratio of accelerant MBT: 1, such as can be 0.3:1,0.4:1,0.5:1,0.6:1,0.7:1 or 0.8:1, it is not limited to cited numerical value, it should Other unlisted numerical value in numberical range are equally applicable, preferably 0.5:1.
As the optimal technical scheme of the method for the invention, described method includes following steps:
(1) under the conditions of 0-150 DEG C, by mass ratio be 1:(1-10) accelerant MBT and organic solvent in stirring condition Then lower mixing 0.1-2h is added concentration under 0-100 DEG C, stirring condition and is the NaOH solution of 1-32wt%, and mixes 0.1- The mass ratio of 2h, the accelerant MBT and NaOH solution is 1:(1.5-50), it stands 0.1-4h and carries out split-phase, lower layer's water phase is For the salting liquid of accelerant MBT, upper organic phase is organic solvent, and upper organic phase is as organic solvent for aoxidizing after separation Reaction;
(2) by the salting liquid of accelerant MBT, ring amine, MBT salting liquid configuring time division from obtained organic solvent, liquid Chlorine is passed through in micro passage reaction, and oxidation reaction 0.5-240s is carried out at 0-100 DEG C, obtains reaction product, wherein promotor The salting liquid of MBT and the charge-mass ratio of cyclohexylamine are 1:(0.01-1.5), the salting liquid of accelerant MBT and the charging matter of liquid chlorine Amount is than being 1:(0.01-0.5);
(3) recycling design is evaporated under reduced pressure under conditions of 20-80 DEG C and vacuum degree 1-80kPa in reaction product, using It is obtained by filtration CBS crude product, successively the aqueous solution through cyclohexylamine washs 1-3 time, deionization washing 1-3 times and dry to CBS crude product After dry, CBS product is obtained, wherein when the aqueous solution washing of cyclohexylamine, the aqueous solution and accelerant MBT of cyclohexylamine used in single Liquid-solid ratio be (0.3-0.8): 1;When deionized water is washed, deionized water used in single and the liquid-solid ratio of accelerant MBT are (0.3-0.8):1。
Numberical range of the present invention not only includes enumerated point value, further includes the above-mentioned numerical value not included Arbitrary point value between range, as space is limited and for concise consideration, range described in the present invention no longer exclusive list includes Specific point value.
Compared with prior art, the invention has the benefit that
(1) present invention can eliminate the purification link of thick MBT, mention using thick MBT as the direct synthesis accelerant CBS of raw material The utilization rate of active principle in high thick MBT, while avoiding the security risk of subtractive process;
(2) present invention is answered using the salting liquid of accelerant MBT, cyclohexylamine, organic solvent, liquid chlorine as raw material in microchannel plate Aniline fluid bed is prepared in device, reaction speed is fast, product yield high, and with the content meter of accelerant MBT, yield is reachable 99.7%, by-product is few, and waste water COD is low;
(3) after cyclohexylamine is recycled in air-distillation, the COD in remaining water is reduced the waste water that the method for the invention obtains To 2000ppm or less;
(4) present invention is that oxidant carries out in-situ oxidation using liquid chlorine, avoids the storage of sodium hypochlorite, in transportational process Security risk, improve the safety coefficient of technique;
(5) present invention use liquid chlorine as oxidant, under alkaline condition oxidic raw materials acquisition product, avoid lye and Hydrochloric acid reaction generates low value by-product sodium chloride, improves economic benefit;
(6) present invention carries out in-situ oxidation by oxidant of liquid chlorine, can either avoid causing in sodium hypochlorite production process Raw material lye and chlorine the big problem of consumption, and can effectively control the waste water yield in CBS production process, Ke Yi great Amplitude improves the overall efficiency of the method, so that the method has industrialization promotion advantage.
Specific embodiment
The technical scheme of the invention is further explained by means of specific implementation.But following specific embodiments are only It is simple example of the invention, does not represent or limit the scope of the present invention, the scope of the present invention is wanted with right It asks subject to book.
Specific embodiment of the invention part provides a kind of using liquid chlorine as oxidant continuous production aniline fluid bed Method, described method includes following steps:
The salting liquid of accelerant MBT, cyclohexylamine, organic solvent, liquid chlorine are passed through in reactor and carry out oxidation reaction, is reacted Product obtains CBS product afterwards after post treatment;
Wherein, the reactor includes tubular reactor and/or micro passage reaction.
The following are the typical but non-limiting embodiments of the present invention:
Embodiment 1
It present embodiments provides a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, the method Include the following steps:
(1) under the conditions of 40 DEG C, the crude product MBT that mass ratio is 1:4.5 is mixed into 0.6h with toluene under agitation, so The NaOH solution that concentration is 12wt% is added under 40 DEG C, stirring condition afterwards and continuess to mix 0.4h, the crude product MBT and NaOH The mass ratio of solution is 1:5, stands split-phase after 1.5h, and lower layer's water phase is the salting liquid of accelerant MBT, and upper organic phase is to have Solvent, upper organic phase is used for oxidation reaction as organic solvent after separation;
(2) the salting liquid configuring time division of the salting liquid of accelerant MBT, ring amine, accelerant MBT is organic molten from what is obtained Agent and liquid chlorine are passed through in micro passage reaction, and oxidation reaction is carried out at 30 DEG C, and the residence time for controlling oxidation reaction is 4s, Obtain reaction product, wherein the charge-mass ratio of the salting liquid of accelerant MBT and cyclohexylamine is 1:0.4, the salt of accelerant MBT The charge-mass ratio of solution and liquid chlorine is 1:0.2, and the micro passage reaction is microchannel plate disclosed in 106492719 A of CN Answer device, the salting liquid of accelerant MBT, cyclohexylamine, organic solvent and liquid chlorine total flow be 0.45m3/h;
(3) recycling design is evaporated under reduced pressure under conditions of 45 DEG C and vacuum degree 15kPa in reaction product, using filtering To CBS crude product, CBS crude product successively after the aqueous solution of cyclohexylamine washing 1 time, deionization are washed 2 times and dried, is obtained CBS product, wherein when the aqueous solution washing of cyclohexylamine, the aqueous solution of cyclohexylamine used and the liquid-solid ratio of accelerant MBT are 0.5: 1;When deionized water is washed, deionized water used in single and the liquid-solid ratio of accelerant MBT are 0.5:1.
Siccative weighing, the yield of CBS product are 99.7% (with the content meter of MBT in crude product MBT), the purity of CBS product It is 99.7%, appearance is white micro-crystals powder, and the waste water generated in reaction process is remaining after normal pressure is distilled to recover organic solvent COD is 1635ppm.
Embodiment 2
It present embodiments provides a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, the method Include the following steps:
(1) under the conditions of 45 DEG C, the mixed solvent of crude product MBT and toluene/ethyl acetate that mass ratio is 1:4 are being stirred Under the conditions of mix 1h, then under 45 DEG C, stirring condition be added concentration be 20wt% NaOH solution and continues to mix 0.2h, institute The mass ratio for stating crude product MBT and NaOH solution is 1:3.8, stands split-phase after 1h, lower layer's water phase is that the salt of accelerant MBT is molten Liquid, upper organic phase are organic solvent, and upper organic phase is used for oxidation reaction as organic solvent after separation;
(2) by the salting liquid of accelerant MBT, ring amine, accelerant MBT salting liquid configuring time division from obtained organic solution And liquid chlorine is passed through in micro passage reaction, and oxidation reaction is carried out at 50 DEG C, the residence time for controlling oxidation reaction is 2s, is obtained To reaction product, wherein the charge-mass ratio of the salting liquid of accelerant MBT and cyclohexylamine is 1:1.5, and the salt of accelerant MBT is molten The charge-mass ratio of liquid and liquid chlorine is 1:0.35, and the micro passage reaction is that microchannel plate disclosed in 106492719 A of CN is answered Device, the total flow of the salting liquid of accelerant MBT, the organic solution of cyclohexylamine and liquid chlorine are 0.9m3/h;
(3) recycling design is evaporated under reduced pressure under conditions of 50 DEG C and vacuum degree 25kPa in reaction product, using filtering To CBS crude product, CBS crude product successively after the aqueous solution of ethyl alcohol washing 1 time, deionization are washed 2 times and dried, obtains CBS Product, wherein when the aqueous solution washing of ethyl alcohol, the aqueous solution of ethyl alcohol used and the liquid-solid ratio of accelerant MBT are 0.6:1;Go from When sub- water washing, the liquid-solid ratio of deionized water and accelerant MBT used in single is 0.6:1.
Siccative weighing, the yield of CBS product are 99.5% (with the content meter of MBT in crude product MBT), the purity of CBS product It is 99.2%, appearance is white micro-crystals powder, and the waste water generated in reaction process is remaining after normal pressure is distilled to recover organic solvent COD is 1740ppm.
Embodiment 3
It present embodiments provides a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, the method Include the following steps:
(1) at 20 °C, the crude product MBT that mass ratio is 1:2.5 is mixed under agitation with ethyl acetate 0.8h, then under 20 DEG C, stirring condition be added concentration be 5wt% NaOH solution and continues to mix 1h, the crude product MBT with The mass ratio of NaOH solution is 1:9.6, stands split-phase after 1h, lower layer's water phase is the salting liquid of accelerant MBT, upper organic phase For organic solvent, upper organic phase is used for oxidation reaction as organic solvent after separation;
(2) the salting liquid configuring time division of the salting liquid of accelerant MBT, ring amine, accelerant MBT is organic molten from what is obtained Agent and liquid chlorine are passed through in micro passage reaction, and oxidation reaction is carried out at 20 DEG C, and the residence time for controlling oxidation reaction is 5s, Obtain reaction product, wherein the charge-mass ratio of the salting liquid of accelerant MBT and cyclohexylamine is 1:0.06, the salt of accelerant MBT The charge-mass ratio of solution and liquid chlorine is 1:0.04, and the micro passage reaction is microchannel plate disclosed in 106492719 A of CN Answer device, the salting liquid of accelerant MBT, cyclohexylamine, organic solvent and liquid chlorine total flow be 1.5m3/h;
(3) recycling design is evaporated under reduced pressure under conditions of 50 DEG C and vacuum degree 20kPa in reaction product, using filtering To CBS crude product, CBS crude product successively after the aqueous solution of cyclohexylamine washing 1 time, deionization are washed 2 times and dried, is obtained CBS product, wherein when the aqueous solution washing of cyclohexylamine, the aqueous solution of cyclohexylamine used and the liquid-solid ratio of accelerant MBT are 0.4: 1;When deionized water is washed, deionized water used in single and the liquid-solid ratio of accelerant MBT are 0.4:1.
Siccative weighing, the yield of CBS product are 99.7% (with the content meter of MBT in crude product MBT), the purity of CBS product It is 99.3%, appearance is white micro-crystals powder, and the waste water generated in reaction process is remaining after normal pressure is distilled to recover organic solvent COD is 1580ppm.
Embodiment 4
It present embodiments provides a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, the method Include the following steps:
(1) under the conditions of 60 DEG C, the crude product MBT that mass ratio is 1:6 is mixed into 0.8h with cyclohexylamine under agitation, so The NaOH solution that concentration is 32wt% is added under 60 DEG C, stirring condition afterwards and continuess to mix 2h, the crude product MBT and NaOH is molten The mass ratio of liquid is 1:1.5, stands split-phase after 0.3h, and lower layer's water phase is the salting liquid of accelerant MBT, and upper organic phase is to have Solvent, upper organic phase is used for oxidation reaction as organic solvent after separation;
(2) the salting liquid configuring time division of the salting liquid of accelerant MBT, ring amine, accelerant MBT is organic molten from what is obtained Agent and liquid chlorine are passed through in micro passage reaction, and oxidation reaction is carried out at 60 DEG C, and the residence time for controlling oxidation reaction is 10s obtains reaction product, wherein the charge-mass ratio of the salting liquid of accelerant MBT and cyclohexylamine is 1:0.6, accelerant MBT Salting liquid and the charge-mass ratio of liquid chlorine be 1:0.16, the micro passage reaction is micro- logical disclosed in 106492719 A of CN Road reactor, the total flow of the salting liquid of accelerant MBT, the organic solution of cyclohexylamine and liquid chlorine are 0.18m3/h;
(4) recycling design is evaporated under reduced pressure under conditions of 60 DEG C and vacuum degree 15kPa in reaction product, using filtering To CBS crude product, CBS crude product successively after the aqueous solution of aniline washing 1 time, deionization are washed 2 times and dried, obtains CBS Product, wherein when the aqueous solution washing of aniline, the aqueous solution of aniline used and the liquid-solid ratio of accelerant MBT are 0.3:1;Go from When sub- water washing, the liquid-solid ratio of deionized water and accelerant MBT used in single is 0.3:1.
Siccative weighing, the yield of CBS product are 92.5% (with the content meter of MBT in crude product MBT), the purity of CBS product It is 99.3%, appearance is white micro-crystals powder, and the waste water generated in reaction process is remaining after normal pressure is distilled to recover organic solvent COD is 1860ppm.
Embodiment 5
It present embodiments provides a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, the method Include the following steps:
It (1) is that the crude product MBT of 1:6 and the mixing of hexamethylene/acetic acid glyceryl ester are molten by mass ratio under the conditions of 100 DEG C Agent mixes 0.1h under agitation, and the NaOH solution that concentration is 1wt% and continuation are then added under 100 DEG C, stirring condition Mixing 0.4h, the crude product MBT and the mass ratio of NaOH solution are 1:50, stand split-phase after 4h, lower layer's water phase is the salt of MBT Solution, upper organic phase are organic solvent, are used for oxidation reaction as organic solvent after separation;
(2) by the salting liquid of accelerant MBT, ring amine, configure the salting liquid of accelerant MBT when it is isolated organic molten Agent and liquid chlorine are passed through in micro passage reaction, and oxidation reaction is carried out at 100 DEG C, and the residence time for controlling oxidation reaction is 240s obtains reaction product, wherein the charge-mass ratio of the salting liquid of accelerant MBT and cyclohexylamine is 1:0.03, promotor The salting liquid of MBT and the charge-mass ratio of liquid chlorine are 1:0.01, and the micro passage reaction is disclosed in 106492719 A of CN Micro passage reaction, the total flow of the salting liquid of accelerant MBT, the organic solution of cyclohexylamine and liquid chlorine are 1.8m3/h;
(3) recycling design is evaporated under reduced pressure under conditions of 50 DEG C and vacuum degree 10kPa in reaction product, using filtering To CBS crude product, CBS crude product successively after the aqueous solution of aniline washing 1 time, deionization are washed 2 times and dried, obtains CBS Product, wherein when the aqueous solution washing of aniline, the aqueous solution of aniline used and the liquid-solid ratio of accelerant MBT are 0.8:1;Go from When sub- water washing, the liquid-solid ratio of deionized water and accelerant MBT used in single is 0.8:1.
Siccative weighing, the yield of CBS product are 88.5% (with the content meter of MBT in crude product MBT), the purity of CBS product It is 99.1%, appearance is white micro-crystals powder, and the waste water generated in reaction process is remaining after normal pressure is distilled to recover organic solvent COD is 1750ppm.
Embodiment 6
Present embodiments provide it is a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, except by step (1) outside the commercially available MBT of MBT amount such as the crude product MBT in is replaced with, remaining is same as Example 1.
Although commercially available MBT purity is higher, significant difference, product are had no when the product yield of CBS is with using crude product MBT Appearance is white micro-crystals powder, and after measured, the product yield of CBS is 99.7% (with the content meter of MBT in commercially available MBT), and CBS is produced The purity of product is 99.7%, and for waste water after normal pressure is distilled to recover organic solvent, remaining COD is 1585ppm.
Embodiment 7
Present embodiments provide it is a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, remove step (3) The salting liquid of middle accelerant MBT and the charge-mass ratio of liquid chlorine are outside 1:0.6, remaining is same as Example 1.
Since the additive amount of oxidant is more, secondary oxidation easily occurs for gained CBS product, and the purity of CBS is caused to reduce, and And the time of oxidation reaction of the present invention is short, excessive oxidant can generate excessive chlorine, environmental pollution be caused, although producing Product appearance is white micro-crystals powder, but by measurement, the product yield of CBS is 77.6% (with the content of MBT in crude product MBT Meter), the purity of CBS product is 97.6%, and for waste water after normal pressure is distilled to recover organic solvent, remaining COD is 6850ppm.
Embodiment 8
Present embodiments provide it is a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, remove step (3) The salting liquid of middle accelerant MBT and the charge-mass ratio of liquid chlorine are outside 1:0.008, remaining is same as Example 1.
Since the additive amount of oxidant is less, oxidation reaction almost without, by measurement, final gained CBS product Yield is only 7.8% (with the content meter of MBT in crude product MBT), and the purity of CBS product is only 8.5%, and waste water is returned through air-distillation After receiving organic solvent, remaining COD is 68750ppm.
Comparative example 1
This comparative example provides a kind of aniline fluid bed a kind of as disclosed in the embodiment 1 of 108570021 A of CN Continuous production method.
After measured, the CBS yield that 1 providing method of comparative example is prepared is 99.6% (with the content meter of accelerant MBT), The purity of CBS is 99.6wt%, and appearance is white micro-crystals powder, and after normal pressure is distilled to recover cyclohexylamine, remaining COD is waste water 1900ppm。
Comparative example 2
This comparative example provides a kind of aniline fluid bed a kind of as disclosed in the embodiment 3 of 108570021 A of CN Continuous production method.
After measured, the CBS yield that 2 providing method of comparative example is prepared is 95.3% (with the content meter of accelerant MBT), The purity of CBS is 98.9wt%, and appearance is white micro-crystals powder, and after normal pressure is distilled to recover cyclohexylamine, remaining COD is waste water 1950ppm。
In conclusion the present invention can improve in thick MBT effective group using thick MBT as the direct synthesis accelerant CBS of raw material The utilization rate divided;And the present invention is using the salting liquid of accelerant MBT, cyclohexylamine, organic solvent, liquid chlorine as raw material, in microchannel Aniline fluid bed is prepared in reactor, reaction speed is fast, product yield high, and with the content meter of accelerant MBT, yield is reachable 99.7%;The present invention carries out in-situ oxidation by oxidant of liquid chlorine, can either avoid caused original in sodium hypochlorite production process Expect the big problem of the consumption of lye and chlorine, and can effectively control the waste water yield in CBS production process, passes through waste water After cyclohexylamine is recycled in air-distillation, the COD in remaining water is reduced to 2000ppm hereinafter, the present invention increases substantially the method Overall efficiency so that the method have industrialization promotion advantage.
Particular embodiments described above has carried out further in detail the purpose of the present invention, technical scheme and beneficial effects It describes in detail bright, it should be understood that the above is only a specific embodiment of the present invention, is not intended to restrict the invention, it is all Within the spirit and principles in the present invention, any modification, equivalent substitution, improvement and etc. done should be included in guarantor of the invention Within the scope of shield.

Claims (10)

1. a kind of using liquid chlorine as the method for oxidant continuous production aniline fluid bed, which is characterized in that the method includes with Lower step:
The salting liquid of accelerant MBT, ring amine, organic solvent and liquid chlorine are passed through in reactor and carry out oxidation reaction, is reacted CBS product is obtained after product is post-treated.
2. the method according to claim 1, wherein the reactor includes tubular reactor and/or microchannel Reactor.
3. method according to claim 1 or 2, which is characterized in that the preparation method packet of the salting liquid of the accelerant MBT It includes following steps: accelerant MBT being mixed with organic solvent under agitation, aqueous slkali then is added under stirring, After accelerant MBT all dissolution, split-phase is stood, lower layer's water phase is the salting liquid of accelerant MBT, and upper organic phase is organic Solvent, as organic solvent needed for the oxidation reaction after separation;
Preferably, the organic solvent include methyl formate, methyl acetate, Ethyl formate, ethyl acetate, acetic acid glyceryl ester, In chloroform, carbon tetrachloride, benzene, toluene, ethylbenzene, isopropylbenzene or hexamethylene any one or at least two combination, it is excellent It is selected as ethyl acetate and/or toluene;
Preferably, the aqueous slkali includes NaOH solution, KOH solution or NH3·H2In O any one or at least two group It closes, preferably NaOH solution.
4. method according to claim 1-3, which is characterized in that the accelerant MBT be commodity MBT and/or Crude product MBT;
The crude product MBT is what MBT high-pressure synthesis process was expelled directly out, without the crude product MBT of any refinement treatment.
5. according to the method described in claim 3, it is characterized in that, the mass ratio of the accelerant MBT and organic solvent is 1: (1-10), preferably 1:(2.5-5);
Preferably, the accelerant MBT under agitation with the mixing temperature of organic solvent be 0-150 DEG C, preferably 0- 40℃;
Preferably, the accelerant MBT is under agitation 0.1-2h, preferably 0.2- with the incorporation time of organic solvent 1h。
6. according to the method described in claim 3, it is characterized in that, the concentration of the aqueous slkali is 1-32wt%, preferably 5- 20wt%;
Preferably, the mass ratio of the accelerant MBT and aqueous slkali is 1:(1.5-50), preferably 1:(2.5-9.6);
Preferably, the accelerant MBT is under agitation 0.1-2h, preferably 0.1- with the incorporation time of aqueous slkali 0.6h;
Preferably, the accelerant MBT is under agitation 0-100 DEG C with the mixing temperature of aqueous slkali, preferably 40-60 ℃;
Preferably, the time of repose for standing split-phase is 0.1-4h, preferably 0.5-2h.
7. method according to claim 1-6, which is characterized in that the salting liquid and hexamethylene of the accelerant MBT The charge-mass ratio of amine is 1:(0.01-1.5), preferably 1:(0.05-0.5);
Preferably, the charge-mass ratio of the salting liquid of the accelerant MBT and liquid chlorine is 1:(0.01-0.5), preferably 1: (0.04-0.15);
Preferably, the temperature of the oxidation reaction is 0-100 DEG C, is preferably 20-50 DEG C;
Preferably, the time of the oxidation reaction is 0.5-240s, preferably 0.5-10s.
8. method according to claim 1-7, which is characterized in that the post-processing is the following steps are included: reaction Product obtains CBS crude product after solvent recovery and filtering, obtains CBS product after CBS crude product is washed and dry.
9. according to the method described in claim 8, it is characterized in that, the solvent recovery is to be evaporated under reduced pressure to steam to solvent-free;
Preferably, the temperature of the solvent recovery is 20-80 DEG C, preferably 40-50 DEG C;
Preferably, the vacuum degree of the solvent recovery is 1-80kPa, preferably 1-50kPa;
Preferably, the washing is successively progress organic solvent washing and washing;
Preferably, the number of the organic solvent washing is 1-3 times, preferably 1 time;
Preferably, when the organic solvent washing, organic solvent washing lotion and the liquid-solid ratio of accelerant MBT used in single are (0.3- 0.8): 1, preferably 0.5:1;
Preferably, organic solvent washing lotion used includes methanol, ethyl alcohol, isopropanol, methyl formate, second when the organic solvent washing In sour methyl esters, Ethyl formate, ethyl acetate, acetic acid glyceryl ester, acetone, tert-butylamine, cyclohexylamine or aniline any one Aqueous solution or at least two combined aqueous solution, the preferably aqueous solution of cyclohexylamine;
Preferably, the number of the washing is 1-3 times, preferably 2 times;
Preferably, the washing is to be washed using deionized water;
Preferably, when the washing, it is (0.3-0.8) that single, which washes deionized water used and the liquid-solid ratio of accelerant MBT: 1, it is excellent It is selected as 0.5:1.
10. -9 described in any item methods according to claim 1, which is characterized in that described method includes following steps:
(1) under the conditions of 0-150 DEG C, the accelerant MBT by mass ratio for 1:(1-10) mixes under agitation with organic solvent Close 0.1-2h, then 0-100 DEG C, the NaOH solution that concentration is 1-32wt% is added under agitation, and mix 0.1-2h, The accelerant MBT and the mass ratio of NaOH solution are 1:(1.5-50), it stands 0.1-4h and carries out split-phase, lower layer's water phase is to promote Into the salting liquid of agent MBT, upper organic phase is organic solvent, and upper organic phase is anti-for aoxidizing as organic solvent after separation It answers;
(2) the salting liquid configuring time division of the salting liquid of accelerant MBT, ring amine, MBT are led to from obtained organic solvent, liquid chlorine Enter in micro passage reaction, oxidation reaction 0.5-240s is carried out at 0-100 DEG C, obtains reaction product, wherein accelerant MBT Salting liquid and cyclohexylamine charge-mass ratio be 1:(0.01-1.5), the salting liquid of accelerant MBT and the feedstock quality of liquid chlorine Than for 1:(0.01-0.5);
(3) recycling design is evaporated under reduced pressure under conditions of 20-80 DEG C and vacuum degree 1-80kPa in reaction product, using filtering Obtain CBS crude product, CBS crude product successively after the aqueous solution of cyclohexylamine washs 1-3 time, deionization washes 1-3 times and dry, Obtain CBS product, wherein when the aqueous solution washing of cyclohexylamine, the aqueous solution of cyclohexylamine used in single and the liquid of accelerant MBT are solid Than for (0.3-0.8): 1;When deionized water is washed, deionized water used in single and the liquid-solid ratio of accelerant MBT are (0.3- 0.8):1。
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Application publication date: 20190809