CN115626866A - Industrial synthesis method of high-purity 4,4' -biphenol compound - Google Patents

Industrial synthesis method of high-purity 4,4' -biphenol compound Download PDF

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Publication number
CN115626866A
CN115626866A CN202211168938.5A CN202211168938A CN115626866A CN 115626866 A CN115626866 A CN 115626866A CN 202211168938 A CN202211168938 A CN 202211168938A CN 115626866 A CN115626866 A CN 115626866A
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purity
reaction
biphenol
synthesis method
tert
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柯友斌
徐傲峰
刘雷
何珉
刘石
张小雷
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Suqian Sirui Yixin Material Co ltd
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Suqian Sirui Yixin Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/50Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions decreasing the number of carbon atoms
    • C07C37/52Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions decreasing the number of carbon atoms by splitting polyaromatic compounds, e.g. polyphenolalkanes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/11Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions increasing the number of carbon atoms

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention provides an industrial synthesis method of a high-purity 4,4' -biphenol compound, which takes 2, 6-di-tert-butylphenol as a raw material, obtains 4,4' -biphenol containing tert-butyl through oxidative coupling reaction and reduction reaction, and then adds a strong acid catalyst to carry out tert-butyl removal reaction to obtain 4,4' -biphenol. The preparation method of the 4,4' -biphenol compound has the advantages of simple steps, mild reaction conditions, low raw material cost, no pollution to the environment, no generation of redundant waste acid in the tert-butyl removal process, easy separation and recovery of the strong acid resin catalyst, less product impurities, simple post-treatment, high yield and purity and suitability for industrial production.

Description

Industrial synthesis method of high-purity 4,4' -biphenol compound
Technical Field
The invention relates to an industrial synthesis method of a high-purity 4,4' -biphenol compound, belonging to the technical field of chemical product preparation.
Background
4,4' -Biphenyldiphenol is an organic compound with the molecular formula C 12 H 10 O 2 White flaky crystals or crystalline powders,the product is a high polymer intermediate, has higher melting point and stronger heat resistance, can be used as a rubber antioxidant, a plastic antioxidant, a petroleum product stabilizer and the like, is a dye stabilizer and a high polymer intermediate, and is also an important precursor for preparing alkoxy substituted biphenyl liquid crystal.
At present, the method for preparing 4,4' -biphenol with industrial production value mainly comprises the following four methods:
1. biphenyl is selected as a raw material, and the biphenyl is prepared through sulfonation, alkali fusion and hydrolysis, and is typified by U.S. Pat. No. 6,000,1023. The method can obtain satisfactory yield, but has high production cost, and causes a large amount of waste and environmental pollution.
2. The catalyst is prepared by a one-step method by taking peroxide as an oxidizing agent in an organic low-boiling point solvent or an aqueous solution, such as Chinese patent CN201010164715.2, but the reaction uses hydrogen peroxide as the oxidizing agent, is not suitable for high-temperature conditions and is easy to explode.
3. The phenol compound is subjected to oxidative coupling and disproportionation reaction, and then the tert-butyl removal reaction is carried out in an aromatic hydrocarbon solvent, such as Chinese patent CN201410203108.0, U.S. Pat. No. 4,4205187 and Japanese patent JPH04338347A, but the reaction yield is not high, and the environment is polluted to a certain extent.
In view of the high demand for 4,4 '-biphenol in the market, it is important to find a more efficient process for preparing 4,4' -biphenol with high purity and high yield.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide an industrial synthesis method of a high-purity 4,4 '-biphenol compound, which is used for solving the problems of low purity and low yield in the industrial preparation of 4,4' -biphenol in the prior art.
The purpose of the invention is realized by the following technical scheme:
the invention aims to provide an industrial synthesis method of a high-purity 4,4' -biphenol compound, which comprises the following steps: 2, 6-di-tert-butylphenol is taken as a raw material, the 4,4 '-biphenol containing tert-butyl is obtained through oxidative coupling reaction and reduction reaction, and then a strong acid catalyst is added for carrying out tert-butyl removal reaction, so that the 4,4' -biphenol is obtained.
Further, the oxidative coupling reaction comprises the following steps: adding 2, 6-di-tert-butylphenol, alkali metal or alkaline earth metal hydroxide or weakly acidic alkali metal salt and a catalyst into a reaction kettle, introducing oxygen, wherein the reaction temperature is 100-150 ℃, and the oxidation reaction time is 3-5 h.
Further, the hydroxide or weakly acidic alkali metal salt of alkali metal or alkaline earth metal is one or more of lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate and potassium bicarbonate.
Further, the catalyst is a copper-iron based catalyst, and the dosage of the copper-iron based catalyst is 5-10% of the weight of 2, 6-di-tert-butylphenol.
Further, the copper-iron based catalyst is MOF material, copper-iron doped carbon material catalyst CuCl 2 、CuSO 4 、FeCl 3 One or more of (a).
Further, the reduction reaction comprises the following steps: adding a reducing agent into the reaction liquid after the oxidative coupling reaction, and stirring for reaction for 1-2 h.
Further, the reducing agent is H 2 SO 3 ,Fe,(NH 4 ) 2 SO 3 ,(NH 4 ) 2 S 2 O 3 ,Na 2 S 2 O 3 One or more of (a).
Furthermore, the strong acid catalyst is strong acid ion exchange resin, and the dosage of the strong acid catalyst is 5-10% of the weight of the 4,4' -biphenol containing tertiary butyl.
Further, the strong acid type ion exchange resin is one or more of AMBERJET1200H, AMBERLITE ER-124 and AMBERLYST-15.
Further, the reaction temperature of the tert-butyl removal reaction is 130-170 ℃, and the reaction time is 3-5 h.
The invention has the outstanding effects that:
the invention relates to an industrial synthesis method of a high-purity 4,4' -biphenol compound, which takes 2, 6-di-tert-butylphenol as a raw material, obtains 4,4' -biphenol containing tert-butyl through oxidative coupling reaction and reduction reaction, and then adds a strong acid catalyst to carry out tert-butyl removal reaction to obtain the 4,4' -biphenol. The preparation method of the 4,4' -biphenol compound has the advantages of simple steps, mild reaction conditions, low raw material cost, no pollution to the environment, no generation of redundant waste acid in the tert-butyl removal process, easy separation and recovery of the strong acid resin catalyst, less product impurities, simple post-treatment, high yield and purity of over 99.5 percent, and suitability for industrial production.
Detailed Description
The technical solutions of the present invention will be described in detail below in order to clearly understand the technical features, objects, and advantages of the present invention, but the present invention is not limited to the practical scope of the present invention. The experimental methods described in the following examples are all conventional methods unless otherwise specified; the reagents and materials are commercially available, unless otherwise specified.
Example 1:
200kg of 2, 6-di-tert-butylphenol is added into a 1000L stainless steel kettle, 2kg of solid NaOH and 10kg of Cu-MOF material (HKUST-1) are added, a mixed solvent of ethanol and water is added, oxygen is introduced, the temperature is controlled at 100 ℃, and the reaction is carried out for 5 hours. Adding 20kg of Fe for reduction, stirring for reaction for 2 hours, cooling and filtering to obtain a solid product. Dissolving the solid into m-xylene, adding polystyrene sulfonic acid type ion exchange resin-AMBERJET 1200H, controlling the temperature at 130 ℃, stopping the reaction after 5H of reaction, recrystallizing to obtain a high-purity target product, and analyzing by HPLC to obtain the target product with the purity of 99.8% and the yield of 85.6%.
Example 2:
200Kg2, 6-di-tert-butylphenol is added into a 1000L stainless steel kettle, 2kg of solid KOH and 10kg of MIL-100 (Fe) are added, a mixed solvent of ethanol and water is added, oxygen is introduced, the temperature is controlled at 150 ℃, and the reaction is carried out for 3 hours. Adding 20kgH 2 SO 3 Reducing, stirring and reacting for 1h, cooling and filtering to obtain a solid product. Dissolving the solid in m-xylene, adding polystyrene sulfonic acid type ion exchange resin-AMBERLITE-124, and controlling temperatureThe reaction is stopped after 4 hours at 150 ℃, and the high-purity target product is obtained by recrystallization, the purity of the product is up to 99.6 percent by HPLC analysis, and the yield of the product is 83.2 percent.
Example 3:
200Kg2, 6-di-tert-butylphenol is added into a 1000L stainless steel kettle, 2kg of calcium hydroxide + sodium carbonate and 10kg of Cu-MOF material (HKUST-1) are added, a mixed solvent of ethanol and water is added, oxygen is introduced, the temperature is controlled at 120 ℃, and the reaction is carried out for 4 hours. 25kg (NH) were added 4 ) 2 SO 3 Reducing, stirring and reacting for 2h, cooling and filtering to obtain a solid product. Dissolving the solid into m-xylene, adding polystyrene sulfonic acid type ion exchange resin-AMBERLYST-15, controlling the temperature at 130 ℃, stopping the reaction after reacting for 3h, recrystallizing to obtain a high-purity target product, and analyzing by HPLC to obtain the product with the purity of 99.7% and the yield of 84.7%.
Example 4:
200Kg2, 6-di-tert-butylphenol is added into a 1000L stainless steel kettle, 2kg of solid potassium bicarbonate and 20kg of MIL-100 (Fe) are added, a mixed solvent of ethanol and water is added, oxygen is introduced, the temperature is controlled at 100 ℃, and the reaction lasts for 3 hours. Adding 20kgNa 2 S 2 O 3 Reducing, stirring and reacting for 1h, cooling and filtering to obtain a solid product. Dissolving the solid into m-xylene, adding polystyrene sulfonic acid type ion exchange resin-AMBERLYST-15, controlling the temperature at 170 ℃, stopping the reaction after 3h of reaction, recrystallizing to obtain a high-purity target product, and analyzing by HPLC to obtain the product with the purity of 99.5% and the yield of 87.3%.
Comparative example 1
The method disclosed in U.S. Pat. No. 6,10238 selects biphenyl as raw material, and prepares 4,4' -biphenol through sulfonation, alkali fusion and hydrolysis.
Comparative example 2
4,4' -biphenol is prepared by a one-step method by taking peroxide as an oxidant in an organic low-boiling solvent or an aqueous solution by a method described in Chinese patent CN 201010164715.2.
Comparative example 3
The 4,4' -biphenol is prepared by the method described in Chinese patent CN201410203108.0 through oxidative coupling and disproportionation of phenolic compounds and then tert-butyl removal reaction in aromatic hydrocarbon solvent.
Comparative example 4
4,4 '-biphenol is prepared by high-temperature melt-removal of tert-butyl groups from biphenyl diphenols containing tert-butyl substituents in an inert atmosphere by the method described in U.S. Pat. No. 4,4' -biphenol.
The yield and purity of examples 1 to 4 and comparative examples 1 to 4 are shown in table 1 below, and it can be seen that the preparation method provided by the present invention has high yield and high purity, has advantages in yield and purity, and can meet the requirements of market application.
TABLE 1 comparison of yields and purities of examples 1-4 and comparative examples 1-4
Yield of Purity of
Example 1 85.6% 99.8%
Example 2 83.2% 99.6%
Example 3 84.7% 99.7%
Example 4 87.3% 99.5%
Comparative example 1 83.1% 92.8%
Comparative example 2 85.3% 94.6%
Comparative example 3 75.9% 96.6%
Comparative example 4 82.9% 96.3%

Claims (10)

1. An industrial synthesis method of a high-purity 4,4' -biphenol compound is characterized by comprising the following steps: 2, 6-di-tert-butylphenol is used as a raw material, and is subjected to oxidative coupling reaction and reduction reaction to obtain 4,4 '-biphenol containing tert-butyl, and then a strong acid catalyst is added to carry out tert-butyl removal reaction to obtain the 4,4' -biphenol.
2. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 1, characterized in that: the oxidative coupling reaction comprises the following steps: adding 2, 6-di-tert-butylphenol, hydroxide or weakly acidic alkali metal salt of alkali metal or alkaline earth metal and a catalyst into a reaction kettle, introducing oxygen, wherein the reaction temperature is 100-150 ℃, and the oxidation reaction time is 3-5 h.
3. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 2, characterized in that: the hydroxide or weak acidic alkali metal salt of alkali metal or alkaline earth metal is one or more of lithium hydroxide, sodium hydroxide, potassium hydroxide, calcium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate and potassium bicarbonate.
4. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 2, characterized in that: the catalyst is a copper-iron based catalyst, and the dosage of the copper-iron based catalyst is 5-10% of the weight of 2, 6-di-tert-butylphenol.
5. The industrial synthesis method of high-purity 4,4' -biphenol compound according to claim 4, characterized in that: the copper-iron based catalyst is MOF material, copper-iron doped carbon material catalyst and CuCl 2 、CuSO 4 、FeCl 3 One or more of (a).
6. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 1, characterized in that: the reduction reaction comprises the following steps: adding a reducing agent into the reaction liquid after the oxidative coupling reaction, and stirring for reaction for 1-2 h.
7. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 6, characterized in that: the reducing agent is H 2 SO 3 ,Fe,(NH 4 ) 2 SO 3 ,(NH 4 ) 2 S 2 O 3 ,Na 2 S 2 O 3 One or more of (a).
8. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 1, characterized in that: the strong acid catalyst is strong acid type ion exchange resin, and the dosage of the strong acid catalyst is 5-10% of the weight of the 4,4' -biphenol containing tertiary butyl.
9. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 8, characterized in that: the strong acid type ion exchange resin is one or more of AMBERJET1200H, AMBERLITE ER-124 and AMBERLYST-15.
10. The industrial synthesis method of a high-purity 4,4' -biphenol compound according to claim 1, characterized in that: the reaction temperature of the tert-butyl removal reaction is 130-170 ℃, and the reaction time is 3-5 h.
CN202211168938.5A 2022-09-25 2022-09-25 Industrial synthesis method of high-purity 4,4' -biphenol compound Pending CN115626866A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116217343A (en) * 2023-03-14 2023-06-06 锦州三丰科技有限公司 Production process of biphenol

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105348047A (en) * 2015-11-30 2016-02-24 江门市优巨新材料有限公司 One-step industrial synthesis method for high-purity dihydroxybiphenyl compound
CN105503536A (en) * 2015-11-30 2016-04-20 江门市优巨新材料有限公司 Industrial preparation method of biphenol compounds with high purity
CN112142570A (en) * 2020-09-22 2020-12-29 威海金泓高分子有限公司 Preparation method of p-hydroxybiphenyl diphenol
CN113416119A (en) * 2021-06-23 2021-09-21 四川圣效科技股份有限公司 Method for synthesizing 4, 4' -dihydroxybiphenyl by adopting loop reactor
CN113956135A (en) * 2021-11-15 2022-01-21 宁夏清研高分子新材料有限公司 Preparation method of high-yield 4, 4' -biphenol
CN114181052A (en) * 2021-12-20 2022-03-15 宁夏清研高分子新材料有限公司 Preparation method of high-purity 4, 4' -biphenol

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105348047A (en) * 2015-11-30 2016-02-24 江门市优巨新材料有限公司 One-step industrial synthesis method for high-purity dihydroxybiphenyl compound
CN105503536A (en) * 2015-11-30 2016-04-20 江门市优巨新材料有限公司 Industrial preparation method of biphenol compounds with high purity
CN112142570A (en) * 2020-09-22 2020-12-29 威海金泓高分子有限公司 Preparation method of p-hydroxybiphenyl diphenol
CN113416119A (en) * 2021-06-23 2021-09-21 四川圣效科技股份有限公司 Method for synthesizing 4, 4' -dihydroxybiphenyl by adopting loop reactor
CN113956135A (en) * 2021-11-15 2022-01-21 宁夏清研高分子新材料有限公司 Preparation method of high-yield 4, 4' -biphenol
CN114181052A (en) * 2021-12-20 2022-03-15 宁夏清研高分子新材料有限公司 Preparation method of high-purity 4, 4' -biphenol

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116217343A (en) * 2023-03-14 2023-06-06 锦州三丰科技有限公司 Production process of biphenol

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