CN114148589B - Novel integrated into one piece liquid filling machine - Google Patents
Novel integrated into one piece liquid filling machine Download PDFInfo
- Publication number
- CN114148589B CN114148589B CN202111650714.3A CN202111650714A CN114148589B CN 114148589 B CN114148589 B CN 114148589B CN 202111650714 A CN202111650714 A CN 202111650714A CN 114148589 B CN114148589 B CN 114148589B
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- die
- cutting
- frame
- plate
- cup
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- 239000007788 liquid Substances 0.000 title claims description 10
- 238000005520 cutting process Methods 0.000 claims abstract description 77
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 51
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 238000007789 sealing Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 229920006280 packaging film Polymers 0.000 claims abstract description 20
- 239000012785 packaging film Substances 0.000 claims abstract description 20
- 238000004080 punching Methods 0.000 claims abstract description 18
- 238000001514 detection method Methods 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 16
- 230000001954 sterilising effect Effects 0.000 claims description 12
- 238000004659 sterilization and disinfection Methods 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 238000007639 printing Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 3
- 238000003491 array Methods 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 abstract description 7
- 238000009924 canning Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 4
- 238000000465 moulding Methods 0.000 abstract 2
- 239000012528 membrane Substances 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000005538 encapsulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/50—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
- B65B11/52—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins one sheet being rendered plastic, e.g. by heating, and forced by fluid pressure, e.g. vacuum, into engagement with the other sheet and contents, e.g. skin-, blister-, or bubble- packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
- B65B7/164—Securing by heat-sealing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
- B65H18/103—Reel-to-reel type web winding and unwinding mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
- G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Closing Of Containers (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a novel integrated molding filling machine, which comprises a frame, wherein a chain transmission structure is arranged on the frame, a coiled material sheet traction feeding device is arranged on the left side of the chain transmission structure in a butt joint mode, sheets at the coiled material sheet traction feeding device are tightly pulled and fed by the chain transmission structure, a fixed-point heating device for heating the sheets, a sheet molding device for punching a cup body on the heating sheet, an easy-tearing opening punching device for punching an easy-tearing opening on the cup body, a material filling device for filling materials in the cup body, a film releasing mechanism for providing packaging films, a heat sealing machine for sealing the films at the cup opening and a cutting mechanism for cutting finished products are arranged on the frame in the transmission direction of the chain transmission structure in sequence, and a belt line for conveying the products is arranged below a blanking opening of the cutting mechanism in a butt joint mode. By the mode, the invention replaces the prior cup feeding, integrally forms and manufactures a plurality of rows of cups, and subsequently performs canning, film sealing and cup cutting actions, so that the applicability is wide.
Description
Technical Field
The invention relates to the technical field of product packaging, in particular to a novel integrated filling machine.
Background
The utility model provides a liquid, powder, granule etc. product's jar body encapsulation production process is widely used to liquid, powder, granule etc. product in-process, the cup that present canning equipment adopted is the shaping mostly, directly take the fashioned cup to carry out canning action, need outsourcing shaping cup, this material loading mode is with high costs, there are also some cup former in the present market, the cup shaping relates to sheet stamping forming, need long-time cooling shaping after the sheet stamping, it is efficient, current structure opening and closing die is mostly adopted the cylinder drive, the precision is poor, the stroke is unadjustable, to different thickness sheet shaping and different thickness cup shaping, need readjustment mounted position, complex operation.
At present, the canning is mainly carried out by adopting single columns, double columns or four columns, the cup bodies are positioned and transferred through the carriers on the conveying line, the distance between the cup bodies is large, each column of the cup bodies is provided with a charging machine one by one, the cost is high, the charging mode is suitable for charging each column of cup bodies with large distance, the requirement of the cup bodies with small distance between multiple columns cannot be met, and in addition, the powder suction device is required to be independently arranged after the charging of the conventional structure is finished, so that the structure is complex, the cost is high, and the occupied area is large.
In the actual packaging process, the tensioning of the protective film directly influences the heat sealing effect of the film, and because the protective film is used for packaging edible products, if impurities and bacterial pollution are received in the film placing process, the quality of canned products is directly influenced.
The cutting device commonly used at present is when cutting, and the cutter only moves in a direction generally, and in the in-process cutter drives the sheet easily, cuts the precision poor, and there are also some cutting dies on the market at present and cut the mould and all move on, and the cutter is less relatively to the influence of sheet like this, but need two power unit to drive upper and lower mould respectively, is difficult to accomplish synchronous cutting, cuts the precision and is influenced, and two power unit occupy installation space and cost relatively higher in addition.
Based on the defects and shortcomings, the prior art needs to be improved, and a novel integrated filling machine is designed.
Disclosure of Invention
The invention mainly solves the technical problems of providing a novel integrated filling machine, which replaces the prior cup feeding, integrally forms sheets to manufacture a plurality of rows of cups, saves cost, sequentially fills, packages heat-seal films and cuts the cups, cuts products to be output by a belt line, cuts blanking stations to be fixed, and other processing stations are adjusted according to the external dimensions of the processed sheets and the cups, so that the applicability is wide.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a novel integrated into one piece liquid filling machine, this kind of novel integrated into one piece liquid filling machine include frame, chain transmission structure, coil stock sheet traction loading attachment, fixed point heating device, sheet forming device, easily tear a mouthful die-cut device, material filling device, put membrane mechanism, heat-sealing machine, cut mechanism and belt line, install chain transmission structure in the frame, the butt joint of chain transmission structure left side is provided with coil stock sheet traction loading attachment, coil stock sheet traction loading attachment department sheet is by chain transmission structure tightening traction feed, install in proper order the fixed point heating device that is used for heating the sheet in the frame of chain transmission structure direction, be used for punching a sheet forming device of cup on heating the sheet, be used for die-cut easily tearing mouthful die-cut device, be used for filling material in the material filling device of cup, be used for providing the membrane mechanism of putting of encapsulation membrane, be used for sealing the membrane at the heat-sealing machine of rim of a cup and be used for cutting the cutting mechanism of finished product, the butt joint of blanking mouth below of cutting mechanism is provided with the belt line that is used for conveying the product.
Preferably, the chain transmission structure adopts a chain transmission structure, and a clamp for clamping the sheet is arranged at the side end array of the chain.
Preferably, the coil stock sheet traction loading device comprises a coil stock and a traction tensioning mechanism, wherein the coil stock is horizontally movably inserted in the frame, and the pp material sheet on the coil stock is driven by the traction tensioning mechanism to be conveyed to the chain transmission structure.
Preferably, the fixed-point heating device comprises a heating rack fixed on the rack, a jacking mechanism respectively arranged at the lower part and the top of the heating rack, and an upper heating plate and a lower heating plate respectively driven by the two jacking mechanisms, wherein the sheet is positioned between the upper heating plate and the lower heating plate, and six rows of circular heating convex blocks are arranged on the upper heating plate and the lower heating plate in a similar opposite way.
Preferably, the sheet forming device comprises a forming support frame, an upper die assembly, a lower die assembly, a jacking mechanism and a sealing ring, wherein the lower die assembly is sleeved on a vertical rod of the forming support frame, the jacking mechanism for driving the lower die assembly and the upper die assembly is respectively arranged on a bottom plate and a top plate of the forming support frame, the lower jacking mechanism drives the lower die assembly to move upwards to close the die with the upper die assembly, the upper die assembly and the lower die assembly are sealed through the sealing ring when being closed, and the upper die assembly and the lower die assembly are cooled through blowing; the jacking mechanism comprises a servo motor, a rotating shaft, a first swing arm and a second swing arm, wherein the servo motor is arranged on a forming support frame, the rotating shaft is inserted on a bottom plate of the forming support frame through a bearing seat, the servo motor drives the rotating shaft to rotate, the first swing arm is arranged on the rotating shaft and is movably connected with the second swing arm, the other end of the second swing arm is fixed on a lower die assembly, and the first swing arm is connected with a second swing arm connecting rod; the lower die assembly is provided with a cup body forming cavity, and the upper die assembly is provided with a cup body forming male die matched with the cup body forming cavity.
Preferably, the easy-to-tear mouth punching device comprises a punching frame fixed on the frame, a punching cylinder arranged on a bottom plate and a top plate of the punching frame, a punching lower die and a punching upper die which are driven to move by the punching cylinder, wherein an easy-to-tear mouth cutter is arranged on the punching upper die, and a cutter matched with the easy-to-tear mouth cutter is arranged on the punching lower die.
Preferably, the material filling device comprises an upper mounting plate arranged at the top of the frame, a vacuum feeder and a stirring and discharging barrel, wherein the vacuum feeder and the stirring and discharging barrel are arranged on the upper mounting plate; the blanking dust collection structure comprises a lifting cylinder, a lifting plate, an adjusting plate, a material cup, a centralized pipe, a dust collector, a vibration frame and a vibrator, wherein the lifting cylinder is fixed on the lower portion of a stirring discharging barrel through a support, the lifting plate is arranged on a piston rod flange plate of the lifting cylinder, three adjusting plates are arranged on the lifting plate, the material cup is arranged at the extending end of the adjusting plate, a feeding port matched with a feeding port is arranged on the upper portion of the material cup, the lower portion of the material cup is of a double-layer structure, the inner layer structure of the material cup is a bucket-shaped blanking, a dust collection cavity is arranged on the outer periphery of the bucket-shaped blanking, the dust collection cavity is connected to the centralized pipe through a pipeline, the dust collector is externally connected with the centralized pipe, the vibration frame is arranged on the other side of the three material cups, and the vibrator is arranged on the vibration frame.
Preferably, the film placing mechanism comprises a film placing rack fixed on the rack, a feeding disc, a tensioning device, a transition wheel, a color mark detection device, a steering wheel, an ultraviolet sterilization box and a recovery tray which are horizontally inserted on the film placing rack, wherein packaging films on the feeding disc are conveyed to the transition wheel after passing through the tensioning device and then pass through the color mark detection device for detecting a printing area, the packaging films pass through the ultraviolet sterilization box for sterilization after passing through the steering wheel, the packaging films passing through the ultraviolet sterilization box pass through a heat sealing machine, and packaging film base materials after heat sealing are conveyed to the recovery tray for recovery; the color code detection device comprises a leveling pressing plate, an adjusting screw, a knob, a moving block, a supporting block and a color code sensor, wherein the two leveling pressing plates are horizontally fixed on a film placing frame, a packaging film passes through the leveling pressing plate, the adjusting screw is fixed on the film placing frame through two supports, the knob is installed at the extending end of the adjusting screw, the moving block is installed on a screw nut of the adjusting screw, the supporting block is fixed on the moving block through a vertical rod, the color code sensor is installed at the side end of the supporting block, a detection avoidance opening is formed in the leveling pressing plate below the packaging film, and the color code sensor detects and positions the printing area of the packaging film through the detection avoidance opening.
Preferably, the cutting mechanism comprises a cutting base, a lifting frame, a guide column component, a die spring, a cutting upper die, a lifting plate, a cutting lower die and a cam servo power mechanism, wherein a lower bottom plate of the lifting frame is movably arranged on the cutting base through the four guide column components and the die spring, the cutting upper die is arranged on an upper top plate of the lifting frame, the lifting plate is sleeved on a guide column of the lifting frame, the cutting lower die opposite to the cutting upper die is arranged on the lifting plate, the cam servo power mechanism is arranged on the cutting base, and the cam servo power mechanism synchronously drives the cutting upper die and the cutting lower die to move relatively or reversely; the cam servo power mechanism comprises a motor, a power shaft driven by the motor to rotate, a cam and an eccentric wheel arranged on the power shaft, a roller bearing seat arranged on the bottom surface of the jacking plate and propped against the cam, and two groups of support assemblies arranged on a lower bottom plate of the lifting frame, wherein the eccentric wheel is positioned between the upper support plate and the lower support plate of the support assembly, the eccentric wheel rotates to drive the support assemblies to jack up or move down, and the eccentric directions of the cam and the eccentric wheel are opposite.
Preferably, the coil stock sheet traction loading attachment, fixed point heating device, sheet forming device, easily tear die-cut device, material filling device and heat sealing machine bottom all install in the frame through adjusting the slide rail.
Compared with the prior art, the invention has the beneficial effects that:
the area heated by the round heating convex blocks of the fixed-point heating device is a subsequent cup body forming area and is used for preparing subsequent cup body forming;
The sheet forming device can be used for forming the set sheet quickly, and the corresponding forming template can be replaced according to the forming requirement, so that the accuracy is high;
The punching device for the easily torn opening can punch the easily torn opening on the hand-held part at the upper part of the cup body, so that the subsequent heat sealing film can be torn off conveniently, and the subsequent use is convenient;
The material filling device can sequentially perform canning actions on multiple rows of cups, is suitable for multi-station small-space material filling, has high efficiency, can adjust blanking positions according to the cups, and has wide applicability;
The tensioning device is arranged behind the feeding disc of the film releasing mechanism, tensioning is carried out after discharging and tensioning is carried out before receiving, stable conveying of the heat sealing film is guaranteed, the color mark detection device can detect and position the printing area of the rolled film, preparation is carried out for subsequent heat sealing, the printing area is opposite to a cup opening, and the ultraviolet sterilization box can sterilize the rolled film, so that the cleanliness of a subsequent heat sealing product is guaranteed;
the heat sealing machine can automatically package the heat sealing film on the cup body;
The cutting mechanism is driven by a single power mechanism, so that the cost is saved, the cam servo power mechanism synchronously drives the cutting upper die and the cutting lower die to move relatively or back to each other, the die closing cutting and die opening are completed, and the action consistency of the upper die and the lower die is ensured.
Drawings
Fig. 1 is a schematic structural view of a novel integrated filling machine.
Fig. 2 is a front view of a novel integrated filling machine.
Fig. 3 is a schematic structural diagram of a fixed-point heating device of the novel integrated filling machine.
Fig. 4 is a schematic structural view of a sheet forming device of the novel integral forming filling machine.
Fig. 5 is a cross-sectional view of a sheet forming apparatus of a novel integral forming filling machine.
Fig. 6 is a schematic structural view of an easy-to-tear die-cutting device of a novel integrated filling machine.
Fig. 7 is a schematic diagram showing a punching state of the easy-to-tear punching device of the novel integrated filling machine.
Fig. 8 is a schematic structural view of a material filling device of the novel integrated filling machine.
Fig. 9 is a lower cross-sectional view of a material filling device of a novel integrated filling machine.
Fig. 10 is a schematic structural view of a film releasing mechanism of the novel integrated filling machine.
Fig. 11 is a partial enlarged view of a film releasing mechanism of the novel integrated filling machine.
Fig. 12 is a schematic structural view of a cutting mechanism of the novel integrated filling machine.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1 to 12, an embodiment of the present invention includes:
The utility model provides a novel integrated into one piece liquid filling machine, this kind of novel integrated into one piece liquid filling machine includes frame 1, chain transmission structure 2, coil stock sheet traction loading attachment 3, fixed point heating device 4, sheet forming device 5, easily tear a die-cut device 6, material filling device 7, put membrane mechanism 8, heat sealing machine 9, cutting mechanism 10 and belt line 11, install chain transmission structure 2 on frame 1, the butt joint of chain transmission structure 2 left side is provided with coil stock sheet traction loading attachment 3, coil stock sheet traction loading attachment 3 department sheet is by chain transmission structure 2 tightening traction feed, install in proper order on frame 1 of chain transmission structure 2 transmission direction and be used for heating the fixed point heating device 4 of sheet, be used for punching press cup's sheet forming device 5 on the heating sheet, be used for in the cup on easily tear a die-cut device 6, be used for filling material in cup's material filling device 7, be used for providing the film release mechanism 8 of encapsulation membrane, be used for sealing the heat sealing machine 9 at the cup mouth and be used for the cutting mechanism 10 of belt to cut the finished product, the cutting mechanism 10 of butt joint below cutting mechanism 10 is provided with the cutting mechanism 11 for the product of butt joint.
The chain transmission structure 2 adopts a chain transmission structure, and clamps for clamping sheets are arranged at the side end arrays of the chain.
The coil stock sheet traction feeding device 3 comprises a coil stock 31 and a traction tensioning mechanism 32, wherein the coil stock 31 is horizontally movably inserted on the frame 1, and pp material sheets on the coil stock 31 are driven by the traction tensioning mechanism 32 to be conveyed to the chain transmission structure 2.
The fixed-point heating device 4 comprises a heating frame 41 fixed on the frame 1, a jacking mechanism 42 respectively arranged at the lower part and the top of the heating frame 41, and an upper heating plate 43 and a lower heating plate 44 respectively driven by the two jacking mechanisms 42, wherein a sheet is positioned between the upper heating plate 43 and the lower heating plate 44, six rows of circular heating convex blocks are arranged on the opposite surfaces of the upper heating plate 43 and the lower heating plate 44, and the heating area of the circular heating convex blocks is a subsequent cup body forming area.
The sheet forming device 5 comprises a forming support frame 51, an upper die assembly 52, a lower die assembly 53, a jacking mechanism 54 and a sealing ring 55, wherein the lower die assembly 53 is sleeved on a vertical rod of the forming support frame 51, the jacking mechanism 54 for driving the lower die assembly 53 and the upper die assembly 52 is respectively arranged on a bottom plate and a top plate of the forming support frame 51, the stroke of the jacking mechanism 54 is adjustable, the lower jacking mechanism 54 drives the lower die assembly 53 to move upwards to close the die with the upper die assembly 52 for forming an upper cup body of a sheet, the upper die assembly 52 and the lower die assembly 53 are sealed by the sealing ring 55 when being closed, and the upper die assembly 52 and the lower die assembly 53 are cooled by blowing; the jacking mechanism 54 comprises a servo motor 541, a rotating shaft 542, a first swing arm 543 and a second swing arm 544, wherein the servo motor 541 is installed on the forming support frame 51, the rotating shaft 542 is inserted on a bottom plate of the forming support frame 51 through a bearing seat, the servo motor 541 drives the rotating shaft 542 to rotate, the first swing arm 543 is installed on the rotating shaft 542, the first swing arm 543 is movably connected with the second swing arm 544, the other end of the second swing arm 544 is fixed on the lower die assembly 53, the first swing arm 543 is connected with the second swing arm 544 through a connecting rod, the rotating shaft 542 rotates to drive the lower die assembly 53 to slide along the vertical direction, and the moving distance of the lower die assembly 53 is adjusted through the rotating radian of the servo motor 541; the lower die assembly 53 is provided with a cup forming cavity 530, and the upper die assembly 52 is provided with a cup forming punch 520 which cooperates with the cup forming cavity 530, the cup forming cavity 530 depending on the product model.
The easy-to-tear die-cutting device 6 comprises a die-cutting frame 61 fixed on the frame 1, a die-cutting cylinder 62 arranged on the bottom plate and the top plate of the die-cutting frame 61, a die-cutting lower die 63 driven to move by the die-cutting cylinder and a die-cutting upper die 64, wherein an easy-to-tear cutter 641 is arranged on the die-cutting upper die 64, and a cutter 630 matched with the easy-to-tear cutter 641 is arranged on the die-cutting lower die 63.
The material filling device 7 comprises an upper mounting plate 71 arranged at the top of the frame 1, a vacuum feeder 72 and a stirring blanking barrel 73 which are arranged on the upper mounting plate 71, wherein two discharge holes at the lower part of the vacuum feeder 72 are communicated with the stirring blanking barrel 73 through a pneumatic butterfly valve, a row of three-station blanking holes 730 are arranged at the lower ends of the two stirring blanking barrels 73, the blanking holes 730 at the two stirring blanking barrels 73 are distributed in a staggered manner, six-row cups are filled in two rows, the material filling device is suitable for multi-station small-space material filling, the efficiency is high, and a blanking dust collection structure 74 is sleeved at the blanking holes 730; the blanking dust collection structure 74 comprises a lifting cylinder 741, a lifting plate 742, an adjusting plate 743, a material cup 744, a collecting pipe 745, a dust collector 746, a vibration frame 747 and a vibrator 748, wherein the lifting cylinder 741 is fixed at the lower part of the stirring lower charging basket 73 through a support, the lifting plate 742 is arranged on a flange plate of a piston rod of the lifting cylinder 741, three adjusting plates 743 are arranged on the lifting plate 742, a material cup 744 is arranged at the extending end of the adjusting plate 743, a feeding port matched with the material discharging port 730 is arranged at the upper part of the material cup 744, the lower part of the material cup 744 is of a double-layer structure, the inner layer structure of the material cup 744 is a bucket-shaped blanking 7441, a dust collection cavity 7442 is surrounded outside the bucket-shaped blanking 7441, the dust collection cavity 7442 is connected to the collecting pipe 745 through a pipeline, the collecting pipe 745 is externally connected with the dust collector 746, the vibration frame 747 is arranged at the other side of the three material cups 744, the vibrator 747 is arranged on the vibration frame 747, the vibrator 748 drives the material cup 744 to vibrate, and the material cup 744 is prevented from being adsorbed on the inner wall of the material cup 744.
The film placing mechanism 8 comprises a film placing frame 81 fixed on the frame 1, a feeding disc 82, a tensioning device 83, a transition wheel 84, a color code detection device 85, a steering wheel 86, an ultraviolet sterilization box 87 and a recycling tray 88 which are horizontally inserted on the film placing frame 81, wherein packaging films on the feeding disc 82 are conveyed to the transition wheel 84 after passing through the tensioning device 83, then pass through the color code detection device 85 for detecting a printing area, pass through the ultraviolet sterilization box 87 for sterilization after being steered by the steering wheel 86, pass through the heat sealing machine 9 by the packaging films of the ultraviolet sterilization box 87, and are conveyed to the recycling tray 88 for recycling after heat sealing; the color code detection device 85 comprises a leveling press plate 851, an adjusting screw 852, a knob 853, a moving block 854, a supporting block 855 and a color code sensor 856, wherein two leveling press plates 851 are horizontally fixed on a film placing frame 81, a packaging film passes through the leveling press plate 851, the adjusting screw 852 is fixed on the film placing frame 81 through two supports, the knob 853 is installed at the extending end of the adjusting screw 852, the moving block 854 is installed on a screw nut of the adjusting screw 852, the supporting block 855 is fixed on the moving block 854 through a vertical rod, the color code sensor 856 is installed at the side end of the supporting block 855, an detection avoidance opening is formed in the leveling press plate 851 below the packaging film, and the color code sensor 856 detects the printing area of the positioning packaging film through the detection avoidance opening.
The cutting mechanism 10 comprises a cutting base 101, a lifting frame 102, a guide pillar assembly 103, a die spring 104, an upper cutting die 105, a lifting plate 106, an upper cutting die 107 and a cam servo power mechanism 108, wherein a lower bottom plate of the lifting frame 102 is movably arranged on the cutting base 101 through the four guide pillar assemblies 103 and the die spring 104, the upper cutting die 105 is arranged on an upper top plate of the lifting frame 102, the lifting plate 106 is sleeved on a guide pillar of the lifting frame 102, the upper cutting die 107 opposite to the upper cutting die 105 is arranged on the lifting plate 106, the cam servo power mechanism 108 is arranged on the cutting base 101, and the upper cutting die 105 and the lower cutting die 107 are synchronously driven to move oppositely or back to each other by the cam servo power mechanism 108; the cam servo power mechanism 108 comprises a motor 1081, a power shaft 1082 driven to rotate by the motor, a cam 1083 and an eccentric wheel 1084 mounted on the power shaft 1082, a roller bearing seat 1085 mounted on the bottom surface of the jacking plate 106 and propped against the cam 1083, and two groups of support assemblies 1086 mounted on the lower bottom plate of the lifting frame 102, wherein the eccentric wheel 1084 is positioned between the upper and lower support plates of the support assemblies 1086, the cam 1083 rotates to drive the roller bearing seat 1085 to jack up or move down, so as to drive the cutting die 107 to move, the eccentric wheel 1084 rotates to drive the support assemblies 1086 to jack up or move down, namely, when the long arm ends of the cam 1083 and the eccentric wheel 1084 are positioned above, the long arm ends of the eccentric wheel 1084 are positioned below, so that the cam servo power mechanism 108 synchronously drives the cutting upper die 105 and the cutting die 107 to move relatively or back to each other, but not to lift in the same direction.
The coil stock sheet traction loading attachment 3, fixed point heating device 4, sheet forming device 5, easily tear a mouthful die-cut device 6, material filling device 7 and heat sealing machine 9 bottom all install on frame 1 through adjusting the slide rail, and horizontal position is adjustable, cuts blanking station fixedly, and other processing stations are adjusted according to processing sheet, cup external dimension.
The novel integrated forming filling machine is compact in structure, replaces the traditional cup feeding, integrally forms sheets to manufacture multiple rows of cups, saves cost, sequentially fills, packages heat sealing films and cuts the cups, cuts products to fall to a belt line for output, cuts blanking stations to be fixed, and other processing stations are adjusted according to the external dimensions of the processed sheets and the cups, so that the applicability is wide.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (8)
1. Novel integrated into one piece liquid filling machine, its characterized in that: the novel integrated into one piece liquid filling machine comprises a frame, a chain transmission structure, a coil stock sheet traction feeding device, a fixed-point heating device, a sheet forming device, an easy-tearing opening punching device, a material filling device, a film placing mechanism, a heat sealing machine, a cutting mechanism and a belt line, wherein the chain transmission structure is arranged on the frame;
the material filling device comprises an upper mounting plate arranged at the top of the frame, a vacuum feeder and a stirring discharging barrel, wherein the vacuum feeder and the stirring discharging barrel are arranged on the upper mounting plate; the blanking dust collection structure comprises a lifting cylinder, a lifting plate, an adjusting plate, a material cup, a centralized pipe, a dust collector, a vibration frame and a vibrator, wherein the lifting cylinder is fixed at the lower part of a stirring blanking barrel through a bracket, the lifting plate is arranged on a piston rod flange plate of the lifting cylinder, three adjusting plates are arranged on the lifting plate, the material cup is arranged at the extending end of the adjusting plate, a feeding port matched with a blanking port is arranged at the upper part of the material cup, the lower part of the material cup is of a double-layer structure, the inner layer structure of the material cup is of a bucket-shaped blanking, a dust collection cavity is arranged on the outer periphery of the bucket-shaped blanking, the dust collection cavity is connected to the centralized pipe through a pipeline, the dust collector is externally connected with the centralized pipe, the vibration frame is arranged at the other side of the three material cups, and the vibrator is arranged on the vibration frame;
The film placing mechanism comprises a film placing rack fixed on the rack, a feeding disc, a tensioning device, a transition wheel, a color code detection device, a steering wheel, an ultraviolet sterilization box and a recycling tray which are horizontally inserted on the film placing rack, wherein packaging films on the feeding disc are conveyed to the transition wheel after passing through the tensioning device and then pass through the color code detection device for detecting a printing area, the packaging films pass through the ultraviolet sterilization box after passing through the steering wheel, the packaging films passing through the ultraviolet sterilization box pass through a heat sealing machine, and packaging film bottom materials after heat sealing are conveyed to the recycling tray for recycling; the color code detection device comprises a leveling pressing plate, an adjusting screw, a knob, a moving block, a supporting block and a color code sensor, wherein the two leveling pressing plates are horizontally fixed on a film placing frame, a packaging film passes through the leveling pressing plate, the adjusting screw is fixed on the film placing frame through two supports, the knob is installed at the extending end of the adjusting screw, the moving block is installed on a screw nut of the adjusting screw, the supporting block is fixed on the moving block through a vertical rod, the color code sensor is installed at the side end of the supporting block, a detection avoidance opening is formed in the leveling pressing plate below the packaging film, and the color code sensor detects and positions the printing area of the packaging film through the detection avoidance opening.
2. The novel integrated filling machine according to claim 1, wherein: the chain transmission structure adopts a chain transmission structure, and clamps for clamping sheets are arranged at the side end arrays of the chain.
3. The novel integrated filling machine according to claim 1, wherein: the coil stock sheet traction feeding device comprises a coil stock and a traction tensioning mechanism, wherein the coil stock is horizontally movably inserted in the frame, and the pp material sheet on the coil stock is driven by the traction tensioning mechanism to be conveyed to the chain transmission structure.
4. The novel integrated filling machine according to claim 1, wherein: the fixed-point heating device comprises a heating rack fixed on the rack, jacking mechanisms respectively arranged at the lower part and the top of the heating rack, and an upper heating plate and a lower heating plate respectively driven by the two jacking mechanisms, wherein a sheet is positioned between the upper heating plate and the lower heating plate, and six rows of circular heating convex blocks are arranged on the upper heating plate and the lower heating plate in an image-to-image opposite way.
5. The novel integrated filling machine according to claim 1, wherein: the sheet forming device comprises a forming support frame, an upper die assembly, a lower die assembly, a jacking mechanism and a sealing ring, wherein the lower die assembly is sleeved on a vertical rod of the forming support frame, the jacking mechanism for driving the lower die assembly and the upper die assembly is respectively arranged on a bottom plate and a top plate of the forming support frame, the lower jacking mechanism drives the lower die assembly to move upwards to close the die with the upper die assembly, the upper die assembly and the lower die assembly are sealed through the sealing ring when being closed, and the upper die assembly and the lower die assembly are cooled through blowing; the jacking mechanism comprises a servo motor, a rotating shaft, a first swing arm and a second swing arm, wherein the servo motor is arranged on a forming support frame, the rotating shaft is inserted on a bottom plate of the forming support frame through a bearing seat, the servo motor drives the rotating shaft to rotate, the first swing arm is arranged on the rotating shaft and is movably connected with the second swing arm, the other end of the second swing arm is fixed on a lower die assembly, and the first swing arm is connected with a second swing arm connecting rod; the lower die assembly is provided with a cup body forming cavity, and the upper die assembly is provided with a cup body forming male die matched with the cup body forming cavity.
6. The novel integrated filling machine according to claim 1, wherein: the easy-to-tear die-cutting device comprises a die-cutting frame fixed on the frame, a die-cutting cylinder arranged on a bottom plate and a top plate of the die-cutting frame, a die-cutting lower die driven to move by the die-cutting cylinder and a die-cutting upper die, wherein an easy-to-tear cutter is arranged on the die-cutting upper die, and a cutter matched with the easy-to-tear cutter is arranged on the die-cutting lower die.
7. The novel integrated filling machine according to claim 1, wherein: the cutting mechanism comprises a cutting base, a lifting frame, guide pillar components, a die spring, an upper cutting die, a lifting plate, a lower cutting die and a cam servo power mechanism, wherein the lower bottom plate of the lifting frame is movably arranged on the cutting base through the four guide pillar components and the die spring, the upper cutting die is arranged on an upper top plate of the lifting frame, the lifting plate is sleeved on a guide pillar of the lifting frame, the lower cutting die opposite to the upper cutting die is arranged on the lifting plate, the cam servo power mechanism is arranged on the cutting base, and the cam servo power mechanism synchronously drives the upper cutting die and the lower cutting die to move relatively or reversely; the cam servo power mechanism comprises a motor, a power shaft driven by the motor to rotate, a cam and an eccentric wheel arranged on the power shaft, a roller bearing seat arranged on the bottom surface of the jacking plate and propped against the cam, and two groups of support assemblies arranged on a lower bottom plate of the lifting frame, wherein the eccentric wheel is positioned between the upper support plate and the lower support plate of the support assembly, the eccentric wheel rotates to drive the support assemblies to jack up or move down, and the eccentric directions of the cam and the eccentric wheel are opposite.
8. The novel integrated filling machine according to claim 1, wherein: the coil stock sheet traction loading attachment, fixed point heating device, sheet forming device, easily tear die-cut device, material filling device and heat sealing machine bottom all install in the frame through adjusting the slide rail.
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| CN115339677A (en) * | 2022-09-13 | 2022-11-15 | 瑞安市高波机械有限公司 | Card type package production equipment |
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| TW410741U (en) * | 1998-11-23 | 2000-11-01 | King Steel Machinery Co Ltd | Mold opening/closing device of an injection molding machine |
| CN102328755B (en) * | 2011-10-09 | 2013-01-02 | 广东粤东机械实业有限公司 | Continuous sealing and cutting machine |
| CN203957149U (en) * | 2014-06-23 | 2014-11-26 | 青岛第一市政工程有限公司 | A kind of novel premixing mortar storage mixing plant |
| CN109822875A (en) * | 2019-03-19 | 2019-05-31 | 苏州弘托斯自动化系统有限公司 | A kind of registering unit for putting film press equipment |
| CN109896063A (en) * | 2019-04-29 | 2019-06-18 | 汕头市博川机械有限公司 | A kind of plate type blister packaging machine |
| CN212557128U (en) * | 2020-06-04 | 2021-02-19 | 江苏神翌机械有限公司 | Stable positioning film cutting mechanism |
| CN213434109U (en) * | 2020-09-21 | 2021-06-15 | 湖北京京钙业有限公司 | Feeding device of vibrating feeder |
| CN214023183U (en) * | 2020-09-30 | 2021-08-24 | 浙江宁波广工宏业自动化科技有限公司 | Automatic can body forming machine |
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