CN114148589A - Novel integrated into one piece liquid filling machine - Google Patents
Novel integrated into one piece liquid filling machine Download PDFInfo
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- CN114148589A CN114148589A CN202111650714.3A CN202111650714A CN114148589A CN 114148589 A CN114148589 A CN 114148589A CN 202111650714 A CN202111650714 A CN 202111650714A CN 114148589 A CN114148589 A CN 114148589A
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- 239000007788 liquid Substances 0.000 title claims description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000005520 cutting process Methods 0.000 claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 57
- 238000010438 heat treatment Methods 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 32
- 238000007789 sealing Methods 0.000 claims abstract description 29
- 238000004080 punching Methods 0.000 claims abstract description 17
- 238000005538 encapsulation Methods 0.000 claims abstract description 11
- 210000001503 joint Anatomy 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 13
- 239000000428 dust Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 10
- 230000001954 sterilising effect Effects 0.000 claims description 10
- 238000004659 sterilization and disinfection Methods 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000009194 climbing Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 6
- 238000007639 printing Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 238000009924 canning Methods 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 239000012528 membrane Substances 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/50—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins
- B65B11/52—Enclosing articles, or quantities of material, by disposing contents between two sheets, e.g. pocketed sheets, and securing their opposed free margins one sheet being rendered plastic, e.g. by heating, and forced by fluid pressure, e.g. vacuum, into engagement with the other sheet and contents, e.g. skin-, blister-, or bubble- packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
- B65B55/02—Sterilising, e.g. of complete packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
- B65B7/164—Securing by heat-sealing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
- B65H18/103—Reel-to-reel type web winding and unwinding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
- G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Closing Of Containers (AREA)
Abstract
The invention discloses a novel integrated forming filling machine which comprises a rack, wherein a chain transmission structure is installed on the rack, a coiled sheet traction feeding device is arranged on the left side of the chain transmission structure in a butt joint mode, a sheet at the position of the coiled sheet traction feeding device is tensioned by the chain transmission structure to be dragged to feed, a fixed-point heating device for heating the sheet, a sheet forming device for punching a cup body on the heating sheet, an easy-tearing-opening punching device for punching an easy-tearing opening on the cup body, a material filling device for filling materials into the cup body, a film discharging mechanism for providing an encapsulation film, a heat sealing machine for sealing the film at the cup opening and a cutting mechanism for cutting a finished product are sequentially installed on the rack in the transmission direction of the chain transmission structure, and belt lines for transmitting the product are arranged below a blanking opening of the cutting mechanism in a butt joint mode. Through the mode, the cup body feeding in the prior art is replaced, the multiple rows of cup bodies are integrally formed, canning, film sealing and cup cutting and dropping actions are carried out subsequently, and the cup body feeding device is wide in applicability.
Description
Technical Field
The invention relates to the technical field of product packaging, in particular to a novel integrated forming filling machine.
Background
Canning machine belongs to equipment for packing's one kind, wide application is in liquid, powder, in the tank body encapsulation production process of products such as granule, the cup that present canning equipment adopted is mostly fashioned, directly take fashioned cup and go on the canning action, need purchase shaping cup outward, this material loading formula is with high costs, also there are some cup former on the existing market, the cup shaping involves sheet stamping forming, need long-time cooling shaping behind the sheet punching press, inefficiency, current structure open and shut mould is mostly adopted cylinder drive, the precision is poor, the stroke is not adjustable, to different thickness sheet shaping and different thickness cup shaping, need readjust the mounted position, complex operation.
Present canning is mostly adopted singly to be listed as, biserial or quadruple, and the cup carries out the location through the carrier on the transfer chain and moves and carry out the transfer, and the cup interval is big, and each is listed as the cup and all is equipped with the feeder one by one, and is with high costs, and this kind of reinforced mode is fit for the big each of row cup of interval and feeds in raw material, can't satisfy the little cup of multiseriate interval, in addition add and still need set up alone after the reinforced completion of current structure and inhale the powder device, and the structure is complicated, and is with high costs, takes up an area of big.
In the actual packaging process, the tensioning of protection film directly influences the membrane heat seal effect, because the protection film is the encapsulation edible product, if the pollution of impurity and bacterium is received at putting the membrane in-process, directly influences canned product quality, in addition, for discernment canned product, the pattern of the relevant information of product is printed on the protection film, and the pattern is unanimous with the rim of a cup of cup, if put the membrane in-process, the pattern on the protection film is probably stagger with the cup, influences the packing effect.
At present cutting device commonly used when cutting, the cutter only moves in a direction usually, cuts the in-process cutter and drives the sheet easily, and the cutting precision is poor, also has some on the existing market to cut the lower mould and cut the equal relative motion of mould, and the cutter is less relatively to the influence of sheet like this, but needs two power unit drive respectively go up the lower mould, is difficult to accomplish synchronous cutting, and the cutting precision receives the influence, and two power unit occupy installation space and cost relative ratio are higher in addition.
Based on the defects, the existing technology needs to be improved, and a novel integrated filling machine is designed.
Disclosure of Invention
The invention mainly solves the technical problem of providing a novel integrally-formed filling machine, which replaces the traditional cup body feeding, and sheets are integrally formed to manufacture a plurality of rows of cup bodies, so that the cost is saved, the subsequent processes of sequentially filling, packaging a heat-sealing film and cutting the cup bodies are carried out, a cut product falls to a belt line for output, a cutting and blanking station is fixed, and other processing stations are adjusted according to the shapes and the sizes of the processed sheets and the cup bodies, so that the novel integrally-formed filling machine has wide applicability.
In order to solve the technical problems, the invention adopts a technical scheme that: the novel integrated filling machine comprises a rack, a chain transmission structure, a coil sheet traction feeding device, a fixed-point heating device, a sheet forming device, an easy-tearing opening punching device, a material filling device, a film placing mechanism, a heat sealing machine, a cutting mechanism and a belt line, wherein the chain transmission structure is installed on the rack, the left side of the chain transmission structure is butted with the coil sheet traction feeding device, the sheet at the position of the coil sheet traction feeding device is tightly pulled by the chain transmission structure to feed, the rack in the transmission direction of the chain transmission structure is sequentially provided with the fixed-point heating device for heating the sheet, the sheet forming device for punching a cup body on the heating sheet, the easy-tearing opening punching device for punching an easy-tearing opening on the cup body, the material filling device for filling materials in the cup body, and the film placing mechanism for providing an encapsulation film, The film cutting machine comprises a heat sealing machine for sealing a film at a cup opening and a cutting mechanism for cutting a finished product, wherein a belt line for conveying the product is arranged below a blanking opening of the cutting mechanism in a butt joint mode.
Preferably, the chain transmission structure adopts a chain transmission structure, and clamps for clamping the sheets are arranged at the side ends of the chain in an array mode.
Preferably, the coil stock sheet traction feeding device comprises a coil stock and a traction tensioning mechanism, the coil stock is horizontally and movably inserted into the rack, and pp material sheets on the coil stock are driven by the traction tensioning mechanism to be conveyed to the chain transmission structure.
Preferably, fixed point heating device installs respectively in the climbing mechanism of heating frame lower part and top and has two climbing mechanisms driven last hot plate respectively and hot plate down including being fixed in the heating frame in the frame, the sheet lies in between hot plate and the lower hot plate, it is provided with six circular heating lugs to face with hot plate image down to go up the hot plate.
Preferably, the sheet forming device comprises a forming support frame, an upper die assembly, a lower die assembly, a jacking mechanism and a sealing ring, the lower die assembly is sleeved on a vertical rod of the forming support frame, the jacking mechanisms for driving the lower die assembly and the upper die assembly are respectively arranged on a bottom plate and a top plate of the forming support frame, the lower jacking mechanism drives the lower die assembly to move upwards and close the upper die assembly, the upper die assembly and the lower die assembly are sealed through the sealing ring when the upper die assembly and the lower die assembly are closed, and the upper die assembly and the lower die assembly are cooled through air blowing; the jacking mechanism comprises a servo motor, a rotating shaft, a first swing arm and a second swing arm, the servo motor is arranged on the forming support frame, the rotating shaft is inserted on a bottom plate of the forming support frame through a bearing seat, the servo motor drives the rotating shaft to rotate, the first swing arm is arranged on the rotating shaft, the first swing arm is movably connected with the second swing arm, the other end of the second swing arm is fixed on the lower die assembly, and the first swing arm is connected with a connecting rod of the second swing arm; the lower die assembly is provided with a cup body forming cavity, and the upper die assembly is provided with a cup body forming male die matched with the cup body forming cavity.
Preferably, easily tear a die-cut device including be fixed in die-cut frame in the frame, install die-cut cylinder on die-cut frame bottom plate and roof, by die-cut lower mould and the die-cut mould of die-cut cylinder drive removal, be provided with easily tear a mouthful cutter on the die-cut mould, be provided with on the die-cut lower mould with easily tear a mouthful cutter cooperation edge of a knife.
Preferably, the material filling device comprises an upper mounting plate arranged at the top of the frame, a vacuum feeding machine and a stirring blanking barrel, wherein the vacuum feeding machine and the stirring blanking barrel are arranged on the upper mounting plate; blanking dust collection structure includes lift cylinder, lifter plate, regulating plate, material cup, centralized pipe, dust catcher, vibration frame and vibrator, the lift cylinder is fixed in stirring unloading bucket lower part through the support, installs the lifter plate on the piston rod flange board of lift cylinder, installs three regulating plate on the lifter plate, and the regulating plate stretches out the end and installs the material cup, material cup upper portion be provided with feed opening complex feed inlet, the material cup lower part is bilayer structure, material cup inner structure is bucket shape blanking, and the bucket shape blanking outside is enclosed and is equipped with the suction chamber, and the suction chamber is connected to centralized pipe through the pipe connection, the external dust catcher of centralized pipe, and the vibration frame is installed to the opposite side of three material cup, installs the vibrator on the vibration frame.
Preferably, the film placing mechanism comprises a film placing rack fixed on the rack, a feeding disc, a tensioning device, a transition wheel, a color code detection device, a steering wheel, an ultraviolet sterilization box and a recovery material disc, wherein the feeding disc, the tensioning device, the transition wheel, the color code detection device, the steering wheel, the ultraviolet sterilization box and the recovery material disc are horizontally inserted into the film placing rack; the color code detection device comprises leveling press plates, an adjusting screw rod, a knob, a movable block, supporting blocks and a color code sensor, wherein the two leveling press plates are horizontally fixed on a film placing rack, an encapsulation film penetrates through the leveling press plates, the adjusting screw rod is fixed on the film placing rack through the two supports, the knob is installed at the extending end of the adjusting screw rod, the movable block is installed on a screw nut of the adjusting screw rod, the supporting blocks are fixed on the movable block through vertical rods, the color code sensor is installed at the side ends of the supporting blocks, an opening is avoided in detection through the leveling press plates below the encapsulation film, and the color code sensor detects and positions a printing area of the encapsulation film through the opening in detection and avoidance.
Preferably, the cutting mechanism comprises a cutting base, a lifting frame, guide pillar assemblies, a mold spring, a cutting upper mold, a jacking plate, a cutting lower mold and a cam servo power mechanism, wherein a lower bottom plate of the lifting frame is movably arranged on the cutting base through the four guide pillar assemblies and the mold spring, the cutting upper mold is arranged on an upper top plate of the lifting frame, the jacking plate is sleeved on a guide pillar of the lifting frame, the cutting lower mold opposite to the cutting upper mold is arranged on the jacking plate, the cam servo power mechanism is arranged on the cutting base, and the cam servo power mechanism synchronously drives the cutting upper mold and the cutting lower mold to move oppositely or back to back; the cam servo power mechanism comprises a motor, a power shaft driven by the motor to rotate, a cam and an eccentric wheel which are arranged on the power shaft, a roller bearing seat which is arranged on the bottom surface of the jacking plate and is abutted against the cam, and two groups of supporting components which are arranged on the lower bottom plate of the lifting frame, wherein the eccentric wheel is positioned between the upper supporting plate and the lower supporting plate of the supporting components, the eccentric wheel rotates to drive the supporting components to jack up or move down, and the eccentric directions of the cam and the eccentric wheel are opposite.
Preferably, the bottom of the coil material sheet traction feeding device, the fixed-point heating device, the sheet forming device, the easy-tearing opening punching device, the material filling device and the heat sealing machine are all arranged on the rack through adjusting sliding rails.
Compared with the prior art, the invention has the beneficial effects that:
the area heated by the round heating lug of the fixed point heating device is a subsequent cup body forming area and is prepared for forming a subsequent cup body;
the sheet forming device is provided with the sheet which can be rapidly formed, and the corresponding forming template can be replaced according to the forming requirement, so that the precision is high;
the easy-to-tear opening punching device can punch the easy-to-tear opening on the handheld part at the upper part of the cup body, so that a subsequent heat-sealing film can be conveniently torn off, and the subsequent use is convenient;
the material filling device can sequentially carry out canning action on multiple rows of cup bodies, is suitable for multi-station small-space material filling, has high efficiency, can adjust the blanking position according to the cup bodies, and has wide applicability;
a tensioning device is arranged behind a feeding disc of the film placing mechanism, the feeding disc is tensioned after the film placing mechanism is placed, and the feeding disc is tensioned before the material receiving mechanism is placed, so that the heat-sealing film is ensured to be stably conveyed;
the heat sealing machine can automatically seal the heat sealing film on the cup body;
the cutting mechanism is driven by a single power mechanism, so that the cost is saved, the cam servo power mechanism synchronously drives the upper cutting die and the lower cutting die to move oppositely or back to back, the die closing cutting and the die opening are completed, the action consistency of the upper die and the lower die is ensured, and the operation is finished at one step.
Drawings
Fig. 1 is a schematic structural diagram of a novel integrally-formed filling machine.
Fig. 2 is a front view of a new integrated filling machine.
Fig. 3 is a schematic structural diagram of a fixed-point heating device of the novel integrated filling machine.
Fig. 4 is a schematic structural diagram of a sheet forming device of a novel integrated filling machine.
Fig. 5 is a sectional view of a sheet forming device of the novel integrated filling machine.
Fig. 6 is a schematic structural view of an easy-to-tear-port punching device of a novel integrated filling machine.
Fig. 7 is a schematic diagram of a die-cut state of an easy-to-tear-off die-cutting device of the novel integrated molding filling machine.
Fig. 8 is a schematic structural diagram of a material filling device of a novel integrated filling machine.
Fig. 9 is a cross-sectional view of the lower portion of a new form of material filling apparatus for an integrated filling machine.
Fig. 10 is a schematic structural diagram of a film placing mechanism of the novel integrated filling machine.
Fig. 11 is a partially enlarged view of a film placing mechanism of the novel integrated filling machine.
Fig. 12 is a schematic structural diagram of a cutting mechanism of the novel integrated filling machine.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the invention can be more readily understood by those skilled in the art, and the scope of the invention will be more clearly defined.
Referring to fig. 1 to 12, an embodiment of the present invention includes:
a novel integrated into one piece liquid filling machine, this kind of novel integrated into one piece liquid filling machine include frame 1, chain transmission structure 2, coil stock sheet pull loading attachment 3, fixed point heating device 4, sheet forming device 5, easily tear die-cut device 6 of mouth, material filling device 7, put membrane mechanism 8, heat sealing machine 9, cut mechanism 10 and belt line 11, install chain transmission structure 2 on the frame 1, the butt joint in chain transmission structure 2 left side is provided with coil stock sheet pull loading attachment 3, coil stock sheet pull loading attachment 3 department sheet is by chain transmission structure 2 step-up pull feed, install fixed point heating device 4 for heating the sheet, sheet forming device 5 for punching press cup on the heating sheet, be used for punching and cutting easily tear easy tear device 6 of mouth on the cup, be used for filling the material in the material filling device 7 of cup on the frame 1 of chain transmission structure 2 transmission direction in proper order, The packaging film cutting device comprises a film placing mechanism 8 for providing a packaging film, a heat sealing machine 9 for sealing the film at the cup opening and a cutting mechanism 10 for cutting a finished product, wherein a belt line 11 for conveying the product is arranged below a blanking opening of the cutting mechanism 10 in a butt joint mode.
The chain transmission structure 2 adopts a chain transmission structure, and clamps for clamping sheets are arranged at the side ends of the chain in an array mode.
The coil material sheet traction feeding device 3 comprises a coil material 31 and a traction tensioning mechanism 32, wherein the coil material 31 is horizontally and movably inserted on the rack 1, and pp material sheets on the coil material 31 are driven by the traction tensioning mechanism 32 to be conveyed to the chain transmission structure 2.
Fixed point heating device 4 is including being fixed in heating frame 41 on frame 1, installs respectively in the climbing mechanism 42 of heating frame 41 lower part and top and have two climbing mechanism 42 driven respectively last hot plate 43 and lower hot plate 44, and the sheet is located between last hot plate 43 and the lower hot plate 44, last hot plate 43 and lower hot plate 44 are provided with six circular heating lugs to the face, and the region of circular heating lug heating is follow-up cup shaping region.
The sheet forming device 5 comprises a forming support frame 51, an upper die assembly 52, a lower die assembly 53, a jacking mechanism 54 and a sealing ring 55, the lower die assembly 53 is sleeved on the vertical rod of the forming support frame 51, the jacking mechanism 54 for driving the lower die assembly 53 and the upper die assembly 52 is respectively installed on the bottom plate and the top plate of the forming support frame 51, the stroke of the jacking mechanism 54 is adjustable, the lower jacking mechanism 54 drives the lower die assembly 53 to move upwards and close the die with the upper die assembly 52 for forming an upper cup body of a sheet, the upper die assembly 52 and the lower die assembly 53 are sealed through the sealing ring 55 when closing the die, and the upper die assembly 52 and the lower die assembly 53 are cooled through air blowing; the jacking mechanism 54 comprises a servo motor 541, a rotating shaft 542, a first swing arm 543 and a second swing arm 544, the servo motor 541 is mounted on the forming support frame 51, the rotating shaft 542 is inserted into a bottom plate of the forming support frame 51 through a bearing seat, the servo motor 541 drives the rotating shaft 542 to rotate, the rotating shaft 542 is provided with the first swing arm 543, the first swing arm 543 is movably connected with the second swing arm 544, the other end of the second swing arm 544 is fixed on the lower die assembly 53, the first swing arm 543 is connected with the second swing arm 544 through a connecting rod, the rotating shaft 542 rotates to drive the lower die assembly 53 to slide in the vertical direction, and the moving distance of the lower die assembly 53 is adjusted through the rotating radian of the servo motor 541; the lower mold assembly 53 is provided with a cup forming cavity 530, the upper mold assembly 52 is provided with a cup forming male mold 520 matched with the cup forming cavity 530, and the cup forming cavity 530 is determined according to the product model.
Easily tear die-cut device 6 of mouthful is including being fixed in die-cut frame 61 in frame 1, installing die-cut cylinder 62 on die-cut frame 61 bottom plate and roof, die-cut lower mould 63 and the die-cut mould 64 that removes by the drive of die-cut cylinder, is provided with easily tearing mouthful cutter 641 on the die-cut mould 64, is provided with on the die-cut lower mould 63 and cooperates edge of a knife 630 with easily tearing mouthful cutter 641.
The material filling device 7 comprises an upper mounting plate 71 mounted at the top of the rack 1, a vacuum feeding machine 72 mounted on the upper mounting plate 71 and a stirring blanking barrel 73, two discharge ports at the lower part of the vacuum feeding machine 72 are communicated with the stirring blanking barrel 73 through a pneumatic butterfly valve, the lower ends of the two stirring blanking barrels 73 are respectively provided with a row of three-station blanking ports 730, the blanking ports 730 at the two stirring blanking barrels 73 are distributed in a staggered manner, six rows of cups are filled in two rows, the material filling device is suitable for multi-station small-space material filling, the efficiency is high, and a blanking dust collection structure 74 is sleeved at the blanking ports 730; the blanking dust collection structure 74 comprises a lifting cylinder 741, a lifting plate 742, an adjusting plate 743, a material cup 744, a concentration pipe 745, a dust collector 746, a vibration frame 747 and a vibrator 748, wherein the lifting cylinder 741 is fixed at the lower part of the stirring blanking barrel 73 through a support, the lifting plate 742 is mounted on a piston rod flange plate of the lifting cylinder 741, the three adjusting plates 743 are mounted on the lifting plate 742, the material cup 744 is mounted at the extending end of the adjusting plate 743, a feed inlet matched with the feed outlet 730 is formed in the upper part of the material cup 744, the lower part of the material cup 744 is of a double-layer structure, the inner layer structure of the material cup 744 is a hopper-shaped blanking 7441, a dust suction cavity 7442 is arranged around the outer part of the hopper-shaped blanking 7441, the dust suction cavity 7442 is connected to the concentration pipe 745 through a pipeline, the concentration pipe 745 is externally connected with the dust collector 746, the vibration frame 747 is mounted on the other side of the three material cups 744, the vibration frame 747 is mounted with the vibrator, and the vibrator 747 drives the material cup 744 to vibrate, preventing the material from being adsorbed onto the inner wall of the cup 744.
The film placing mechanism 8 comprises a film placing rack 81 fixed on the rack 1, a feeding disc 82, a tensioning device 83, a transition wheel 84, a color code detection device 85, a steering wheel 86, an ultraviolet sterilization box 87 and a recovery tray 88 which are horizontally inserted on the film placing rack 81, wherein an encapsulating film on the feeding disc 82 passes through the tensioning device 83 and then is conveyed to the transition wheel 84, then passes through the color code detection device 85 for detecting a printing area, the encapsulating film passes through the ultraviolet sterilization box 87 for sterilization after being steered by the steering wheel 86, the encapsulating film passing through the ultraviolet sterilization box 87 passes through a heat sealing machine 9, and a bottom material of the encapsulating film after heat sealing is conveyed to the recovery tray 88 for recovery; color mark detection device 85 includes flattening clamp plate 851, accommodate the lead screw 852, knob 853, the movable block 854, supporting shoe 855 and color mark sensor 856, two flattening clamp plate 851 level are fixed in on putting membrane frame 81, the encapsulating film passes flattening clamp plate 851, accommodate the lead screw 852 is fixed in on putting membrane frame 81 through two supports, accommodate the lead screw 852 stretches out the end and installs knob 853, install movable block 854 on accommodate the lead screw nut of accommodate the lead screw 852, supporting shoe 855 is fixed in on the movable block 854 through the pole setting, color mark sensor 856 is installed to supporting shoe 855 side, be provided with on the flattening clamp plate 851 of encapsulating film below and detect the opening of dodging, color mark sensor 856 sees through detecting the printing region who dodges the opening and detect the location encapsulating film.
The cutting mechanism 10 comprises a cutting base 101, a lifting frame 102, guide pillar assemblies 103, a mold spring 104, an upper cutting mold 105, a lifting plate 106, a lower cutting mold 107 and a cam servo power mechanism 108, wherein a lower bottom plate of the lifting frame 102 is movably arranged on the cutting base 101 through the four guide pillar assemblies 103 and the mold spring 104, the upper cutting mold 105 is arranged on an upper top plate of the lifting frame 102, the lifting plate 106 is sleeved on a guide pillar of the lifting frame 102, the lower cutting mold 107 opposite to the upper cutting mold 105 is arranged on the lifting plate 106, the cam servo power mechanism 108 is arranged on the cutting base 101, and the cam servo power mechanism 108 synchronously drives the upper cutting mold 105 and the lower cutting mold 107 to move oppositely or back to back; the cam servo power mechanism 108 comprises a motor 1081, a power shaft 1082 driven by the motor to rotate, a cam 1083 and an eccentric wheel 1084 which are arranged on the power shaft 1082, a roller bearing seat 1085 which is arranged on the bottom surface of the lifting plate 106 and is abutted against the cam 1083, and two groups of supporting components 1086 which are arranged on the lower bottom plate of the lifting frame 102, wherein the eccentric wheel 1084 is positioned between the upper supporting plate and the lower supporting plate of the supporting component 1086, the cam 1083 rotates to drive the roller bearing seat 1085 to jack up or move down so as to drive the cutting lower die 107 to move, the eccentric wheel 1084 rotates to drive the supporting component 1086 to jack up or move down, the eccentric directions of the cam 1083 and the eccentric wheel 1084 are opposite, namely when the long arm end of the cam 1083 is positioned above, the long arm end of the eccentric wheel 1084 is positioned below, so that the cam servo power mechanism 108 synchronously drives the cutting upper die 105 and the cutting lower die 107 to move relatively or back to move without lifting in the same direction.
The coil stock sheet pulls loading attachment 3, fixed point heating device 4, sheet forming device 5, easily tears a die-cut device 6, material filling device 7 and heat-sealing machine 9 bottom and all installs on frame 1 through adjusting the slide rail, and horizontal position is adjustable, cuts the blanking station fixed, and all the other processing stations are adjusted according to processing sheet, cup overall dimension.
The novel integrally-formed filling machine is compact in structure, replaces the previous cup body feeding, and is characterized in that a plurality of rows of cup bodies are manufactured by integrally forming sheets, so that the cost is saved.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides a novel integrated into one piece liquid filling machine which characterized in that: the novel integrated forming filling machine comprises a rack, a chain transmission structure, a coiled sheet traction feeding device, a fixed-point heating device, a sheet forming device, an easily-torn opening punching device, a material filling device, a film releasing mechanism, a heat sealing machine, a cutting mechanism and a belt line, wherein the chain transmission structure is installed on the rack, the coiled sheet traction feeding device is arranged on the left side of the chain transmission structure in a butt joint mode, a sheet at the position of the coiled sheet traction feeding device is tensioned by the chain transmission structure to be dragged and fed, the rack in the transmission direction of the chain transmission structure is sequentially provided with the fixed-point heating device for heating the sheet, the sheet forming device for punching a cup body on the heating sheet, the easily-torn opening punching device for punching the easily-torn opening on the cup body, the material filling device for filling the material into the cup body, the film releasing mechanism for providing an encapsulation film, the heat sealing machine for sealing the film at the cup opening and the cutting mechanism for cutting a finished product, and a belt line for conveying products is butted below a blanking port of the cutting mechanism.
2. The new integrated molding filling machine as claimed in claim 1, wherein: the chain transmission structure adopts a chain transmission structure, and clamps for clamping sheets are arranged at the side ends of the chain in an array mode.
3. The new integrated molding filling machine as claimed in claim 1, wherein: the coil stock sheet traction feeding device comprises a coil stock and a traction tensioning mechanism, the coil stock is horizontally movably inserted into the rack, and pp material sheets on the coil stock are driven by the traction tensioning mechanism to be conveyed to the chain transmission structure.
4. The new integrated molding filling machine as claimed in claim 1, wherein: fixed point heating device installs respectively in the climbing mechanism of heater frame lower part and top and has two climbing mechanism driven last hot plate respectively and hot plate down including being fixed in the heating frame in the frame, the sheet lies in between hot plate and the hot plate down, it is provided with six circular heating lugs to the face with the hot plate image down to go up the hot plate.
5. The new integrated molding filling machine as claimed in claim 1, wherein: the sheet forming device comprises a forming support frame, an upper die assembly, a lower die assembly, a jacking mechanism and a sealing ring, wherein the lower die assembly is sleeved on a vertical rod of the forming support frame, the jacking mechanisms for driving the lower die assembly and the upper die assembly are respectively arranged on a bottom plate and a top plate of the forming support frame, the lower jacking mechanism drives the lower die assembly to move upwards and close the upper die assembly, the upper die assembly and the lower die assembly are sealed through the sealing ring when the upper die assembly and the lower die assembly are closed, and the upper die assembly and the lower die assembly are cooled through air blowing; the jacking mechanism comprises a servo motor, a rotating shaft, a first swing arm and a second swing arm, the servo motor is arranged on the forming support frame, the rotating shaft is inserted on a bottom plate of the forming support frame through a bearing seat, the servo motor drives the rotating shaft to rotate, the first swing arm is arranged on the rotating shaft, the first swing arm is movably connected with the second swing arm, the other end of the second swing arm is fixed on the lower die assembly, and the first swing arm is connected with a connecting rod of the second swing arm; the lower die assembly is provided with a cup body forming cavity, and the upper die assembly is provided with a cup body forming male die matched with the cup body forming cavity.
6. The new integrated molding filling machine as claimed in claim 1, wherein: easily tear die-cut device of mouth including being fixed in the die-cut frame in the frame, installing die-cut cylinder on die-cut frame bottom plate and roof, by die-cut lower mould and the die-cut mould that die-cut cylinder drive removed, be provided with easily tear a mouthful cutter on the die-cut mould, be provided with on the die-cut lower mould with easily tear a mouthful cutter cooperation edge of a knife.
7. The new integrated molding filling machine as claimed in claim 1, wherein: the material filling device comprises an upper mounting plate arranged at the top of the frame, a vacuum feeding machine and a stirring blanking barrel, wherein the vacuum feeding machine and the stirring blanking barrel are arranged on the upper mounting plate; blanking dust collection structure includes lift cylinder, lifter plate, regulating plate, material cup, centralized pipe, dust catcher, vibration frame and vibrator, the lift cylinder is fixed in stirring unloading bucket lower part through the support, installs the lifter plate on the piston rod flange board of lift cylinder, installs three regulating plate on the lifter plate, and the regulating plate stretches out the end and installs the material cup, material cup upper portion be provided with feed opening complex feed inlet, the material cup lower part is bilayer structure, material cup inner structure is bucket shape blanking, and the bucket shape blanking outside is enclosed and is equipped with the suction chamber, and the suction chamber is connected to centralized pipe through the pipe connection, the external dust catcher of centralized pipe, and the vibration frame is installed to the opposite side of three material cup, installs the vibrator on the vibration frame.
8. The new integrated molding filling machine as claimed in claim 1, wherein: the film placing mechanism comprises a film placing rack fixed on the rack, a feeding disc, a tensioning device, a transition wheel, a color code detection device, a steering wheel, an ultraviolet sterilization box and a recovery tray which are horizontally inserted on the film placing rack, wherein an encapsulating film on the feeding disc is conveyed to the transition wheel after passing through the tensioning device and then passes through the color code detection device for detecting a printing area, the encapsulating film passes through the ultraviolet sterilization box for sterilization after passing through the steering wheel, the encapsulating film passing through the ultraviolet sterilization box passes through a heat sealing machine, and a bottom material of the encapsulating film after heat sealing is conveyed to the recovery tray for recovery; the color code detection device comprises leveling press plates, an adjusting screw rod, a knob, a movable block, supporting blocks and a color code sensor, wherein the two leveling press plates are horizontally fixed on a film placing rack, an encapsulation film penetrates through the leveling press plates, the adjusting screw rod is fixed on the film placing rack through the two supports, the knob is installed at the extending end of the adjusting screw rod, the movable block is installed on a screw nut of the adjusting screw rod, the supporting blocks are fixed on the movable block through vertical rods, the color code sensor is installed at the side ends of the supporting blocks, an opening is avoided in detection through the leveling press plates below the encapsulation film, and the color code sensor detects and positions a printing area of the encapsulation film through the opening in detection and avoidance.
9. The new integrated molding filling machine as claimed in claim 1, wherein: the cutting mechanism comprises a cutting base, a lifting frame, guide pillar assemblies, mold springs, an upper cutting mold, a jacking plate, a lower cutting mold and a cam servo power mechanism, wherein a lower bottom plate of the lifting frame is movably arranged on the cutting base through the four guide pillar assemblies and the mold springs; the cam servo power mechanism comprises a motor, a power shaft driven by the motor to rotate, a cam and an eccentric wheel which are arranged on the power shaft, a roller bearing seat which is arranged on the bottom surface of the jacking plate and is abutted against the cam, and two groups of supporting components which are arranged on the lower bottom plate of the lifting frame, wherein the eccentric wheel is positioned between the upper supporting plate and the lower supporting plate of the supporting components, the eccentric wheel rotates to drive the supporting components to jack up or move down, and the eccentric directions of the cam and the eccentric wheel are opposite.
10. The new integrated molding filling machine as claimed in claim 1, wherein: the coil stock sheet pulls loading attachment, fixed point heating device, sheet forming device, easily tears a die-cut device, material filling device and heat-sealer bottom all through adjusting the slide rail and installing in the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111650714.3A CN114148589A (en) | 2021-12-30 | 2021-12-30 | Novel integrated into one piece liquid filling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111650714.3A CN114148589A (en) | 2021-12-30 | 2021-12-30 | Novel integrated into one piece liquid filling machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180235A (en) * | 2022-06-29 | 2022-10-14 | 广州珐玛珈智能设备股份有限公司 | Multifunctional single-row strip bag production equipment |
| CN115339677A (en) * | 2022-09-13 | 2022-11-15 | 瑞安市高波机械有限公司 | Card type package production equipment |
-
2021
- 2021-12-30 CN CN202111650714.3A patent/CN114148589A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115180235A (en) * | 2022-06-29 | 2022-10-14 | 广州珐玛珈智能设备股份有限公司 | Multifunctional single-row strip bag production equipment |
| CN115180235B (en) * | 2022-06-29 | 2023-06-30 | 广州珐玛珈智能设备股份有限公司 | Multifunctional single-row strip bag production equipment |
| CN115339677A (en) * | 2022-09-13 | 2022-11-15 | 瑞安市高波机械有限公司 | Card type package production equipment |
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