Disclosure of Invention
The present invention is directed to overcoming the above-mentioned deficiencies of the prior art and to providing a semiconductor package and a method for manufacturing the same.
In order to achieve the purpose, the invention adopts the technical scheme that:
a method of manufacturing a semiconductor package, the method comprising the steps of:
(1) providing a temporary packaging carrier substrate, arranging a temporary bonding layer on the temporary packaging carrier substrate, then depositing an inorganic protective layer on the temporary bonding layer, and then forming a first organic flexible layer on the inorganic protective layer.
(2) And spin-coating a metal nanowire suspension liquid and a black phosphorus nanosheet solution on the first organic flexible layer to form a flexible conductive circuit layer.
(3) And then installing a plurality of first tube cores on the flexible conductive circuit layer, wherein the first tube cores are arranged in a matrix, and the ratio of the distance between the adjacent first tube cores to the side length of the first tube cores is 5-20.
(4) And then forming a second organic flexible layer on the first organic flexible layer, wherein the second organic flexible layer wraps the plurality of first tube cores, and the first and second organic flexible layers in the area between the adjacent first tube cores can be bent.
(5) Then, a cutting process is performed to form a first, a second, a third and a fourth assembly.
(6) And then respectively forming a first capacitor element, a second capacitor element, a third capacitor element and a fourth capacitor element on the upper surfaces of the first assembly, the second assembly, the third assembly and the fourth assembly, wherein the first capacitor element, the second capacitor element, the third capacitor element and the fourth capacitor element respectively comprise a flexible lower electrode, an insulating medium layer and a flexible upper electrode which are arranged in a stacked mode.
(7) Providing a first package comprising a circuit substrate, a second die disposed on the circuit substrate, and an organic package completely encapsulating the second die and covering a portion of the circuit substrate.
(8) And then, a first component is attached to the side surface and the upper surface of the organic packaging body, and the flexible conducting circuit layer in the first component is electrically connected with the circuit substrate.
(9) Then, a second component is attached to the first component, and the flexible conductive circuit layer in the second component is electrically connected with the circuit substrate.
(10) Then, a third component is attached to the second component, and the flexible conductive circuit layer in the third component is electrically connected with the circuit substrate.
(11) A fourth component is then applied over the third component, and the flexible conductive trace layer in the fourth component is electrically connected to the circuit substrate.
In a more preferred embodiment, the material of the inorganic protective layer is one of silicon oxide, silicon nitride, silicon oxynitride and aluminum oxide, and the material of the first and second organic flexible layers includes one or more of polyimide, polycarbonate, polyethylene terephthalate, polyphenylene ether sulfone, thermoplastic polyurethane and polydimethylsiloxane.
In a more preferred embodiment, the size of the first module is smaller than the size of the second module, the size of the second module is smaller than the size of the third module, and the size of the third module is smaller than the size of the fourth module.
In a more preferred embodiment, in the step (6), first, second, third, and fourth cavities are formed on the upper surfaces of the first, second, third, and fourth components, respectively, and the first, second, third, and fourth capacitive elements are embedded in the corresponding first, second, third, and fourth cavities, respectively.
In a more preferred embodiment, in the step (7), the second die is electrically connected to the circuit substrate through a wire bonding process or a flip-chip process, and the organic package includes an epoxy resin.
In a more preferred embodiment, the bottom surfaces of the two end portions of the first component are provided with protrusions, the two side surfaces of the organic package are provided with recesses, and the protrusions are embedded into the recesses in the process of attaching the first component to the side surfaces and the upper surface of the organic package.
In a more preferred embodiment, the present invention further provides a semiconductor package formed by the above manufacturing method.
Compared with the prior art, the semiconductor package and the preparation method thereof have the following beneficial effects:
the first organic flexible layer is protected from being damaged in the subsequent process of stripping the first organic flexible layer by depositing an inorganic protective layer before forming the first organic flexible layer. And the ratio of the distance between the first tube cores to the side length of the first tube cores is set to be 5-20, so that the first organic flexible layer and the second organic flexible layer in the area between the adjacent first tube cores can be bent, the bending flexibility of the packaging structure is increased, the packaging structure with any size can be cut, and the subsequent bending and stacking of the packaging structures are facilitated.
The flexible conductive circuit layer is formed by spin-coating the metal nanowire suspension liquid and the black phosphorus nanosheet solution, the existence of the black phosphorus nanosheet in the flexible conductive circuit layer can increase the joint tightness between the central line and the line of the metal nanowire layer, namely the black phosphorus nanosheet can tightly weld the joint of the metal nanowire and the metal nanowire together, so that the conductivity of the flexible conductive circuit layer can be improved, the flexible lower electrode and the flexible upper electrode of each capacitor element are formed by utilizing the spin-coating metal nanowire suspension liquid and the black phosphorus nanosheet solution, so that the flexible conductive circuit layer has excellent bending performance, and the prepared packaging structure cannot break the conductive circuit layer and the electrodes in the subsequent folding/bending process.
In the subsequent packaging process, the size of the first assembly is smaller than that of the second assembly, the size of the second assembly is smaller than that of the third assembly, the size of the third assembly is smaller than that of the fourth assembly, and the first assembly, the second assembly, the third assembly and the fourth assembly are sequentially stacked on the first packaging body, so that the integration level of semiconductor packaging is effectively improved.
Detailed Description
For better understanding of the technical solutions of the present invention, the following detailed descriptions of the embodiments of the present invention are provided with reference to the accompanying drawings. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a preparation method of a semiconductor package, which comprises the following steps:
(1) providing a temporary packaging carrier substrate, arranging a temporary bonding layer on the temporary packaging carrier substrate, then depositing an inorganic protective layer on the temporary bonding layer, and then forming a first organic flexible layer on the inorganic protective layer.
(2) And spin-coating a metal nanowire suspension liquid and a black phosphorus nanosheet solution on the first organic flexible layer to form a flexible conductive circuit layer.
(3) And then installing a plurality of first tube cores on the flexible conductive circuit layer, wherein the first tube cores are arranged in a matrix, and the ratio of the distance between the adjacent first tube cores to the side length of the first tube cores is 5-20.
(4) And then forming a second organic flexible layer on the first organic flexible layer, wherein the second organic flexible layer wraps the plurality of first tube cores, and the first and second organic flexible layers in the area between the adjacent first tube cores can be bent.
(5) Then, a cutting process is performed to form a first, a second, a third and a fourth assembly.
(6) And then respectively forming a first capacitor element, a second capacitor element, a third capacitor element and a fourth capacitor element on the upper surfaces of the first assembly, the second assembly, the third assembly and the fourth assembly, wherein the first capacitor element, the second capacitor element, the third capacitor element and the fourth capacitor element respectively comprise a flexible lower electrode, an insulating medium layer and a flexible upper electrode which are arranged in a stacked mode.
(7) Providing a first package comprising a circuit substrate, a second die disposed on the circuit substrate, and an organic package completely encapsulating the second die and covering a portion of the circuit substrate.
(8) And then, a first component is attached to the side surface and the upper surface of the organic packaging body, and the flexible conducting circuit layer in the first component is electrically connected with the circuit substrate.
(9) Then, a second component is attached to the first component, and the flexible conductive circuit layer in the second component is electrically connected with the circuit substrate.
(10) Then, a third component is attached to the second component, and the flexible conductive circuit layer in the third component is electrically connected with the circuit substrate.
(11) A fourth component is then applied over the third component, and the flexible conductive trace layer in the fourth component is electrically connected to the circuit substrate.
Further, the material of the inorganic protective layer is one of silicon oxide, silicon nitride, silicon oxynitride and aluminum oxide, and the material of the first and second organic flexible layers includes one or more of polyimide, polycarbonate, polyethylene terephthalate, polyphenylene ether sulfone, thermoplastic polyurethane and polydimethylsiloxane.
Further, the size of the first component is smaller than that of the second component, the size of the second component is smaller than that of the third component, and the size of the third component is smaller than that of the fourth component.
Further, in the step (6), first, second, third, and fourth cavities are formed on the upper surfaces of the first, second, third, and fourth components, respectively, and the first, second, third, and fourth capacitance elements are embedded into the corresponding first, second, third, and fourth cavities, respectively.
Further, in the step (7), the second die is electrically connected to the circuit substrate through a wire bonding process or a flip chip process, and the organic package includes an epoxy resin.
Furthermore, the bottom surfaces of the two end portions of the first component are provided with protrusions, the two side surfaces of the organic packaging body are provided with recesses, and the protrusions are embedded into the recesses in the process of applying the first component to the side surfaces and the upper surface of the organic packaging body.
The invention also provides a semiconductor package formed by adopting the preparation method.
As shown in fig. 1 to 8, the present embodiment provides a method for manufacturing a semiconductor package, including the steps of:
as shown in fig. 1, in step (1), a temporary encapsulation carrier substrate 100 is provided, a temporary bonding layer 101 is disposed on the temporary encapsulation carrier substrate, an inorganic protective layer 102 is then deposited on the temporary bonding layer 101, and a first organic flexible layer 103 is then formed on the inorganic protective layer 102.
In a specific embodiment, the temporary package carrier substrate 100 may be a suitable rigid substrate of semiconductor, stainless steel, ceramic, etc.
In a specific embodiment, the temporary bonding layer 101 may be disposed on the temporary package carrier substrate 100 through a coating process, and the temporary bonding layer 101 loses its adhesiveness under light or heat, thereby facilitating its peeling.
In a specific embodiment, the material of the inorganic protection layer 102 is one of silicon oxide, silicon nitride, silicon oxynitride, and aluminum oxide, the inorganic protection layer 102 is formed by PECVD or ALD method, and the thickness of the inorganic protection layer 102 is 10-50 nm, and the inorganic protection layer 102 is disposed to prevent the first organic flexible layer 103 from being damaged in the subsequent process of peeling off the temporary package carrier substrate 100.
In a specific embodiment, the material of the first organic flexible layer 103 includes one or more of polyimide, polycarbonate, polyethylene terephthalate, polyethersulfone, thermoplastic polyurethane, and polydimethylsiloxane. More specifically, the first organic flexible layer 103 is formed by a suitable process such as coating, molding, injection molding, slit coating, spin coating, or the like.
As shown in fig. 2, in step (2), a metal nanowire suspension liquid and a black phosphorus nanosheet solution are spin-coated on the first organic flexible layer 103 to form a flexible conductive circuit layer 201.
In a specific embodiment, the presence of black phosphorus nanoplates in the flexible conductive trace layer 201 can increase the line-to-line bond tightness of the metal nanowire layer.
In a specific embodiment, the flexible conductive circuit layer 201 is formed by alternately spin-coating a metal nanowire suspension liquid and a black phosphorus nanosheet solution for 5-20 times, and the presence of the black phosphorus nanosheet can increase the joint tightness between wires in the metal nanowire layer, wherein the metal nanowire is a gold nanowire, a silver nanowire or a copper nanowire.
In more specific embodiments, the concentrations of the spin-coated metal nanowire suspension liquid and the spin-coated black phosphorus nanoplate solution are 10-30mg/ml and 30-50mg/ml, respectively, more specifically, the spin-coated metal nanowire suspension liquid may specifically be 10, 13, 16, 20, 23, 26, or 28mg/ml and the like, and the spin-coated black phosphorus nanoplate solution may specifically be 32, 35, 38, 40, 42, 45, 48, or 50mg/ml and the like, as appropriate. Further, according to the concentration of the spin-coated metal nanowire suspension liquid and the spin-coated black phosphorus nanosheet solution, the number of alternation times is selected to be 5, 8, 10, 12, 15 or 20, and then the flexible conductive circuit layer 201 with a proper thickness is obtained.
As shown in fig. 3, in step (3), a plurality of first dies 202 are then mounted on the flexible conductive circuit layer 201, the plurality of first dies 202 are arranged in a matrix, and a ratio of a distance between adjacent first dies 202 to a side length of the first dies 202 is 5-20.
In a specific embodiment, a plurality of the first dies 202 are electrically connected to the flexible conductive circuit layer 201 through a flip-chip process, so that the thickness of a subsequently formed second organic flexible layer can be reduced.
In a specific embodiment, the ratio of the spacing between adjacent first dies 202 to the side length of the first dies 202 is preferably 10 to 15.
As shown in fig. 4, in step (4), a second organic flexible layer 301 is then formed on the first organic flexible layer 103, the second organic flexible layer 301 covers the plurality of first dies 202, and the first and second organic flexible layers in the region between the adjacent first dies 202 can be bent.
In a specific embodiment, the material of the second organic flexible layer 301 includes one or more of polyimide, polycarbonate, polyethylene terephthalate, polyethersulfone, thermoplastic polyurethane, and polydimethylsiloxane. More specifically, the second organic flexible layer 301 is formed by a suitable process such as coating, molding, injection molding, slit coating, spin coating, or the like.
In step (5), a dicing process is then performed to form a first component 401, a second component 402, a third component 403, and a fourth component 404, while fig. 5 shows only the first component 401.
In a specific embodiment, the size of the first component 401 is smaller than the size of the second component 402, the size of the second component 402 is smaller than the size of the third component 403, and the size of the third component 403 is smaller than the size of the fourth component 404.
In step (6), a first capacitor element, a second capacitor element, a third capacitor element and a fourth capacitor element are respectively formed on the upper surfaces of the first component 401, the second component 401, the third component 401 and the fourth component 404, the first capacitor element, the second capacitor element, the third capacitor element and the fourth capacitor element respectively include a flexible lower electrode, an insulating medium layer and a flexible upper electrode which are stacked, and the specific forming process of the first capacitor element, the second capacitor element, the third capacitor element and the fourth capacitor element is as follows: and forming a flexible lower electrode on the upper surface of each component, further forming an insulating medium layer on the flexible lower electrode, and then forming a flexible upper electrode on the insulating medium layer, wherein the flexible upper electrode and the flexible lower electrode are both formed by spin-coating a metal nanowire suspension liquid and a black phosphorus nanosheet solution.
As shown in fig. 6, fig. 6 shows that only the first capacitive element 501 is formed on the upper surface of the first component 401.
In a specific embodiment, first, second, third, and fourth cavities are formed on the upper surfaces of the first, second, third, and fourth components 401 and 404, respectively, so as to embed the first, second, third, and fourth capacitive elements into the corresponding first, second, third, and fourth cavities, respectively.
In a specific embodiment, the specific preparation process of the flexible lower electrode and the flexible upper electrode is as follows: the method is formed by alternately spin-coating a metal nanowire suspension liquid and a black phosphorus nanosheet solution for 5-20 times, wherein the concentrations of the spin-coated metal nanowire suspension liquid and the spin-coated black phosphorus nanosheet solution are 10-30mg/ml and 30-50mg/ml respectively, more specifically, the spin-coated metal nanowire suspension liquid can be 10, 13, 16, 20, 23, 26 or 28mg/ml and the like, and the spin-coated black phosphorus nanosheet solution can be 32, 35, 38, 40, 42, 45, 48 or 50mg/ml and the like. The number of alternation is further selected to be 5, 8, 10, 12, 15 or 20 times according to the concentration of the spin-coated metal nanowire suspension liquid and the spin-coated black phosphorus nanosheet solution.
In a specific embodiment, the flexible lower electrode and the flexible upper electrode of each capacitive element can be electrically connected to the flexible conductive trace layer 201 of each component by disposing the conductive members in the first and second organic flexible layers of each component.
As shown in fig. 7, in step (7), a first package 600 is provided, where the first package 600 includes a circuit substrate 601, a second die 602 disposed on the circuit substrate 601, and an organic package 603, and the organic package 603 completely wraps the second die 602 and covers a portion of the circuit substrate 601.
Wherein, in the step (7), the second die 602 is electrically connected to the circuit substrate 601 through a wire bonding process or a flip chip process, and the organic package 603 includes an epoxy resin.
As shown in fig. 8, in the step (8), a first component 401 is then applied to the side and upper surfaces of the organic package 603, and the flexible conductive trace layer 201 in the first component 401 is electrically connected to the circuit substrate 601.
In a more preferred embodiment, the bottom surfaces of the two end portions of the first component 401 are provided with protrusions (not shown), and the two side surfaces of the organic package 603 are provided with recesses (not shown), so that the protrusions are embedded in the recesses during the process of applying the first component 401 to the side surfaces and the upper surface of the organic package 603, thereby providing the bonding stability of the first component 401.
As shown in fig. 8, in the step (9), a second component 402 is then applied on the first component 401, and the flexible conductive circuit layer 201 in the second component 402 is electrically connected to the circuit substrate; in the step (10), a third component 403 is then applied on the second component 402, and the flexible conductive circuit layer 201 in the third component 403 is electrically connected with the circuit substrate; a fourth component 404 is then applied over the third component 403 and the flexible electrically conductive line layer in the fourth component 404 is electrically connected to the circuit substrate.
As shown in fig. 8, the present invention also provides a semiconductor package formed by the above-mentioned manufacturing method.
Compared with the prior art, the semiconductor package and the preparation method thereof have the following beneficial effects:
the first organic flexible layer is protected from being damaged in the subsequent process of stripping the first organic flexible layer by depositing an inorganic protective layer before forming the first organic flexible layer. And the ratio of the distance between the first tube cores to the side length of the first tube cores is set to be 5-20, so that the first organic flexible layer and the second organic flexible layer in the area between the adjacent first tube cores can be bent, the bending flexibility of the packaging structure is increased, the packaging structure with any size can be cut, and the subsequent bending and stacking of the packaging structures are facilitated.
The flexible conductive circuit layer is formed by spin-coating the metal nanowire suspension liquid and the black phosphorus nanosheet solution, the existence of the black phosphorus nanosheet in the flexible conductive circuit layer can increase the joint tightness between the central line and the line of the metal nanowire layer, namely the black phosphorus nanosheet can tightly weld the joint of the metal nanowire and the metal nanowire together, so that the conductivity of the flexible conductive circuit layer can be improved, the flexible lower electrode and the flexible upper electrode of each capacitor element are formed by utilizing the spin-coating metal nanowire suspension liquid and the black phosphorus nanosheet solution, so that the flexible conductive circuit layer has excellent bending performance, and the prepared packaging structure cannot break the conductive circuit layer and the electrodes in the subsequent folding/bending process.
In the subsequent packaging process, the size of the first assembly is smaller than that of the second assembly, the size of the second assembly is smaller than that of the third assembly, the size of the third assembly is smaller than that of the fourth assembly, and the first assembly, the second assembly, the third assembly and the fourth assembly are sequentially stacked on the first packaging body, so that the integration level of semiconductor packaging is effectively improved.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.