CN114108166A - Production process of intelligent temperature-adjusting sleeping bag fabric - Google Patents

Production process of intelligent temperature-adjusting sleeping bag fabric Download PDF

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Publication number
CN114108166A
CN114108166A CN202111287844.5A CN202111287844A CN114108166A CN 114108166 A CN114108166 A CN 114108166A CN 202111287844 A CN202111287844 A CN 202111287844A CN 114108166 A CN114108166 A CN 114108166A
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fabric
temperature
sleeping bag
dyeing
machine
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李娟�
石洪平
冯燕平
周新娟
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JIANGSU DONGYUAN TEXTILE TECHNOLOGY INDUSTRY CO LTD
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JIANGSU DONGYUAN TEXTILE TECHNOLOGY INDUSTRY CO LTD
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Publication of CN114108166A publication Critical patent/CN114108166A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/425Cellulose series
    • D04H1/4258Regenerated cellulose series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • D06P3/66Natural or regenerated cellulose using reactive dyes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • B32B2037/1215Hot-melt adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a production process of intelligent temperature-regulating sleeping bag fabric, which comprises the following steps: weaving → pretreatment → dyeing → dehydration → cutting width → drying → shaping → preshrinking → flocculus → laminating and compounding. The intelligent temperature-regulating sleeping bag fabric is characterized in that the fabric of the sleeping bag is prepared by mixing the lyocell temperature-regulating fiber with high content of the phase-change material and the polyester fiber, and then the mixture is used as the filler of the fabric of the sleeping bag, so that the fabric of the sleeping bag has a spontaneous bidirectional temperature-regulating function, and the comfort of a wearer can be improved. The siro compact spinning single jersey has even stripes and less hairiness, and has good wear resistance when being used as the front of the fabric. The hollow cotton single jersey is skin-friendly and soft on the back surface of the fabric, and the redundant air stored in the hollow structure can better play a role in heat preservation.

Description

Production process of intelligent temperature-adjusting sleeping bag fabric
Technical Field
The invention relates to the field of fabric production processes, in particular to a production process of fabric of an intelligent temperature-regulating sleeping bag.
Background
Along with the continuous promotion of people's standard of living, no matter be the bunting bag that is applicable to baby's sleep or be applicable to outdoor crowd's outdoor sleeping bag, all receive people's attention more and more. The comfort and the heat preservation of the sleeping bag are important indexes for measuring the quality of the sleeping bag. At present, the main sleeping bags in the market adopt chemical fiber cotton and down feather with hollow structures as filling materials in the fabric of the sleeping bags, and a large amount of air stored in the hollow structures is utilized to block the transmission of heat, so that the effect of keeping warm is achieved. The sleeping bag only can lock the temperature to keep warm, has no temperature adjusting function, and is difficult to release the temperature reasonably to provide a proper temperature for a human body.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the production process of the intelligent temperature-regulating sleeping bag fabric is provided, and the fabric manufactured by the production process can realize spontaneous regulation of the warm-keeping temperature when the environmental temperature changes.
In order to solve the problems, the technical scheme adopted by the invention is as follows: a production process of intelligent temperature-regulating sleeping bag fabric comprises the following production process steps: weaving → pretreatment → dyeing → dehydration → cutting width → drying → shaping → preshrinking → flocculus → laminating and compounding, which is characterized in that:
(1) in the weaving process: weaving two kinds of single-sided single jersey, wherein one kind of single-sided single jersey is formed by weaving siro compact spinning cotton yarns on a single-sided circular knitting machine, the other kind of single-sided single-jersey is formed by weaving hollow cotton yarns on a single-sided circular knitting machine, and the fineness of the siro compact spinning cotton yarns and the fineness of the hollow cotton yarns are both 26-60S;
(2) in the flocculus: carding and mixing the lyocell temperature-adjusting fiber and the polyester fiber on a carding machine, wherein: the feeding speed is 0.30-0.50 r/min, the main cylinder speed is 250-260 r/min, and the doffer speed is 8-9 r/min; the fiber net obtained by carding and mixing is paved into a three-layer net through a lapping machine, and then the three-layer net is needled and reinforced through a pre-needling machine, wherein the needling depth is 7-10 mm, and the needling density is 2-4 pieces/cm2Finally, obtaining a mixed fiber felt flocculus, wherein the mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 20-35%;
(3) in lamination compounding: laminating and compounding by taking siro compact spinning single jersey as the front side, hollow cotton single jersey as the back side and wadding sheets as fillers in the middle to obtain the required sleeping bag fabric, wherein the hot melt adhesive used in laminating and compounding is EVA, and the gluing amount is 10-30 g/m2Laminating temperature is 100-130 ℃, and laminating pressure is 2-4 kgf/cm2And laminating for 5-25 s.
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: in the pretreatment: firstly, pre-setting two kinds of woven fabrics on a setting machine so as to ensure the dimensional stability of the fabrics, wherein the pre-setting temperature is 165-175 ℃, and the pre-setting speed is 16-22 m/min; then, a dyeing vat of a dyeing machine is filled with water according to a bath ratio of 1:5, 2-3.5 g/L of TF-125 refined penetrant and 0.5-1.5 g/L of Libang degreasing agent are added into the dyeing machine, then the solution of the dyeing vat is heated to 80-90 ℃, then the two fabrics are placed into the dyeing vat for heat preservation and blanching for 30-40 min, and then liquid drainage, cold water washing, acid washing, hot water soaking, water washing and dehydration are carried out.
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: during dyeing: firstly, adding water into a dyeing machine according to a bath ratio of 1:5, heating a solution of the dyeing machine to 35-45 ℃ at a speed of 1-1.5 ℃/min, putting two kinds of cloth into a dye vat of the dyeing machine, adding 1-1.8% of active dye, 20-30 g/L of anhydrous sodium sulphate and 0.5-1.5 g/L of bis-peptide chelating dispersant into the dyeing machine, wherein the total adding time of the three materials is 5-10 min, and then, carrying out heat preservation operation of the dyeing machine for 20-25 min; secondly, the total amount of the soda ash is 10-15 g/L, firstly adding 1/3 soda ash, then carrying out heat preservation operation on a dyeing machine for 10-15 min, then adding the rest 2/3 soda ash, and then carrying out heat preservation operation on the dyeing machine for 10-15 min; thirdly, heating the solution of the dyeing machine to 55-65 ℃ at the speed of 1.5-2.5 ℃/min, and carrying out heat preservation operation on the dyeing machine for 60-80 min; then cooling the dyeing machine solution to 45-55 ℃ at the speed of 1-1.5 ℃/min, discharging liquid, and then washing, pickling, soap boiling, washing and washing; and fourthly, feeding water into the dyeing machine according to a bath ratio of 1:5, adding 0.5-1 g/L of glacial acetic acid to perform neutralization and water washing on the fabric for 15-20 min, discharging liquid, then performing normal-temperature water washing on the fabric for 10-20 min, discharging the liquid, and taking the fabric out of the vat.
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: and (3) drying: and drying the two kinds of cloth on a tension-free dryer at the drying temperature of 80-90 ℃ at the drying speed of 10-15 m/min.
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: in the shaping: the setting temperature is 140-150 ℃, the setting speed is 18-26 m/min, the upper setting dislocation is 110-115%, the lower setting dislocation is 100-108%, and the wind pressure of the fan is 90-110 KPa.
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: in pre-shrinking: the pre-shrinking temperature is 110-120 ℃, the pre-shrinking speed is 16-22 m/min, the tension is 0.7-1.1N, and the dislocation is 110-125 m.
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: one option is: the fineness of the siro compact spinning cotton yarn is 40-60S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 100-120 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 30-35%, and the gram weight of the flocculus is 90-110 g/m2The gram weight of the fabric of the sleeping bag is 290-350 g/m2
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: another option is that: the fineness of the siro compact spinning cotton yarn is 32-40S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 120-140 g/m2Of lyocell thermoregulation fibres in battsThe mass percentage is 25-30%, and the flake gram weight is 110-130 g/m2The gram weight of the fabric of the sleeping bag is 350-410 g/m2
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: and (3) third selection: the fineness of the siro compact spinning cotton yarn is 26-32S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 140-160 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 20-25%, and the gram weight of the flocculus is 130-150 g/m2The gram weight of the fabric of the sleeping bag is 410-470 g/m2
Further, the production process of the intelligent temperature-regulating sleeping bag fabric comprises the following steps: the knitting single-side circular knitting machine is a circular knitting machine with a stitch distance of 30 inches and 32 or 34 needles.
The invention has the advantages that: the intelligent temperature-regulating sleeping bag fabric is characterized in that the fabric of the sleeping bag is prepared by mixing the lyocell temperature-regulating fiber with high content of the phase-change material and the polyester fiber, and then the mixture is used as the filler of the fabric of the sleeping bag, so that the fabric of the sleeping bag has a spontaneous bidirectional temperature-regulating function, and the comfort of a wearer can be improved. The siro compact spinning single jersey has even stripes and less hairiness, and has good wear resistance when being used as the front of the fabric. The hollow cotton single jersey is skin-friendly and soft on the back surface of the fabric, and the redundant air stored in the hollow structure can better play a role in heat preservation.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
Example 1
A production process of intelligent temperature-regulating sleeping bag fabric comprises the following production process steps: weaving → pretreatment → dyeing → dehydration → slitting → drying → sizing → preshrinking → flocculus → laminating and compounding;
(1) in the weaving process: weaving two kinds of single-sided single jersey, wherein one kind of single-sided single jersey is formed by weaving siro compact spinning cotton yarns on a 30-inch 34-needle knitting single-sided circular knitting machine, the other kind of single-sided single jersey is formed by weaving hollow cotton yarns on a 30-inch 34-needle knitting single-sided circular knitting machine, the fineness of the siro compact spinning cotton yarns and the fineness of the hollow cotton yarns are both 50S, and the gram weight of the two kinds of cloth obtained by weaving are the sameAre all 110g/m2
(2) In the pretreatment: firstly, pre-setting two kinds of cloth obtained by weaving on a setting machine so as to ensure the dimensional stability of the fabric, wherein the pre-setting temperature is 165 ℃, and the pre-setting speed is 18 m/min; then, adding water into a dyeing vat of a dyeing machine according to a bath ratio of 1:5, then adding 2.5g/L of TF-125 refined penetrant and 0.5g/L of Liangsheng degreasing agent into the dyeing machine, then heating the solution in the dyeing vat to 80 ℃, then putting the two fabrics into the dyeing vat for heat preservation and blanching for 35min, then discharging the liquid, washing with cold water, pickling, soaking in hot water, washing with water, and dehydrating;
(3) during dyeing: firstly, putting a dyeing machine into water according to a bath ratio of 1:5, heating a solution of the dyeing machine to 40 ℃ at the speed of 1 ℃/min, putting two kinds of cloth into a dye vat of the dyeing machine, adding 1.2% of active dye HF-2GR, 20g/L of anhydrous sodium sulphate and 0.5g/L of bis-peptide chelating dispersant of the total weight of the cloth into the dyeing machine, wherein the total adding time of the three materials is 7min, and then, carrying out heat preservation operation of the dyeing machine for 20 min; secondly, adding 1/3 sodium carbonate, carrying out heat preservation operation for 10min, adding the rest 2/3 sodium carbonate, and carrying out heat preservation operation for 10 min; thirdly, heating the solution of the dyeing machine to 60 ℃ at the speed of 1.5 ℃/min, and keeping the temperature of the dyeing machine for 60 min; then cooling the dyeing machine solution to 50 ℃ at the speed of 1 ℃/min, discharging liquid, and then washing, pickling, soap boiling, washing and washing; fourthly, feeding water into the dyeing machine according to a bath ratio of 1:5, adding 0.5g/L glacial acetic acid to neutralize and wash the fabric for 15min, discharging liquid, washing the fabric for 10min at normal temperature, discharging the liquid, and taking the fabric out of the vat;
(4) in the actual production process, dehydration and slitting can be carried out on a CORINO water squeezing and slitting integrated machine produced in Italy;
(5) and (3) drying: drying the two kinds of cloth on a tension-free dryer produced by Shandong Taida dyeing and finishing machinery Limited, wherein the drying temperature is 85 ℃ and the drying speed is 10 m/min;
(6) in the shaping: setting temperature is 140 ℃, setting speed is 20m/min, setting upper excess is 110%, setting lower excess is 100%, and wind pressure of a fan is 100 KPa; the shaping is carried out on a German Bruckner shaping machine;
(7) in pre-shrinking: the pre-shrinking temperature is 110 ℃, the pre-shrinking speed is 18m/min, the tension is 0.8N, the position is over 115m, the pre-shrinking is carried out on a Later Kam500 pre-shrinking machine, the pre-shrinking can further improve the quality and the dimensional stability of the cloth, improve the physical properties of the cloth or protect the surface quality of the cloth, if the cloth has hand feeling and visual feeling, color and luster, eliminate crease marks, improve the fullness and the surface finish, and improve the uniformity and the skewness of the warp and weft density;
(8) in the flocculus: carding and mixing the lyocell temperature-adjusting fiber and the polyester fiber on a carding machine, wherein: the feeding speed is 0.30r/min, the main cylinder speed is 250r/min, and the doffer speed is 8 r/min; the fiber net obtained by carding and mixing is paved into a three-layer net by a lapping machine, and then the three-layer net is needled and reinforced by a pre-needling machine, wherein the needling depth is 7mm, and the needling density is 2.5 pieces/cm2Finally obtaining the mixed fiber felt flocculus, wherein the mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 30 percent, and the gram weight of the flocculus is 100g/m2
(9) In lamination compounding: the siro compact spinning single jersey is taken as the front side, the hollow cotton single jersey is taken as the back side, and the wadding sheet is taken as the filler for lamination and compounding, thereby obtaining the required sleeping bag fabric with the gram weight of 320g/m2The hot melt adhesive used in lamination and compounding is EVA, and the gluing amount is 10g/m2Laminating temperature of 110 ℃ and laminating pressure of 2kgf/cm2Lamination time 15 s.
The fineness of the siro compact spinning cotton yarn is 40-60S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 100-120 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 30-35%, and the gram weight of the flocculus is 90-110 g/m2The gram weight of the fabric of the sleeping bag is 290-350 g/m2The sleeping bag fabric meeting the conditions is suitable for manufacturing a summer sleeping bag.
Example 2
A production process of intelligent temperature-regulating sleeping bag fabric comprises the following production process steps: weaving → pretreatment → dyeing → dehydration → slitting → drying → sizing → preshrinking → flocculus → laminating and compounding;
(1) in the weaving process: weaving two kinds of single-sided single jersey, one kind is the siro compact spinning single jersey which is formed by weaving siro compact spinning cotton yarn on a 30-inch 34-needle knitting single-sided circular knitting machine, and the other kind isThe hollow cotton single jersey is formed by weaving hollow cotton yarns on a 30-inch 34-needle knitting single-side circular knitting machine, the siro compact spinning cotton yarns and the hollow cotton yarns have the same fineness of 32S, and the gram weights of the two weaved cloths are 130g/m2
(2) In the pretreatment: firstly, pre-setting two kinds of cloth obtained by weaving on a setting machine so as to ensure the dimensional stability of the fabric, wherein the pre-setting temperature is 170 ℃, and the pre-setting speed is 18 m/min; then, adding water into a dyeing vat of a dyeing machine according to a bath ratio of 1:5, then adding 3g/L of TF-125 refined penetrant and 1g/L of Libang deoiling agent into the dyeing machine, then heating the solution in the dyeing vat to 80 ℃, then putting the two fabrics into the dyeing vat for heat preservation, bleaching and boiling for 30min, then discharging the liquid, washing with cold water, pickling, soaking in hot water, washing with water, and dehydrating;
(3) during dyeing: firstly, putting a dyeing machine into water according to a bath ratio of 1:5, heating the solution of the dyeing machine to 40 ℃ at the speed of 1 ℃/min, putting two kinds of cloth into a dye vat of the dyeing machine, adding 1.5% of active dye EBT-RFT, 25g/L of anhydrous sodium sulphate and 0.5g/L of associated-peptide chelating dispersant into the dyeing machine, wherein the total adding time of the three materials is 5min, and then carrying out heat preservation operation of the dyeing machine for 25 min; secondly, adding 1/3 sodium carbonate, carrying out heat preservation operation for 15min, adding the rest 2/3 sodium carbonate, and carrying out heat preservation operation for 15 min; thirdly, heating the solution of the dyeing machine to 60 ℃ at the speed of 1.5 ℃/min, and keeping the temperature of the dyeing machine for 70 min; then cooling the dyeing machine solution to 50 ℃ at the speed of 1 ℃/min, discharging liquid, and then washing, pickling, soap boiling, washing and washing; fourthly, feeding water into the dyeing machine according to a bath ratio of 1:5, adding 0.5g/L glacial acetic acid to neutralize and wash the fabric for 15min, discharging liquid, washing the fabric for 10min at normal temperature, discharging the liquid, and taking the fabric out of the vat;
(4) in the actual production process, dehydration and slitting can be carried out on a CORINO water squeezing and slitting integrated machine produced in Italy;
(5) and (3) drying: drying the two kinds of cloth on a tension-free dryer produced by Shandong Taida dyeing and finishing machinery Limited, wherein the drying temperature is 85 ℃ and the drying speed is 15 m/min;
(6) in the shaping: setting temperature is 140 ℃, setting speed is 22m/min, setting upper excess is 112%, setting lower excess is 100%, and wind pressure of a fan is 100 KPa; the shaping is carried out on a German Bruckner shaping machine;
(7) in pre-shrinking: the pre-shrinking temperature is 110 ℃, the pre-shrinking speed is 18m/min, the tension is 1N, the super position is 120m, the pre-shrinking is carried out on a Later Kam500 pre-shrinking machine, the pre-shrinking can further improve the quality and the dimensional stability of the cloth, improve the physical properties of the cloth or protect the surface quality of the cloth, if the cloth has hand feeling and visual feeling, color and luster, eliminate creases, improve the fullness and the surface finish, and improve the uniformity of the warp and weft density and the weft skew;
(8) in the flocculus: carding and mixing the lyocell temperature-adjusting fiber and the polyester fiber on a carding machine, wherein: the feeding speed is 0.4r/min, the main cylinder speed is 250r/min, and the doffer speed is 8 r/min; the fiber net obtained by carding and mixing is paved into a three-layer net by a lapping machine, and then the three-layer net is needled and reinforced by a pre-needling machine, wherein the needling depth is 8mm, and the needling density is 2.5 pieces/cm2Finally obtaining the mixed fiber felt flocculus, wherein the mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 25 percent, and the gram weight of the flocculus is 120g/m2
(9) In lamination compounding: the siro compact spinning single jersey is taken as the front side, the hollow cotton single jersey is taken as the back side, and the wadding sheet is taken as the filler for lamination and compounding, thereby obtaining the required sleeping bag fabric with the gram weight of 380g/m2The hot melt adhesive used in lamination and compounding is EVA, and the gluing amount is 20g/m2Laminating temperature 120 ℃ and laminating pressure 3kgf/cm2Lamination time 15 s.
The fineness of the siro compact spinning cotton yarn is 32-40S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 120-140 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 25-30%, and the gram weight of the flocculus is 110-130 g/m2The gram weight of the fabric of the sleeping bag is 350-410 g/m2The sleeping bag fabric meeting the conditions is suitable for manufacturing a season-turning sleeping bag.
Example 3
A production process of intelligent temperature-regulating sleeping bag fabric comprises the following production process steps: weaving → pretreatment → dyeing → dehydration → slitting → drying → sizing → preshrinking → flocculus → laminating and compounding;
(1) in the weaving process: weaving two kinds of single-sided single jersey, wherein one kind of single-sided single jersey is formed by weaving siro compact spinning cotton yarns on a 30-inch 32-needle knitting single-sided circular knitting machine, the other kind of single-sided single jersey is formed by weaving hollow cotton yarns on a 30-inch 32-needle knitting single-sided circular knitting machine, the fineness of the siro compact spinning cotton yarns and the fineness of the hollow cotton yarns are both 26S, and the gram weight of the two kinds of single jersey woven by weaving are both 150g/m2
(2) In the pretreatment: firstly, pre-setting two kinds of cloth obtained by weaving on a setting machine so as to ensure the dimensional stability of the fabric, wherein the pre-setting temperature is 170 ℃, and the pre-setting speed is 20 m/min; then, adding 3g/L of TF-125 refined penetrant and 1.5g/L of Lisheng oil removal agent into a dyeing machine by using a dyeing machine with a bath ratio of 1:5, heating the solution in the dyeing machine to 90 ℃, then putting the two fabrics into the dyeing cylinder, carrying out heat preservation, bleaching and boiling for 40min, then discharging liquid, washing in cold water, pickling, soaking in hot water, washing in water and dehydrating;
(3) during dyeing: firstly, putting a dyeing machine into water according to a bath ratio of 1:5, heating a solution of the dyeing machine to 40 ℃ at the speed of 1.5 ℃/min, putting two kinds of cloth into a dye vat of the dyeing machine, adding 1.6% of reactive dye KBF, 25g/L of anhydrous sodium sulphate and 1.5g/L of bis-peptide chelating dispersant of the total weight of the cloth into the dyeing machine, wherein the total adding time of the three materials is 10min, and then carrying out heat preservation operation of the dyeing machine for 25 min; secondly, adding 1/3 sodium carbonate, carrying out heat preservation operation for 15min, adding the rest 2/3 sodium carbonate, and carrying out heat preservation operation for 15 min; thirdly, heating the solution of the dyeing machine to 60 ℃ at the speed of 2.0 ℃/min, and keeping the temperature of the dyeing machine for 80 min; then cooling the dyeing machine solution to 50 ℃ at the speed of 1.5 ℃/min, discharging liquid, and then washing with water, pickling, soap boiling, washing with water and washing with water; fourthly, feeding water into the dyeing machine according to a bath ratio of 1:5, adding 0.8g/L glacial acetic acid to neutralize and wash the fabric for 20min, discharging liquid, washing the fabric for 15min at normal temperature, discharging the liquid, and taking the fabric out of the vat;
(4) in the actual production process, dehydration and slitting can be carried out on a CORINO water squeezing and slitting integrated machine produced in Italy;
(5) and (3) drying: drying the two kinds of cloth on a tension-free dryer produced by Shandong Taida dyeing and finishing machinery Limited, wherein the drying temperature is 90 ℃, and the drying speed is 15 m/min;
(6) in the shaping: setting temperature is 150 ℃, setting speed is 25m/min, setting upper excess is 115%, setting lower excess is 108%, and wind pressure of a fan is 100 KPa; the shaping is carried out on a German Bruckner shaping machine;
(7) in pre-shrinking: the pre-shrinking temperature is 120 ℃, the pre-shrinking speed is 22m/min, the tension is 1.1N, the stretching is over 125m, the pre-shrinking is carried out on a Later Kam500 pre-shrinking machine, the pre-shrinking can further improve the quality and the dimensional stability of the cloth, improve the physical properties of the cloth or protect the surface quality of the cloth, if the cloth has hand feeling and visual feeling, color and luster, eliminate crease marks, improve the fullness and the surface finish, and improve the uniformity and the skewness of the warp and weft density;
(8) in the flocculus: carding and mixing the lyocell temperature-adjusting fiber and the polyester fiber on a carding machine, wherein: the feeding speed is 0.50r/min, the main cylinder speed is 260r/min, and the doffer speed is 9 r/min; the fiber net obtained by carding and mixing is paved into a three-layer net by a lapping machine, and then the three-layer net is needled and reinforced by a pre-needling machine, wherein the needling depth is 10mm, and the needling density is 3 pieces/cm2Finally obtaining the mixed fiber felt flocculus, wherein the mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 20 percent, and the gram weight of the flocculus is 140g/m2
(9) In lamination compounding: the siro compact spinning single jersey is taken as the front side, the hollow cotton single jersey is taken as the back side, and the wadding sheet is taken as the filler for lamination and compounding, thereby obtaining the required sleeping bag fabric with the gram weight of 440g/m2The hot melt adhesive used in lamination and compounding is EVA, and the gluing amount is 30g/m2Lamination temperature 130 ℃ and lamination pressure 4kgf/cm2Lamination time 25 s.
The fineness of the siro compact spinning cotton yarn is 26-32S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 140-160 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 20-25%, and the gram weight of the flocculus is 130-150 g/m2The gram weight of the fabric of the sleeping bag is 410-470 g/m2The sleeping bag fabric meeting the conditions is suitable for manufacturing a winter sleeping bag.
The Liangsheng deoiling agent is produced by Suzhou Lisheng chemical company, the Lisheng chelating disperser is produced by Suzhou Lisheng chemical company, and the TF-125 refined penetrant is produced by Zhejiang chemical company.
Lyocell temperature-regulating fibers, polyester fibers, siro compact spinning cotton yarns, hollow cotton yarns are all commercially available materials. The lyocell thermoregulation fiber is produced by Shanghai Ordoku Auer development Limited, the hollow cotton yarn is produced by Shandong Weifang Jinyi yarn, and the EVA hot melt adhesive is produced by Jiangyang Weitao Plastic New Material Limited.
By utilizing the characteristic that the phase-change material is changed from a solid state to a liquid state when the environmental temperature is increased and is changed from a liquid state to a solid state when the environmental temperature is reduced, the microcapsules of the phase-change material are added in the process of spinning the lyocell fiber, so that the lyocell temperature-adjusting fiber capable of intelligently controlling the temperature is obtained, and when the environmental temperature is changed, the lyocell temperature-adjusting fiber can realize the spontaneous temperature adjustment.
The siro compact spinning single jersey has even stripes and less hairiness, and has good wear resistance when being used as the front of the fabric.
The hollow cotton yarn is made by blending cotton and water-soluble vinylon according to the proportion of 80%/20%, in the conventional dyeing process of the fabric, the water-soluble vinylon is completely dissolved in water to form the cotton yarn with the hollow structure, the hollow cotton single jersey is used as the back surface of the fabric, is skin-friendly and soft, and the redundant air stored in the hollow structure can better play a role in heat preservation.
The 30 inch 32 needles on the knitting single jersey machine refer to: the cylinder of the circular knitting machine had a diameter of 30 inches and 32 needles per inch of cylinder.

Claims (10)

1. A production process of intelligent temperature-regulating sleeping bag fabric comprises the following production process steps: weaving → pretreatment → dyeing → dehydration → cutting width → drying → shaping → preshrinking → flocculus → laminating and compounding, which is characterized in that:
(1) in the weaving process: weaving two kinds of single-sided single jersey, wherein one kind of single-sided single jersey is formed by weaving siro compact spinning cotton yarns on a single-sided circular knitting machine, the other kind of single-sided single-jersey is formed by weaving hollow cotton yarns on a single-sided circular knitting machine, and the fineness of the siro compact spinning cotton yarns and the fineness of the hollow cotton yarns are both 26-60S;
(2) in the flocculus: carding and mixing the lyocell temperature-adjusting fiber and the polyester fiber on a carding machine, wherein: the feeding speed is 0.30-0.50 r/min, the main cylinder speed is 250-260 r/min, and the doffer speed is 8-9 r/min; the fiber net obtained by carding and mixing is paved into a three-layer net through a lapping machine, and then the three-layer net is needled and reinforced through a pre-needling machine, wherein the needling depth is 7-10 mm, and the needling density is 2-4 pieces/cm2Finally, obtaining a mixed fiber felt flocculus, wherein the mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 20-35%;
(3) in lamination compounding: laminating and compounding by taking siro compact spinning single jersey as the front side, hollow cotton single jersey as the back side and wadding sheets as fillers in the middle to obtain the required sleeping bag fabric, wherein the hot melt adhesive used in laminating and compounding is EVA, and the gluing amount is 10-30 g/m2Laminating temperature is 100-130 ℃, and laminating pressure is 2-4 kgf/cm2And laminating for 5-25 s.
2. The production process of the fabric of the intelligent temperature-adjusting sleeping bag according to claim 1, characterized in that: in the pretreatment: firstly, pre-setting two kinds of woven fabrics on a setting machine so as to ensure the dimensional stability of the fabrics, wherein the pre-setting temperature is 165-175 ℃, and the pre-setting speed is 16-22 m/min; then, a dyeing vat of a dyeing machine is filled with water according to a bath ratio of 1:5, 2-3.5 g/L of TF-125 refined penetrant and 0.5-1.5 g/L of Libang degreasing agent are added into the dyeing machine, then the solution of the dyeing vat is heated to 80-90 ℃, then the two fabrics are placed into the dyeing vat for heat preservation and blanching for 30-40 min, and then liquid drainage, cold water washing, acid washing, hot water soaking, water washing and dehydration are carried out.
3. The production process of the fabric of the intelligent temperature-adjusting sleeping bag according to claim 2, characterized in that: during dyeing: firstly, adding water into a dyeing machine according to a bath ratio of 1:5, heating a solution of the dyeing machine to 35-45 ℃ at a speed of 1-1.5 ℃/min, putting two kinds of cloth into a dye vat of the dyeing machine, adding 1-1.8% of active dye, 20-30 g/L of anhydrous sodium sulphate and 0.5-1.5 g/L of bis-peptide chelating dispersant into the dyeing machine, wherein the total adding time of the three materials is 5-10 min, and then, carrying out heat preservation operation of the dyeing machine for 20-25 min; secondly, the total amount of the soda ash is 10-15 g/L, firstly adding 1/3 soda ash, then carrying out heat preservation operation on a dyeing machine for 10-15 min, then adding the rest 2/3 soda ash, and then carrying out heat preservation operation on the dyeing machine for 10-15 min; thirdly, heating the solution of the dyeing machine to 55-65 ℃ at the speed of 1.5-2.5 ℃/min, and carrying out heat preservation operation on the dyeing machine for 60-80 min; then cooling the dyeing machine solution to 45-55 ℃ at the speed of 1-1.5 ℃/min, discharging liquid, and then washing, pickling, soap boiling, washing and washing; and fourthly, feeding water into the dyeing machine according to a bath ratio of 1:5, adding 0.5-1 g/L of glacial acetic acid to perform neutralization and water washing on the fabric for 15-20 min, discharging liquid, then performing normal-temperature water washing on the fabric for 10-20 min, discharging the liquid, and taking the fabric out of the vat.
4. The process for producing the fabric of the intelligent temperature-adjusting sleeping bag according to the claim 1, the process comprises the following steps: and (3) drying: and drying the two kinds of cloth on a tension-free dryer at the drying temperature of 80-90 ℃ at the drying speed of 10-15 m/min.
5. The process for producing the fabric of the intelligent temperature-adjusting sleeping bag according to the claim 1, the process comprises the following steps: in the shaping: the setting temperature is 140-150 ℃, the setting speed is 18-26 m/min, the upper setting dislocation is 110-115%, the lower setting dislocation is 100-108%, and the wind pressure of the fan is 90-110 KPa.
6. The process for producing the fabric of the intelligent temperature-adjusting sleeping bag according to the claim 1, the process comprises the following steps: in pre-shrinking: the pre-shrinking temperature is 110-120 ℃, the pre-shrinking speed is 16-22 m/min, the tension is 0.7-1.1N, and the dislocation is 110-125 m.
7. The process for producing the fabric of the intelligent temperature-adjusting sleeping bag according to the claim 1, the process comprises the following steps: the fineness of the siro compact spinning cotton yarn is 40-60S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 100-120 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 30-35%, and the gram weight of the flocculus is 90-110 g/m2The gram weight of the fabric of the sleeping bag is 290-350 g/m2
8. The process for producing the fabric of the intelligent temperature-adjusting sleeping bag according to the claim 1, the process comprises the following steps: the fineness of the siro compact spinning cotton yarn is 32-40S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 120-140 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 25-30%, and the gram weight of the flocculus is 110-130 g/m2The gram weight of the fabric of the sleeping bag is 350-410 g/m2
9. The process for producing the fabric of the intelligent temperature-adjusting sleeping bag according to the claim 1, the process comprises the following steps: the fineness of the siro compact spinning cotton yarn is 26-32S as same as that of the hollow cotton yarn, and the gram weight of the two kinds of woven cloth is 140-160 g/m2The mass ratio of the lyocell temperature-adjusting fiber in the flocculus is 20-25%, and the gram weight of the flocculus is 130-150 g/m2The gram weight of the fabric of the sleeping bag is 410-470 g/m2
10. The process for producing the fabric of the intelligent temperature-adjusting sleeping bag according to the claim 1, the process comprises the following steps: the knitting single-side circular knitting machine is a circular knitting machine with a stitch distance of 30 inches and 32 or 34 needles.
CN202111287844.5A 2021-11-02 2021-11-02 Production process of intelligent temperature-adjusting sleeping bag fabric Pending CN114108166A (en)

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CN110644135A (en) * 2019-08-29 2020-01-03 海门市同泰工艺品有限公司 Antibacterial composite flocculus and preparation method thereof
CN110656440A (en) * 2019-08-29 2020-01-07 海门市同泰工艺品有限公司 Functional constant-temperature composite flocculus and preparation method thereof
CN111118718A (en) * 2019-12-31 2020-05-08 江苏东源纺织科技实业有限公司 Production process of ice oxygen bar cool feeling bacteriostatic water-repellent fabric

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2419892Y (en) * 2000-02-28 2001-02-21 王楠 New insulation quilt cotton wadding
JP2007089858A (en) * 2005-09-29 2007-04-12 Toyobo Co Ltd Heat preservable laminate body
JP2011110126A (en) * 2009-11-25 2011-06-09 Toyobo Specialties Trading Co Ltd Laminated product for bedding
CN203137075U (en) * 2013-01-30 2013-08-21 郑春华 Swimwear fabric with intelligent energy-storing cooling and heating function
CN105239372A (en) * 2015-10-20 2016-01-13 湖州申祥丝织有限责任公司 Novel light warm-keeping multi-functional baby sleeping bag fabric and preparation method thereof
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CN111118718A (en) * 2019-12-31 2020-05-08 江苏东源纺织科技实业有限公司 Production process of ice oxygen bar cool feeling bacteriostatic water-repellent fabric

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