CN114087873B - Preparation method of high-performance Jin Jiyin palladium alloy bonding material - Google Patents

Preparation method of high-performance Jin Jiyin palladium alloy bonding material Download PDF

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Publication number
CN114087873B
CN114087873B CN202111418277.2A CN202111418277A CN114087873B CN 114087873 B CN114087873 B CN 114087873B CN 202111418277 A CN202111418277 A CN 202111418277A CN 114087873 B CN114087873 B CN 114087873B
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lifting
furnace body
palladium alloy
fixed
stirring
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CN114087873A (en
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彭庶瑶
彭晓飞
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Jiangxi Microblue Electronic & Technology Co ltd
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Jiangxi Microblue Electronic & Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/04Crucible or pot furnaces adapted for treating the charge in vacuum or special atmosphere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/001Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/007Continuous casting of metals, i.e. casting in indefinite lengths of composite ingots, i.e. two or more molten metals of different compositions being used to integrally cast the ingots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/041Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for vertical casting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C5/00Alloys based on noble metals
    • C22C5/02Alloys based on gold
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/10Crucibles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B14/00Crucible or pot furnaces
    • F27B14/08Details peculiar to crucible or pot furnaces
    • F27B14/14Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D27/00Stirring devices for molten material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention discloses a preparation method of a high-performance Jin Jiyin palladium alloy bonding material, and relates to the technical field of alloy materials, wherein the preparation method is realized by using a preparation device of the high-performance Jin Jiyin palladium alloy bonding material, the preparation device of the high-performance Jin Jiyin palladium alloy bonding material comprises a furnace body, a heating mechanism is arranged on the right side of the furnace body, a lifting material bearing mechanism is arranged in the furnace body, and a double driving mechanism is arranged at the top of the furnace body. When the gold-silver-palladium alloy block is prepared, three metal can be respectively placed by utilizing three cavities on the inner side of the annular crucible, then double heating is carried out on the outer side and the inner side by utilizing the heating mechanism and the inner heating pipe, meanwhile, in the subsequent metal liquid mixing process, the separation stirring mechanism is driven by the lifting driving assembly and the rotary driving assembly, so that the release of metal liquid blocking, the stirring and the vibration of the metal liquid are sequentially realized, and the three metal liquids can be effectively mixed.

Description

Preparation method of high-performance Jin Jiyin palladium alloy bonding material
Technical Field
The invention relates to the technical field of alloy materials, in particular to a preparation method of a high-performance Jin Jiyin palladium alloy bonding material.
Background
The metal laminated composite material is a novel material obtained by firmly combining two or more than two metal layers with different physical and chemical properties by utilizing a composite technology, inherits the excellent properties of each component, makes up the defects of each component, has excellent comprehensive properties which are incomparable with any single component, is widely paid attention to all the time, and is widely applied to the fields of aerospace industry, automobile industry, ship industry and the like, and is also used as an excellent building material, sports goods material, medical sanitary material and the like in the short and the ten decades.
The Jin Jiyin palladium alloy bonding material belongs to one of metal laminated composite materials, the preparation raw materials of the material comprise metals such as gold, silver, palladium, copper, zinc, chromium, ruthenium and the like, the finished product has good mechanical properties, meanwhile, in order to ensure that the finished product is not easy to corrode, a protective film is usually formed on the surface of the finished product in a plasma cleaning mode, the traditional Jin Jiyin palladium alloy bonding material is prepared by firstly preparing copper, zinc, chromium and ruthenium into copper-zinc-chromium-ruthenium quaternary alloy ingots, then heating and melting the gold, silver and palladium in a vacuum melting furnace respectively, mixing and stirring uniformly, and finally carrying out co-drawing casting on the copper-zinc-chromium-ruthenium quaternary alloy ingots and the gold-silver-palladium alloy blocks by adopting a qualitative solidification method.
However, the preparation method still has some drawbacks in practical use, wherein it is obvious that when gold, silver and palladium are required to be heated and melted respectively during the preparation of gold-silver-palladium alloy blocks, three metal solutions are required to be taken out from the equipment and mixed after the melting is completed, so that the actual preparation process is too complicated, and in order to avoid the condition that the metal solutions are cooled and solidified along with the continuous process of the metal solution mixing, the metal solutions are required to be heated continuously, and the electric power is wasted too.
To above-mentioned condition, the person skilled in the art considers to accomplish the heating melting of gold, silver and palladium and the even mixing of three kinds of molten metal after melting simultaneously in same crucible, but because multiple metal stacks directly in same crucible, can lead to the whole melting efficiency of metal to reduce, and then to influence gold and silver palladium alloy piece preparation efficiency, simultaneously because the restriction of current equipment structure, can't be better mix the even with three kinds of molten metal directly in the crucible for the condition of uneven distribution of metal component easily appears after the shaping of gold and silver palladium alloy piece.
Therefore, it is necessary to invent a method for preparing a high performance Jin Jiyin palladium alloy bonding material to solve the above problems.
Disclosure of Invention
The invention aims to provide a preparation method of a high-performance Jin Jiyin palladium alloy bonding material, which aims to solve the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the preparation method is realized by using a preparation device of high-performance Jin Jiyin palladium alloy bonding materials, the preparation device of the high-performance Jin Jiyin palladium alloy bonding materials comprises a furnace body, a heating mechanism is arranged on the right side of the furnace body, a lifting material bearing mechanism and a dual driving mechanism are arranged inside the furnace body, the heating mechanism is used for heating metal raw materials placed inside an annular crucible in the lifting material bearing mechanism, an output shaft of a driving motor in the dual driving mechanism is used for driving the lifting material bearing mechanism through a second driving shaft in the dual driving mechanism when the dual driving mechanism rotates anticlockwise, a bearing seat in the lifting material bearing mechanism drives the annular crucible in the lifting material bearing mechanism to reciprocate, a separation stirring mechanism is arranged inside the lifting material bearing mechanism, a rotary driving assembly is arranged at the top of the separation stirring mechanism, a lifting driving assembly is arranged at the top of the rotary driving assembly, the output shaft of the driving motor in the dual driving mechanism is used for conducting heating treatment on metal raw materials placed inside the annular crucible in the lifting material bearing mechanism through a first driving shaft in the dual driving mechanism when the rotary driving mechanism rotates clockwise, then a plurality of annular crucible stirring rods are repeatedly driven by the first driving shaft in the dual driving mechanism, and then the annular crucible is repeatedly driven by a plurality of stirring rods in the annular stirring rod are repeatedly driven, and then the annular stirring rods are repeatedly driven to rotate, and the stirring rods are repeatedly and the stirring rod is repeatedly driven to rotate.
Preferably, the lifting type material bearing mechanism comprises a bearing seat, a bearing plate, an inner heating pipe, an annular crucible, an annular plate, a threaded sleeve, a first reciprocating screw rod and a guide rod;
the utility model discloses a furnace body, including bearing plate, annular crucible, guiding rod, screw sleeve, bearing plate, inner heating pipe, guiding rod and furnace body, the bearing plate is fixed to be set up in the bearing plate bottom, the inner heating pipe is fixed to be set up in the bearing plate top, annular crucible is placed in the bearing plate top, and is located the inner heating pipe outside, the annular plate is fixed to be cup jointed and is set up in the bearing plate outside, screw sleeve is fixed to run through along vertical direction and is set up in annular plate top left side, first reciprocating screw threaded connection is inboard in screw sleeve, and first reciprocating screw top runs through the furnace body inner wall and extends to the furnace body outside, the guiding rod runs through the annular plate along vertical direction and with annular plate sliding connection, and guiding rod bottom and furnace body fixed connection.
Preferably, the dual driving mechanism comprises a mounting plate, a driving motor, a first driving shaft, a fluted disc, a gear and a second driving shaft;
the mounting plate is located directly over the furnace body and is fixedly connected with the furnace body, the driving motor is fixedly arranged at the top of the mounting plate, the first driving shaft is located below the mounting plate and is in transmission connection with the driving motor, the fluted disc is fixedly sleeved on the outer side of the first driving shaft, the gear is located on one side of the fluted disc and is meshed with the fluted disc, the top end of the second driving shaft is fixedly connected with the gear, and the bottom end of the second driving shaft is connected with the first reciprocating screw rod through the overrunning clutch.
Preferably, the lifting driving assembly comprises a connecting shaft, a rotating column, a corrugated groove, a sliding column, a connecting lug, a lifting sleeve, a first cross rod, a lifting sliding block and a lifting sliding groove;
the utility model discloses a lifting device for a furnace body, including connecting axle top, connecting axle bottom, connecting lug, lifting sleeve, lifting slide, first horizontal pole, second horizontal pole, lifting slide, connecting lug, first driving shaft, second driving shaft, first horizontal pole, lifting sleeve, lifting slide, first horizontal pole, lifting slide and lifting slide, the connecting axle top is connected through overrunning clutch with first driving shaft, the fixed setting in the connecting axle bottom of rotating the post, the ripple groove is seted up in the rotating post surface, the sliding post evenly is provided with two with the engaging lug, two the sliding post is located the rotating post both sides respectively, and all slides and set up in the ripple inslot, two the engaging lug respectively with two sliding post fixed connection, the lifting sleeve is fixed to set up in two engaging lug bottoms, and the sliding sleeve sets up in the rotation post outside, first horizontal pole is fixed to be set up in lifting sleeve right side, lifting slide is fixed to be set up in first horizontal pole tip, lifting slide is seted up on the furnace body lateral wall, and lifting slide along vertical direction slip setting in lifting slide is inboard.
Preferably, the rotary driving assembly comprises a second reciprocating screw rod, a threaded lantern ring, a connecting bearing, a second cross rod, a limit sliding block, a spring, an end plate and a limit sliding groove;
the utility model discloses a lifting device for a furnace body, including first reciprocating screw, second reciprocating screw, connecting bearing, spacing slider, spring, end plate, limiting slide, two fixed connection in spacing slider top and bottom respectively, two fixed connection in two spring tip respectively in the end plate, spacing spout is seted up on the furnace body lateral wall, spacing slider slides along vertical direction and sets up in spacing spout inboard, and two end plates are all fixed to be set up in spacing spout is inside.
Preferably, the separation stirring mechanism comprises an upper telescopic rod, a middle plate, a lower telescopic rod, a separation plate and a stirring plate;
the upper telescopic rods are arranged at two sides of the bottom of the threaded lantern ring, the middle plate is fixedly arranged at the bottom of the two upper telescopic rods, the lower telescopic rods, the partition plates and the stirring plates are all arranged at three, the lower telescopic rods are uniformly and fixedly arranged at the bottom of the middle plate, the partition plates are fixedly arranged at the bottom of the three lower telescopic rods, and the stirring plates are respectively and slidably nested at the bottom of the three partition plates.
Preferably, the method specifically comprises the following steps:
s1, weighing metal raw materials: weighing metal materials such as gold, silver, palladium, copper, zinc, chromium, ruthenium and the like according to parts by weight, and reserving;
s2, preparing a copper-zinc-chromium-ruthenium quaternary alloy cast ingot: mixing the copper, zinc, chromium and ruthenium weighed in the steps, carrying out vacuum smelting, pouring the mixture into a mould after melting the mixture into copper-zinc-chromium-ruthenium mixed solution, and preparing a copper-zinc-chromium-ruthenium quaternary alloy cast ingot;
s3, preparing gold-silver-palladium alloy blocks: the method comprises the steps of respectively placing the weighed gold, silver and palladium into the inner side of an annular crucible, vacuumizing a furnace body due to the fact that three partition plates separate the formed cavity, and simultaneously starting a heating mechanism and an inner heating pipe, wherein the heating mechanism and the inner heating pipe heat and melt three metal raw materials from the outer side and the inner side respectively;
at the moment, the driving motor drives the first driving shaft to rotate clockwise, the second driving shaft does not rotate due to the limitation of the overrunning clutch, the first driving shaft drives the rotating column to rotate through the connecting shaft, and the ripple groove drives the lifting sleeve to repeatedly lift outside the rotating column through the two sliding columns and the connecting lugs;
in the process of repeatedly lifting the lifting sleeve, the second reciprocating screw rod is driven to synchronously and repeatedly lift, the second reciprocating screw rod drives the repeated partition plate to lift through the threaded lantern ring, when the threaded lantern ring lifts, the partition plate rises synchronously along with the threaded lantern ring, the stirring plate stretches out of the partition plate due to gravity, the separation between three metal liquids is relieved, mutual fusion is started, and when the threaded lantern ring descends, the partition plate descends synchronously along with the threaded lantern ring, so that the metal mixed liquid is vibrated;
in addition, along with the lifting of the threaded lantern ring, the threaded lantern ring continuously drives the limiting slide block to extrude the spring, when the threaded lantern ring cannot lift due to the elastic force limitation of the spring, the threaded lantern ring starts to rotate at the outer side of the second reciprocating screw rod at the moment, and then the plurality of partition plates and the stirring plate are driven to rotate in the annular crucible, and the metal mixed liquid is stirred and mixed;
after the mixing is finished, stopping the heating mechanism and the inner heating pipe, taking out the annular crucible with the inside of the furnace body, and casting the mixed metal liquid into a die to prepare a gold-silver-palladium alloy block;
s4, jin Jiyin palladium composite block material preparation: placing the copper-zinc-chromium-ruthenium quaternary alloy cast ingot and the gold-silver-palladium alloy block into a vacuum pull-down continuous casting furnace, vacuumizing and heating, and then adopting a directional solidification method to carry out pull-down continuous casting operation on the copper-zinc-chromium-ruthenium quaternary alloy cast ingot and the gold-silver-palladium alloy block to obtain a Jin Jiyin-palladium composite block material;
s5, plasma cleaning: and placing the Jin Jiyin palladium composite block material into a plasma cleaning machine for cleaning, and drying to obtain the high-performance Jin Jiyin palladium alloy bonding material.
The invention has the technical effects and advantages that:
according to the invention, the lifting type material bearing mechanism, the lifting driving assembly, the rotary driving assembly and the separation stirring mechanism are arranged, so that when the gold-silver-palladium alloy block is prepared, three chambers on the inner side of the annular crucible can be used for respectively placing three metals, then the heating mechanism and the inner heating pipe are used for double heating from the outer side and the inner side, meanwhile, in the subsequent metal liquid mixing process, the separation stirring mechanism is driven by the lifting driving assembly and the rotary driving assembly, the release of metal liquid blocking, the stirring and the vibration of the metal liquid are sequentially realized, and further, the three metal liquids can be effectively mixed.
Drawings
Fig. 1 is a schematic view of the overall front cross-sectional structure of the present invention.
Fig. 2 is a schematic diagram of a front cross-sectional structure of the lifting material carrying mechanism of the present invention.
Fig. 3 is a schematic front view of the dual driving mechanism of the present invention.
Fig. 4 is a schematic diagram of a front cross-sectional configuration of the lift drive assembly, the rotary drive assembly, and the divided stirring mechanism of the present invention.
Fig. 5 is a schematic view showing the bottom view of the separation stirring mechanism of the present invention.
FIG. 6 is a schematic flow chart of the method of the invention.
In the figure: 1. a furnace body; 2. a heating mechanism; 3. a lifting type material bearing mechanism; 31. a bearing seat; 32. a carrying plate; 33. an inner heating pipe; 34. an annular crucible; 35. an annular plate; 36. a threaded sleeve; 37. a first reciprocating screw rod; 38. a guide rod; 4. a dual driving mechanism; 41. a mounting plate; 42. a driving motor; 43. a first drive shaft; 44. fluted disc; 45. a gear; 46. a second drive shaft; 5. a lifting driving assembly; 51. a connecting shaft; 52. rotating the column; 53. a corrugated groove; 54. a sliding column; 55. a connecting lug; 56. a lifting sleeve; 57. a first cross bar; 58. a lifting slide block; 59. lifting sliding grooves; 6. a rotary drive assembly; 61. a second reciprocating screw rod; 62. a threaded collar; 63. connecting a bearing; 64. a second cross bar; 65. a limit sliding block; 66. a spring; 67. an end plate; 68. limiting sliding grooves; 7. separating the stirring mechanism; 71. an upper telescopic rod; 72. an intermediate plate; 73. a lower telescopic rod; 74. a partition plate; 75. stirring plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The invention provides a preparation method of a high-performance Jin Jiyin palladium alloy bonding material, as shown in figures 1-6, the preparation method is realized by using a preparation device of the high-performance Jin Jiyin palladium alloy bonding material, the preparation device of the high-performance Jin Jiyin palladium alloy bonding material comprises a furnace body 1, a heating mechanism 2 is arranged on the right side of the furnace body 1, a lifting material bearing mechanism 3 and a dual driving mechanism 4 are arranged at the top of the furnace body 1, the heating mechanism 2 heats metal raw materials placed in an annular crucible 34 in the lifting material bearing mechanism 3, an output shaft of a driving motor 42 in the dual driving mechanism 4 drives the lifting material bearing mechanism 3 through a second driving shaft 46 in the dual driving mechanism 4 when rotating anticlockwise, so that the annular crucible 34 in the lifting material bearing mechanism 3 is driven to reciprocate by a bearing seat 31 in the lifting material bearing mechanism 3, a separation stirring mechanism 7 is arranged in the lifting material bearing mechanism 3, a rotary driving assembly 6 is arranged at the top of the separation stirring mechanism 7, the rotary driving assembly 6 is arranged at the top of the lifting motor, the rotary driving assembly 5 repeatedly drives the annular crucible 34 in the lifting material bearing mechanism 3 through a second driving shaft 46 in the dual driving mechanism 4, and the rotary driving shaft 5 is repeatedly driven by a second stirring shaft 61 in the reciprocating driving mechanism 5, and the reciprocating driving shaft 5 is further separated from the lifting assembly 5, and the reciprocating driving mechanism is driven by the second stirring assembly 5 is further driven by the rotary driving shaft 5 and the reciprocating member is separated from the lifting mechanism 5, vibrating the mixed molten metal up and down and transversely stirring.
As shown in fig. 2, the lifting material carrying mechanism 3 comprises a carrying seat 31, a carrying plate 32, an inner heating pipe 33, an annular crucible 34, an annular plate 35, a threaded sleeve 36, a first reciprocating screw 37 and a guide rod 38.
More specifically, the loading plate 32 is fixedly arranged at the bottom of the loading seat 31, the inner heating pipe 33 is fixedly arranged at the top of the loading plate 32, the annular crucible 34 is placed at the top of the loading seat 31 and is positioned at the outer side of the inner heating pipe 33, the annular plate 35 is fixedly sleeved and arranged at the outer side of the loading seat 31, the threaded sleeve 36 is fixedly penetrated and arranged at the left side of the top of the annular plate 35 along the vertical direction, the first reciprocating screw 37 is in threaded connection with the inner side of the threaded sleeve 36, the top end of the first reciprocating screw 37 penetrates through the inner wall of the furnace body 1 and extends to the outer side of the furnace body 1, the guide rod 38 penetrates through the annular plate 35 along the vertical direction and is in sliding connection with the annular plate 35, and the bottom end of the guide rod 38 is fixedly connected with the furnace body 1.
As shown in fig. 3, the dual driving mechanism 4 includes a mounting plate 41, a driving motor 42, a first driving shaft 43, a toothed disc 44, a gear 45, and a second driving shaft 46.
More specifically, the mounting plate 41 is located directly over the furnace body 1 and is fixedly connected with the furnace body 1, the driving motor 42 is fixedly arranged at the top of the mounting plate 41, the first driving shaft 43 is located below the mounting plate 41 and is in transmission connection with the driving motor 42, the fluted disc 44 is fixedly sleeved on the outer side of the first driving shaft 43, the gear 45 is located on one side of the fluted disc 44 and is meshed with the fluted disc 44, the top end of the second driving shaft 46 is fixedly connected with the gear 45, and the bottom end of the second driving shaft is connected with the first reciprocating screw 37 through an overrunning clutch, so that when the driving motor 42 drives the first driving shaft 43 to rotate clockwise, the second driving shaft 46 does not rotate due to the limitation of the overrunning clutch.
As shown in fig. 4, the lifting drive assembly 5 includes a connection shaft 51, a rotation column 52, a bellows 53, a sliding column 54, a connection lug 55, a lifting sleeve 56, a first cross bar 57, a lifting slider 58, and a lifting chute 59.
More specifically, the top of the connecting shaft 51 is connected with the first driving shaft 43 through an overrunning clutch, the rotating column 52 is fixedly arranged at the bottom of the connecting shaft 51, the corrugated grooves 53 are formed in the surface of the rotating column 52, the sliding columns 54 and the connecting lugs 55 are uniformly arranged in two, the two sliding columns 54 are respectively located at two sides of the rotating column 52 and are respectively arranged at the inner side of the corrugated grooves 53 in a sliding manner, the two connecting lugs 55 are respectively fixedly connected with the two sliding columns 54, the lifting sleeve 56 is fixedly arranged at the bottoms of the two connecting lugs 55, the sliding sleeve is arranged at the outer side of the rotating column 52 in a sleeving manner, the first cross rod 57 is fixedly arranged at the right side of the lifting sleeve 56, the lifting sliding block 58 is fixedly arranged at the end of the first cross rod 57, the lifting sliding groove 59 is formed in the side wall of the furnace body 1, and the lifting sliding block 58 is arranged at the inner side of the lifting sliding groove 59 in the vertical direction so that the rotating column 52 is driven to rotate when the connecting shaft 51 rotates, and at this moment, the corrugated grooves 53 drive the lifting sleeve 56 to repeatedly lift at the outer side of the rotating column 52 through the two sliding columns 54 and the connecting lugs 55.
Meanwhile, the rotary driving assembly 6 includes a second reciprocating screw 61, a threaded collar 62, a connecting bearing 63, a second cross bar 64, a limit slider 65, a spring 66, an end plate 67 and a limit chute 68.
More specifically, the second reciprocating screw 61 is fixedly disposed at the bottom of the lifting sleeve 56, the threaded collar 62 is sleeved on the outer side of the second reciprocating screw 61 and is in threaded connection with the second reciprocating screw 61, the connecting bearing 63 is fixedly sleeved on the outer side of the threaded collar 68, the second cross rod 64 is fixedly disposed on the right side of the connecting bearing 63, the limiting slide block 65 is fixedly disposed at the right end of the second cross rod 64, two springs 66 and end plates 67 are respectively fixedly connected to the top and the bottom of the limiting slide block 65, two end plates 67 are respectively fixedly connected to the ends of the two springs 66, the limiting slide groove 68 is formed in the side wall of the furnace body 1, the limiting slide block 65 is slidably disposed on the inner side of the limiting slide groove 68 in the vertical direction, the two end plates 67 are respectively fixedly disposed in the limiting slide groove 68, so that the threaded collar 62 can be driven to lift firstly in the process of lifting the second reciprocating screw 61, and the limiting slide block 65 is limited by the springs 66 above or below along with lifting of the threaded collar 62 at this time.
As shown in fig. 4 and 5, the divided stirring mechanism 7 includes an upper telescopic rod 71, an intermediate plate 72, a lower telescopic rod 73, a partition plate 74, and a stirring plate 75.
More specifically, the two upper telescopic rods 71 are provided, the two upper telescopic rods 71 are respectively and fixedly arranged at two sides of the bottom of the threaded collar 62, the middle plate 72 is fixedly arranged at the bottoms of the two upper telescopic rods 71, the three lower telescopic rods 73, the three partition plates 74 and the stirring plate 75 are respectively and fixedly arranged at the bottoms of the middle plate 72, the three partition plates 74 are respectively and fixedly arranged at the bottoms of the three lower telescopic rods 73, the three stirring plates 75 are respectively and slidably nested and arranged at the bottoms of the three partition plates 74, so that when the upper telescopic rods 71 drive the partition plates 74 to ascend through the middle plate 72 and the lower telescopic rods 73, the separation between the three cavities inside the annular crucible 34 is relieved, three molten metal starts to be mixed, and simultaneously when the three partition plates 74 rotate, the three stirring plates 75 can be driven to stir the molten metal mixture synchronously.
Example 2
As shown in fig. 6, the preparation method specifically includes the following steps:
s1, weighing metal raw materials: weighing metal materials such as gold, silver, palladium, copper, zinc, chromium, ruthenium and the like according to parts by weight, and reserving;
s2, preparing a copper-zinc-chromium-ruthenium quaternary alloy cast ingot: mixing the copper, zinc, chromium and ruthenium weighed in the steps, carrying out vacuum smelting, pouring the mixture into a mould after melting the mixture into copper-zinc-chromium-ruthenium mixed solution, and preparing a copper-zinc-chromium-ruthenium quaternary alloy cast ingot;
s3, preparing gold-silver-palladium alloy blocks: the gold, silver and palladium weighed in the steps are respectively placed into the inner side of the annular crucible 34, the furnace body 1 is vacuumized due to the fact that the three partition plates 74 obstruct the formed cavity, meanwhile, the heating mechanism 2 and the inner heating pipe 33 are started, and the heating mechanism 2 and the inner heating pipe 33 heat and melt three metal raw materials from the outer side and the inner side respectively;
at this time, the driving motor 42 drives the first driving shaft 43 to rotate clockwise, the second driving shaft 46 does not rotate due to the limitation of the overrunning clutch, the first driving shaft 43 drives the rotating column 52 to rotate through the connecting shaft 51, and the corrugated groove 53 drives the lifting sleeve 56 to repeatedly lift outside the rotating column 52 through the two sliding columns 54 and the connecting lugs 55;
in the process of repeatedly lifting the lifting sleeve 56, the second reciprocating screw rod 61 is driven to synchronously and repeatedly lift, when the second reciprocating screw rod 61 repeatedly lifts, the threaded sleeve ring 62 drives the repeated partition plate 74 to lift, when the threaded sleeve ring 62 lifts, the partition plate 74 synchronously lifts along with the threaded sleeve ring 62, the stirring plate 75 stretches out of the partition plate 74 due to gravity, the barriers among three metal liquids are released, mutual fusion is started, and when the threaded sleeve ring 62 lifts down, the partition plate 74 synchronously descends along with the threaded sleeve ring 62, and then the metal mixed liquid is vibrated;
in addition, as the threaded collar 62 is lifted, the threaded collar 62 continuously drives the limit sliding block 65 to extrude the spring 66, when the threaded collar 62 cannot lift due to the elastic force limitation of the spring 66, the threaded collar 62 starts to rotate at the outer side of the second reciprocating screw 61, and then drives the plurality of partition plates 74 and the stirring plate 75 to rotate in the annular crucible 34, so as to stir and mix the metal mixed solution;
after the mixing is finished, stopping the heating mechanism 2 and the inner heating pipe 33, taking out the annular crucible 34 with the inside of the furnace body 1, and casting the mixed metal liquid into a mould to prepare a gold-silver-palladium alloy block;
s4, jin Jiyin palladium composite block material preparation: placing the copper-zinc-chromium-ruthenium quaternary alloy cast ingot and the gold-silver-palladium alloy block into a vacuum pull-down continuous casting furnace, vacuumizing and heating, and then adopting a directional solidification method to carry out pull-down continuous casting operation on the copper-zinc-chromium-ruthenium quaternary alloy cast ingot and the gold-silver-palladium alloy block to obtain a Jin Jiyin-palladium composite block material;
s5, plasma cleaning: and placing the Jin Jiyin palladium composite block material into a plasma cleaning machine for cleaning, and drying to obtain the high-performance Jin Jiyin palladium alloy bonding material.
Example 3
It should be noted that, in order to facilitate the technician to take out the annular crucible 34 from the inside of the furnace body 1, a discharging channel is provided at the bottom of the front surface of the furnace body 1, and a sealing door is provided at the outside of the discharging channel.
When the annular crucible 34 needs to be taken out, the driving motor 42 drives the first driving shaft 43 to rotate anticlockwise, the connecting shaft 51 does not rotate due to the limitation of the overrunning clutch, the first driving shaft 43 drives the second driving shaft 46 to rotate through the fluted disc 44 and the gear 45, the gear 45 drives the threaded sleeve 36 to reciprocate through the first reciprocating screw rod 37, and the threaded sleeve 36 drives the annular crucible 34 to ascend and descend through the annular plate 35 and the bearing seat 31;
when the threaded sleeve 36 drives the annular crucible 34 to descend to the position of the discharging channel through the annular plate 35 and the bearing seat 31, after a sealing door is opened by a technician, the annular crucible 34 is taken down from the top of the bearing seat 31 by the technician and then taken out from the discharging channel, and the lifting driving assembly 5 can share a power source while being simple and convenient to operate.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.

Claims (7)

1. A method for preparing a high-performance Jin Jiyin palladium alloy bonding material, which is characterized by comprising the following steps: the preparation method is realized by using a high-performance Jin Jiyin palladium alloy bonding material preparation device, the high-performance Jin Jiyin palladium alloy bonding material preparation device comprises a furnace body (1), a heating mechanism (2) is arranged on the right side of the furnace body (1), a lifting type material bearing mechanism (3) is arranged inside the furnace body (1) and a dual driving mechanism (4) is arranged at the top of the furnace body (1), the heating mechanism (2) heats metal raw materials placed inside an annular crucible (34) in the lifting type material bearing mechanism (3), an output shaft of a driving motor (42) in the dual driving mechanism (4) drives the lifting type material bearing mechanism (3) through a second driving shaft (46) in the dual driving mechanism (4) when rotating anticlockwise, a bearing seat (31) in the lifting type material bearing mechanism (3) drives the annular crucible (34) in the lifting type material bearing mechanism (3) to reciprocate, a separation stirring mechanism (7) is arranged inside the lifting type material bearing mechanism (3), a rotary stirring assembly (7) is arranged at the top, a rotary driving assembly (6) is arranged at the top of the separation stirring mechanism (7), a rotary driving assembly (6) is arranged at the top of the lifting assembly, the output shaft of the driving motor (42) in the dual driving mechanism (4) drives the lifting driving assembly (5) through the first driving shaft (43) in the dual driving mechanism (4) when rotating clockwise, so that the lifting sleeve (56) in the lifting driving assembly (5) drives the second reciprocating screw (61) in the rotary driving assembly (6) to repeatedly lift, and further the second reciprocating screw (61) drives the plurality of stirring plates (75) in the separation stirring mechanism (7) to repeatedly lift and rotate, and the mixed molten metal is vibrated up and down and transversely while the separation between the molten metal in the annular crucible (34) is relieved.
2. The method for preparing the high-performance Jin Jiyin palladium alloy bonding material according to claim 1, wherein the method comprises the following steps: the lifting type material bearing mechanism (3) comprises a bearing seat (31), a bearing plate (32), an inner heating pipe (33), an annular crucible (34), an annular plate (35), a threaded sleeve (36), a first reciprocating screw rod (37) and a guide rod (38);
the utility model discloses a furnace body, including loading board (32), bearing seat (31) bottom, interior heating pipe (33) are fixed to be set up in bearing seat (31) bottom, annular crucible (34) are placed in bearing seat (31) top, and are located interior heating pipe (33) outside, annular slab (35) are fixed to be cup jointed and are set up in bearing seat (31) outside, screw sleeve (36) are fixed to run through along vertical direction and are set up in annular slab (35) top left side, first reciprocating screw (37) threaded connection is inboard in screw sleeve (36), and first reciprocating screw (37) top runs through furnace body (1) inner wall and extends to furnace body (1) outside, guide bar (38) run through annular slab (35) along vertical direction and with annular slab (35) sliding connection, and guide bar (38) bottom and furnace body (1) fixed connection.
3. The method for preparing the high-performance Jin Jiyin palladium alloy bonding material according to claim 2, wherein the method comprises the following steps: the double driving mechanism (4) comprises a mounting plate (41), a driving motor (42), a first driving shaft (43), a fluted disc (44), a gear (45) and a second driving shaft (46);
the utility model discloses a boiler body, including mounting panel (41), gear (45) and gear (45) fixed connection, and its bottom are connected with first reciprocating screw (37) through overrunning clutch, mounting panel (41) are located furnace body (1) directly over, and with furnace body (1) fixed connection, driving motor (42) are fixed to be set up in mounting panel (41) top, first drive shaft (43) below and with driving motor (42) transmission connection, fluted disc (44) are fixed to cup joint in first drive shaft (43) outside, gear (45) are located fluted disc (44) one side and mesh with fluted disc (44).
4. A method for preparing a high performance Jin Jiyin palladium alloy bonding material according to claim 3, wherein: the lifting driving assembly (5) comprises a connecting shaft (51), a rotating column (52), a corrugated groove (53), a sliding column (54), a connecting lug (55), a lifting sleeve (56), a first cross rod (57), a lifting sliding block (58) and a lifting sliding groove (59);
the utility model discloses a lifting device for a furnace body, including connecting axle (51) and first drive shaft (43), connecting axle (51) top and first drive shaft (43) are connected through overrunning clutch, rotate post (52) fixed set up in connecting axle (51) bottom, ripple groove (53) are seted up in rotating post (52) surface, sliding post (54) and engaging lug (55) evenly are provided with two, two sliding post (54) are located rotating post (52) both sides respectively, and all slide and set up in ripple groove (53) inboard, two engaging lug (55) respectively with two sliding post (54) fixed connection, lift cover (56) are fixed to be set up in two engaging lug (55) bottoms, and slide and cup joint and set up in the outside of rotating post (52), first horizontal pole (57) are fixed to be set up in lift cover (56) right side, lift slider (58) are fixed to be set up in first horizontal pole (57) tip, lift spout (59) are seted up on furnace body (1) lateral wall, and lift slider (58) slide along vertical direction and set up in lift spout (59) inboard.
5. The method for preparing the high-performance Jin Jiyin palladium alloy bonding material according to claim 4, wherein the method comprises the following steps: the rotary driving assembly (6) comprises a second reciprocating screw rod (61), a threaded collar (62), a connecting bearing (63), a second cross rod (64), a limit sliding block (65), a spring (66), an end plate (67) and a limit sliding groove (68);
the utility model discloses a lifting device for a furnace body, including lifting sleeve (56) and end plate (67), screw thread lantern ring (62) are fixed to be set up in lifting sleeve (56) bottom, screw thread lantern ring (62) cup joint in second reciprocating screw (61) outside and with second reciprocating screw (61) threaded connection, connecting bearing (63) are fixed cup joint and are set up in screw thread lantern ring (62) outside, second horizontal pole (64) are fixed to be set up in connecting bearing (63) right side, spacing slider (65) are fixed to be set up in second horizontal pole (64) right-hand member, spring (66) and end plate (67) all are provided with two, two spring (66) are fixed connection respectively in spacing slider (65) top and bottom, two end plate (67) are fixed connection respectively in two spring (66) tip, spacing spout (68) are seted up on furnace body (1) lateral wall, spacing slider (65) are along vertical direction slip setting in spacing spout (68) inboard, and two end plates (67) are all fixed to be set up in spacing spout (68) inside.
6. The method for preparing the high-performance Jin Jiyin palladium alloy bonding material according to claim 5, wherein the method comprises the following steps: the separation stirring mechanism (7) comprises an upper telescopic rod (71), a middle plate (72), a lower telescopic rod (73), a separation plate (74) and a stirring plate (75);
the utility model discloses a stirring device, including screw thread lantern ring (62) and fixed setting, upper telescopic link (71) are provided with two, two upper telescopic link (71) are fixed respectively and are set up in screw thread lantern ring (62) bottom both sides, intermediate lamella (72) are fixed to be set up in two upper telescopic link (71) bottoms, lower telescopic link (73), division board (74) and stirring board (75) all are provided with three, three lower telescopic link (73) evenly fix and set up in intermediate lamella (72) bottom, three division board (74) are fixed respectively and are set up in three lower telescopic link (73) bottom, three stirring board (75) are respectively slide the nest and are set up in three division board (74) bottom.
7. The method for preparing a high performance Jin Jiyin palladium alloy bonding material according to any one of claims 1 to 6, comprising the steps of:
s1, weighing metal raw materials: weighing metal materials such as gold, silver, palladium, copper, zinc, chromium, ruthenium and the like according to parts by weight, and reserving;
s2, preparing a copper-zinc-chromium-ruthenium quaternary alloy cast ingot: mixing the copper, zinc, chromium and ruthenium weighed in the steps, carrying out vacuum smelting, pouring the mixture into a mould after melting the mixture into copper-zinc-chromium-ruthenium mixed solution, and preparing a copper-zinc-chromium-ruthenium quaternary alloy cast ingot;
s3, preparing gold-silver-palladium alloy blocks: the gold, silver and palladium weighed in the steps are respectively placed into the inner side of an annular crucible (34), the furnace body (1) is vacuumized due to the fact that three partition plates (74) are blocked in a cavity formed, meanwhile, a heating mechanism (2) and an inner heating pipe (33) are started, and the heating mechanism (2) and the inner heating pipe (33) respectively heat and melt three metal raw materials from the outer side and the inner side;
at the moment, the driving motor (42) drives the first driving shaft (43) to rotate clockwise, the second driving shaft (46) does not rotate due to the limitation of the overrunning clutch, the first driving shaft (43) drives the rotating column (52) to rotate through the connecting shaft (51), and the ripple groove (53) drives the lifting sleeve (56) to repeatedly lift outside the rotating column (52) through the two sliding columns (54) and the connecting lug (55);
in the repeated lifting process of the lifting sleeve (56), the second reciprocating screw rod (61) is driven to synchronously and repeatedly lift, the second reciprocating screw rod (61) drives the repeated partition plate (74) to lift through the threaded sleeve ring (62) when the second reciprocating screw rod (61) repeatedly lifts, when the threaded sleeve ring (62) lifts, the partition plate (74) synchronously lifts along with the threaded sleeve ring (62), the stirring plate (75) stretches out of the partition plate (74) due to gravity, the separation between three metal liquids is relieved, mutual fusion is started, and when the threaded sleeve ring (62) descends, the partition plate (74) descends synchronously along with the threaded sleeve ring (62), and then the metal mixed liquid is vibrated;
in addition, along with the lifting of the threaded sleeve ring (62), the threaded sleeve ring (62) continuously drives the limit sliding block (65) to extrude the spring (66), when the threaded sleeve ring (62) cannot lift due to the elastic force limitation of the spring (66), the threaded sleeve ring (62) starts to rotate at the outer side of the second reciprocating screw rod (61), and then drives the plurality of partition plates (74) and the stirring plate (75) to rotate in the annular crucible (34), so that the metal mixed liquid is stirred and mixed;
after the mixing is finished, stopping the heating mechanism (2) and the inner heating pipe (33), taking out the annular crucible (34) with the inside of the furnace body (1), and casting the mixed metal liquid into a die to prepare a gold-silver-palladium alloy block;
s4, jin Jiyin palladium composite block material preparation: placing the copper-zinc-chromium-ruthenium quaternary alloy cast ingot and the gold-silver-palladium alloy block into a vacuum pull-down continuous casting furnace, vacuumizing and heating, and then adopting a directional solidification method to carry out pull-down continuous casting operation on the copper-zinc-chromium-ruthenium quaternary alloy cast ingot and the gold-silver-palladium alloy block to obtain a Jin Jiyin-palladium composite block material;
s5, plasma cleaning: and placing the Jin Jiyin palladium composite block material into a plasma cleaning machine for cleaning, and drying to obtain the high-performance Jin Jiyin palladium alloy bonding material.
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KR101912565B1 (en) * 2018-06-14 2018-10-29 송문섭 Device for manufacturing of bonding wire
CN112185855A (en) * 2020-09-28 2021-01-05 苏州遂芯半导体科技有限公司 Wafer bonding device
CN112297270A (en) * 2020-10-10 2021-02-02 安徽中鑫宏伟科技有限公司 Raw material mixing and stirring device for producing nylon heat insulation strip master batches and mixing method
CN113385650A (en) * 2021-06-10 2021-09-14 河南理工大学 Vacuum vertical continuous casting machine for high-temperature metal and alloy
CN113594123A (en) * 2021-07-26 2021-11-02 江西蓝微电子科技有限公司 Bonding alloy silver wire and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101912565B1 (en) * 2018-06-14 2018-10-29 송문섭 Device for manufacturing of bonding wire
CN112185855A (en) * 2020-09-28 2021-01-05 苏州遂芯半导体科技有限公司 Wafer bonding device
CN112297270A (en) * 2020-10-10 2021-02-02 安徽中鑫宏伟科技有限公司 Raw material mixing and stirring device for producing nylon heat insulation strip master batches and mixing method
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