CN109093077A - A kind of device of ferro element and aluminium element composite material - Google Patents
A kind of device of ferro element and aluminium element composite material Download PDFInfo
- Publication number
- CN109093077A CN109093077A CN201811212412.6A CN201811212412A CN109093077A CN 109093077 A CN109093077 A CN 109093077A CN 201811212412 A CN201811212412 A CN 201811212412A CN 109093077 A CN109093077 A CN 109093077A
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- CN
- China
- Prior art keywords
- furnace
- silk
- aluminium
- ferro element
- ferro
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/20—Stack moulds, i.e. arrangement of multiple moulds or flasks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/04—Bringing together or separating moulds
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B19/00—Combinations of furnaces of kinds not covered by a single preceding main group
- F27B19/04—Combinations of furnaces of kinds not covered by a single preceding main group arranged for associated working
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/01—Charges containing mainly non-ferrous metals
- F27M2001/012—Aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/02—Charges containing ferrous elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses the devices of a kind of ferro element and aluminium element composite material, including device noumenon, described device ontology includes the stock roll set gradually from top to down, feeding device, high-temperature melting furnace, high-temperature stirring furnace and molding die, ferro element silk and aluminium element silk are wound in the stock roll, the ferro element silk and aluminium element silk are connect with feeding device, the feeding device includes the driving device and shear for connecting the feed opening of ferro element silk and aluminium element silk and being arranged on feed opening, the high-temperature melting furnace is poured into high-temperature stirring furnace after being respectively melted ferro element silk and aluminium element silk, by being injected into molding die after the stirring of high-temperature stirring furnace with forming iron elements compounding material.The present invention can produce the ferro element composite material of different components and different proportion, for studying, convenient for selecting wherein optimal ferro element composite material.
Description
Technical field
The present invention relates to metal field more particularly to the devices of a kind of ferro element and aluminium element composite material.
Background technique
It is that essential element forms that ferroaluminium, which is with iron and aluminium (about 6%~16% range), has very high resistivity,
Density is small, and hardness is high, and wearability is good, and anti-vibration and impact property are good, thus the device eddy-current loss made of ferroaluminium it is small,
Light weight.But when aluminum content is more than 10%, ferroaluminium becomes fragile, and plasticity reduces, and brings difficulty to processing.The saturation magnetic strength of alloy
Intensity is answered to increase with aluminium content and decline.
Common ferroaluminium can have cold rolling or hot-rolled band, 0.1 ~ 0.5mm of piece thickness.It is mainly characterized by high electricity
Resistance rate and hardness, density is smaller (6.5 ~ 7.2g/mm3), and anti-vibration and shock resistance are good, and magnetic property is to stress unlike iron
Nickel alloy is sensitive like that.The iron core manufactured with ferroaluminium piece, eddy-current loss is small, lighter in weight, there is good resistance to neutron irradiation
Performance.
With the development of science and technology, electronic equipment is more more and more universal, the widely available application of electronic component of iron aluminium element composition,
But due to not knowing that the ratio of iron or aluminium how many proper, can play the optimal performance of electronic component, Wo Menxu
Ferroaluminium is studied and is transformed, its best performance can be promoted, therefore we need a manufacture iron aluminium
The model machine of alloy, for studying the ferroaluminium of different proportion, to select the ferroaluminium of best performance.
Currently, there are many types for the product of ferroalloy, still, also compares lack such production equipment on the market, there is mirror
In this, it is necessary to study the device of a kind of ferro element and aluminium element composite material.
Summary of the invention
It is an object of the invention to overcome problem above of the existing technology, a kind of ferro element is provided and aluminium element is compound
The device of material, the present invention is novel in design, structure is simple, easy to use, can produce different components and different proportion
Ferro element composite material, for studying, convenient for selecting wherein optimal ferro element composite material.
To realize above-mentioned technical purpose and the technique effect, the invention is realized by the following technical scheme:
A kind of device of ferro element and aluminium element composite material, including device noumenon, described device ontology include from top to down according to
Stock roll, feeding device, high-temperature melting furnace, high-temperature stirring furnace and the molding die of secondary setting are wound with iron in the stock roll
Element silk and aluminium element silk, the ferro element silk and aluminium element silk are connect with feeding device, and the feeding device includes connection iron
The feed opening of element silk and aluminium element silk and the driving device and shear being arranged on feed opening, the feed opening are located at
The top of high-temperature melting furnace, the high-temperature melting furnace are poured into high-temperature stirring after being respectively melted ferro element silk and aluminium element silk
Furnace, by being injected into molding die after the stirring of high-temperature stirring furnace with forming iron elements compounding material.
Preferably, the setting of the purity of the ferro element silk and aluminium element silk is 99.99%, ferro element silk and aluminium element
The diameter of silk is arranged in 1~5mm.
Preferably, the ratio setting of the ferro element in the ferro element composite material is in 51%-90%, the aluminium element
Ratio setting in 10%-49%.
Preferably, the driving device includes the rolling that feed opening side is arranged in and connect with ferro element silk or aluminium element silk
The driving wheel that the other side is connect with ferro element silk or aluminium element silk is taken turns and is arranged in, the driving wheel and the first driving motor connect
It connects.Adopt this technical solution, by the first driving motor drive connection driving wheel, make driving wheel connect ferro element silk and/or
Aluminium element silk moves down.Wherein, quantitative feed can be carried out by the circle number of control driving wheel rotation.
Preferably, the shear is set as electric shear.It adopts this technical solution, electric shear is for cutting iron
Element silk and/or aluminium element silk.
Preferably, the high-temperature melting furnace or high-temperature stirring furnace include interior furnace and outer furnace, between the outer furnace and interior furnace
It is provided with electric heater；The bottom of the high-temperature stirring furnace is provided with ultrasonic stirrer.It adopts this technical solution, by ultrasonic wave
Blender stirs the metal water in high-temperature stirring furnace by the vibration of ultrasonic wave frequency occurred.
Preferably, the side of the high-temperature melting furnace and/or high-temperature stirring furnace is provided with tilting device, it is described to topple over dress
It sets the shaft including setting high-temperature melting furnace and/or high-temperature stirring furnace two sides and the bracket connecting with two sides shaft and driving turns
Second driving motor of axis rotation, second driving motor are connect by the driven gear being arranged in driving gear and shaft；
The high-temperature melting furnace includes the auxiliary smelting furnace for melting the main molten furnace and fusing aluminium element of ferro element.It adopts this technical solution, by
The driven gear on driving gear band turn axis on two driving motors, the high-temperature melting furnace and/or high temperature for connecting shaft stir
Furnace rotation is mixed, the metal water in high-temperature melting furnace is poured into high-temperature stirring furnace, the metal water after the stirring of high-temperature stirring furnace is poured into
Into sprue.
Preferably, the molding die includes upper die and lower die, the upper mold is connect with fixed frame, on the fixed frame
It is provided with sprue, the inlet being arranged on the sprue and upper mold is connect；The lower die is connect with elevating mechanism, described
It is provided with the type chamber of multiple formed templates on upper and lower mould, is carved in element term, model, weight or specification in the type chamber
It is one or more.It adopts this technical solution, facilitates management by example after molding.
Preferably, the elevating mechanism includes pedestal and the support plate for connecting lower die, the support plate passes through hydraulic
Drive rod and guide rod are connect with pedestal.It adopts this technical solution, hydraulic-driven is driven by the hydraulic oil in hydraulic control system
Bar makes the piston rod of hydraulic-driven bar drive the support plate of connection, the lower die in support plate is made to be molded or be opened with upper mold.
The beneficial effects of the present invention are:
1. novel design of the invention, structure are simple, easy to use, the ferro element of different components and different proportion can be produced
Composite material, for studying, convenient for selecting wherein optimal ferro element composite material；
2. the device of the invention is mainly based on ferro element, supplemented by aluminium element, the ferro element for producing tens kinds of different proportions is multiple
Condensation material, in order to scientific research.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, with presently preferred embodiments of the present invention and attached drawing is cooperated to be described in detail below.This hair
Bright specific embodiment is shown in detail by following embodiment and its attached drawing.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is structural schematic diagram of the present invention；
Fig. 2 is feeding device structural schematic diagram of the present invention；
Fig. 3 is tilting device structural schematic diagram of the present invention；
Fig. 4 is lower die structure schematic diagram of the present invention；
Fig. 5 is that high-temperature melting furnace of the present invention topples over schematic diagram；
Fig. 6 is that high-temperature stirring furnace of the present invention topples over schematic diagram；
Fig. 7 is die sinking schematic diagram of the present invention.
Figure label explanation: device noumenon 1, stock roll 2, feeding device 3, high-temperature melting furnace 4, high-temperature stirring furnace 5, molding
Mold 6, ferro element silk 7, aluminium element silk 8, feed opening 9, driving device 10, shear 11, idler wheel 12, driving wheel 13, first
Driving motor 14, electric heater 15, shaft 16, bracket 17, the second driving motor 18 drive gear 19, and driven gear 20 is fixed
Frame 21, sprue 22, pedestal 23, support plate 24, hydraulic-driven bar 25, guide rod 26, main molten furnace 401, auxiliary smelting furnace 402, upper mold
601, lower die 602, type chamber 603, ferro element composite material 28.
Specific embodiment
The invention will be further described with reference to the accompanying drawing:
Shown in referring to Figure 1 to Figure 7, a kind of device of ferro element and aluminium element composite material, including device noumenon 1, described device
Ontology 1 includes stock roll 2, feeding device 3, high-temperature melting furnace 4, high-temperature stirring furnace 5 and the shaping mould set gradually from top to down
Have 6, ferro element silk 7 and aluminium element silk 8 are wound in the stock roll 2, the ferro element silk 7 and aluminium element silk 8 and charging fill
3 connections are set, the feeding device 3 includes the feed opening 9 of connection ferro element silk 7 and aluminium element silk 8 and is arranged on feed opening 9
Driving device 10 and shear 11, the feed opening 9 be located at the top of high-temperature melting furnace 4, the high-temperature melting furnace 4 is by iron
Element silk 7 and aluminium element silk 8 are poured into high-temperature stirring furnace 5 after being respectively melted, and are injected into shaping mould after being stirred by high-temperature stirring furnace 5
With forming iron elements compounding material 28 in tool 6.
Preferably, the setting of the purity of the ferro element silk 7 and aluminium element silk 8 is 99.99%, ferro element silk 7 and aluminium
The diameter of element silk 8 is arranged in 1~5mm.
Preferably, the ratio setting of the ferro element in the ferro element composite material 28 is in 51%-90%, the aluminium member
The ratio setting of element is in 10%-49%.
Preferably, the driving device 10 includes that setting connects in 9 side of feed opening and ferro element silk 7 or aluminium element silk 8
The idler wheel 12 that connects and the driving wheel 13 that the other side is connect with ferro element silk 7 or aluminium element silk 8 is set, the driving wheel 13 with
The connection of first driving motor 14.It adopts this technical solution, the driving wheel 13 of connection is driven by the first driving motor 14, makes driving wheel
The ferro element silk 7 and/or aluminium element silk 8 of 13 connections move down.It wherein, can be by the circle number that control driving wheel 13 rotates
Row quantitative feed.
Preferably, the shear 11 is set as electric shear.It adopts this technical solution, electric shear is for cutting
Ferro element silk 7 and/or aluminium element silk 8.
Preferably, the high-temperature melting furnace 4 or high-temperature stirring furnace 5 include interior furnace and outer furnace, the outer furnace and interior furnace it
Between be provided with electric heater 15；The bottom of the high-temperature stirring furnace 5 is provided with ultrasonic stirrer 27.It adopts this technical solution,
The metal water in vibration of ultrasonic wave frequency stirring high-temperature stirring furnace 5 for pass through generation by ultrasonic stirrer 27.
Preferably, the side of the high-temperature melting furnace 4 and/or high-temperature stirring furnace 5 is provided with tilting device, it is described to topple over
Device includes the bracket that the shaft 16 of high-temperature melting furnace 4 and/or 5 two sides of high-temperature stirring furnace is arranged and connect with two sides shaft 16
17 and drive shaft 16 rotate the second driving motor 18, second driving motor 18 by driving gear 19 and shaft 16 on
The driven gear 20 of setting connects；Main molten furnace 401 of the high-temperature melting furnace 4 including fusing ferro element is auxiliary with fusing aluminium element
Smelting furnace 402.It adopts this technical solution, the driven gear in shaft 16 is driven by the driving gear 19 on the second driving motor 18
20, the high-temperature melting furnace 4 and/or high-temperature stirring furnace 5 for connecting shaft 16 rotate, and the metal water in high-temperature melting furnace 4 is poured into
To high-temperature stirring furnace 5, the metal water after high-temperature stirring furnace 5 stirs is poured into sprue 22.
Preferably, the molding die 6 includes upper mold 601 and lower die 602, the upper mold 601 is connect with fixed frame 21,
Sprue 22 is provided on the fixed frame 21, the inlet being arranged on the sprue 22 and upper mold 601 is connect；The lower die
602 connect with elevating mechanism, and the type chamber 603 of multiple formed templates is provided on the upper and lower mould, is carved in the type chamber 603
There are one of element term, model, weight or specification or a variety of.It adopts this technical solution, facilitates template pipe after molding
Reason.
Preferably, the elevating mechanism includes pedestal 23 and the support plate 24 for connecting lower die 602, the support plate 24
It is connect by hydraulic-driven bar 25 and guide rod 26 with pedestal 23.It adopts this technical solution, by hydraulic in hydraulic control system
Oil driving hydraulic-driven bar 25, makes the piston rod of hydraulic-driven bar 25 drive the support plate 24 of connection, under making in support plate 24
Mould 602 is molded or is opened with upper mold 601.
Specific embodiment:
In actual use, ferro element silk and aluminium element silk are fused into metal water by main molten furnace and auxiliary smelting furnace respectively, then, by setting
Metal water in main molten furnace and auxiliary smelting furnace is poured into high-temperature stirring furnace by the tilting device set, and is uniformly mixed by high-temperature stirring furnace
Afterwards metal water is poured into sprue again, its metal water is injected into the type chamber in molding die by sprue, by forming
The template of mold cavity forming uniform specification specification in mold.Then, it is tested by scientific research personnel, it is compound to study its ferro element
The performance of material.
Wherein, by adjusting the ratio of ferro element and aluminium element, can produce tens kinds it is compound based on ferro element
Material is used for research.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. the device of a kind of ferro element and aluminium element composite material, including device noumenon (1), it is characterised in that: described device sheet
Body (1) includes the stock roll (2) set gradually from top to down, feeding device (3), high-temperature melting furnace (4), high-temperature stirring furnace (5)
With molding die (6), be wound with ferro element silk (7) and aluminium element silk (8) on the stock roll (2), the ferro element silk (7) and
Aluminium element silk (8) is connect with feeding device (3), and the feeding device (3) includes connection ferro element silk (7) and aluminium element silk (8)
Feed opening (9) and driving device (10) and shear (11) on feed opening (9), feed opening (9) position are set
In the top of high-temperature melting furnace (4), the high-temperature melting furnace (4) is fallen after being respectively melted ferro element silk (7) and aluminium element silk (8)
Enter to high-temperature stirring furnace (5), by being injected into molding die (6) after high-temperature stirring furnace (5) stirring with forming iron elements compounding material
Expect (28).
2. the device of a kind of ferro element and aluminium element composite material according to claim 1, it is characterised in that: the iron member
99.99%, the diameter of ferro element silk (7) and aluminium element silk (8) is arranged the setting of the purity of plain silk (7) and aluminium element silk (8)
In 1~5mm.
3. the device of a kind of ferro element and aluminium element composite material according to claim 1, it is characterised in that: the iron member
The ratio setting of ferro element in plain composite material (28) is in 51%-90%, and the ratio setting of the aluminium element is in 10%-
49%.
4. the device of a kind of ferro element and aluminium element composite material according to claim 1, it is characterised in that: the driving
Device (10) includes that the idler wheel (12) connecting in feed opening (9) side with ferro element silk (7) or aluminium element silk (8) is arranged and sets
Set the driving wheel (13) connecting in the other side with ferro element silk (7) or aluminium element silk (8), the driving wheel (13) and the first driving
Motor (14) connection.
5. the device of a kind of ferro element and aluminium element composite material according to claim 1, it is characterised in that: the shearing
Device (11) is set as electric shear.
6. the device of a kind of ferro element and aluminium element composite material according to claim 1, it is characterised in that: the high temperature
Melting furnace (4) or high-temperature stirring furnace (5) include interior furnace and outer furnace, and electric heater (15) are provided between the outer furnace and interior furnace；
The bottom of the high-temperature stirring furnace (5) is provided with ultrasonic stirrer (27).
7. the device of a kind of ferro element and aluminium element composite material according to claim 1, it is characterised in that: the high temperature
The side of melting furnace (4) and/or high-temperature stirring furnace (5) is provided with tilting device, and the tilting device includes setting high temperature melting
The shaft (16) and the bracket (17) connecting with two sides shaft (16) of furnace (4) and/or high-temperature stirring furnace (5) two sides and driving turn
The second driving motor (18) of axis (16) rotation, second driving motor (18) pass through on driving gear (19) and shaft (16)
The driven gear (20) of setting connects；The high-temperature melting furnace (4) includes the main molten furnace (401) and melting aluminum member for melting ferro element
The auxiliary smelting furnace (402) of element.
8. the device of a kind of ferro element and aluminium element composite material according to claim 1, it is characterised in that: the molding
Mold (6) includes upper mold (601) and lower die (602), and the upper mold (601) connect with fixed frame (21), the fixed frame (21)
On be provided with sprue (22), the inlet being arranged on the sprue (22) and upper mold (601) is connect；The lower die (602)
It is connect with elevating mechanism, the type chamber (603) of multiple formed templates is provided on the upper and lower mould, is carved in the type chamber (603)
There are one of element term, model, weight or specification or a variety of.
9. the device of a kind of ferro element and aluminium element composite material according to claim 8, it is characterised in that: the lifting
Mechanism includes pedestal (23) and the support plate (24) for connecting lower die (602), and the support plate (24) passes through hydraulic-driven bar
(25) it is connect with guide rod (26) with pedestal (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811212412.6A CN109093077A (en) | 2018-10-14 | 2018-10-14 | A kind of device of ferro element and aluminium element composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811212412.6A CN109093077A (en) | 2018-10-14 | 2018-10-14 | A kind of device of ferro element and aluminium element composite material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109093077A true CN109093077A (en) | 2018-12-28 |
Family
ID=64868934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811212412.6A Withdrawn CN109093077A (en) | 2018-10-14 | 2018-10-14 | A kind of device of ferro element and aluminium element composite material |
Country Status (1)
| Country | Link |
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| CN (1) | CN109093077A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110724841A (en) * | 2019-11-07 | 2020-01-24 | 中南大学 | Preparation method of immiscible alloy and continuous casting equipment |
| CN110814305A (en) * | 2019-11-07 | 2020-02-21 | 中南大学 | Cu-Fe composite material double-melt mixed casting equipment and process |
| CN112207267A (en) * | 2020-12-01 | 2021-01-12 | 西安贝伦环保科技有限公司 | Forming die is used in production of car aluminum alloy bonnet |
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| CN110814305A (en) * | 2019-11-07 | 2020-02-21 | 中南大学 | Cu-Fe composite material double-melt mixed casting equipment and process |
| CN110814305B (en) * | 2019-11-07 | 2021-06-15 | 中南大学 | Cu-Fe composite material double-melt mixed casting equipment and process |
| CN110724841B (en) * | 2019-11-07 | 2021-09-07 | 中南大学 | Preparation method of immiscible alloy and continuous casting equipment |
| CN112207267A (en) * | 2020-12-01 | 2021-01-12 | 西安贝伦环保科技有限公司 | Forming die is used in production of car aluminum alloy bonnet |
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Application publication date: 20181228 |
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