CN114086351A - Calendering equipment is used in production of industry filter cloth - Google Patents
Calendering equipment is used in production of industry filter cloth Download PDFInfo
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- CN114086351A CN114086351A CN202111330598.7A CN202111330598A CN114086351A CN 114086351 A CN114086351 A CN 114086351A CN 202111330598 A CN202111330598 A CN 202111330598A CN 114086351 A CN114086351 A CN 114086351A
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- roller
- filter cloth
- box body
- industrial filter
- electric heating
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Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/02—Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
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- B08B1/165—
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- B08B1/20—
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H1/00—Marking textile materials; Marking in combination with metering or inspecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/08—Inspecting textile materials by photo-electric or television means
Abstract
The invention relates to the technical field of industrial filter cloth production, in particular to calendering equipment for industrial filter cloth production, which comprises a control cabinet and a frame, wherein the front surface of the control cabinet is provided with a display screen and a control panel, the frame is rotatably provided with a cloth inlet roller, an electric heating chromium plating mirror steel roller, an oil pressure uniform roller, an electric heating microgroove steel roller, a cloth outlet roller and a conduction roller, the electric heating chromium plating mirror steel roller, the oil pressure uniform roller and the electric heating microgroove steel roller are sequentially arranged from bottom to top in an opposite mode, the frame is also fixedly provided with a main transmission motor and an impurity adsorption assembly, and the output end of the main transmission motor is connected with a driving roller; a cloth outlet end of the cloth outlet roller is provided with a damage inspection assembly; the invention realizes the automatic treatment from the discovery to the marking of the damaged part without manual inspection and shutdown in the whole process, realizes the on-line continuity inspection and greatly improves the production efficiency; the cleanliness of the industrial filter cloth before calendering is improved, and the quality of subsequent calendering is also improved.
Description
Technical Field
The invention relates to the technical field of industrial filter cloth production, in particular to calendering equipment for industrial filter cloth production.
Background
The industrial filter cloth is a filter medium woven by natural fibers and synthetic fibers, and is mainly used for solid-liquid separation and industrial dust removal, asphalt concrete stirring, building materials, cement ceramics, lime, gypsum and other production places. Filtering smelting smoke of aluminum electrolysis, lead, tin, zinc, copper and other rare metals, recovering fine materials, and separating liquid from solid. Liquid-solid separation and fine material recovery in the fields of chemical industry, coke, carbon black, dye, pharmacy, plastic cement and the like, and dust treatment, purification and collection in mining, grain processing, flour, electronic industry, wood processing and the like. The production process of the industrial filter cloth comprises the steps of twisting, warping, drafting and heald, weaving, cloth trimming, shaping (calendering), manufacturing, packaging and delivery, wherein the calendering process generally adopts calendering equipment, and the calendering equipment utilizes the plasticity of fibers under the condition of mixed heat to flatten the surface of the fabric or roll parallel fine oblique lines so as to improve the luster of the fabric.
The utility model discloses a calender as patent number CN201821742865.5, relate to the textile equipment field, including advancing the cloth device, go out the cloth device, a machine support, the warming mill, go up the compression roller, lower compression roller and main drive motor, the frame is close to down compression roller department and is provided with many high pressure steam pipes, high pressure steam pipe is located one side that the lower compression roller is used for the feeding simultaneously, high pressure steam pipe's length direction is parallel with the length direction of lower compression roller, a plurality of fumaroles have been seted up along its length direction to the high pressure steam pipe lateral wall, the fumarole opening is towards warming mill and between the lower compression roller, but this utility model still has some weak points: the industrial filter cloth can not find the damaged part in time in the calendering process, and only can be checked manually, so that the production efficiency is low; the industrial filter cloth is adhered with a lot of sundry scraps on the surface before calendering, and the quality of the subsequent industrial filter cloth is influenced if the industrial filter cloth is not cleaned.
Disclosure of Invention
The invention provides calendering equipment for industrial filter cloth production, aiming at the problems in the background technology.
The invention is realized by the following technical scheme:
a calendering device for industrial filter cloth production comprises a control cabinet and a rack, wherein a display screen and a control panel are arranged on the front surface of the control cabinet, a cloth feeding roller, an electric heating chromium plating mirror steel roller, an oil pressure uniform roller, an electric heating dense grain steel roller, a cloth discharging roller and a conduction roller are rotatably arranged on the rack, the electric heating chromium plating mirror steel roller, the oil pressure uniform roller and the electric heating dense grain steel roller are sequentially arranged from bottom to top in a right-to-right mode, a main transmission motor and an impurity adsorption assembly are further fixed on the rack, and the output end of the main transmission motor is connected with a driving roller; and a cloth outlet end of the cloth outlet roller is provided with a damage inspection assembly.
As a further improvement of the above scheme, the damage inspection assembly comprises an upper box body, a lower box body, a strip light sensor and a parallel light detection lamp, wherein the upper box body and the lower box body are arranged vertically and oppositely, the strip light sensor is fixed in the upper box body, and the parallel light detection lamp is fixed in the lower box body.
As a further improvement of the scheme, the left side wall and the right side wall of the upper box body are both fixed with upper connecting seats, the left side wall and the right side wall of the lower box body are both fixed with lower connecting seats, a screw rod is in common threaded connection between the upper connecting seats and the lower connecting seats, the outer wall of the upper half section of the screw rod is provided with left-handed threads, the outer wall of the lower half section of the screw rod is provided with right-handed threads, and the screw rod is driven by a servo motor.
As a further improvement of the scheme, a pair of upper compression rollers is installed at the lower port of the upper box body, and a pair of lower compression rollers is installed at the upper port of the lower box body.
As a further improvement of the scheme, a bracket is fixed on the front side wall of the upper box body, and a laser generator is mounted on the bracket.
As a further improvement of the scheme, the output end of the laser generator is provided with a focusing lens.
As a further improvement of the scheme, the impurity adsorption component comprises a rotary drum, an electrostatic generator and a scraper, the rotary drum is sleeved on the outer wall of the electrostatic generator, a gear ring is fixed on the outer wall of the left end of the rotary drum, a gear is connected to the bottom end of the gear ring in a meshed mode, and the gear is connected with a driving motor.
As a further improvement of the scheme, the scraping plate is hinged to the supporting frame, and a tension spring is fixed between the scraping plate and the supporting frame.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the cloth outlet end of the cloth outlet roller is provided with a damage checking assembly, the damage checking assembly comprises an upper box body, a lower box body, a strip light sensor and a parallel light detection lamp, industrial filter cloth is transmitted between the strip light sensor and the parallel light detection lamp, when the industrial filter cloth has a hole defect, the parallel light detection lamp is emitted onto the surface of the strip light sensor from the hole, the strip light sensor converts a light signal into an electric signal and transmits the electric signal to a control cabinet, the control cabinet gives an instruction and controls a laser generator to act, the laser generator utilizes laser with high energy density to locally irradiate the surface of the filter cloth, so that the surface layer material of the filter cloth is vaporized or has chemical reaction with color change, and a permanent mark is left, thereby realizing automatic processing from finding to marking of a damaged part without manual checking, and the whole process does not need to stop, the online continuity check is realized, and the production efficiency is greatly improved; the screw rod can be further driven to rotate clockwise or anticlockwise through the servo motor, the outer wall of the upper half section of the screw rod is provided with left-handed threads, and the outer wall of the lower half section of the screw rod is provided with right-handed threads, so that the screw rod can be moved to drive the strip-shaped light sensor and the parallel light detection lamp to move in opposite directions or in back directions for a certain distance, the height between the strip-shaped light sensor and the parallel light detection lamp can be changed, and the screw rod can be suitable for carrying out damage inspection on industrial filter cloth with different thicknesses; further, the lower port of the upper box body is provided with a pair of upper compression rollers, the upper port of the lower box body is provided with a pair of lower compression rollers, the upper compression rollers and the lower compression rollers can carry out directional transmission on the industrial filter cloth, the smoothness of the industrial filter cloth is ensured, and the improvement of the effect of damage inspection is facilitated.
2. According to the invention, the impurity adsorption component is also fixed on the frame and comprises a rotary drum, an electrostatic generator and a scraper blade, the electrostatic generator generates high-voltage static electricity after being electrified, so that the foreign scraps adhered to the outer surface of the industrial filter cloth are adsorbed to the outer wall of the rotary drum, the outer wall of the left end of the rotary drum is fixed with a gear ring, the bottom end of the gear ring is meshed and connected with a gear, the gear is connected with a driving motor, the rotary drum can be driven to rotate after the driving motor is electrified, and the scraper blade can continuously clean the foreign scraps adsorbed on the outer wall of the rotary drum, so that the cleanliness of the industrial filter cloth before calendering is improved, and the quality of subsequent calendering is also improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of a first aspect of the present invention;
FIG. 2 is a perspective view of the present invention from a second perspective;
FIG. 3 is a schematic structural view of the frame of the present invention after an industrial filter cloth is installed therein;
FIG. 4 is a schematic perspective view of an impurity adsorbing group according to the present invention;
FIG. 5 is a schematic perspective view of a breakage inspection module according to embodiment 1 of the present invention;
FIG. 6 is a schematic perspective view of a breakage inspection module according to embodiment 2 of the present invention;
fig. 7 is a schematic perspective view of a breakage inspection module in embodiment 3 of the present invention.
Wherein, 1-a control cabinet, 2-a frame, 3-a display screen, 4-a control panel, 5-an impurity adsorption group, 501-a rotary drum, 502-an electrostatic generator, 503-a scraper, 504-a gear ring, 505-a gear, 506-a driving motor, 507-a support frame, 508-a tension spring, 6-a damage inspection component, 601-an upper box body, 602-a lower box body, 603-a strip light sensor, 604-a parallel light detection lamp, 605-an upper connecting seat, 606-a lower connecting seat, 607-a screw rod, 608-an upper press roller, 609-a lower press roller, 7-a cloth feeding roller, 8-an electric heating chrome plating mirror steel roller, 9-an even oil pressure, 10-an electric heating dense grain steel roller, 11-a cloth discharging roller, 12-a transmission roller, 13-an active transmission electricity, 14-driving roller, 15-bracket, 16-laser generator and 17-focusing lens.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The invention is further described below with reference to the accompanying drawings.
Example 1
A calendering device for producing industrial filter cloth is disclosed, as shown in figure 1, figure 2 and figure 3, and comprises a control cabinet 1 and a frame 2, wherein a display screen 3 and a control panel 4 are arranged on the front surface of the control cabinet 1, the display screen 3 is used for displaying various working parameters of the calendering device, the control panel 4 is used for inputting various control commands, a cloth feeding roller 7, an electrothermal chromium-plated mirror-surface steel roller 8, an oil pressure uniform roller 9, an electrothermal dense-pattern steel roller 10, a cloth discharging roller 11 and a conduction roller 12 are rotatably arranged on the frame 2, the electrothermal chromium-plated mirror-surface steel roller 8, the oil pressure uniform roller 9 and the electrothermal dense-pattern steel roller 10 are arranged oppositely from bottom to top in sequence, the quantity of the conduction rollers 12 is changed, a main transmission motor 13 and an impurity adsorption component 5 are further fixed on the frame 2, the output end of the main transmission motor 13 is connected with a driving roller 14, and the cloth discharging end of the cloth discharging roller 11 is provided with a damage inspection component 6.
As shown in fig. 2, 3 and 4, the impurity adsorbing assemblies 5 are two groups and symmetrically arranged on two sides of the industrial filter cloth, each impurity adsorbing assembly 5 comprises a rotary drum 501, an electrostatic generator 502 and a scraper 503, the rotary drum 501 is sleeved on the outer wall of the electrostatic generator 502, an electrostatic emission rod and a direct-current high-voltage power supply form the electrostatic emission rod, the direct-current high-voltage power supply provides negative high voltage for the ion emission rod to emit negative ions, then an external object is charged, a gear ring 504 is fixed on the outer wall of the left end of the rotary drum 501, a gear 505 is meshed with the bottom end of the gear ring 504, the gear 505 is connected with a driving motor 506, and the driving motor 506 is electrified to drive the gear ring 504 and the rotary drum 501 to rotate through the gear 50; the scraping plate 503 is hinged to the supporting frame 507, a tension spring 508 is fixed between the scraping plate 503 and the supporting frame 507, and the arrangement of the tension spring 508 enables the scraping plate 503 and the supporting frame 507 to be elastically connected.
As shown in fig. 1 and 5, the breakage inspection module 6 includes an upper case 601, a lower case 602, a linear light sensor 603, and a parallel light detection lamp 604, the upper case 601 and the lower case 602 are disposed opposite to each other in the vertical direction, the linear light sensor 603 is fixed inside the upper case 601, and the parallel light detection lamp 604 is fixed inside the lower case 602; the front side wall of the upper box body 601 is fixed with a bracket 15, the bracket 15 is provided with a laser generator 16, the output end of the laser generator 16 is provided with a focusing lens 17, and the strip light sensor 603, the parallel light detection lamp 604 and the laser generator 16 are electrically connected with the control cabinet 1.
The procedure used in example 1 was: firstly, conveying the starting end of the trimmed industrial filter cloth between two groups of impurity adsorption components 5, sequentially bypassing the outer walls of a cloth feeding roller 7, an electric heating chromium plating mirror surface steel roller 8, a driving roller 14, an oil pressure uniform roller 9 and an electric heating microgroove steel roller 10, and finally leading out from the outer wall of a cloth outlet roller 11, wherein the conduction direction of the industrial filter cloth is changed and adjusted by a plurality of conduction rollers 12 in the winding connection process; and then the main transmission motor 13 is started, the main transmission motor 13 drives the driving roller 14 to rotate, so that the industrial filter cloth can be driven to continuously convey to one end of the cloth outlet roller 11, meanwhile, the electric heating chromium plating mirror surface steel roller 8, the oil pressure uniform roller 9 and the electric heating dense-grain steel roller 10 are powered on, the upper surface of the industrial filter cloth can be rolled, and finally the industrial filter cloth can obtain the appearance effects of soft luster, soft hand feeling, clear grains and the like.
In the embodiment 1, the cloth outlet end of the cloth outlet roller 11 is provided with the damage inspection component 6, the industrial filter cloth is driven between the strip light sensor 603 and the parallel light detection lamp 604, when the industrial filter cloth has a defect of a hole, the parallel light detection lamp 604 emits light onto the surface of the strip light sensor 603 from the hole, the strip light sensor 603 converts light signals into electric signals and transmits the electric signals to the control cabinet 1, the control cabinet 1 gives instructions and controls the laser generator 16 to act, the laser generator 16 utilizes laser with high energy density to locally irradiate the surface of the filter cloth, so that the material of the surface layer of the filter cloth is vaporized or undergoes a chemical reaction with color change, therefore, the permanent mark is left, automatic processing from finding to marking of the damaged part is realized, manual inspection is not needed, the whole process is not needed to be stopped, online continuity inspection is realized, and the production efficiency is greatly improved.
Example 2
In the use process of the embodiment 2, the servo motor can drive the screw 607 to rotate clockwise or counterclockwise, the outer wall of the upper half section of the screw 607 is provided with left-handed threads, and the outer wall of the lower half section of the screw 607 is provided with right-handed threads, so that the strip light sensor 603 and the parallel light detection lamp 604 can be driven to move a certain distance in the same direction or in the opposite direction, the height between the strip light sensor 603 and the parallel light detection lamp 604 can be changed, and the device can be suitable for performing damage inspection on industrial filter cloth with different thicknesses.
Example 3
In the use process of the embodiment 2, the servo motor can drive the screw 607 to rotate clockwise or anticlockwise, the outer wall of the upper half section of the screw 607 is provided with left-handed threads, the outer wall of the lower half section of the screw 607 is provided with right-handed threads, namely, the upper box body 601 and the lower box body 602 can be driven to move in opposite directions or in a back-to-back direction for a certain distance, so that the upper pressing roller 608 and the lower pressing roller 609 can respectively press the upper surface and the lower surface of the industrial filter cloth, the industrial filter cloth is directionally conveyed, the smoothness of the industrial filter cloth is ensured, and the improvement of the effect of damage inspection is facilitated.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides an industry filter cloth production is with calendering equipment, includes switch board and frame, its characterized in that: the front surface of the control cabinet is provided with a display screen and a control panel, a cloth feeding roller, an electric heating chromium plating mirror surface steel roller, an oil pressure uniform roller, an electric heating microgroove steel roller, a cloth discharging roller and a conduction roller are rotatably arranged on the rack, the electric heating chromium plating mirror surface steel roller, the oil pressure uniform roller and the electric heating microgroove steel roller are sequentially arranged from bottom to top in a right-to-right mode, a main transmission motor and an impurity adsorption assembly are further fixed on the rack, and the output end of the main transmission motor is connected with a driving roller; and a cloth outlet end of the cloth outlet roller is provided with a damage inspection assembly.
2. The calendering apparatus for industrial filter cloth production according to claim 1, wherein: the damage inspection assembly comprises an upper box body, a lower box body, a strip light sensor and a parallel light detection lamp, the upper box body and the lower box body are arranged right up and down, the strip light sensor is fixed in the upper box body, and the parallel light detection lamp is fixed in the lower box body.
3. The calendering apparatus for industrial filter cloth production according to claim 2, wherein: the left and right side walls of the upper box body are both fixed with upper connecting seats, the left and right side walls of the lower box body are both fixed with lower connecting seats, a screw rod is connected between the upper connecting seats and the lower connecting seats through common threads, the outer wall of the upper half section of the screw rod is provided with left-handed threads, the outer wall of the lower half section of the screw rod is provided with right-handed threads, and the screw rod is driven by a servo motor.
4. The calendering apparatus for industrial filter cloth production according to claim 3, wherein: a pair of upper compression rollers is installed at the lower port of the upper box body, and a pair of lower compression rollers is installed at the upper port of the lower box body.
5. A calendering apparatus for industrial filter cloth production according to claim 2, 3 or 4, wherein: the front side wall of the upper box body is fixed with a bracket, and the bracket is provided with a laser generator.
6. The calendering apparatus for industrial filter cloth production according to claim 5, wherein: and the output end of the laser generator is provided with a focusing lens.
7. The calendering apparatus for industrial filter cloth production according to claim 1, wherein: the impurity adsorption component comprises a rotary drum, an electrostatic generator and a scraper, the rotary drum is sleeved on the outer wall of the electrostatic generator, a gear ring is fixed on the outer wall of the left end of the rotary drum, a gear is connected to the bottom end of the gear ring in a meshed mode, and the gear is connected with a driving motor.
8. The calendering apparatus for industrial filter cloth production according to claim 7, wherein: the scraper blade is hinged to the support frame, and a tension spring is fixed between the scraper blade and the support frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111330598.7A CN114086351A (en) | 2021-11-11 | 2021-11-11 | Calendering equipment is used in production of industry filter cloth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111330598.7A CN114086351A (en) | 2021-11-11 | 2021-11-11 | Calendering equipment is used in production of industry filter cloth |
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| CN114086351A true CN114086351A (en) | 2022-02-25 |
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| CN202111330598.7A Pending CN114086351A (en) | 2021-11-11 | 2021-11-11 | Calendering equipment is used in production of industry filter cloth |
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|---|---|---|---|---|
| CN202610561U (en) * | 2012-05-18 | 2012-12-19 | 江阴博路威机械有限公司 | Friction calender |
| CN204417902U (en) * | 2014-12-31 | 2015-06-24 | 湖州新创丝织品有限公司 | Intelligent dimension cloth inspecting machine |
| CN109844217A (en) * | 2016-10-17 | 2019-06-04 | 牛仔裤科学有限公司 | Method for local flag clothing |
| CN107956081A (en) * | 2017-12-28 | 2018-04-24 | 宁波高新区盛文途纺织品有限公司 | A kind of textile apparatus |
| CN113613823A (en) * | 2019-07-01 | 2021-11-05 | 塔默阿克凯及其合作伙伴It系统集体公司 | Machine for processing textile articles by means of laser and method thereof |
| CN111270457A (en) * | 2020-04-03 | 2020-06-12 | 余蓓蓓 | Wool removing device for textile fabric processing |
| CN113547233A (en) * | 2021-08-05 | 2021-10-26 | 安徽屹翔滤材有限公司 | Industrial filter cloth laser cutting machine and determination method |
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Application publication date: 20220225 |