CN213223387U

CN213223387U - Powder coating production line with dust removal structure

Info

Publication number: CN213223387U
Application number: CN202022040333.0U
Authority: CN
Inventors: 张惠明; 刘倩; 李小平; 童飞
Original assignee: Shanghai Chengyi Chemical Technology Co ltd
Current assignee: Shanghai Chengyi Chemical Technology Co ltd
Priority date: 2020-09-17
Filing date: 2020-09-17
Publication date: 2021-05-18
Anticipated expiration: 2030-09-17

Abstract

The utility model relates to a powder coating production is with transfer apparatus technical field specifically is a powder coating production line with dust removal structure, including the device main part, the device main part is including the bottom frame, and the inside left and right sides symmetrical rotation of bottom frame is connected with the transfer roller, and is two sets of the outside cover of transfer roller is equipped with driving belt, and is two sets of connect through the driving belt transmission between the transfer roller, wherein a set of the first servo motor of positive fixedly connected with of transfer roller. The utility model discloses an evenly laid the adsorbed layer on the outer wall that sets up the brush roller, the during operation adsorbs the sweeping through the adsorbed layer to the surperficial dust of preforming, and the effectual dust with the preforming surface is got to scraping through collecting vat and scraper blade is got, and the effectual adsorbed layer and the adnexed impurity in transmission belt surface are collected, are convenient for promote coating preforming dust collection efficiency, and need not to blow the preforming, are convenient for ensure the integrality of preforming.

Description

Powder coating production line with dust removal structure

Technical Field

The utility model relates to a powder coating production is with transfer apparatus technical field specifically is a powder coating production line with dust removal structure.

Background

The powder coating is a solid powdery synthetic resin coating composed of solid resin, pigment, filler, auxiliary agent and the like, and has the characteristics of no solvent pollution, 100 percent film formation and low energy consumption, so the powder coating is widely applied to painting decorative surface paint films on automobile interiors;

after the powder coating is subjected to tabletting production, due to the sticky adsorbability of powder substances, more powder dust is adhered to the surface of a tabletting, and during the production, the dust needs to be removed from the tabletting to ensure the excellent quality of the pigment tabletting;

in addition, the blower is adopted to blow the pressing sheet, so that dust is easy to scatter outwards, the environment quality inside a workshop is reduced, and therefore the powder coating production line with the dust removal structure is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a powder coating production line with dust removal structure to current powder coating preforming that proposes in solving above-mentioned background art adopts the fan blowing to remove dust the operation usually, and the fan blows for a long time and acts on down, leads to the preforming to break easily, and when the fan blowing, leads to the dust outwards to scatter easily, is unfavorable for the healthy problem of guarantee workshop internal environment.

In order to achieve the above object, the utility model provides a following technical scheme: a powder coating production line with a dust removal structure comprises a device main body, wherein the device main body comprises a bottom outer frame, the left side and the right side of the inside of the bottom outer frame are symmetrically and rotatably connected with conveying rollers, the outer sides of the two groups of conveying rollers are sleeved with a transmission belt, the two groups of conveying rollers are connected through the transmission of the transmission belt, the front side of one group of conveying rollers is fixedly connected with a first servo motor, the outer walls of the front side and the rear side of the bottom outer frame are symmetrically fixed with supporting frames, a brush roller is rotatably connected between the two groups of supporting frames, an adsorption layer is fixedly arranged on the outer wall of the brush roller, a dustproof shell is sleeved on the outer side of the supporting frame, the bottom of the dustproof shell is fixedly welded on the outer wall of the bottom outer frame, a first belt pulley transmission mechanism is fixedly connected between the brush roller and, the cleaning assembly is arranged inside the supporting frame and comprises a collecting tank, the collecting tank is transversely inserted into the supporting frame, the collecting tank is inserted into the outer walls of the supporting frame and the dustproof shell in a penetrating mode, the collecting tank is connected with the supporting frame in a sliding mode, the collecting tank is fixedly welded at the left end of the bottom outer frame, a scraper blade is fixedly welded at the top of the collecting tank, one end of the scraper blade is attached to the outer wall of a transmission belt, and a control panel is fixedly mounted on the outer wall of the dustproof shell.

Preferably, the inside of the adsorption layer is in a flocculent shape, and the adsorption layer is uniformly paved on the outer wall of the brush roller in a surrounding mode.

Preferably, the opening has been seted up to dust cover's the left and right sides, and the outside fixed mounting of opening has dustproof cloth, dustproof cloth is the cloth strip form and installs on dust cover's outer wall.

Preferably, one end of the collecting groove is attached to the outer wall of the adsorption layer, and the distance between the collecting groove and the outer wall of the brush roller is smaller than the thickness of the adsorption layer.

Preferably, the scraper is mounted on top of the collecting box in an inclined manner.

Preferably, dust cover's internally mounted has interior clear subassembly, and interior clear subassembly is including the screw rod, the screw rod transversely inserts both sides around establishing dust cover's inside, rotate between screw rod and the dust cover and be connected, every group the outside of screw rod all is equipped with the swivel nut, and two sets of brush yoke is scraped to the outside fixedly connected with of swivel nut, the appearance of scraping the brush yoke is "Jiong" font, scrape the outside size of brush yoke and dust cover's inside size looks adaptation, scrape sliding connection between brush yoke and the dust cover, one set of wherein the one end fixedly connected with second servo motor of screw rod, two sets of fixedly connected with second belt pulley drive mechanism between the screw rod is two sets of connect through the transmission of second belt pulley drive mechanism between the screw rod.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the brush roller is rotationally connected right above the transmission belt, and the outer wall of the brush roller is uniformly paved with the adsorption layer, so that dust on the surface of the pressing sheet is adsorbed and swept through the adsorption layer during working, the dust on the surface of the pressing sheet is effectively removed, and impurities attached to the surfaces of the adsorption layer and the transmission belt are effectively collected through scraping of the collecting tank and the scraper blade, so that the device is favorable for continuously and stably performing dust removal operation, the dust removal efficiency of the coating pressing sheet is improved conveniently, the pressing sheet does not need to be blown, and the integrity of the pressing sheet is ensured conveniently;

2. establish in the outside of carriage through setting up the dust cover, through dust cover's isolated, the effectual adsorbed layer that prevents is adsorbing the dust, and dust is scattered everywhere on every side, simultaneously, scrapes brush yoke sliding connection in dust cover's inside through setting up, scrapes through the removal of scraping the brush yoke, and the effectual adnexed dust that will strike off on the dust cover inner wall is convenient for prevent that adnexed dust is too much on the dust cover inner wall.

Description of the drawings:

in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic sectional view of the front view of the structure of the present invention;

FIG. 2 is a perspective view of the present invention;

FIG. 3 is a schematic perspective view of the structure connection between the scraper and the driving belt according to the present invention;

fig. 4 is a schematic structural perspective view of the scraping brush holder of the present invention.

In the figure: 100. a device main body; 110. a bottom outer frame; 120. a conveying roller; 130. a drive belt; 140. a first servo motor; 150. a support frame; 160. a brush roll; 170. an adsorption layer; 180. a dust-proof housing; 190. a first pulley drive mechanism; 200. a clearing assembly; 210. collecting tank; 220. a collection box; 230. a squeegee; 300. an inner cleaning component; 310. a screw; 320. a threaded sleeve; 330. a scraping and brushing frame; 340. a second servo motor; 350. a second pulley drive; 400. a dust cloth; 500. a control panel.

The specific implementation mode is as follows:

the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a powder coating production line with a dust removal structure comprises a device main body 100, wherein the device main body 100 comprises a bottom outer frame 110, the left side and the right side of the inside of the bottom outer frame 110 are symmetrically and rotatably connected with conveying rollers 120, the outer sides of two groups of conveying rollers 120 are sleeved with a transmission belt 130, the two groups of conveying rollers 120 are in transmission connection through the transmission belt 130, the front side of one group of conveying rollers 120 is fixedly connected with a first servo motor 140, the outer walls of the front side and the rear side of the bottom outer frame 110 are symmetrically and fixedly provided with supporting frames 150, a brush roller 160 is rotatably connected between the two groups of supporting frames 150, the outer wall of the brush roller 160 is fixedly provided with an adsorption layer 170, the outer side of the supporting frame 150 is sleeved with a dustproof shell 180, the bottom of the dustproof shell 180 is welded and fixed on the outer wall of the bottom outer frame 110, a first belt pulley transmission mechanism 190 is, the cleaning assembly 200 is installed inside the supporting frame 150, when the device is used, the first servo motor 140 is powered on to start the device, the conveying roller 120 fixed on the rotating output shaft is driven to rotate, the conveying roller 120 rotates to drive the transmission belt 130 to rotate, the tablets placed on the roller are conveyed, and meanwhile, the first belt pulley transmission mechanism 190 is arranged for transmission, so that the brush roller 160 synchronously rotates when the conveying roller 120 rotates, the brush roller 160 rotates to drive the adsorption layer 170 to rotate, so that the adsorption layer 170 rolls over the surface of the tablet, the absorption layer 170 is used for cleaning and sweeping the dust on the surface of the pressed sheet, which is beneficial to the synchronous dust removal operation of the device in the process of conveying the pressed sheet, is effectively beneficial to improving the rapid operation of dust removal of the pressed sheet, blowing and dedusting of the tabletting are not needed, so that the integrity of the tabletting is effectively guaranteed, and the tabletting is prevented from being broken;

the cleaning assembly 200 comprises a collecting tank 210, the collecting tank 210 is transversely inserted into the supporting frame 150, the collecting tank 210 is inserted into the outer walls of the supporting frame 150 and the dustproof shell 180 in a penetrating manner, the collecting tank 210 is connected with the supporting frame 150 in a sliding manner, the collecting tank 220 is fixedly welded at the left end of the bottom outer frame 110, the scraper 230 is fixedly welded at the top of the collecting tank 220, one end of the scraper 230 is attached to the outer wall of the transmission belt 130, the control panel 500 is fixedly installed on the outer wall of the dustproof shell 180, when the cleaning device works, the collecting tank 210 is transversely inserted into the supporting frame 150 and is in contact with the outer surface of the adsorption layer 170 through one end of the collecting tank 210, and dust on the adsorption layer 170 enters the collecting tank 210 to be collected through a relative scraping brush when the adsorption layer 170 rotates, and is obliquely arranged on the left side of the transmission belt 130 through the scraper 230, when the transmission belt 130 rotates and moves, the scraper 230 continuously scrapes the outer wall of the transmission belt 130, so that the dust attached to the outer wall of the transmission belt 130 enters the collecting box 220 under the guidance of the scraper 230 to be collected, and the dust attached to the transmission belt 130 and the adsorption layer 170 is conveniently cleaned and collected through the collection groove 210 and the scraping brush of the scraper 230, so that the device can conveniently perform continuous dust removal operation;

furthermore, the inside of the adsorption layer 170 is in a flocculent shape, the adsorption layer 170 is uniformly paved on the outer wall of the brush roller 160 in a surrounding manner, and the flocculent adsorption layer 170 can effectively adsorb dust, so that the efficiency of the device for adsorbing dust on the surface of a tablet is effectively increased, and the dust removal effect of the device is conveniently improved;

furthermore, through openings are formed in the left side and the right side of the dustproof shell 180, dustproof cloth 400 is fixedly installed on the outer sides of the through openings, the dustproof cloth 400 is installed on the outer wall of the dustproof shell 180 in a cloth strip shape, and the dustproof cloth 400 is installed at the positions of the through openings in the left side and the right side of the dustproof shell 180, so that under the blocking effect of the dustproof cloth 400, dust in the dustproof shell 180 can be prevented from scattering outwards, and the working environment in a workshop can be guaranteed to be healthy;

furthermore, one end of the collecting groove 210 is attached to the outer wall of the adsorption layer 170, and the distance between the collecting groove 210 and the outer wall of the brush roller 160 is smaller than the thickness of the adsorption layer 170, so that the collecting groove 210 is pressed on the outer surface of the adsorption layer 170 tightly, and the effect of the device on removing and collecting dust attached to the surface of the adsorption layer 170 is effectively improved through the pressing of the collecting groove 210;

furthermore, the scraper 230 is obliquely arranged on the top of the collection box 220, and the scraper 230 is obliquely arranged on the top of the collection box 220, so that under the oblique guidance of the scraper 230, the dust scraped off by the scraper 230 can fall into the collection box 220 along the inclined plane of the scraper 230 under the action of gravity, and the dust can be effectively and smoothly collected;

further, the interior of the dust-proof housing 180 is provided with the interior cleaning assembly 300, the interior cleaning assembly 300 comprises a screw 310, the screw 310 is transversely inserted into the front side and the rear side of the interior of the dust-proof housing 180, the screw 310 is rotatably connected with the dust-proof housing 180, the outer side of each group of screws 310 is sleeved with a screw sleeve 320, the outer sides of two groups of screw sleeves 320 are fixedly connected with a scraping brush frame 330, the scraping brush frame 330 is shaped like Jiong, the outer side size of the scraping brush frame 330 is matched with the inner size of the dust-proof housing 180, the scraping brush frame 330 is slidably connected with the dust-proof housing 180, one end of one group of screws 310 is fixedly connected with a second servo motor 340, a second belt pulley transmission mechanism 350 is fixedly connected between two groups of screws 310, the two groups of screws 310 are in transmission connection through the second belt pulley transmission mechanism 350, the scraping brush frame 330 is embedded in the interior of the dust-proof housing 180 through arrangement, during operation, the second, the screw rods 310 fixed on the rotating output shafts of the screw rods are driven to rotate, the two groups of screw rods 310 are driven to synchronously rotate through the transmission connection of the second belt pulley transmission mechanism 350, the screw sleeves 320 drive the scraping and brushing frame 330 to move left and right in the dustproof shell 180 under the driving of the thread meshing between the screw rods 310 and the screw sleeves 320, and the scraping and brushing frame 330 continuously scrapes and brushes in the dustproof shell 180 by changing the rotating direction of the second servo motor 340, so that dust attached to the inner wall of the dustproof shell 180 falls off, and the coating dust is collected and reused conveniently;

the working principle is as follows: when the device works, a worker connects the device with an external power supply through a wire, so that the external power supply provides electric power support for the device, and the worker can control the device to start through the control panel 500;

when the device works, an operator prevents an extruded coating tablet from being arranged at the top of one end of the transmission belt 130, the first servo motor 140 is electrified and started to drive the transmission roller 120 fixed on a rotation output shaft of the first servo motor to rotate, so that the transmission belt 130 rolls to be transmitted, meanwhile, the brush roller 160 synchronously rotates along with the transmission roller 120 through the transmission of the first belt pulley transmission mechanism 190, and dust attached to the surface of the tablet is cleaned and adsorbed by the adsorption layer 170 when the tablet passes between the transmission belt 130 and the adsorption layer 170 through rolling;

the during operation, adsorbed layer 170 continues to roll, carries out the oppression to adsorbed layer 170 through collecting vat 210 and scrapes the brush, gets rid of adsorbed layer 170 surface adhesion's powder for the powder is collected in collecting vat 210's inside, and driving belt 130 continues to roll the in-process, and the brush is scraped to driving belt 130 surface to scraper blade 230, makes the powder on the driving belt 130 drop to collecting vat 220 inside and collects, above does the utility model discloses a whole theory of operation.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. A powder coating production line with dust removal structure, includes device main part (100), its characterized in that: the device main body (100) comprises a bottom outer frame (110), wherein conveying rollers (120) are symmetrically and rotatably connected to the left side and the right side of the inner portion of the bottom outer frame (110), two groups of conveying rollers (120) are sleeved with a transmission belt (130), the two groups of conveying rollers (120) are in transmission connection through the transmission belt (130), a first servo motor (140) is fixedly connected to the front side of one group of conveying rollers (120), supporting frames (150) are symmetrically and fixedly arranged on the outer walls of the front side and the rear side of the bottom outer frame (110), a brush roller (160) is rotatably connected between the two groups of supporting frames (150), an adsorption layer (170) is fixedly arranged on the outer wall of the brush roller (160), a dustproof shell (180) is sleeved on the outer side of the supporting frame (150), the bottom of the dustproof shell (180) is welded and fixed on the outer wall of the bottom outer frame (110), and a first belt pulley transmission mechanism (190) is fixedly connected between, the cleaning device is characterized in that the conveying roller (120) is in transmission connection with the brush roller (160) through a first belt pulley transmission mechanism (190), the supporting frame (150) is internally provided with a cleaning assembly (200), the cleaning assembly (200) comprises a collecting groove (210), the collecting groove (210) is transversely inserted into the supporting frame (150), the collecting groove (210) penetrates through the outer wall of the supporting frame (150) and the dustproof shell (180), the collecting groove (210) is in sliding connection with the supporting frame (150), a collecting box (220) is fixedly welded at the left end of the bottom outer frame (110), a scraping plate (230) is fixedly welded at the top of the collecting box (220), one end of the scraping plate (230) is attached to the outer wall of the transmission belt (130), and a control panel (500) is fixedly installed on the outer wall of the dustproof shell (180).

2. A powder coating production line with a dust extraction structure as claimed in claim 1, wherein: the interior of the adsorption layer (170) is in a flocculent shape, and the adsorption layer (170) is uniformly paved on the outer wall of the brush roller (160) in a surrounding mode.

3. A powder coating production line with a dust extraction structure as claimed in claim 1, wherein: the opening has been seted up to the left and right sides of dust cover (180), and the outside fixed mounting of opening has dustproof cloth (400), dustproof cloth (400) are the cloth strip form and install on the outer wall of dust cover (180).

4. A powder coating production line with a dust extraction structure as claimed in claim 1, wherein: one end of the collecting groove (210) is attached to the outer wall of the adsorption layer (170), and the distance between the collecting groove (210) and the outer wall of the brush roller (160) is smaller than the thickness of the adsorption layer (170).

5. A powder coating production line with a dust extraction structure as claimed in claim 1, wherein: the scraper (230) is obliquely arranged on the top of the collecting box (220).

6. A powder coating production line with a dust extraction structure as claimed in claim 1, wherein: the inner cleaning component (300) is arranged in the dustproof shell (180), the inner cleaning component (300) comprises a screw rod (310), the screw rod (310) is transversely inserted into the front side and the rear side of the interior of the dustproof shell (180), the screw rod (310) is rotatably connected with the dustproof shell (180), the outer side of each screw rod (310) is sleeved with a threaded sleeve (320), the outer sides of the two sets of threaded sleeves (320) are fixedly connected with a scraping brush frame (330), the appearance of the scraping brush frame (330) is shaped like Jiong, the outer side size of the scraping brush frame (330) is matched with the inner size of the dustproof shell (180), the scraping brush frame (330) is slidably connected with the dustproof shell (180), one end of the screw rod (310) is fixedly connected with a second servo motor (340), and a second belt pulley transmission mechanism (350) is fixedly connected between the two sets of screw rods (310), the two groups of screws (310) are in transmission connection through a second belt pulley transmission mechanism (350).