CN114083656A - Intelligent cutting machine and method for automatically replacing steel wire - Google Patents
Intelligent cutting machine and method for automatically replacing steel wire Download PDFInfo
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- CN114083656A CN114083656A CN202111550815.3A CN202111550815A CN114083656A CN 114083656 A CN114083656 A CN 114083656A CN 202111550815 A CN202111550815 A CN 202111550815A CN 114083656 A CN114083656 A CN 114083656A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses an intelligent cutting machine and an automatic steel wire replacing method, and belongs to the technical field of autoclaved aerated concrete blocks. The cutting machine comprises a cutting device, a cutting device and a cutting device, wherein the cutting device is used for cutting a green body to be cut; the automatic steel wire replacing device is used for replacing steel wires used by the cutting device and comprises a steel wire storage assembly, a steel wire clamping jaw assembly and a conveying assembly, wherein the steel wire storage assembly is provided with a plurality of steel wire storage stations for storing steel wires to be installed; the conveying assembly is used for sequentially conveying the steel wires stored in the steel wire storage assembly to a pick-and-place station; the steel wire clamping jaw assembly is used for installing the steel wire on the pick-and-place station on the cutting machine and/or taking the steel wire on the cutting machine down and putting the steel wire back into the steel wire storage assembly. The automatic steel wire feeding device can efficiently complete automatic replacement of steel wires and can realize automatic feeding of the steel wires.
Description
Technical Field
The invention belongs to the technical field of autoclaved aerated concrete block/plate processing, and particularly relates to an intelligent cutting machine and an automatic steel wire replacing method.
Background
The autoclaved aerated concrete block is a porous concrete product prepared by taking fly ash, lime, cement, gypsum, slag and the like as main raw materials, adding a proper amount of a gas former, a regulator and a bubble stabilizer, and carrying out the processes of burdening, stirring, pouring, standing, cutting, high-pressure steam curing and the like. The autoclaved aerated concrete block has unit volume weight one third of that of clay brick, heat insulating performance 3-4 times that of clay brick, sound insulating performance 2 times that of clay brick, anti-permeability over one time that of clay brick, and fireproof performance 6-8 times that of reinforced concrete. The masonry strength of the block is about 80% of the strength of the block itself (30% for red bricks). The autoclaved aerated concrete block has excellent construction characteristics, can produce various specifications in factories, can be sawed, planed, drilled and nailed like wood, has higher construction speed due to larger volume, can completely meet the requirements of energy-saving buildings, is widely applied in various countries in the world, and has wide and beautiful development prospects in the domestic building material market.
At present, in the production process of autoclaved aerated concrete blocks/plates, wet blanks finished by static curing gas are required to be cut according to the required specification and size, and steel wires are generally adopted for cutting. When the building blocks/plates are actually produced, the specification and the size of the building blocks/plates can be changed according to the requirements of customers at any time, so that the positions of the steel wires need to be frequently adjusted to meet different cutting requirements; in addition, in the production process, the steel wire can be cut off after being cut for a period of time. The existing cutting machine usually needs manpower to install and adjust the steel wire, and the manual installation and adjustment needs to take longer time, resulting in low production efficiency.
Through retrieval, the application with the Chinese patent application number of 201611216755.0 discloses a steel wire replacing device and cutting equipment using the same, wherein the steel wire replacing device in the application comprises a first driving component and a steel wire replacing mechanism, the first driving component is connected with the steel wire replacing mechanism, and the first driving component is provided with a first driving piece; the steel wire replacing mechanism comprises a connecting assembly, a second driving assembly and a positioning piece, the second driving assembly is connected with the positioning piece and is arranged on the connecting assembly, the first driving piece is used for driving the connecting assembly to move along a first direction, and the second driving assembly is used for driving the positioning piece to move along a second direction intersecting the first direction. This application is under the cooperation of first drive assembly and trade steel wire mechanism, holds the nut at steel wire both ends through the electromagnetic chuck that sets up in the location portion recess to thereby drive the nut and rotate and screw out the steel wire frame, treat the steel wire of changing in order to take off. When adopting above-mentioned technical scheme to carry out the steel wire installation, relatively stricter to the position requirement between nut and the mounting hole, take place the dislocation easily and reduce work efficiency, in addition, can not realize waiting to change the automatic feeding of steel wire among the above-mentioned scheme, and also can't retrieve automatically to the steel wire that dismantles.
Disclosure of Invention
1. Problems to be solved
The problems that the steel wire is replaced manually in the existing autoclaved aerated concrete production, the operation time is long, and the production efficiency is low are solved. The invention provides an intelligent cutting machine and a method for automatically replacing a steel wire.
2. Technical scheme
In order to solve the problems, the technical scheme adopted by the invention is as follows:
the invention discloses an intelligent cutting machine which comprises a rack body and a cutting device fixed on the rack body, wherein the cutting device is used for cutting a green body to be cut; the automatic steel wire replacing device is used for completing automatic replacement operation of steel wires used by the cutting device; the steel wire clamping jaw assembly comprises a steel wire storage assembly, a steel wire clamping jaw assembly and a conveying assembly, wherein the steel wire storage assembly is provided with a plurality of steel wire storage stations for storing steel wires to be installed; the conveying assembly is used for sequentially conveying the steel wires stored in the steel wire storage assembly to a pick-and-place station; the steel wire clamping jaw assembly is used for taking out the steel wire conveyed to the pick-and-place station, installing the steel wire on the cutting machine and/or taking the steel wire on the cutting machine off and putting the steel wire back into the steel wire storage assembly.
Preferably, the wire storage stations are distributed on the periphery of the wire storage assembly along the annular direction.
Preferably, the steel wire storage component comprises two opposite annular conveying belts, and the peripheries of the conveying belts are provided with limiting grooves for accommodating two ends of a steel wire.
Preferably, the periphery of conveyer belt is equipped with the clamp plate, and the spacing groove is located between conveyer belt and the clamp plate, and sets up the breach that supplies the steel wire end to pass in and out on the clamp plate.
Preferably, the conveyer belt is connected with a rotation driving mechanism, the rotation driving mechanism comprises a driving wheel and a driven wheel which are arranged at two ends of the conveyer belt, and the driving wheel is connected with a driving source in a driving mode.
Preferably, the steel wire storage stations are parallel to each other in the horizontal direction and distributed on the steel wire storage assembly at intervals, the conveying assembly adopts a sliding rail mechanism or a horizontal conveying belt, and the conveying direction of the conveying assembly is perpendicular to the distribution direction of the steel wire storage stations.
Preferably, the cutting machine further comprises a track assembly and a travelling crane assembly, wherein the track assembly is fixedly arranged on the cutting machine, the travelling crane assembly is slidably arranged on the track assembly, and the sliding direction of the travelling crane assembly is along the length direction of the track assembly; but steel wire storage component slidable mounting is on the driving subassembly, and its slip direction is perpendicular mutually with driving subassembly self slip direction.
Preferably, the traveling crane assembly is provided with a cleaning assembly, the cleaning assembly comprises a cleaning body and a cleaning brush arranged at the top of the cleaning body, and the top of the cleaning brush is in contact with a steel wire on a cutting device of the cutting machine.
Preferably, it is characterized in that: the steel wire clamping jaw assembly comprises a second lifting unit and a steel wire clamping jaw positioned above the second lifting unit; the side of steel wire storage component still is equipped with retrieves clamping jaw subassembly, and this retrieve clamping jaw subassembly includes first lift unit and the recovery clamping jaw that is located its top, and the below of retrieving the clamping jaw opposite side is equipped with retrieves the box.
The method for replacing the steel wire by adopting the autoclaved aerated concrete blank cutting machine comprises the following steps:
the method comprises the following steps: the sensor detects the specific position of the steel wire to be replaced, and the travelling crane assembly moves to the corresponding position;
step two: the steel wire clamping jaw assembly rises to a high position to clamp the steel wire to be replaced, the wire distributing plate tensioning device loosens, the steel wire clamping jaw assembly descends to a low position to loosen the steel wire, and the steel wire can be taken down;
step three: the steel wire clamping jaw assembly is in a low position, and clamps the steel wire conveyed to the steel wire storage assembly taking and placing station, so that the steel wire in the steel wire storage assembly can be taken out;
step four: and the steel wire clamping jaw assembly rises to a high position, the clamped steel wire is placed into a steel wire groove of the wire distribution plate, the wire distribution plate tensioning device is used for tensioning and fixing the steel wire, and the steel wire clamping jaw assembly loosens the steel wire and descends to a low position, so that the automatic installation of the steel wire is completed.
3. Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the intelligent cutting machine, the steel wire on the body of the blank cutting machine can be automatically replaced through the mutual matching of the automatic steel wire replacing device, the track assembly and the travelling crane assembly, the operation is simple, convenient and fast, and the production efficiency is improved. Through mutual cooperation of steel wire storage component, steel wire clamping jaw subassembly and conveying component, accomplish the change steel wire action from a series of actions such as storage, transport, snatch, installation, it is easy and simple to handle, efficient.
(2) According to the intelligent cutting machine, the specific structure of the steel wire storage assembly is optimized, the limiting grooves for containing the two ends of the steel wire are formed in the periphery of the conveying belt, the two ends of the steel wire can be positioned and stored through the limiting grooves, and the replacing device is simple in structure and easy and convenient to operate. Simultaneously, be equipped with the clamp plate in the conveyer belt periphery, the spacing groove is located between conveyer belt and the clamp plate, and sets up the breach that supplies the steel wire end business turn over on the clamp plate to can prevent that the steel wire from dropping, make the storage of steel wire more stable.
(3) According to the intelligent cutting machine, the travelling crane assembly is slidably mounted on the track assembly, and the sliding direction of the travelling crane assembly is along the length direction of the track assembly; steel wire storage component slidable mounting is on driving the vehicle subassembly, and its slip direction is mutually perpendicular with the slip direction of driving vehicle subassembly self, can guarantee the diversification of steel wire storage component moving direction like this, satisfies the demand of arranging the steel wire in different positions when realizing accurate location.
(4) According to the intelligent cutting machine, the two sides of the steel wire storage assembly are provided with the recovery clamping jaw assemblies, each recovery clamping jaw assembly comprises the first lifting unit and the recovery clamping jaw positioned above the first lifting unit, the recovery box is arranged right below the side opposite to the recovery clamping jaw, and the recovery clamping jaw assemblies and the recovery box are matched with each other for use, so that the waste steel wires can be automatically recovered.
(5) According to the intelligent cutting machine, the cleaning assembly is arranged on the travelling crane assembly and comprises the cleaning body and the cleaning brush arranged at the top of the cleaning body, the top of the cleaning brush is in contact with a steel wire on the cutting device, and the cleaning brush can clean the steel wire along with the movement of the travelling crane assembly, so that the automatic cleaning operation of impurities on the surface of the steel wire of the cutting machine is realized, the potential safety hazard caused by manual cleaning is avoided, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural view of an intelligent cutting machine of the present invention;
FIG. 2 is a schematic structural view of an automatic wire replacing device according to the present invention;
FIG. 3 is a schematic structural view of a traveling assembly of the present invention;
FIG. 4 is a schematic structural view of a wire storage assembly of the present invention;
FIG. 5 is an enlarged fragmentary view of the wire storage assembly of the present invention;
FIG. 6 is a schematic structural view of a retrieval jaw assembly of the present invention;
fig. 7 is a schematic structural view of a wire jaw assembly of the present invention.
In the figure: 1. a track assembly; 1-1, a rail bracket; 1-2, a rack; 1-3, a first guide rail;
2. a travelling crane assembly; 2-1, driving a motor; 2-2, a gear; 2-3, a first slide block; 2-4, a traveling crane frame; 2-5, a second guide rail;
3. a push-pull assembly;
4. a wire storage assembly; 4-1, a conveying motor; 4-2, belt wheel; 4-3, a first transmission shaft; 4-4, a conveyer belt; 4-5, pressing a plate; 4-6, a second transmission shaft; 4-7, a steel wire box frame; 4-8, a second slide block;
5. cleaning the assembly; 6. a recovery box;
7. recovering the clamping jaw assembly; 7-1, recovering the clamping jaw; 7-2, a first lifting unit;
8. a wire clamping jaw assembly; 8-1, a steel wire clamping jaw; 8-2, a second lifting unit;
9. a cutting device; 10. and the steel wire device is automatically replaced.
Detailed Description
The invention is further described with reference to specific examples.
Example 1
As shown in fig. 1, the intelligent cutting machine of this embodiment includes a frame body and a cutting device 9 fixed on the frame body, where the cutting device 9 is used for cutting a blank to be cut, and the frame body is further provided with a wire distribution plate tensioning device for fixing a steel wire, an automatic steel wire replacing device 10, and a moving device. The moving means is used to move the automatic wire replacement device 10 to a position on the cutting device 9 where the wire is to be replaced. The automatic steel wire replacing device 10 is positioned below the wire distributing plate tensioning device and is used for completing automatic replacement operation of steel wires used by the cutting device 9. Through the mutual matching of the automatic steel wire replacing device 10, the moving device and the wire distributing plate tensioning device, the automatic replacement of the steel wires on the body of the blank cutting machine can be completed, the operation is simple, convenient and quick, and the improvement of the production efficiency is facilitated.
In order to prevent the blank from being stressed unevenly and swaying left and right in the cutting process, the wire distributing plate tensioning devices of the inner cutting frame and the outer cutting frame are distributed on different sides of the inner cutting frame and the outer cutting frame, so that a left position and a right position are required for installing a steel wire. The wire distribution plates are driven by the tensioning device to move or rotate, the cutting steel wires are tensioned, each wire distribution plate is tensioned independently, the wire distribution plates are arranged to meet various conventional specifications of building block/plate production, and a certain number of steel wire grooves are formed in the wire distribution plates and used for positioning the cutting steel wires.
As shown in fig. 2, the automatic steel wire replacing device 10 includes a steel wire storage assembly 4, a steel wire clamping jaw assembly 8 and a conveying assembly, wherein the steel wire storage assembly 4 is provided with a plurality of steel wire storage stations for storing steel wires to be installed; the conveying assembly is used for sequentially conveying the steel wires stored in the steel wire storage assembly 4 to a pick-and-place station; the wire gripper assembly 8 is used to remove the wire fed to the pick-and-place station and mount the wire to the cutter and/or remove the wire from the cutter and replace it back in the wire storage assembly 4. Through mutual cooperation of steel wire storage component, steel wire clamping jaw subassembly and conveying component, accomplish the change steel wire action from a series of actions such as storage, transport, snatch, installation, it is easy and simple to handle, efficient.
Furthermore, in this embodiment, the wire storing stations are distributed on the periphery of the wire storing assembly 4 along the annular direction. As shown in fig. 4 and 5, the steel wire storage assembly 4 includes two annular conveyor belts 4-4 disposed oppositely, the peripheries of the conveyor belts 4-4 are provided with limiting grooves for accommodating two ends of a steel wire, and two ends of the steel wire to be replaced are respectively accommodated and supported in the limiting grooves. Preferably, the pressing plate 4-5 is arranged on the periphery of the conveying belt 4-4, the limiting groove is located between the conveying belt 4-4 and the pressing plate 4-5, a notch for the steel wire end to enter and exit (namely, a steel wire taking and placing station) is formed in the pressing plate 4-5, and the steel wire can be prevented from falling off due to the arrangement of the pressing plate 4-5, so that the storage of the steel wire is more stable. The conveying belt 4-4 is connected with a rotation driving mechanism, the rotation driving mechanism comprises a driving wheel and a driven wheel which are arranged at two ends of the conveying belt 4-4, the driving wheel is connected with a driving source in a driving mode, and the conveying belt 4-4 rotates under the driving of the driving source and the driving of the driving wheel and the driven wheel, so that all steel wires are respectively conveyed to steel wire taking and placing stations, and clamping of the steel wire clamping jaw assembly is facilitated.
Specifically, the driving source in this embodiment is a conveying motor 4-1, the conveying motor 4-1 is fixed to a steel wire box rack 4-7, the output end of the conveying motor 4-1 is connected with a first transmission shaft 4-3 in a driving manner, belt pulleys 4-2 are respectively arranged at two ends of the first transmission shaft 4-3, a second transmission shaft 4-6 is arranged in parallel with the first transmission shaft 4-3, belt pulleys 4-2 are also arranged at two ends of the second transmission shaft 4-6, and the conveying motor 4-1 drives the conveying belt 4-4 to rotate through the belt pulleys 4-2, so that steel wires stored in a steel wire storage station sequentially and circularly reach a pick-and-place station.
As shown in fig. 2, the wire gripper assembly 8 is mounted on the wire box frame 4-7 and corresponds to a pick-and-place station. The steel wire clamping jaw assembly 8 comprises a second lifting unit 8-2 and a steel wire clamping jaw 8-1 located above the second lifting unit 8-2, the second lifting unit 8-2 can drive the steel wire clamping jaw 8-1 to perform lifting action, the steel wire clamping jaw 8-1 can clamp and loosen a steel wire of a taking and placing station, and automatic replacement and recovery of the steel wire can be achieved by matching with an automatic feeding function of the steel wire storage assembly 4.
When a steel wire at a certain position needs to be installed, the steel wire clamping jaw 8-1 is at a low position to clamp the steel wire stored in the limiting groove, the second lifting unit 8-2 drives the steel wire clamping jaw 8-1 to ascend, so that the steel wire in the steel wire storage assembly 4 can be taken out, the steel wire clamping jaw 8-1 continuously ascends to a high position, the steel wire is placed into a steel wire groove of a wire distribution plate of the cutting device, the wire distribution plate tensioning device is used for tensioning to fix the steel wire, the steel wire clamping jaw 8-1 is loosened, and the second lifting unit 8-2 lowers the steel wire clamping jaw 8-1 to the low position, so that the automatic steel wire installation is completed; the conveying motor 4-1 drives the conveying belt 4-4 to rotate, so that the next steel wire can be conveyed to the gap of the pressing plate 4-5 to be taken; when redundant steel wires at a certain position on the wire distribution plate need to be collected to the steel wire storage assembly 4 for standby, the second lifting unit 8-2 lifts the steel wire clamping jaw 8-1 to a high position, the steel wire clamping jaw 8-1 clamps the steel wires in the wire distribution plate, the wire distribution plate tensioning device is loosened, the second lifting unit 8-2 lowers the steel wire clamping jaw 8-1 to a low position, the steel wires can be placed back to the steel wire storage assembly 4 through a gap on the pressing plate 4-5, and the conveying motor 4-1 drives the conveying belt 4-4 to rotate, so that the steel wires can be collected to the steel wire storage assembly 4.
As shown in fig. 2, the moving device in this embodiment includes a track assembly 1 and a trolley assembly 2, the track assembly 1 is fixedly mounted on the cutting machine, and the trolley assembly 2 is slidably mounted on the track assembly 1, and the sliding direction of the trolley assembly 2 is along the length direction of the track assembly 1; the steel wire storage component 4 is slidably mounted on the travelling crane component 2, and the sliding direction of the steel wire storage component is perpendicular to the sliding direction of the travelling crane component 2. Through the setting of driving subassembly 2 and track subassembly 1, can adjust the position of automatic change steel wire device 10 according to the position of waiting to change the steel wire, satisfy the demand of arranging the steel wire in different positions when realizing accurate location.
Specifically, as shown in fig. 2 and 3, the rail assembly 1 includes a rail bracket 1-1 and a rack 1-2 fixed below the rail bracket 1-1, and a first guide rail 1-3 is mounted on the rail bracket 1-1. The traveling crane component 2 comprises a traveling crane rack 2-4, a driving motor 2-1 and a gear 2-2 meshed with the rack 1-2, wherein the driving motor 2-1 is connected with the gear 2-2, and the traveling precision of the traveling crane component 2 can be ensured through the mutual matching of the rack 1-2 and the gear 2-2. The traveling crane frame 2-4 is provided with a first sliding block 2-3, and the traveling crane component 2 can slide along the length direction of the track component 1 through the mutual matching of the first guide rail 1-3 and the first sliding block 2-3. Two parallel second guide rails 2-5 are mounted on the travelling crane rack 2-4, second sliding blocks 4-8 matched with the second guide rails 2-5 are arranged at the bottom of the steel wire storage assembly 4, and the second guide rails 2-5 and the second sliding blocks 4-8 are matched for use to guide the movement of the automatic steel wire replacing device 10. The automatic steel wire replacing device 10 is connected with the travelling crane component 2 in a driving mode through the push-pull component 3, the push-pull component 3 drives the steel wire storage part 4 to move back and forth on the guide rails 2-5, and the moving direction of the push-pull component is perpendicular to the sliding direction of the travelling crane component 2, so that the diversification of the moving direction of the automatic steel wire replacing device 10 can be guaranteed, and the requirements of arranging steel wires at different positions are met while accurate positioning is achieved. In addition, still be equipped with clearance subassembly 5 on driving subassembly 2, this clearance subassembly 5 is including clearance body and the clearance brush of setting at clearance body top, and wherein the top of clearance brush contacts with the steel wire on the cutting device 9 of cutting machine, and the clearance brush can be cleaned the steel wire along with driving subassembly 2's removal to the realization carries out automatic clearance operation to the impurity on cutting machine steel wire surface, has avoided the potential safety hazard that manual cleaning brought, has improved production efficiency.
As shown in fig. 2 and 6, in the intelligent cutting machine of the present embodiment, the two sides of the wire storage assembly 4 are provided with the recovery clamping jaw assemblies 7, each recovery clamping jaw assembly 7 includes a first lifting unit 7-2 and a recovery clamping jaw 7-1 located above the first lifting unit 7-2, a recovery box 6 is located right below the opposite side of the recovery clamping jaw 7-1, and the recovery box 6 is fixed on the pressing plate 4-5. When the sensor detects that a steel wire is broken on a wire distribution plate at a certain position or the steel wire of the wire distribution plate at a certain position reaches the service life, the traveling crane assembly 2 moves to the position, the first lifting unit 7-2 lifts the recovery clamping jaw 7-1 to a high position, the recovery clamping jaw 7-1 clamps the steel wire in the wire distribution plate tightly, the wire distribution plate tensioning device is loosened, the first lifting unit 7-2 then lowers the recovery clamping jaw 7-1 to a low position, the recovery clamping jaw 7-1 is loosened, and the steel wire can fall into the recovery box 6, so that the waste steel wire can be automatically replaced and recovered.
The method for automatically replacing the steel wire of the intelligent cutting machine specifically comprises the following steps:
the method comprises the following steps: when the sensor detects a specific position of the steel wire to be replaced, the travelling crane component 2 drives the automatic steel wire replacing device 10 to move to a corresponding position;
step two: the steel wire clamping jaw assembly 8 rises to a high position, the steel wire clamping jaw 8-1 clamps the steel wire to be replaced, the wire distributing plate tensioning device loosens, the steel wire clamping jaw assembly 8 descends to a low position, and the steel wire clamping jaw 8-1 loosens to take down the steel wire;
step three: the steel wire clamping jaw assembly 8 is in a low position, the steel wire clamping jaw 8-1 clamps the steel wire in the tooth groove of the conveyer belt 4-4 at the notch of the pressing plate 4-5 of the steel wire storage assembly 4, and the second lifting unit 8-2 drives the steel wire clamping jaw 8-1 to ascend, so that the steel wire in the steel wire storage assembly 4 can be taken out;
step four: the steel wire clamping jaw assembly 8 continuously rises to a high position, the steel wire clamping jaw 8-1 puts the clamped steel wire into a steel wire groove of the wire distribution plate, the wire distribution plate tensioning device is used for tensioning and fixing the steel wire, the steel wire clamping jaw 8-1 is loosened, and the second lifting unit 8-2 drives the steel wire clamping jaw 8-1 to descend to a low position, so that the automatic installation of the steel wire is completed.
Example 2
The structure of the intelligent cutting machine of the embodiment is basically the same as that of the embodiment 1, and the difference is mainly that: wire storage station is parallel, interval distribution is on steel wire storage component 4 along the horizontal direction in this embodiment, conveyor components can adopt slide rail mechanism or horizontal conveyor belt, and conveyor components's direction of delivery is mutually perpendicular with steel wire storage station's direction of distribution, and steel wire storage station's direction of delivery carries out reciprocating motion for following the horizontal direction promptly.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Claims (10)
1. The utility model provides an intelligence cutting machine, includes the frame body and is fixed in cutting device (9) on the frame body, and this cutting device (9) are used for treating the cutting body and carry out cutting operation, its characterized in that: the automatic steel wire replacing device (10) is used for completing automatic replacement operation of the steel wires used by the cutting device (9); the steel wire clamping jaw assembly comprises a steel wire storage assembly (4), a steel wire clamping jaw assembly (8) and a conveying assembly, wherein the steel wire storage assembly (4) is provided with a plurality of steel wire storage stations for storing steel wires to be installed; the conveying assembly is used for conveying the steel wires stored in the steel wire storage assembly (4) to the pick-and-place station in sequence; the wire clamping jaw assembly (8) is used for taking out the steel wire conveyed to the pick-and-place station, installing the steel wire on the cutting machine and/or taking off the steel wire on the cutting machine and putting the steel wire back into the steel wire storage assembly (4).
2. The intelligent cutting machine according to claim 1, characterized in that: the steel wire storage stations are distributed on the periphery of the steel wire storage assembly (4) along the annular direction.
3. The intelligent cutting machine according to claim 2, characterized in that: the steel wire storage component (4) comprises two opposite annular conveying belts (4-4), and limiting grooves used for containing two ends of a steel wire are formed in the peripheries of the conveying belts (4-4).
4. The intelligent cutting machine according to claim 3, characterized in that: the periphery of the conveying belt (4-4) is provided with a pressing plate (4-5), the limiting groove is positioned between the conveying belt (4-4) and the pressing plate (4-5), and the pressing plate (4-5) is provided with a notch for the steel wire end to pass in and out.
5. The intelligent cutting machine according to claim 3, characterized in that: the conveying belt (4-4) is connected with a rotation driving mechanism, the rotation driving mechanism comprises a driving wheel and a driven wheel which are arranged at two ends of the conveying belt (4-4), and the driving wheel is connected with a driving source in a driving mode.
6. The intelligent cutting machine according to claim 1, characterized in that: the steel wire storage stations are parallel to each other in the horizontal direction and are distributed on the steel wire storage assembly (4) at intervals, the conveying assembly adopts a sliding rail mechanism or a horizontal conveying belt, and the conveying direction of the conveying assembly is perpendicular to the distribution direction of the steel wire storage stations.
7. An intelligent cutting machine according to any one of claims 1-6, characterized in that: the cutting machine is characterized by further comprising a track assembly (1) and a travelling crane assembly (2), wherein the track assembly (1) is fixedly arranged on the cutting machine, the travelling crane assembly (2) is slidably arranged on the track assembly (1), and the sliding direction of the travelling crane assembly (2) is along the length direction of the track assembly (1); but steel wire storage component (4) slidable mounting is on driving subassembly (2), and its slip direction is perpendicular mutually with driving subassembly (2) self slip direction.
8. The intelligent cutting machine according to claim 7, characterized in that: the travelling crane component (2) is provided with a cleaning component (5), the cleaning component (5) comprises a cleaning body and a cleaning brush arranged at the top of the cleaning body, and the top of the cleaning brush is in contact with a steel wire on a cutting device (9) of the cutting machine.
9. An intelligent cutting machine according to any one of claims 1-6, characterized in that: the steel wire clamping jaw assembly (8) comprises a second lifting unit (8-2) and a steel wire clamping jaw (8-1) positioned above the second lifting unit (8-2); the side of the steel wire storage component (4) is also provided with a recovery clamping jaw component (7), the recovery clamping jaw component (7) comprises a first lifting unit (7-2) and a recovery clamping jaw (7-1) positioned above the first lifting unit, and a recovery box (6) is arranged below the opposite side of the recovery clamping jaw (7-1).
10. An intelligent cutting machine according to any one of claims 1-9, wherein the method of automatically replacing the wire comprises the following steps:
the method comprises the following steps: the sensor detects the specific position of the steel wire to be replaced, and the travelling crane assembly (2) moves to the corresponding position;
step two: the steel wire clamping jaw assembly (8) rises to a high position to clamp the steel wire to be replaced, the wire distributing plate tensioning device loosens, the steel wire clamping jaw assembly (8) descends to a low position to loosen the steel wire, and then the steel wire can be taken down;
step three: the steel wire clamping jaw assembly (8) is in a low position, and clamps the steel wire conveyed to the taking and placing station of the steel wire storage assembly (4), so that the steel wire in the steel wire storage assembly (4) can be taken out;
step four: the steel wire clamping jaw assembly (8) rises to a high position, the clamped steel wire is placed into a steel wire groove of the wire distribution plate, the wire distribution plate tensioning device is used for tensioning and fixing the steel wire, and the steel wire clamping jaw assembly (8) loosens the steel wire and descends to a low position, so that the automatic installation of the steel wire is completed.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111550815.3A CN114083656B (en) | 2021-12-17 | 2021-12-17 | Intelligent cutting machine and automatic steel wire replacement method |
| PCT/CN2022/131259 WO2023109386A1 (en) | 2021-12-17 | 2022-11-11 | Intelligent cutting machine and automatic steel wire replacing method |
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| WO2023109386A1 (en) * | 2021-12-17 | 2023-06-22 | 安徽科达机电股份有限公司 | Intelligent cutting machine and automatic steel wire replacing method |
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| CN117734001B (en) * | 2024-02-21 | 2024-04-12 | 淄博中鹏环保科技股份有限公司 | Cutting device is used in aerated concrete block production |
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| CN204414315U (en) * | 2014-12-31 | 2015-06-24 | 福建省万旗非金属材料有限公司 | A kind of Aerated concrete blank longitudinal cutter |
| CN107443476A (en) * | 2016-12-26 | 2017-12-08 | 南通大学 | Change steel wire device and the cutting equipment using the device |
| CN214055795U (en) * | 2020-12-11 | 2021-08-27 | 安徽科达机电有限公司 | Steel wire cleaning device for cutting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP3304398B2 (en) * | 1992-05-08 | 2002-07-22 | 住友金属鉱山株式会社 | Cutting device for semi-plastic body |
| CN206287366U (en) * | 2016-12-28 | 2017-06-30 | 佛山市泰纳机械设备有限公司 | A kind of floor tile cutting of steel silk thread is quickly tensioned and changes mechanism |
| CN206825636U (en) * | 2017-05-18 | 2018-01-02 | 广元市利州区宏兴砖厂 | A kind of blank cutter for being conveniently replaceable steel wire |
| CN114083656B (en) * | 2021-12-17 | 2023-05-09 | 安徽科达机电股份有限公司 | Intelligent cutting machine and automatic steel wire replacement method |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204414315U (en) * | 2014-12-31 | 2015-06-24 | 福建省万旗非金属材料有限公司 | A kind of Aerated concrete blank longitudinal cutter |
| CN107443476A (en) * | 2016-12-26 | 2017-12-08 | 南通大学 | Change steel wire device and the cutting equipment using the device |
| CN214055795U (en) * | 2020-12-11 | 2021-08-27 | 安徽科达机电有限公司 | Steel wire cleaning device for cutting machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2023109386A1 (en) * | 2021-12-17 | 2023-06-22 | 安徽科达机电股份有限公司 | Intelligent cutting machine and automatic steel wire replacing method |
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| WO2023109386A1 (en) | 2023-06-22 |
| CN114083656B (en) | 2023-05-09 |
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