CN114082964A - Production device and preparation method of movable electrode plate made of dispersion-strengthened copper alloy material - Google Patents
Production device and preparation method of movable electrode plate made of dispersion-strengthened copper alloy material Download PDFInfo
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- CN114082964A CN114082964A CN202111356995.1A CN202111356995A CN114082964A CN 114082964 A CN114082964 A CN 114082964A CN 202111356995 A CN202111356995 A CN 202111356995A CN 114082964 A CN114082964 A CN 114082964A
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- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 24
- 239000000956 alloy Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 117
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- 238000005507 spraying Methods 0.000 claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 28
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- 238000000576 coating method Methods 0.000 claims abstract description 12
- 238000012545 processing Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000003064 anti-oxidating effect Effects 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 5
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- 238000007599 discharging Methods 0.000 claims description 14
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- 238000003756 stirring Methods 0.000 claims description 11
- 239000000523 sample Substances 0.000 claims description 10
- 238000005245 sintering Methods 0.000 claims description 10
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- 238000011068 loading method Methods 0.000 claims description 8
- 238000005728 strengthening Methods 0.000 claims description 7
- 238000005097 cold rolling Methods 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 4
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- 238000010298 pulverizing process Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 239000010949 copper Substances 0.000 abstract description 8
- BYFGZMCJNACEKR-UHFFFAOYSA-N aluminium(i) oxide Chemical compound [Al]O[Al] BYFGZMCJNACEKR-UHFFFAOYSA-N 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 3
- 238000009736 wetting Methods 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 abstract description 2
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/003—Apparatus, e.g. furnaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/005—Loading or unloading powder metal objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/18—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by using pressure rollers
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/001—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides
- C22C32/0015—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with only oxides with only single oxides as main non-metallic constituents
- C22C32/0021—Matrix based on noble metals, Cu or alloys thereof
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/01—Alloys based on copper with aluminium as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/043—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Powder Metallurgy (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of moving electrode plate processing, in particular to a production device of a dispersion-strengthened copper alloy material moving electrode plate and a preparation method thereof, which are produced by raw materials of Cu/Al2O 32-3%/SnSt0.2% and the like by adopting a powder metallurgy process, have controllable product components, good electric and thermal conductivity and better high-temperature strength corrosion resistance, carry out surface anti-oxidation coating on a base material by a laser spraying mechanism, melt the surface of the base material and the sprayed material by utilizing laser, quickly solidify the melted metal on the surface of the base material to form a metallurgically combined alloy cladding layer after the laser beam leaves, have high coating efficiency, high temperature resistance, uniform coating thickness, firm combination and high surface smoothness, detect the electric conductivity and external phase of the coated base material by a detection mechanism, carry out plasma cleaning on qualified products by a cleaning mechanism, and improve the wetting capacity of the surface of the material, the coating adhesive force and the bonding force of the alloy material are enhanced, organic pollutants, oil stains or grease are removed, and unqualified products are screened out through a blanking mechanism.
Description
Technical Field
The invention relates to the technical field of moving electrode plate processing, in particular to a production device and a preparation method of a moving electrode plate made of dispersion-strengthened copper alloy materials.
Background
The dispersion strengthening copper alloy is a copper alloy material formed by uniformly and dispersedly distributing ceramic particles with high melting point, high hardness, good thermal stability and chemical stability in a copper matrix. Compared with other strengthening modes, the strengthening mass points of dispersion strengthening do not dissolve and grow up at high temperature, have strong barrier effect on dislocation movement and grain boundary migration, obviously improve the strength and the high-temperature softening resistance of the material, and have small influence on free electron scattering, so that the conductivity of the copper matrix cannot be obviously reduced. The dispersion strengthened copper alloy has wide application, relates to almost all fields of electronics, machinery, manufacture, engineering application, aerospace and the like, and can be particularly applied to various resistance welding electrodes, high-current welding cables, large-scale integrated circuit lead frames, high-power microwave tube structural materials, various heat exchange materials, mold materials, continuous casting machine crystallizer linings and structural material parts, radiating fins for vertical target materials of diverters in Tokamak devices of thermal nuclear reactors, nuclear fusion power generators and cooling tubes thereof, antenna mirror design applied to ITERs, rocket engine combustion chambers and rocket nozzles, various particle accelerators, electromagnetic launching devices, high-pulse magnetic field conductive materials, electric vehicles, high-speed trains and other fields
The traditional copper alloy has good electric conduction and heat conduction performance, but the strength, particularly the high-temperature strength, is poor, most of the strength is lost at about 300 ℃, and the use under the high-temperature condition is difficult to meet. The copper product has substandard conductivity, easy oxidation, poor arc ablation resistance and short service life.
Disclosure of Invention
Specifically, in order to solve the technical problems of substandard conductivity, easy oxidation and poor arc ablation resistance of a copper product in the prior art, the invention prepares the mobile electrode plate by using a dispersion strengthened copper alloy material, uses Cu/Al2O 32-3%/SnSt0.2% and other raw materials, adopts a powder metallurgy process for production, has controllable product components, good conductivity and heat conductivity and better high-temperature strength corrosion resistance, carries out surface oxidation resistant coating on a base material by a laser spraying mechanism, utilizes laser to melt the surface of the base material and the sprayed material, quickly solidifies the molten metal on the surface of the base material after the laser beam leaves to form a metallurgically bonded alloy cladding layer, has high coating efficiency, high temperature resistance, uniform coating thickness, firm bonding and high surface smoothness, detects the conductivity and external phase of the coated base material by a detection mechanism, and carries out plasma cleaning on a qualified product by a cleaning mechanism, the wetting ability of the surface of the material is improved, the coating adhesive force and the bonding force of the alloy material are enhanced, organic pollutants, oil stains or grease are removed, and unqualified products can be screened out through a blanking mechanism.
In order to achieve the purpose, the invention provides the following technical scheme:
the production device of the dispersion strengthening copper alloy material movable electrode plate comprises a ball mill, a high-energy sintering furnace and a cold rolling forming device, and also comprises: feeding mechanism, unloading mechanism, the workstation, laser spraying mechanism, detection mechanism, wiper mechanism and base, feeding mechanism and wiper mechanism install respectively at base length direction's both ends, unloading mechanism and laser spraying mechanism install respectively at base width direction's both ends, the workstation is installed at base central authorities, detection mechanism installs in the workstation top and is close to wiper mechanism, wherein laser spraying mechanism includes the laser emission subassembly, spout the material subassembly, adjusting part and stirring subassembly, the laser emission subassembly is all installed on adjusting part with spouting the material subassembly, stirring subassembly installation is in one side of adjusting part.
Further, feed mechanism is including taking conveying subassembly and sucking disc material loading subassembly, take conveying subassembly fixed mounting to keep away from the one end of wiper mechanism at base length direction, sucking disc material loading subassembly passes through the roof-rack and installs the top in area conveying subassembly and workstation, sucking disc material loading subassembly includes the material loading sucking disc, first removal slip table and second removal slip table, first removal slip table is along base length direction fixed mounting in the below of roof-rack, the second removes the slip table perpendicular and pedestal mounting on the slip table of first removal slip table, the material loading sucking disc is installed on the slip table of second removal slip table through first fly leaf, first fly leaf fixed mounting is on the slip table of second removal slip table.
Further, unloading mechanism includes work or material rest and sucking disc unloading subassembly down, work or material rest fixed mounting is in base width direction's one end down, sucking disc unloading subassembly passes through support frame fixed mounting in the top of work or material rest down, sucking disc unloading subassembly includes the unloading sucking disc, third removal slip table and fourth removal slip table, third removal slip table is along base width direction fixed mounting at the support frame top, fourth removal slip table is perpendicular with the pedestal mounting on the slip table of third removal slip table, the unloading sucking disc passes through the second fly leaf and installs on the slip table of fourth removal slip table, second fly leaf fixed mounting is on the slip table of fourth removal slip table.
Further, the workstation includes electric rotating table and a plurality of material board, and electric rotating table fixed mounting is in the central authorities of base, and all material boards are all along the reverse even installation of circumference on electric rotating table, have all seted up on every material board and have put the silo.
Furthermore, the laser spraying mechanism also comprises a three-axis moving assembly and a first rotating cylinder, the three-axis moving assembly is fixedly arranged at one end of the base far away from the blanking frame, the first rotating cylinder is arranged at the movable end of the three-axis moving assembly through a fixed frame, an adjusting assembly is arranged at the movable end of the first rotating cylinder, the laser emitting assembly and the spraying assembly are both arranged on the adjusting assembly, the stirring assembly is arranged at one side of the fixed frame far away from the adjusting assembly, the adjusting assembly comprises a first mounting plate and a fifth moving sliding table, the laser emission device comprises a mounting seat and a rotary electric cylinder, wherein the first mounting plate is fixedly mounted at the movable end of the first rotary cylinder, the fifth movable sliding table is fixedly mounted on the first mounting plate, the mounting seat is fixedly mounted on the sliding table of the fifth movable sliding table, the rotary electric cylinder is mounted at the lower end of the mounting seat, a laser emission assembly is mounted on the rotary electric cylinder through a chuck, and a spray assembly is mounted at the lower end of the first mounting plate through a clamping rod.
Further, the stirring assembly comprises a sixth movable sliding table, a seventh movable sliding table, a second rotary cylinder and an electric clamping jaw, the sixth movable sliding table is vertically installed on the fixed frame, the seventh movable sliding table is horizontally installed on the sliding table of the sixth movable sliding table, the second rotary cylinder is fixedly installed on the sliding table of the seventh movable sliding table, and the electric clamping jaw is fixedly installed at the movable end of the second rotary cylinder.
Further, detection mechanism includes that the eighth removes the slip table, the ninth removes the slip table, third revolving cylinder, the electricity measuring head, micro-camera and shot-light, the eighth removes the slip table and installs the one end at the roof-rack lower surface and be close to wiper mechanism, the ninth removes the slip table fixed mounting at the expansion end of the eighth removal slip table, third revolving cylinder installs on the ninth removes the slip table, the electricity measuring head, micro-camera, shot-light are all installed on the installation component, the installation component passes through first telescopic cylinder and installs on third revolving cylinder.
Further, the installation component includes the connecting rod, the second mounting panel, first fixing base, second fixing base and third fixing base, second mounting panel fixed mounting is at the output of first telescopic cylinder, first fixing base articulates the lower extreme at the second mounting panel, the probe is pressed from both sides and is established on first fixing base, the middle part at the probe is established to second fixing base clamp, third fixing base fixed mounting is on the second fixing base, connecting rod fixed mounting is on the third fixing base, the microcamera passes through the one end that the probe was kept away from at the connecting rod in the ball pivot seat hinge joint, the middle part at the connecting rod is installed to the shot-light.
Further, wiper mechanism includes the rack, the machine storehouse, biography material subassembly and plasma cleaning subassembly, rack fixed mounting is kept away from the one end of taking conveying subassembly at the base, machine storehouse fixed mounting is in the top of rack, biography material unit mount is in the rack upper end, plasma cleaning subassembly installs in the machine storehouse, it includes the transmission roller set to pass the material subassembly, fourth revolving cylinder, bull stick and two second telescopic cylinder, the transmission roller set is installed in the rack upper end along rack length direction, fourth revolving cylinder passes through the bearing mounting on the base, the bull stick articulates on the support through articulated seat, the hinged end of bull stick is connected with fourth revolving cylinder's output, two second telescopic cylinder respectively fixed mounting are in the both sides that articulated seat's one end was kept away from to the bull stick.
The invention provides another technical scheme: the preparation method of the production device of the dispersion strengthening copper alloy material movable electrode plate comprises the following steps:
the method comprises the following steps: the method comprises the following steps of performing metal pulverization on required materials through a ball mill, then sintering the materials through a high-energy sintering furnace according to material proportion, processing a substrate through a cold rolling forming device, conveying the substrate to the lower part of a sucker feeding assembly through a belt conveying assembly, moving a feeding sucker to the upper part of a base material on the belt conveying assembly through a first moving sliding table and a second moving sliding table, sucking the substrate through the sucker, reversely moving the substrate to the upper part of a workbench, placing the substrate on the workbench, repeatedly performing feeding in the above way, and performing division distribution through an electric rotating table and a material plate, so that feeding, blanking, processing and detection can be performed synchronously, and a material placing groove on the material plate can help each station to perform positioning and material fixing;
step two: the laser spraying device comprises a laser emission assembly, a material spraying assembly, a three-axis moving assembly, a first rotary cylinder, a fifth moving sliding table, a rotary electric cylinder, a chuck, a clamping rod, a material overturning assembly, a sixth moving sliding table, a seventh moving sliding table, a second rotary cylinder, an electric clamping jaw, a material returning groove and a material returning groove, wherein the laser emission assembly and the material spraying assembly are initially moved by the three-axis moving assembly and the first rotary cylinder to align the laser emission assembly and the material spraying assembly to a material plate;
step three: the detection mechanism is used for detecting a produced substrate, the eighth movable sliding table, the ninth movable sliding table and the third rotary cylinder drive the first telescopic cylinder and the mounting assembly to move, the position of the mounting assembly is adjusted, the position of the electricity measuring head, the position of the microscope camera and the position of the spot lamp are adjusted, the electricity measuring head, the microscope camera and the spot lamp are mounted at the output end of the first telescopic cylinder through the second mounting plate, the detection height is convenient to adjust, the electricity measuring head is fixed through the first fixing seat, the microscope camera and the spot lamp are fixed on the electricity measuring head through the second fixing seat, the spherical hinge seat and the connecting rod, the microscope camera and the spot lamp can move with the electricity measuring head, the same substrate can be detected, the electric conductivity of the substrate is tested through the electricity measuring head, and whether the external phase and the antioxidant coating of the substrate are qualified or not is observed through the microscope camera and the spot lamp;
step four: transferring qualified products to be detected into a machine bin through a material conveying assembly, carrying out plasma cleaning on the products through a plasma cleaning assembly, firstly, rotating a rotating rod and a second telescopic cylinder to a detection station through a fourth rotary cylinder, clamping the qualified products through two second telescopic cylinders, reversely rotating the fourth rotary cylinder, placing the qualified products on a transmission roller set, conveying the products into the machine bin through the transmission roller set for plasma cleaning, and conveying the products to a material receiving position through the transmission roller set after cleaning;
step five: transferring unqualified products to a discharging frame through the sucking disc discharging assembly, screening out the unqualified products through the third movable sliding table and the fourth movable sliding table, moving the discharging sucking discs to the unqualified products above the workbench through the third movable sliding table and the fourth movable sliding table, sucking the unqualified products by the discharging sucking discs, reversely conveying the unqualified products to the discharging frame, and conveying the unqualified products to a recycling position through the discharging frame.
Compared with the prior art, the invention has the beneficial effects that:
1. the method comprises the steps of material component proportion, sintering mode, microstructure analysis of sintered products and performance test. The key technical problems that the conductivity of a copper product in the prior art cannot reach the standard, the copper product is easy to oxidize, the arc ablation resistance is poor, the service life is short and the like are solved.
2. The anti-oxidation treatment is carried out on the product through laser spraying, the surface smoothness of the product is high, the contact performance is good, the anti-oxidation capacity is strong, the anti-oxidation layer is uniformly distributed, and the adhesion degree is high.
3. The product is screened by conducting electric conductivity test, external phase and microscopic observation on the product, and the product with unqualified electric conductivity and incomplete oxidation resistance treatment is screened out.
4. This application washs qualified product through plasma cleaning assembly, and the surface performance of material itself can be improved to environmental protection high efficiency, simultaneously, if improve the wetting property on surface, improve antioxidation layer's adhesion etc..
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is a top view of the present invention;
FIG. 5 is a schematic perspective view of the interior of the present invention;
FIG. 6 is a side view of the internal structure of the present invention;
FIG. 7 is a schematic perspective view of various stations of the present invention;
FIG. 8 is a schematic diagram of a portion of the structure of the present invention;
fig. 9 is an exploded view of a portion of the structure of the present invention.
The reference numbers in the figures are:
1-a feeding mechanism; 1 a-a belt transfer assembly; 1 b-a sucker feeding assembly; 1b 1-feeding suction cup; 1b2 — first moving slide; 1b3 — second moving slide; 1b4 — a first flap;
2-a blanking mechanism; 2 a-a blanking frame; 2 b-a sucker blanking assembly; 2b 1-blanking suction cup; 2b 2-third moving slide; 2b 3-fourth moving slide; 2b4 — a second flap; 2 c-a scaffold;
3-a workbench; 3 a-an electric rotating table; 3 b-a material plate; 3b 1-material containing groove;
4-laser spraying mechanism; 4 a-a three-axis moving assembly; 4 b-a fixing frame; 4 c-a first rotary cylinder; 4 d-a regulating component; 4d1 — first mounting plate; 4d 2-fifth moving slide; 4d 3-mount; 4d 4-rotating electric cylinder; 4d 5-chuck; 4 e-a laser emitting assembly; 4 f-clamping bar; 4 g-a material spraying component; 4 h-material turning component; 4h 1-sixth moving slide table; 4h 2-seventh moving slide table; 4h3 — second rotary cylinder; 4h 4-electric jaws;
5-a detection mechanism; 5 a-an eighth moving slide; 5 b-a ninth moving ramp; 5 c-a third rotary cylinder; 5 d-measuring the electric head; 5 e-a microscopic camera; 5 f-mounting the assembly; 5f 1-second mounting plate; 5f 2-first fixed seat; 5f 3-second fixed seat; 5f 4-connecting rod; 5f 5-third fixed seat; 5f 6-ball pivot; 5 g-spotlight; 5 h-a first telescopic cylinder;
6-a cleaning mechanism; 6 a-cabinet; 6 b-a machine cabin; 6 c-a material conveying component; 6c 1-set of drive rollers; 6c 2-fourth rotating cylinder; 6c 3-seat; 6c 4-hinge seat; 6c 5-rotating bar; 6c 6-second telescopic cylinder; 6 d-plasma cleaning the assembly;
7-a base; 7 a-top frame.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 3, the apparatus for producing a movable electrode plate made of dispersion-strengthened copper alloy material includes a ball mill, a high-energy sintering furnace, and a cold rolling device, and further includes: feed mechanism 1, unloading mechanism 2, workstation 3, laser spraying mechanism 4, detection mechanism 5, wiper mechanism 6 and base 7, feed mechanism 1 and wiper mechanism 6 are installed respectively at the both ends of 7 length direction on the base, the both ends at 7 width direction on the base are installed respectively to unloading mechanism 2 and laser spraying mechanism 4, workstation 3 is installed at base 7 central authorities, detection mechanism 5 is installed in workstation 3 top and is close to wiper mechanism 6, wherein laser spraying mechanism 4 includes laser emission subassembly 4e, spout material subassembly 4g, adjusting part 4d and stirring subassembly 4h, laser emission subassembly 4e and spout material subassembly 4g and all install on adjusting part 4d, stirring subassembly 4h installs the one side at adjusting part 4 d.
Referring to fig. 4 and 5, the feeding mechanism 1 includes a belt conveying assembly 1a and a suction cup feeding assembly 1b, the belt conveying assembly 1a is fixedly installed at one end of the base 7 away from the cleaning mechanism 6 in the length direction, the suction cup feeding assembly 1b is installed above the belt conveying assembly 1a and the working table 3 through the top frame 7a, the suction cup feeding assembly 1b includes a feeding suction cup 1b1, a first moving sliding table 1b2 and a second moving sliding table 1b3, the first moving sliding table 1b2 is fixedly installed below the top frame 7a in the length direction of the base 7, the second moving sliding table 1b3 is vertically installed on the sliding table of the first moving sliding table 1b2 with the base 7, the feeding suction cup 1b1 is installed on the sliding table of the second moving sliding table 1b3 through the first movable plate 1b4, and the first movable plate 1b4 is fixedly installed on the sliding table of the second moving sliding table 1b 3.
The belt conveying assembly 1a conveys the substrate to the lower side of the suction cup feeding assembly 1b, the feeding suction cup 1b1 is moved to the upper side of the substrate on the belt conveying assembly 1a by the movement of the first moving sliding table 1b2 and the second moving sliding table 1b3, the substrate is sucked by the suction cup, and then the substrate is reversely moved to the upper side of the worktable 3, the substrate is placed on the worktable 3, and the feeding is repeatedly performed.
Please refer to fig. 3, the blanking mechanism 2 includes a blanking frame 2a and a suction cup blanking assembly 2b, the blanking frame 2a is fixedly installed at one end of the base 7 in the width direction, the suction cup blanking assembly 2b is fixedly installed above the blanking frame 2a through a support frame 2c, the suction cup blanking assembly 2b includes a blanking suction cup 2b1, a third moving sliding table 2b2 and a fourth moving sliding table 2b3, the third moving sliding table 2b2 is fixedly installed at the top of the support frame 2c along the width direction of the base 7, the fourth moving sliding table 2b3 is vertically installed on the sliding table of the third moving sliding table 2b2 with the base 7, the blanking suction cup 2b1 is installed on the sliding table of the fourth moving sliding table 2b3 through a second movable plate 2b4, and the second movable plate 2b4 is fixedly installed on the sliding table of the fourth moving sliding table 2b 3.
Unqualified products are transferred to the blanking frame 2a through the sucker blanking assembly 2b and screened out, the blanking sucker 2b1 is moved to the unqualified product above the workbench 3 through the movement of the third movable sliding table 2b2 and the fourth movable sliding table 2b3, the unqualified products are sucked by the blanking sucker 2b1 and are reversely conveyed to the upside of the blanking frame 2a, and the unqualified products are conveyed to a recycling position through the blanking frame 2a
Please refer to fig. 4, the working table 3 includes an electric rotating table 3a and a plurality of material plates 3b, the electric rotating table 3a is fixedly installed at the center of the base 7, all the material plates 3b are evenly installed on the electric rotating table 3a along the circumference in the reverse direction, and a material placing groove 3b1 is formed on each material plate 3 b.
Divide the branch work of work through electric rotary table 3a and material board 3b and divide the material for material loading, unloading, processing and detection can go on in step, and the material groove 3b1 of putting on the material board 3b can help individual station to fix a position and the material is fixed.
Referring to fig. 3 and 5, the laser spraying mechanism 4 further includes a three-axis moving assembly 4a and a first rotating cylinder 4c, the three-axis moving assembly 4a is fixedly installed at one end of the base 7 far away from the blanking frame 2a, the first rotating cylinder 4c is installed at the movable end of the three-axis moving assembly 4a through a fixing frame 4b, the adjusting assembly 4d is installed at the movable end of the first rotating cylinder 4c, the laser emitting assembly 4e and the spraying assembly 4g are both installed on the adjusting assembly 4d, the stirring assembly 4h is installed at one side of the fixing frame 4b far away from the adjusting assembly 4d, the adjusting assembly 4d includes a first mounting plate 4d1, a fifth moving sliding table 4d2, a mounting seat 4d3 and a rotating electric cylinder 4d4, the first mounting plate 4d1 is fixedly installed at the movable end of the first rotating cylinder 4c, the fifth moving sliding table 4d2 is fixedly installed on the first mounting plate 4d1, the mounting seat 4d3 is fixedly installed on the sliding table 4d2, the rotary electric cylinder 4d4 is arranged at the lower end of the mounting seat 4d3, the laser emission component 4e is arranged on the rotary electric cylinder 4d4 through a chuck 4d5, and the spraying component 4g is arranged at the lower end of the first mounting plate 4d1 through a clamping rod 4 f.
Carry out laser spraying through laser emission subassembly 4e and spout material subassembly 4g to the substrate, move subassembly 4a and first revolving cylinder 4c by the triaxial and carry out preliminary movement to laser emission subassembly 4e and spout material subassembly 4g, make it aim at material board 3b, the rethread fifth removes position and the angle that slip table 4d2 and rotatory electric cylinder 4d4 adjusted laser emission subassembly 4e once more, make it aim at the base plate, chuck 4d5 and clamping bar 4f are used for fixed laser emission subassembly 4e and spout material subassembly 4g respectively, overturn the base plate through stirring subassembly 4h, make the base plate spraying comprehensive.
Referring to fig. 5, the material overturning assembly 4h includes a sixth moving sliding table 4h1, a seventh moving sliding table 4h2, a second rotating cylinder 4h3 and an electric clamping jaw 4h4, the sixth moving sliding table 4h1 is vertically installed on the fixing frame 4b, the seventh moving sliding table 4h2 is horizontally installed on the sliding table of the sixth moving sliding table 4h1, the second rotating cylinder 4h3 is fixedly installed on the sliding table of the seventh moving sliding table 4h2, and the electric clamping jaw 4h4 is fixedly installed at the movable end of the second rotating cylinder 4h 3.
Overturn the base plate through stirring subassembly 4h, it is comprehensive to make laser spraying processing, remove slip table 4h1 and seventh removal slip table 4h2 by the sixth and remove second revolving cylinder 4h3 and electronic clamping jaw 4h4 and remove to base plate department, press from both sides the base plate through electronic clamping jaw 4h4, it is rotatory and put back in the silo 3b1 to drive electronic clamping jaw 4h4 and base plate by second revolving cylinder 4h3, process again.
Referring to fig. 6 to 9, the detection mechanism 5 includes an eighth moving sliding table 5a, a ninth moving sliding table 5b, a third rotating cylinder 5c, a measuring head 5d, a microscope camera 5e and a spot light 5g, the eighth moving sliding table 5a is installed on the lower surface of the top frame 7a and is close to one end of the cleaning mechanism 6, the ninth moving sliding table 5b is fixedly installed at the movable end of the eighth moving sliding table 5a, the third rotating cylinder 5c is installed on the ninth moving sliding table 5b, the measuring head 5d, the microscope camera 5e and the spot light 5g are all installed on an installation component 5f, and the installation component 5f is installed on the third rotating cylinder 5c through a first telescopic cylinder 5 h.
Detect the base plate of production through detection mechanism 5, remove slip table 5a through the eighth, the ninth removes slip table 5b and third revolving cylinder 5c and drives first telescopic cylinder 5h and installation component 5f and remove, adjust the position of installation component 5f, and then adjust and survey electric head 5d, the position of microcamera 5e and shot-light 5g, carry out the electric conductivity test through surveying electric head 5d to the base plate, whether outer looks and the anti-oxidant coating of observing the base plate through microcamera 5e and shot-light 5g are qualified.
Please refer to fig. 9, the mounting assembly 5f includes a connecting rod 5f4, a second mounting plate 5f1, a first fixing seat 5f2, a second fixing seat 5f3 and a third fixing seat 5f5, the second mounting plate 5f1 is fixedly mounted at an output end of the first telescopic cylinder 5h, the first fixing seat 5f2 is hinged to a lower end of the second mounting plate 5f1, the probe 5d is clamped on the first fixing seat 5f2, the second fixing seat 5f3 is clamped in a middle of the probe 5d, the third fixing seat 5f5 is fixedly mounted on the second fixing seat 5f3, the connecting rod 5f4 is fixedly mounted on the third fixing seat 5f5, the microscope camera 5e is hinged to an end of the connecting rod 5f4 far away from the probe 5d through a ball hinge seat 5f6, and the spotlight 5g is mounted in the middle of the connecting rod 5f 4.
Survey electric head 5d, install the output at first telescopic cylinder 5h through second mounting panel 5f1, micro-camera 5e and shot-light 5g, be convenient for adjust the detection height, survey electric head 5d through the fixed of first fixing base 5f2, by second fixing base 5f3 with, ball pivot seat 5f6 and connecting rod 5f4 fix micro-camera 5e and shot-light 5g on surveying electric head 5d, make micro-camera 5e and shot-light 5g can remove with survey electric head 5d, can detect with same base plate.
Referring to fig. 4 and 9, the cleaning mechanism 6 includes a cabinet 6a, a cabinet 6b, a material conveying assembly 6c and a plasma cleaning assembly 6d, the cabinet 6a is fixedly installed at one end of the base 7 far away from the belt conveying assembly 1a, the cabinet 6b is fixedly installed above the cabinet 6a, the material conveying assembly 6c is installed at the upper end of the cabinet 6a, the plasma cleaning assembly 6d is installed in the cabinet 6b, the material conveying assembly 6c includes a driving roller assembly 6c1, the four-roller type air conditioner comprises a fourth rotary cylinder 6c2, a rotary rod 6c5 and two second telescopic cylinders 6c6, a transmission roller set 6c1 is installed at the upper end of the cabinet 6a along the length direction of the cabinet 6a, the fourth rotary cylinder 6c2 is installed on the base 7 through a support 6c3, the rotary rod 6c5 is hinged to the support 6c3 through a hinged seat 6c4, the hinged end of the rotary rod 6c5 is connected with the output end of the fourth rotary cylinder 6c2, and the two second telescopic cylinders 6c6 are fixedly installed on two sides of one end, far away from the hinged seat 6c4, of the rotary rod 6c5 respectively.
Transfer to the machine storehouse 6b through passing material subassembly 6c qualified product of detection, carry out plasma cleaning through plasma cleaning subassembly 6d to it, at first, it gets to detect the station to rotate through the rotatory bull stick 6c5 of the rotatory drive of fourth revolving cylinder 6c2 and second telescopic cylinder 6c6, press from both sides qualified product through two second telescopic cylinder 6c6, fourth revolving cylinder 6c2 counter-rotation, place qualified product on drive roller set 6c1, drive roller set 6c1 carries out plasma cleaning in carrying out the product to machine storehouse 6b, convey to receiving material department by drive roller set 6c1 after the washing is accomplished.
In order to better show that the preparation process of the dispersion-strengthened copper alloy movable electrode plate can be realized, the embodiment provides a preparation method of a production device of the dispersion-strengthened copper alloy movable electrode plate, which comprises the following steps:
the method comprises the following steps: metal pulverization is carried out on required materials through a ball mill, then sintering is carried out through a high-energy sintering furnace according to material proportion, then a base plate is processed through a cold rolling forming device, the base plate is conveyed to the lower part of a sucker feeding assembly 1b through a belt conveying assembly 1a, the feeding sucker 1b1 is moved to the position above a base material on the belt conveying assembly 1a through the movement of a first moving sliding table 1b2 and a second moving sliding table 1b3, the base plate is sucked through the sucker and reversely moved to the position above a workbench 3, the base plate is placed on the workbench 3, feeding is repeatedly carried out in this way, division and distribution are carried out through an electric rotating table 3a and a material plate 3b, so that feeding, blanking, processing and detection can be carried out synchronously, and a material placing groove 3b1 on the material plate 3b can help each station to carry out positioning and material fixing;
step two: the laser spraying is carried out on the base material through the laser emitting component 4e and the spraying component 4g, the laser emitting component 4e and the spraying component 4g are primarily moved through the three-axis moving component 4a and the first rotating cylinder 4c to be aligned with the material plate 3b, the position and the angle of the laser emitting component 4e are adjusted again through the fifth moving sliding table 4d2 and the rotating electric cylinder 4d4 to be aligned with the base plate, the chuck 4d5 and the clamping rod 4f are respectively used for fixing the laser emitting component 4e and the spraying component 4g, the base plate is overturned through the overturning component 4h to be fully sprayed, the second rotating cylinder 4h1 and the seventh moving sliding table 4h2 move the second rotating cylinder 4h3 and the electric clamping jaw 4h4 to the base plate, the base plate is clamped through the electric clamping jaw 4h4, the second rotating cylinder 4h3 rotates to drive the electric clamping jaw 4h4 and the base plate to rotate and put back to the material placing groove 3b1, then processing is carried out;
step three: the produced base plate is detected through the detection mechanism 5, the eighth movable sliding table 5a, the ninth movable sliding table 5b and the third rotary cylinder 5c drive the first telescopic cylinder 5h and the mounting component 5f to move, the position of the mounting component 5f is adjusted, the positions of the electricity measuring head 5d, the microscope camera 5e and the spotlight 5g are further adjusted, the electricity measuring head 5d, the microscope camera 5e and the spotlight 5g are mounted at the output end of the first telescopic cylinder 5h through the second mounting plate 5f1, the detection height is convenient to adjust, the electricity measuring head 5d is fixed through the first fixing seat 5f2, the microscope camera 5e and the spotlight 5g are fixed on the electricity measuring head 5d through the second fixing seat 5f3, the spherical hinge seat 5f6 and the connecting rod 5f4, the microscope camera 5e and the spotlight 5g can move together with the electricity measuring head 5d, the same base plate can be detected, the conductivity of the base plate is tested through the electricity measuring head 5d, observing whether the external phase and the antioxidant coating of the substrate are qualified or not through a microscopic camera 5e and a spotlight 5 g;
step four: the qualified products detected are transferred into the machine bin 6b through the material conveying assembly 6c, the products are subjected to plasma cleaning through the plasma cleaning assembly 6d, firstly, the fourth rotary cylinder 6c2 rotates to drive the rotating rod 6c5 and the second telescopic cylinder 6c6 to rotate to a detection station, the qualified products are clamped through the two second telescopic cylinders 6c6, the fourth rotary cylinder 6c2 rotates reversely, the qualified products are placed on the transmission roller set 6c1, the transmission roller set 6c1 conveys the products into the machine bin 6b for plasma cleaning, and the products are conveyed to a material receiving position through the transmission roller set 6c1 after cleaning;
step five: unqualified products are transferred to the blanking frame 2a through the sucker blanking assembly 2b and screened out, the blanking sucker 2b1 is moved to the unqualified product above the workbench 3 through the movement of the third movable sliding table 2b2 and the fourth movable sliding table 2b3, the unqualified products are sucked by the blanking sucker 2b1 and are reversely conveyed to the upside of the blanking frame 2a, and the unqualified products are conveyed to the recycling position through the blanking frame 2 a.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The production device of the dispersion strengthening copper alloy material movable electrode plate comprises a ball mill, a high-energy sintering furnace and a cold rolling forming device, and is characterized by also comprising: the automatic feeding device comprises a feeding mechanism (1), a discharging mechanism (2), a workbench (3), a laser spraying mechanism (4), a detection mechanism (5), a cleaning mechanism (6) and a base (7), wherein the feeding mechanism (1) and the cleaning mechanism (6) are respectively arranged at two ends of the base (7) in the length direction, the discharging mechanism (2) and the laser spraying mechanism (4) are respectively arranged at two ends of the base (7) in the width direction, the workbench (3) is arranged in the center of the base (7), the detection mechanism (5) is arranged above the workbench (3) and is close to the cleaning mechanism (6), wherein laser spraying mechanism (4) include laser emission subassembly (4e), spout material subassembly (4g), adjusting part (4d) and stirring subassembly (4h), and laser emission subassembly (4e) and spout material subassembly (4g) and all install on adjusting part (4d), and one side at adjusting part (4d) is installed in stirring subassembly (4 h).
2. The production apparatus for a dispersion strengthened copper alloy material movable electrode plate according to claim 1, wherein the feeding mechanism (1) comprises a belt conveying assembly (1a) and a suction cup feeding assembly (1b), the belt conveying assembly (1a) is fixedly installed at one end of the base (7) away from the cleaning mechanism (6) in the length direction, the suction cup feeding assembly (1b) is installed above the belt conveying assembly (1a) and the working table (3) through the top frame (7a), the suction cup feeding assembly (1b) comprises a feeding suction cup (1b1), a first movable sliding table (1b2) and a second movable sliding table (1b3), the first movable sliding table (1b2) is fixedly installed below the top frame (7a) in the length direction of the base (7), the second movable sliding table (1b3) is installed on the sliding table 2) of the first movable sliding table (1b) perpendicular to the base (7), the feeding sucker (1b1) is mounted on the sliding table of the second movable sliding table (1b3) through a first movable plate (1b4), and the first movable plate (1b4) is fixedly mounted on the sliding table of the second movable sliding table (1b 3).
3. The manufacturing apparatus of the dispersion strengthened copper alloy material movable electrode plate according to claim 1, wherein the blanking mechanism (2) comprises a blanking frame (2a) and a suction cup blanking assembly (2b), the blanking frame (2a) is fixedly installed at one end of the base (7) in the width direction, the suction cup blanking assembly (2b) is fixedly installed above the blanking frame (2a) through a support frame (2c), the suction cup blanking assembly (2b) comprises a blanking suction cup (2b1), a third movable sliding table (2b2) and a fourth movable sliding table (2b3), the third movable sliding table (2b2) is fixedly installed at the top of the support frame (2c) in the width direction of the base (7), the fourth movable sliding table (2b3) is vertically installed on the sliding table of the third movable sliding table (2b2) with the base (7), the blanking suction cup (2b1) is installed on the sliding table of the fourth movable sliding table (2b3) through a second movable plate (2b4), the second movable plate (2b4) is fixedly arranged on the sliding table of the fourth movable sliding table (2b 3).
4. The production device of the dispersion-strengthened copper alloy material movable electrode plate according to claim 1, wherein the working table (3) comprises an electric rotating table (3a) and a plurality of material plates (3b), the electric rotating table (3a) is fixedly installed in the center of the base (7), all the material plates (3b) are evenly installed on the electric rotating table (3a) along the circumference in the reverse direction, and each material plate (3b) is provided with a material placing groove (3b 1).
5. The production device of the dispersion-strengthened copper alloy movable electrode plate as claimed in claim 1, wherein the laser spraying mechanism (4) further comprises a triaxial moving assembly (4a) and a first rotating cylinder (4c), the triaxial moving assembly (4a) is fixedly mounted at one end of the base (7) far away from the lower material rack (2a), the first rotating cylinder (4c) is mounted at the movable end of the triaxial moving assembly (4a) through a fixing rack (4b), an adjusting assembly (4d) is mounted at the movable end of the first rotating cylinder (4c), the laser emitting assembly (4e) and the spraying assembly (4g) are both mounted on the adjusting assembly (4d), the material turning assembly (4h) is mounted at one side of the fixing rack (4b) far away from the adjusting assembly (4d), and the adjusting assembly (4d) comprises a first mounting plate (4d1), a fifth moving sliding table (4d2), Mounting seat (4d3) and rotatory electric jar (4d4), first mounting panel (4d1) fixed mounting is in the expansion end of first rotatory cylinder (4c), fifth removal slip table (4d2) fixed mounting is on first mounting panel (4d1), mounting seat (4d3) fixed mounting is on the slip table of fifth removal slip table (4d2), the lower extreme at mounting seat (4d3) is installed in rotatory electric jar (4d4), laser emission subassembly (4e) are installed on rotatory electric jar (4d4) through chuck (4d5), spout material subassembly (4g) and install the lower extreme at first mounting panel (4d1) through clamping bar (4 f).
6. The production device of the dispersion-strengthened copper alloy material movable electrode plate according to claim 5, wherein the material overturning assembly (4h) comprises a sixth movable sliding table (4h1), a seventh movable sliding table (4h2), a second rotary cylinder (4h3) and an electric clamping jaw (4h4), the sixth movable sliding table (4h1) is vertically installed on the fixed frame (4b), the seventh movable sliding table (4h2) is horizontally installed on the sliding table of the sixth movable sliding table (4h1), the second rotary cylinder (4h3) is fixedly installed on the sliding table of the seventh movable sliding table (4h2), and the electric clamping jaw (4h4) is fixedly installed at the movable end of the second rotary cylinder (4h 3).
7. The production apparatus for the dispersion-strengthened copper alloy material movable electrode plate according to claim 1, the device is characterized in that the detection mechanism (5) comprises an eighth movable sliding table (5a), a ninth movable sliding table (5b), a third rotary cylinder (5c), a power measuring head (5d), a microscope camera (5e) and a spot lamp (5g), the eighth movable sliding table (5a) is installed on the lower surface of the top frame (7a) and close to one end of the cleaning mechanism (6), the ninth movable sliding table (5b) is fixedly installed at the movable end of the eighth movable sliding table (5a), the third rotary cylinder (5c) is installed on the ninth movable sliding table (5b), the power measuring head (5d), the microscope camera (5e) and the spot lamp (5g) are installed on an installation component (5f), and the installation component (5f) is installed on the third rotary cylinder (5c) through a first telescopic cylinder (5 h).
8. The production device of the dispersion-strengthened copper alloy material movable electrode plate as claimed in claim 7, wherein the mounting assembly (5f) comprises a connecting rod (5f4), a second mounting plate (5f1), a first fixing seat (5f2), a second fixing seat (5f3) and a third fixing seat (5f5), the second mounting plate (5f1) is fixedly mounted at the output end of the first telescopic cylinder (5h), the first fixing seat (5f2) is hinged at the lower end of the second mounting plate (5f1), the measuring head (5d) is clamped on the first fixing seat (5f2), the second fixing seat (5f3) is clamped at the middle part of the measuring head (5d), the third fixing seat (5f5) is fixedly mounted on the second fixing seat (5f3), the connecting rod (5f4) is fixedly mounted on the third fixing seat (5f5), and the microscope camera (5e) is hinged at one end, far away from the measuring head (4) of the measuring head (5f 393875 d) through the ball hinge seat (5f6), the spot light (5g) is arranged in the middle of the connecting rod (5f 4).
9. The production device of the dispersion-strengthened copper alloy material movable electrode plate as claimed in claim 1, wherein the cleaning mechanism (6) comprises a cabinet (6a), a machine cabin (6b), a material conveying assembly (6c) and a plasma cleaning assembly (6d), the cabinet (6a) is fixedly arranged at one end of the base (7) far away from the belt conveying assembly (1a), the machine cabin (6b) is fixedly arranged above the cabinet (6a), the material conveying assembly (6c) is arranged at the upper end of the cabinet (6a), the plasma cleaning assembly (6d) is arranged in the machine cabin (6b), the material conveying assembly (6c) comprises a transmission roller set (6c1), a fourth rotating cylinder (6c2), a rotating rod (6c5) and two second telescopic cylinders (6c6), the transmission roller set (6c1) is arranged at the upper end of the cabinet (6a) along the length direction of the cabinet (6a), the fourth rotating cylinder (6c2) is installed on the base (7) through a support (6c3), the rotating rod (6c5) is hinged to the support (6c3) through a hinged seat (6c4), the hinged end of the rotating rod (6c5) is connected with the output end of the fourth rotating cylinder (6c2), and the two second telescopic cylinders (6c6) are fixedly installed on two sides of one end, far away from the hinged seat (6c4), of the rotating rod (6c5) respectively.
10. The preparation method of the production device of the dispersion-strengthened copper alloy material movable electrode plate as claimed in claims 1 to 9, characterized by comprising the steps of:
the method comprises the following steps: metal pulverization is carried out on the required materials through a ball mill, then sintering is carried out through a high-energy sintering furnace according to the material proportion, then a base plate is processed through a cold rolling forming device, a belt conveying assembly (1a) conveys the base plate to the lower part of a sucker feeding assembly (1b), the loading sucker (1b1) is moved to the position above the base material on the belt conveying component (1a) through the movement of the first moving sliding table (1b2) and the second moving sliding table (1b3), the base plate is sucked by the sucking disc and then reversely moved to the upper part of the worktable (3), the base plate is placed on the worktable (3), the feeding is repeatedly carried out, the electric rotary table (3a) and the material plate (3b) are used for division and distribution, so that loading, unloading, processing and detection can be synchronously performed, and a material placing groove (3b1) on the material plate (3b) can help each station to position and fix materials;
step two: the laser spraying is carried out on the base material through a laser emission assembly (4e) and a spraying assembly (4g), the laser emission assembly (4e) and the spraying assembly (4g) are moved primarily through a three-axis moving assembly (4a) and a first rotating cylinder (4c) to align the laser emission assembly (4e) and the spraying assembly (4g) with the material plate (3b), the position and the angle of the laser emission assembly (4e) are adjusted again through a fifth moving sliding table (4d2) and a rotating electric cylinder (4d4) to align the laser emission assembly with the base plate, a chuck (4d5) and a clamping rod (4f) are respectively used for fixing the laser emission assembly (4e) and the spraying assembly (4g), the base plate is overturned through a material overturning assembly (4h), the base plate is sprayed completely, a second rotating cylinder (4h3) and an electric clamping jaw (4h4) are moved to the position of the base plate through a sixth moving sliding table (4h1) and a seventh moving sliding table (4h2), the base plate is clamped by the electric clamping jaw (4h4), the second rotary cylinder (4h3) rotates to drive the electric clamping jaw (4h4) and the base plate to rotate and return to the material placing groove (3b1), and then processing is carried out;
step three: the produced substrate is detected by a detection mechanism (5), the first telescopic cylinder (5h) and the mounting component (5f) are driven to move by the eighth movable sliding table (5a), the ninth movable sliding table (5b) and the third rotary cylinder (5c), the position of the mounting component (5f) is adjusted, the position of the probe (5d), the position of the microscope camera (5e) and the position of the spot light (5g) are adjusted, the probe (5d), the microscope camera (5e) and the spot light (5g) are mounted at the output end of the first telescopic cylinder (5h) by the second mounting plate (5f1), the detection height is convenient to adjust, the probe (5d) is fixed by the first fixing seat (5f2), and the microscope camera (5e) and the spot light (5g) are fixed on the probe (5d) by the second fixing seat (5f3), the spherical hinge seat (5f6) and the connecting rod (5f4), the microscope camera (5e) and the spot light (5g) can move together with the electricity measuring head (5d), the same substrate can be detected, the electricity measuring head (5d) is used for conducting a conductivity test on the substrate, and the microscope camera (5e) and the spot light (5g) are used for observing whether the external phase and the anti-oxidation coating of the substrate are qualified or not;
step four: transferring qualified products to a machine bin (6b) through a material conveying assembly (6c), carrying out plasma cleaning on the qualified products through a plasma cleaning assembly (6d), firstly, rotating a driving rotating rod (6c5) and a second telescopic cylinder (6c6) to rotate to a detection station through a fourth rotary cylinder (6c2), clamping the qualified products through two second telescopic cylinders (6c6), reversely rotating the fourth rotary cylinder (6c2), placing the qualified products on a transmission roller set (6c1), conveying the products to the machine bin (6b) through the transmission roller set (6c1) for plasma cleaning, and conveying the cleaned products to a material receiving position through the transmission roller set (6c 1);
step five: unqualified products are transferred to a discharging frame (2a) through a sucking disc discharging assembly (2b) and screened out, the discharging sucking disc (2b1) is moved to the unqualified product position above a workbench (3) through the movement of a third moving sliding table (2b2) and a fourth moving sliding table (2b3), the discharging sucking disc (2b1) sucks the unqualified products, the unqualified products are reversely conveyed to the upper side of the discharging frame (2a), and the unqualified products are conveyed to a recycling position through the discharging frame (2 a).
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| Publication number | Priority date | Publication date | Assignee | Title |
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