CN111499215A - Surface protection coating film vacuum coating film intelligent manufacturing device for optical glass - Google Patents
Surface protection coating film vacuum coating film intelligent manufacturing device for optical glass Download PDFInfo
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- CN111499215A CN111499215A CN202010456773.6A CN202010456773A CN111499215A CN 111499215 A CN111499215 A CN 111499215A CN 202010456773 A CN202010456773 A CN 202010456773A CN 111499215 A CN111499215 A CN 111499215A
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- 239000005304 optical glass Substances 0.000 title claims abstract description 137
- 239000011248 coating agent Substances 0.000 title claims abstract description 49
- 238000000576 coating method Methods 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000001771 vacuum deposition Methods 0.000 title claims abstract description 11
- 238000001514 detection method Methods 0.000 claims abstract description 84
- 238000010438 heat treatment Methods 0.000 claims abstract description 60
- 238000005507 spraying Methods 0.000 claims abstract description 33
- 238000012546 transfer Methods 0.000 claims abstract description 18
- 239000007888 film coating Substances 0.000 claims abstract description 9
- 238000009501 film coating Methods 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 42
- 238000003825 pressing Methods 0.000 claims description 42
- 239000000523 sample Substances 0.000 claims description 21
- 230000033001 locomotion Effects 0.000 claims description 13
- 210000000078 claw Anatomy 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 5
- 238000013404 process transfer Methods 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000011027 product recovery Methods 0.000 claims 2
- 239000011253 protective coating Substances 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 13
- 230000005611 electricity Effects 0.000 description 13
- 230000009471 action Effects 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 239000011521 glass Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000009415 formwork Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000007733 ion plating Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000000429 assembly Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
- C23C14/352—Sputtering by application of a magnetic field, e.g. magnetron sputtering using more than one target
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention provides an intelligent device for manufacturing a surface protection coating film vacuum coating film of optical glass, which comprises an optical glass automatic feeding device, a hot plate heating and spraying structure, a detection assembly, an inner ring submerging film coating device and a CCD (charge coupled device) detection, wherein the optical glass automatic feeding device and an X-Y manipulator are placed on the optical glass hot plate heating and spraying structure to ensure the film coating time of each product and dry the coated film powder; the intelligent operation or the uninterrupted transfer operation of the production line is realized, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to an assembly technology of an optical glass assembly production line, in particular to a surface protection coating vacuum coating intelligent manufacturing device of optical glass.
Background
In the twenty-first century, the mechanical manufacturing technology develops towards the direction of high efficiency, high precision, high reliability and specialization; in order to improve the efficiency, the processing precision and the reliability and reduce the cost, an ultrahigh cutting processing technology is developed, and a high-performance cutter and a high-performance hard coating are developed for processing superhard materials and materials difficult to process; and a plurality of green manufacturing technologies which save energy, reduce consumption, protect environment and reduce pollution are not developed for high-performance tools and dies. The ion coating machine can realize coating treatment on the cutter and the part die, so that the cutter and the part die have excellent service performance, the hardness, the wear resistance, the corrosion resistance, the heat resistance, the lubricating property and the like of the surface are obviously improved, and the quality (such as surface roughness, precision and the like) and the service life of the cutter and the part are greatly improved. Compared with the common ion plating coating machine, the multi-arc ion plating coating has the advantages of high deposition rate and high efficiency, but the coating has more large particles and poor compactness, and the service performance of the cutter and the workpiece is influenced. Especially for some finish machining tools and workpieces, the coating has rough surface and large friction force, and the service life of the coating is directly influenced, so that the traditional ion plating cannot meet the coating requirements of the products. The production equipment is provided, automatic operation and coating are achieved, production requirements are met, quality is guaranteed, manual requirements are reduced, production cost is reduced, and labor efficiency is improved. Accordingly, the prior art is deficient and needs improvement.
Disclosure of Invention
The invention aims to provide a multi-arc ion vacuum coating machine, which solves the problems in the prior art, can effectively filter out large particles in a coating, and enables the coating to be compact and bright and to have excellent performance.
In order to solve the above problems, the technical scheme provided by the invention is as follows: an intelligent device for surface protection coating vacuum coating of optical glass comprises an automatic optical glass feeding device, a containing cavity, a hot plate heating and spraying structure arranged in the containing cavity and a straight pipe magnetic field superposition device; the automatic optical glass feeding device and the X-Y manipulator are placed on an optical glass hot plate for heating and spraying the structure, the heating time of each product is guaranteed, the coated powder is dried, the detection assembly adopts a non-contact probe to measure the rotating axial vibration amplitude of the optical glass in an inverted mode, the OK product is measured to flow downwards, then the inner ring is pressed in by a servo mode to achieve the purpose that the inner ring is submerged into the coating device, finally the CCD detects whether the coated powder overflows or not, and manual or automatic operation is conducted to achieve process transfer.
In the preferred technical scheme, the automatic optical glass feeding device comprises a receiving assembly, a moving assembly, a transferring assembly, an exchanging assembly and a limiting assembly, the bearing component is used as a weight bearing part of the automatic optical glass feeding device and is fixedly arranged on the supporting seat, a slide rail is arranged on the bearing component, the moving component drives the material tray to move on the slide rail, the middle part of the slide rail is provided with a transfer component, a manipulator of the transfer component sequentially grabs the optical glass components on the material tray, the optical glass assembly is placed on the exchange assembly, which effects the alternation of the position transition of the optical glass assembly between the two gripper fingers, in order to effect the control of the moving assembly, and a limiting assembly consisting of a plurality of limiting frames is arranged in the working range of the moving assembly.
Accept the subassembly include the bottom plate middle part is drawn empty the both sides of drawing empty part fixed mounting respectively have slip table electricity jar and supporting shoe in the middle of the bottom plate, install the slide rail on the supporting shoe, slide rail and slip table electricity jar parallel mount and length are unanimous.
The moving assembly comprises a conveying plate, a lifting assembly and a cylinder mounting plate, the conveying plate is fixed on a sliding block of the sliding table electric cylinder and a sliding block of the sliding rail, the middle of the conveying plate is also hollow, a plurality of positioning columns are asymmetrically arranged at four corners of the upper surface of the four corners of the conveying plate, part of the positioning columns are metal sensing assemblies or displacement transmitters, four supporting rods are integrally arranged at the four corners of the lower surface of the conveying plate, the other ends of the four supporting rods are fixed with the cylinder mounting plate, and the lifting assembly is fixed on the cylinder mounting plate;
the lifting assembly comprises two lifting cylinders, a lifting plate, a fixed lifting plate and a U-shaped connecting plate of a conveying plate, wherein the two lifting cylinders are symmetrically arranged up and down, the two lifting cylinders are respectively and fixedly arranged on the lifting plate and a cylinder mounting plate, the movable ends of the cylinders are fixed through connecting blocks, the two U-shaped connecting plates are arranged at the hollowed-out positions of the conveying plate, a pressure sensing assembly is arranged at the middle part of each U-shaped connecting plate, one end of each pressure sensing assembly is fixed to the bottom surface of the lifting plate, and the other end of each pressure sensing assembly is fixed to the U-shaped connecting plate;
the moving assembly further comprises a moving drag chain, one end of the moving drag chain is fixedly installed on the air cylinder installation plate, one end of the moving drag chain is fixedly installed on the bottom plate, and the moving drag chain is installed in parallel along the direction of the electric cylinder of the sliding table.
According to the preferable technical scheme, the transfer assembly consists of a horizontal moving assembly and a corresponding mechanical claw, wherein the horizontal moving assembly is fixedly installed on a support frame, the support frame consists of support plates which are installed on two sides of the sliding table cylinder and the sliding rail and are installed in the middle of the length of the sliding rail, and the horizontal moving assembly is installed at the top of each support plate; and a mechanical claw is arranged on the sliding block of the moving assembly.
The horizontal moving assembly is also composed of a sliding table cylinder.
The mechanical claw is formed by sequentially assembling a plurality of telescopic cylinders, the tail end of each telescopic cylinder is composed of finger cylinders, and a matched grabbing component is arranged on each hand cylinder.
The horizontal moving assembly is a lead screw conveying assembly or a belt conveying assembly and a mechanical conveying assembly.
According to the technical scheme, the exchange assembly comprises a rotary cylinder, a material tray and an optical glass assembly placing seat, the rotary cylinder is fixed in the middle of the base through the rotary cylinder, the tray is installed at the movable end of the rotary cylinder, the optical glass assembly placing seats are fixedly installed at two ends of the tray respectively, and the positions of the optical glass assembly placing seats correspond to the placing position of the horizontal movement assembly manipulator and the grabbing start position of the hot plate heating spraying structure manipulator respectively.
The limiting assembly is fixed on the bottom plate through eight rail sectional materials respectively, the two ends and the middle of the sliding table electric cylinder and the sliding rail form a limiting frame of the lifting assembly at the two ends of the sliding table electric cylinder, a plurality of groups of L-type limiting pieces are fixed on the rail sectional materials, and the limiting pieces play a limiting alarm role on the lifting assembly.
The automatic optical glass feeding device further comprises a material tray on the lifting plate and a material tray bracket fixedly fastened by the material tray, wherein the material tray bracket comprises a bracket mounting plate, a bracket cylinder and an L-type supporting plate, the bracket mounting plate is fixed on the rail section bar on the outer side to form two groups of corresponding bracket mounting plates, the bracket mounting plate is correspondingly provided with the bracket cylinder, the bracket cylinder is a telescopic cylinder, the movable end of the telescopic cylinder is provided with a L-type bracket, and the L-type bracket supports and supports the material tray when the lifting assembly drags the material tray to rise to a specified position under the action of the cylinder.
According to the technical scheme, the hot plate heating and spraying structure comprises an X-Y moving assembly and a heating plate, the heating plate and the X-Y moving assembly are both installed on a heating bottom plate of the hot plate heating and spraying structure, the heating plate is horizontally fixed to the top end of a supporting column through suspension of the supporting column, the X-Y moving assembly is fixed through a fixing frame, and an X axis and a Y axis are installed on the side edge of the heating bottom plate in a 90-degree mode.
The X-Y moving assembly is formed by fixing an X-axis sliding table electric cylinder and a Y-axis sliding table electric cylinder end portion in a stacked mode and enabling the X-axis sliding table electric cylinder and the Y-axis sliding table electric cylinder end portion to be perpendicular to each other, the Y-axis sliding table electric cylinder is fixed on a sliding block of the X-axis sliding table electric cylinder and moves in the direction of the Y-axis sliding table electric cylinder under the action of the X-axis sliding table electric cylinder, and a hot plate heating spraying structure mechanical arm is installed on a sliding block of the Y-.
The technical scheme who prefers, hot plate heating spraying structure manipulator comprises flagging mounting panel, lift cylinder and clamping jaw, flagging mounting panel is installed on the slider of Y axle slip table electricity jar the lift cylinder is all installed to the lower extreme both sides of flagging mounting panel, the lift cylinder is expansion cylinder that the expansion end is down, the expansion end of expansion cylinder installs the finger cylinder that has the clamping jaw.
The heating plate comprises a multi-layer structure, and is respectively an outer shell heat-insulating layer, an inner heat-conducting layer and a formwork layer, wherein the outer shell heat-insulating layer is sealed and comprises the inner heat-conducting layer, the inner heat-conducting layer is an electric heating layer, the electric heating layer is provided with a sunken position matched with the structure of the formwork layer, so that the formwork layer is embedded in the inner heat-conducting layer, and the formwork layer is a heat-conducting layer.
The hot plate heating spraying structure further comprises touch screen control and manual control.
According to the preferable technical scheme, the detection assembly comprises a probe detection assembly and an inversion assembly, the inversion assembly inverts the optical glass assembly and places the optical glass assembly on the probe detection, and the probe detection realizes non-contact inversion measurement of the optical glass assembly.
According to the preferable technical scheme, the inversion assembly comprises a transverse moving part, a lifting part, a longitudinal moving part and a rotating part, wherein the transverse moving part is fixedly installed on a base of the detection assembly, the lifting part is installed on a sliding table which moves transversely, and the rotating part is installed at the end part of the lifting part;
the transverse moving part is a sliding table electric cylinder fixedly arranged on the base through a fixed mounting block;
the lifting part is a second telescopic cylinder fixed on a sliding block of the electric cylinder of the sliding table, and a movable cylinder mounting plate for mounting the longitudinal moving part is fixedly mounted at the movable end of the telescopic cylinder;
the longitudinal moving part is a third telescopic cylinder fixedly arranged on the moving cylinder mounting plate, and a rotating part is arranged at the movable end of the telescopic cylinder;
the rotating part comprises a second rotating cylinder, a second finger cylinder and a second clamping jaw, the second finger cylinder and the second clamping jaw are combined to form a grabbing assembly, and the grabbing assembly and the second rotating cylinder are combined to achieve a clamping and releasing function of 180-degree turnover.
The probe detection comprises a supporting base, an optical glass assembly vibration frame, a detection sliding assembly, a vibration assembly and a detection assembly, wherein the supporting base is supported by four supporting cushion blocks with fixing holes in four corners, one side of the long direction of the supporting base is close to the hot plate heating and spraying structure, the optical glass assembly placing frame is installed on the optical glass assembly placing frame, the detection sliding assembly is installed in the optical glass assembly placing frame in a measuring mode, the vibration assembly is installed on the detection sliding assembly, the optical glass assembly vibration frame of the vibration assembly connected with the vibration assembly corresponds to the detection head of the detection assembly, and the detection head is installed on the supporting base through a supporting rod.
The optical glass assembly placing frame is composed of a strip-shaped plate which is fixedly installed on the side edge of the supporting base and provided with a plurality of long grooves, and a plurality of optical glass assembly placing seats which are fixedly arranged on the strip-shaped plate top fixing and installing plate.
The detection sliding assembly comprises parallel sliding rails arranged in parallel, a single-shaft air cylinder arranged on the side edges of the parallel sliding rails, a sliding plate fixed on the parallel sliding rails and an optical glass assembly vibration frame on the sliding plate; the optical glass component vibration frame is connected with a vibration component arranged on the sliding plate; the sliding plate is connected with the moving end of the single-shaft cylinder through a connecting plate;
the optical glass assembly vibration frame comprises a flange which is fixedly installed and is also provided with an installation hole, a hollow cylinder is installed on the flange, a vibrator which is formed by combining a nested stator and a combined stator assembly is installed in the cylinder, an optical glass assembly placing seat is installed on the vibrator, and the vibrator and the vibration assembly are connected to realize rotary vibration motion;
the vibration assembly consists of a sliding table cylinder and a pneumatic flat plate;
the detection assembly consists of a support rod and a self-assembled photoacoustic probe based on HCR fixed at the top end of the support rod.
According to the preferable technical scheme, the inner ring submerging coating device comprises a pressing-in transmission and a pressing machine, wherein the pressing machine is arranged at the tail end of the pressing-in transmission; the inner ring submerging film coating device and the CCD are detected to be in the same table-board structure, the press-in detection bottom plate is used together, the inner ring submerging film coating device is arranged on the part, close to the detection assembly, of the press-in detection bottom plate, and the CCD detection and the inner ring submerging film coating device are sequentially arranged in parallel;
the press is still including the backing block, and the owner is pressed and is removed and press the platform, the press passes through the back shaft support and fixes the back shaft top, the back shaft is fixed on the backing block, the backing block with it is as an organic whole to impress the detection bottom plate, two install between the back shaft and press a slide rail, press a slide rail including transversely pressing a slide rail and vertically pressing a slide rail, vertically press a slide rail to install transversely press on the slider of a slide rail, vertically press and install the bearing plate on the slider of a slide rail, install the removal on the bearing plate and press the platform.
The movable pressing table comprises an upper pressing surface, a lower pressing surface, a pressing body and a pressure spring column, the upper pressing surface and the lower pressing surface are supported by the spring column, the spring column is a straight rod with a flange and a pressure spring sleeved on the straight rod, the pressing body is fixedly installed below the lower pressing surface, the pressing body is matched with the inner ring of the optical glass assembly in a part which is submerged in a coating device, the pressure bearing plate is fixedly connected with the lower pressing plate, reinforcing ribs are further arranged on the pressure bearing plate to fix the pressing body, four aligning rods are installed around the pressing body, and protrusions are arranged at the end parts of the aligning rods;
an optical glass component placing seat is further installed on the central portion of the pad seat, a concave alignment rod is arranged on the periphery of the placing seat and the position of the alignment rod in a matched mode, and a recess in the end portion of the concave alignment rod is matched with a protrusion in the end portion of the alignment rod.
The conveying of impressing is including the support of impressing, two conveying splint of impressing and the conveying layer board of impressing, the support of impressing comprises backup pad and bracing piece the conveying splint of impressing are fixed on the pad seat install respectively on the top of backup pad and bracing piece the conveying splint of impressing, two conveying splint parallel mount and the inside holding of impressing the recess of optical glass subassembly. The optical glass pressing device is characterized in that a transverse sliding table cylinder is installed on the supporting plate, a longitudinal sliding table cylinder is installed on a sliding block of the transverse sliding table cylinder, the pressing-in conveying supporting plate is fixed on the sliding block of the longitudinal sliding table cylinder, and a groove matched with an optical glass assembly structure is carved on the pressing-in conveying supporting plate.
According to the preferable technical scheme, the CCD detection comprises a detection conveying structure, a transfer mechanical arm and a CCD industrial camera, wherein the detection conveying structure is the same as the pressing conveying structure, the detection conveying optical glass assembly reaches a designated position, the transfer mechanical arm transfers the optical glass assembly to a detection position, and the CCD industrial camera performs detection.
The vacuum-pumping device is connected with the cavity; the multi-arc target assembly comprises a plurality of cathode multi-arc target holders, each cathode multi-arc target holder is provided with a permanent magnet, the inner end of each cathode multi-arc target holder is hermetically connected with the cavity through a straight pipe magnetic field superposition device, the inner ends of the cathode multi-arc target holders are connected with target holders sleeved in the straight pipe magnetic field superposition device, the target holders are used for mounting targets, each cathode multi-arc target holder is provided with an arc striking device, and arc striking needles of the arc striking devices. The magnetic field superposition device can contact with the target, and the magnetic field superposition device can generate a variable magnetic field in the space where the target is located.
According to the preferable technical scheme, the CCD detection method further comprises the step of recovering the optical glass assembly, wherein the recovery of the optical glass assembly comprises the recovery of qualified products and the recovery of unqualified products.
Compared with the prior art, the automatic spraying coating device has the beneficial effects that by adopting the scheme, automatic spraying coating is realized, the solidification of the coating is checked, the vibration detection is realized on the coating effect, the balance detection is realized, the intelligent operation or the uninterrupted transfer operation of a production line is realized, and the production efficiency is greatly improved. The vacuum coating machine can effectively filter large particles in the coating through the straight pipe magnetic field superposition system, so that the coating on the surface of the workpiece is fine and micro, and has high toughness, high hardness and high oxidation resistance.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic structural view of a vacuum coating intelligent device for surface protection coating of optical glass according to the present invention;
FIG. 2 is a schematic structural view of an automatic optical glass feeding device according to the present invention;
FIG. 3 is a schematic structural view of a hot plate heated spray structure of the present invention;
FIG. 4 is a schematic structural diagram of a detection assembly of the present invention;
FIG. 5 is a schematic structural view of the inner ring submerging coating device and CCD detection of the present invention;
FIG. 6 is a schematic diagram of a press-in transfer configuration according to the present invention;
FIG. 7 is a second schematic view of the press-in transfer structure of the present invention
FIG. 8 is a schematic view showing the structure of the inner ring submerged coating apparatus of the present invention.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, one embodiment of the present invention is: an intelligent device for surface protection coating vacuum coating of optical glass comprises an automatic optical glass feeding device, a containing cavity, a hot plate heating and spraying structure arranged in the containing cavity and a straight pipe magnetic field superposition device; the automatic optical glass feeding device and the X-Y manipulator are placed on an optical glass hot plate for heating and spraying the structure, the heating time of each product is guaranteed, the coated powder is dried, the detection assembly adopts a non-contact probe to measure the rotating axial vibration amplitude of the optical glass in an inverted mode, the OK product is measured to flow downwards, then the inner ring is pressed in by a servo mode to achieve the purpose that the inner ring is submerged into the coating device, finally the CCD detects whether the coated powder overflows or not, and manual or automatic operation is conducted to achieve process transfer. The vacuum-pumping device is connected with the cavity; the multi-arc target assembly comprises a plurality of cathode multi-arc target holders, each cathode multi-arc target holder is provided with a permanent magnet, the inner end of each cathode multi-arc target holder is hermetically connected with the cavity through a straight pipe magnetic field superposition device, the inner ends of the cathode multi-arc target holders are connected with target holders sleeved in the straight pipe magnetic field superposition device, the target holders are used for mounting targets, each cathode multi-arc target holder is provided with an arc striking device, and arc striking needles of the arc striking devices. The magnetic field superposition device can contact with the target, and the magnetic field superposition device can generate a variable magnetic field in the space where the target is located.
An intelligent device for manufacturing a vacuum coating of a surface protection coating of optical glass comprises an optical glass automatic feeding device 1, a hot plate heating and spraying structure 2, a detection assembly 3, an inner ring submerging coating device 4 and a CCD detection device 5, a straight pipe magnetic field superposition device, the optical glass automatic feeding device 1 and an X-Y manipulator are placed on the optical glass hot plate heating and spraying structure 2, the heating time of each product is guaranteed, coating powder is dried, the detection assembly 3 adopts a non-contact probe to measure the rotating axial vibration deflection amplitude of the optical glass in an inverted mode, the OK product is measured to flow downwards, then the inner ring is pressed in a servo mode to achieve the inner ring submerging coating device 4, finally the CCD detection device 5 detects whether the coating powder overflows or not, and manual or automatic operation is conducted to achieve process transfer.
As shown in fig. 2, the automatic optical glass feeding device 1 has a structure that the automatic optical glass feeding device 1 includes a receiving component 11, a moving component 12, a transferring component 13, an exchanging component 14 and a limiting component 15, the receiving component 11 is used as a weight receiving part of the automatic optical glass feeding device 1 and is fixedly mounted on a support seat, a slide rail is arranged on the receiving component 11, the moving component 12 drives a material tray 18 to move on the slide rail, the transferring component 13 is arranged in the middle of the slide rail, a manipulator of the transferring component 13 sequentially grabs optical glass components on the material tray 18, the optical glass components are placed on the exchanging component 14, the exchanging component 14 realizes the position conversion alternation of the optical glass components between two mechanical claws 16, in order to realize the control of the moving component 12, in the working range of the moving assembly 12, a limiting assembly 15 composed of a plurality of limiting frames is installed.
Accept subassembly 11 includes the bottom plate middle part is drawn hollowly the both sides of drawing hollowly the part in the middle of the bottom plate fixed mounting respectively have slip table electricity jar and supporting shoe, install the slide rail on the supporting shoe, slide rail and slip table electricity jar parallel mount and length are unanimous.
Remove subassembly 12 including conveying board, lift subassembly and cylinder mounting panel, conveying board is fixed the slider of slip table electric cylinder with on the slider of slide rail, be the fretwork setting equally in the middle of the conveying board four sides above four corners asymmetry is equipped with a plurality of reference columns, part the reference column is metal response subassembly or displacement sender conveying board below the conveying board four corners integral mounting has four branches, the other end of four branches is fixed with the cylinder mounting panel, be fixed with lifting unit on the cylinder mounting panel.
The lifting assembly comprises lifting cylinders, lifting plates, fixed lifting plates and U-shaped connecting plates of conveying plates, the lifting cylinders are symmetrically arranged up and down, the two lifting cylinders are fixedly arranged on the lifting plates and cylinder mounting plates respectively, movable ends of the cylinders are fixed through connecting blocks, the hollowed-out positions of the conveying plates are provided with the two U-shaped connecting plates, the pressure sensing assembly is arranged in the middle of each U-shaped connecting plate, one end of the pressure sensing assembly is fixed to the bottom surface of each lifting plate, and one end of each pressure sensing assembly is fixed to the corresponding U-shaped connecting plate.
The movable assembly 12 further comprises a movable drag chain 19, one end of the movable drag chain 19 is fixedly installed on the cylinder installation plate, one end of the movable drag chain is fixedly installed on the bottom plate, and the movable drag chain 19 is installed in parallel along the direction of the electric cylinder of the sliding table.
The transfer component 13 consists of a horizontal moving component fixedly installed by a support frame and a corresponding mechanical claw 16, the support frame consists of support plates which are installed on two sides of the sliding table cylinder and the sliding rail and are installed in the middle of the length of the sliding rail, and the horizontal moving component is installed at the top of each support plate; a gripper 16 is mounted on the slide of the moving assembly 12.
The mechanical claw 16 is formed by sequentially assembling a plurality of telescopic cylinders, the tail end of each telescopic cylinder is composed of finger cylinders, and matched grabbing components are arranged on the hand cylinders to form the mechanical claw 16.
The horizontal moving assembly is a lead screw conveying assembly or a belt conveying assembly and a mechanical conveying assembly.
The exchange assembly 14 comprises a rotary cylinder, a tray and an optical glass assembly placing seat, the rotary cylinder is fixed in the middle of the base through the rotary cylinder, the tray is installed at the movable end of the rotary cylinder, the optical glass assembly placing seat is fixedly installed at each of the two ends of the tray, and the positions of the optical glass assembly placing seat correspond to the placing position of the horizontal moving assembly manipulator and the grabbing start position of the hot plate heating spraying structure manipulator 25 respectively.
The limiting assembly 15 is fixed on the bottom plate by eight rail sectional materials respectively at two ends and the middle of the sliding table electric cylinder and the sliding rail to form a limiting frame of the lifting assembly at two ends of the sliding table electric cylinder, a plurality of groups of L-type limiting pieces are fixed on the rail sectional materials, and the limiting pieces play a limiting alarm role on the lifting assembly.
The automatic optical glass feeding device 1 further comprises a material tray 18 on the lifting plate and a material tray bracket 17 for tightly fixing the material tray 18, wherein the material tray bracket 17 comprises a bracket mounting plate, a bracket cylinder and an L-type supporting plate, the bracket mounting plate is fixed on the rail section on the outer side to form two groups of corresponding bracket mounting plates, the bracket mounting plate is correspondingly provided with the bracket cylinder, the bracket cylinder is a telescopic cylinder, the movable end of the telescopic cylinder is provided with a L-type bracket, and the L-type bracket supports and holds the material tray 18 when the lifting assembly drags the material tray 18 to rise to a specified position under the action of the cylinder.
The equipment 4 for heating the hydraulic optical glass and submerging the inner ring into the film coating device is also provided with a support cabinet, the support cabinets are arranged in sections or integrally, and an electric appliance control cabinet is arranged in the support cabinet; in the operation process, through automation equipment or manual placing optics glass subassembly to material tray 18 in, the simultaneous conveying is carried fully material tray 18 of optics glass subassembly to lifting unit's lifter plate, the lifter plate with be equipped with difference in height and lifter plate between the conveying board and be less than the height of conveying board makes things convenient for placing fast and counterpointing of material tray 18, be equipped with the hole groove that corresponds with the last reference column of conveying board on the material tray 18 the pressure-sensitive device of installation on the U type connecting plate can calculate the quantity of optics glass subassembly, simultaneously U type connecting plate has realized the motion integration of conveying board and lifter plate.
Meanwhile, the limiting component 15 can correspond to the approximate placement position of the material tray 18 in real time, and during the ascending process of the lifting component, the L type limiting sheet on the limiting component 15 limits the lifting height of the material tray 18, and simultaneously limits the movement range and the movement height of the horizontal movement group.
The lifting assembly achieves lifting of the material tray 18, when the material tray 18 rises to a designated position, the L type supporting plate extends out under the action of the bracket air cylinder, the material tray 18 supports the material tray 18 after the lifting assembly descends, when the material tray 18 needs to descend, the lifting assembly firstly rises under the action of the lifting air cylinder, the lifting plate supports the material tray 18, and the L type supporting plate retracts under the action of the bracket air cylinder, so that the material tray 18 descends under the action of the lifting assembly.
The optical glass assembly is arranged on the material tray 18, the material tray 18 runs along the guide of the sliding rail under the action of the sliding table electric cylinder, a drag chain is further arranged for ensuring the stability of running, and the drag chain further protects the transmission safety of a control circuit and electric power. The indirect motion of material tray 18 on the slip table cylinder, the horizontal migration subassembly on the transfer subassembly 13 drives under the effect of slip table cylinder gripper 16 round trip motion snatchs the optics glass subassembly is placed on the optics glass subassembly of the one end of exchange assembly 14's tray places the seat, and exchange assembly 14's tray is 180 degrees rotations under revolving cylinder's effect, realizes the incessant placing of manipulator to the optics glass subassembly. Transferred to the hot plate heated spray structure 2 through the exchange assembly 14.
As shown in fig. 3, the hot plate heating and spraying structure 2 includes an X-Y moving assembly 21 and a heating plate 22, the heating plate 22 and the X-Y moving assembly 21 are both installed on a heating bottom plate of the hot plate heating and spraying structure 2, the heating plate 22 is horizontally fixed at the top end of a supporting column through the supporting column in a suspended manner, the X-Y moving assembly 21 is fixed by a fixing frame, and an X axis and a Y axis are installed at the side edge of the heating bottom plate at an angle of 90 degrees.
The tray on the exchange component 14 rotates, one end of the tray receives the horizontal moving component mechanical arm to grab the optical glass component and place the optical glass component on the optical glass component placing seat of the tray, and the other end of the tray receives the hot plate heating spraying structure mechanical arm 25 to take away the optical glass component. Hot plate heating spraying structure manipulator 25 is in install on the X-Y removes subassembly 21, wherein X-Y removes subassembly 21 by X axle slip table electricity jar 23 and the 24 tip stack of Y axle slip table electricity jar are fixed and mutually perpendicular constitutes, Y axle slip table electricity jar 24 is in fix on the slider of X axle slip table electricity jar 23, and move along Y axle slip table electricity jar 24 directions under the effect of X axle slip table electricity jar 23, install hot plate heating spraying structure manipulator 25 on the slider of Y axle slip table electricity jar 24. The hot plate heating spray structure manipulator 25 realizes grabbing movement at any position within the movable range of the X-Y axis.
For the use of conveniently snatching and realizing multiple structure, hot plate heating spraying structure manipulator 25 comprises flagging mounting panel, lift cylinder and clamping jaw, flagging mounting panel is installed on the slider of Y axle slip table electricity jar 24 the lift cylinder is all installed to the lower extreme both sides of flagging mounting panel, the lift cylinder is expansion cylinder that the expansion end is down, the finger cylinder that has the clamping jaw is installed to expansion cylinder's expansion end. The uninterrupted adjustment of the height is realized, and the position conversion of the optical glass assembly at the edge position is realized by the other two pairs of finger cylinders with the clamping jaws.
After the hot plate heating and spraying structure 2 is completed, the X-Y moving assembly 21 transfers an optical glass assembly to an optical glass assembly placing frame 31 of the detection assembly 3 through the hot plate heating and spraying structure manipulator 25, the detection assembly 3 comprises a probe detection and inversion assembly 32, the inversion assembly 32 inverts the optical glass assembly and places the optical glass assembly on the probe detection, and the probe detection realizes the non-contact inversion measurement of the optical glass assembly.
As shown in fig. 4, the optical glass assembly placing frame 31 is composed of a strip-shaped plate with a plurality of long grooves and fixed by the side edge of the supporting base 33, and a plurality of optical glass assembly placing frames fixed on the strip-shaped plate top fixing and mounting plate.
The optical glass assembly placed on the optical glass assembly placing frame 31 is used for grabbing the optical glass assembly and realizing 180-degree turnover under the action of the inversion assembly 32 and placing the optical glass assembly on the optical glass assembly shaking frame, and the inversion assembly 32 realizes up-down movement and back-and-forth movement in the grabbing and placing processes;
the inversion assembly 32 comprises a transverse moving part, a lifting part, a longitudinal moving part and a rotating part, wherein the transverse moving part is fixedly arranged on a base of the detection assembly 3, the lifting part is arranged on a sliding table which moves transversely, and the rotating part is arranged at the end part of the lifting part;
the transverse moving part is a sliding table electric cylinder fixedly arranged on the base through a fixed mounting block;
the lifting part is a second telescopic cylinder fixed on a sliding block of the electric cylinder of the sliding table, and a movable cylinder mounting plate for mounting the longitudinal moving part is fixedly mounted at the movable end of the telescopic cylinder;
the longitudinal moving part is a third telescopic cylinder fixedly arranged on the moving cylinder mounting plate, and a rotating part is arranged at the movable end of the telescopic cylinder;
the rotating part comprises a second rotating cylinder, a second finger cylinder and a second clamping jaw, the second finger cylinder and the second clamping jaw are combined to form a grabbing assembly, and the grabbing assembly and the second rotating cylinder are combined to achieve a clamping and releasing function of 180-degree turnover.
And the optical glass assembly placed on the optical glass assembly vibration frame is detected under the detection of the probe, so that the non-contact probe is inverted to measure the rotating axial vibration amplitude deviation of the optical glass. The probe detection is including supporting base 33, optical glass subassembly rack 31, vibrations subassembly 35 and detection subassembly 34, support base 33 through four supporting pad four corners supports that have the fixed orifices, long direction one side of supporting base 33 is close to hot plate heating spraying structure 2 installs optical glass subassembly rack 31, survey in the optical glass subassembly rack 31 and install detect sliding assembly 36, detect sliding assembly 36's the higher authority and install vibrations subassembly 35, the optical glass subassembly vibrations frame position correspondence of the vibrations subassembly 35 that vibrations subassembly 35 connects has the detecting head of detection subassembly 34, the detecting head is through installing support bar erection bracing is supported on supporting base 33.
The vibration assembly 35 consists of a sliding table cylinder and a pneumatic flat plate; drive under the effect of reciprocating effect and pneumatic flat board at the slip table cylinder the electromagnetic shaker action, the electromagnetic shaker is installed in the optical glass subassembly vibrations frame, optical glass subassembly vibrations frame includes fixed mounting's the flange of mounting hole in addition, install hollow drum on the flange, install the electromagnetic shaker that nested stator and combination stator assembly make up in the drum install optical glass subassembly on the electromagnetic shaker and place the seat, the electromagnetic shaker with vibrations subassembly 35 is connected and is realized rotatory vibrations motion.
In order to cooperate with the probe detection and prevent the inverted component 32 from colliding with the probe when placing the optical glass component, a detection sliding component 36 is further arranged to realize the change of the relative position of placement and detection, and the structure of the detection sliding component 36 comprises parallel sliding rails arranged in parallel, single-shaft air cylinders arranged on the side edges of the parallel sliding rails, sliding plates fixed on the parallel sliding rails, and an optical glass component vibrating frame on the sliding plates; the optical glass component vibration frame is connected with a vibration component 35 arranged on the sliding plate; the sliding plate is connected with the moving end of the single-shaft cylinder through a connecting plate.
The detection assembly 34 is composed of a support rod and a HCR-based self-assembled photoacoustic probe fixed to the top end of the support rod.
The detected optical glass assembly is transported to the inner ring submerged coating device 4 through the inversion assembly 32, and the unqualified product gives an alarm and is taken away by a worker or placed at a corresponding position; as shown in fig. 5 and 8, the inner ring submerged coating device 4 comprises a press-in conveyer 41 and a press 42, wherein the press 42 is arranged at the tail end of the press-in conveyer; the inner ring submerging coating device 4 and the CCD detection device 5 are of the same table-board structure, the press-in detection bottom board is used together, the inner ring submerging coating device 4 is arranged on the part, close to the detection assembly 3, of the press-in detection bottom board, and the CCD detection device 5 and the inner ring submerging coating device 4 are sequentially arranged in parallel;
the press 42 further comprises a pad 43, a main press 44 and a movable press table 45, wherein the main press 44 is supported and fixed at the top end of a support shaft, the support shaft is fixed on the pad 43 and plays a main role in the pressing process to realize the transmission of pressure; the cushion seat 43 and the press-in detection bottom plate are integrated, so that the main pressure 44 is supported and stabilized, and the problem caused by insecure base is avoided; install between the back shaft and press a slide rail 46, press a slide rail 46 to include horizontal pressure platform slide rail and vertical pressure platform slide rail, vertically press a slide rail to install on the slider of horizontal pressure platform slide rail, vertically install the bearing plate on the slider of pressing a slide rail, install the removal on the bearing plate and press platform 45. The pressing table slide rail 46 adjusts the position of the movable pressing table 45, realizes corresponding adjustment of the movable pressing table 45 in the pressing process of the main press 44, performs position fine adjustment according to the pressing force and position each time, and ensures that the main press 44 is balanced in stress of the movable pressing table 45 in the pressing process.
The movable pressing platform 45 comprises an upper pressing surface, a lower pressing surface, a pressing body and a pressure spring column, the upper pressing surface and the lower pressing surface are supported by the pressure spring column, the pressure spring column is a straight rod with a flange and a pressure spring sleeved on the straight rod, the pressing body is fixedly installed below the lower pressing surface, the pressing body is matched with the inner ring of the optical glass assembly in a part of the coating device 4, the bearing plate is fixedly connected with the lower pressing plate, reinforcing ribs are further arranged on the bearing plate to fix the pressing body, four aligning rods are installed on the periphery of the pressing body, and protrusions are arranged at the end parts of the aligning rods.
An optical glass assembly placing seat is further installed on the central portion of the pad seat 43, a concave alignment rod is arranged on the periphery of the placing seat and the position of the alignment rod in a matched mode, and the concave of the end portion of the concave alignment rod is matched with the convex of the end portion of the alignment rod.
As shown in fig. 6 and 7, the press-in conveying device 41 includes a press-in bracket 61, two press-in conveying clamping plates 62, and a press-in conveying pallet 63, wherein the press-in bracket 61 is composed of a supporting plate 61A and a supporting rod 61B, the press-in conveying clamping plates 62 are fixed on the pad 43, the press-in conveying clamping plates 62 are respectively mounted on the top ends of the supporting plate 61A and the supporting rod 61B, and the two press-in conveying clamping plates 62 are mounted in parallel and have a groove for accommodating the optical glass assembly therein. Install horizontal slip table cylinder 64 on the backup pad 61A, install vertical slip table cylinder 65 on the slider of horizontal slip table cylinder 64, be fixed with on the slider of vertical slip table cylinder 65 the conveying layer board 63 of impressing, be carved with the groove that matches with the optical glass subassembly structure on the conveying layer board 63 of impressing, the tip of the conveying layer board 63 of impressing is U style of calligraphy plug, U style of calligraphy plug grafting optical glass subassembly.
Pressure spring post of removal pressure platform 45 plays the effect of slowly decompressing pressure to main pressure 44 at the in-process of pushing down, is that pressure slowly increases and also slowly alleviates simultaneously, in addition also in pressure detection's detection, counterpoint pole and counterpoint concave pole exist for making a pair, realize the accurate of position and match, alarm when the position does not match, stop the action of pushing down of main pressure 44.
In the in-process of impressing, still included the transmission 41 of impressing, the transmission 41 of impressing passes through invert assembly 32 and places the optical glass subassembly and reach the initiating terminal initial position of the transmission 41 of impressing, it is fixed to impress transmission splint 62 the optical glass subassembly, the transmission layer board 63 of impressing supports the optical glass subassembly, the transmission layer board 63 of impressing is in under the effect of vertical slip table cylinder 65 and horizontal slip table cylinder 64, makes the transmission layer board 63 of impressing rise and lateral shifting, and the step-down goes into transmission layer board 63 when reaching the assigned position, realizes the transmission to the optical glass subassembly.
After the inner ring is submerged into the coating device 4, the optical glass assembly is inserted into the U-shaped plug at the end part of the detection conveying supporting plate for detection conveying, and the optical glass assembly is transferred away through corresponding lifting and moving. And simultaneously, the transferring mechanical arm transfers the optical glass assembly to a CCD industrial camera detection position, the CCD industrial camera detection structure transmits a detection result to the transferring mechanical arm, the transferring mechanical arm places the optical glass assembly to a corresponding position, and different blanking assemblies are recycled.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. An intelligent device for surface protection coating vacuum coating of optical glass is characterized by comprising an automatic optical glass feeding device, a containing cavity, a hot plate heating and spraying structure arranged in the containing cavity and a straight pipe magnetic field superposition device; the automatic optical glass feeding device and the X-Y manipulator are placed on an optical glass hot plate for heating and spraying the structure, the heating time of each product is guaranteed, the coated powder is dried, the detection assembly adopts a non-contact probe to measure the rotating axial vibration amplitude of the optical glass in an inverted mode, the OK product is measured to flow downwards, then the inner ring is pressed in by a servo mode to achieve the purpose that the inner ring is submerged into the coating device, finally the CCD detects whether the coated powder overflows or not, and manual or automatic operation is conducted to achieve process transfer.
2. The apparatus according to claim 1, wherein the automatic optical glass feeding apparatus comprises a receiving assembly, a moving assembly, a transferring assembly, an exchanging assembly and a limiting assembly, the receiving assembly is used as a weight receiving portion of the automatic optical glass feeding apparatus and is fixedly mounted on a support base, the receiving assembly is provided with a slide rail, the moving assembly drives a material tray to move on the slide rail, the middle portion of the slide rail is provided with the transferring assembly, a manipulator of the transferring assembly sequentially grasps the optical glass assembly on the material tray, the optical glass assembly is placed on the exchanging assembly, the exchanging assembly realizes the position conversion alternation of the optical glass assembly between two mechanical claws, and in order to realize the control of the moving assembly, and a limiting assembly consisting of a plurality of limiting frames is arranged in the working range of the moving assembly.
3. The device for intelligently manufacturing the surface protective coating vacuum film of the optical glass according to the claim 2, wherein the transfer component is composed of a horizontal moving component and a corresponding mechanical claw which are fixedly arranged on a support frame, the support frame is composed of support plates which are arranged on two sides of the sliding table cylinder and the sliding rail and are arranged in the middle of the length of the sliding rail, and the horizontal moving component is arranged on the top of the support plates; and a mechanical claw is arranged on the sliding block of the moving assembly.
4. The device according to claim 2, wherein the exchange assembly comprises a rotary cylinder, a material tray and an optical glass assembly placing seat, the rotary cylinder is fixed at the middle part of the base through the rotary cylinder, the tray is installed at the movable end of the rotary cylinder, the optical glass assembly placing seat is fixedly installed at each of the two ends of the tray, and the positions of the optical glass assembly placing seat correspond to the placing position of the horizontal movement assembly manipulator and the grabbing start position of the hot plate heating and spraying structure manipulator.
5. The device of claim 1, wherein the hot plate heating and spraying structure comprises an X-Y moving component and a heating plate, the heating plate and the X-Y moving component are both mounted on a heating bottom plate of the hot plate heating and spraying structure, the heating plate is horizontally fixed to the top end of a supporting column through the supporting column in a suspended manner, the X-Y moving component is fixed through a fixing frame, and the X axis and the Y axis are mounted on the side of the heating bottom plate at an angle of 90 degrees.
6. The apparatus as claimed in claim 1, wherein the detection assembly comprises a probe detection and inversion assembly, the inversion assembly inverts the optical glass assembly and places the optical glass assembly on the probe detection, and the probe detection realizes non-contact inversion measurement of the optical glass assembly.
7. The device for intelligently manufacturing the surface protection coating vacuum of the optical glass according to the claim 6, wherein the inversion component comprises a transverse moving part, a lifting part, a longitudinal moving part and a rotating part, the transverse moving part is fixedly arranged on a base of the detection component, the lifting part is arranged on the transverse moving sliding table, and the rotating part is arranged at the end part of the lifting part;
the transverse moving part is a sliding table electric cylinder fixedly arranged on the base through a fixed mounting block;
the lifting part is a second telescopic cylinder fixed on a sliding block of the electric cylinder of the sliding table, and a movable cylinder mounting plate for mounting the longitudinal moving part is fixedly mounted at the movable end of the telescopic cylinder;
the longitudinal moving part is a third telescopic cylinder fixedly arranged on the moving cylinder mounting plate, and a rotating part is arranged at the movable end of the telescopic cylinder;
the rotating part comprises a second rotating cylinder, a second finger cylinder and a second clamping jaw, the second finger cylinder and the second clamping jaw are combined to form a grabbing assembly, and the grabbing assembly and the second rotating cylinder are combined to achieve a clamping and releasing function of 180-degree turnover.
8. The apparatus according to claim 1, wherein the inner ring submerging coating apparatus comprises a press-in conveyor and a press, the press being at the end of the press-in conveyor; the inner ring submerging film coating device and the CCD are detected to be in the same table-board structure, the press-in detection bottom plate is used together, the inner ring submerging film coating device is arranged on the part, close to the detection assembly, of the press-in detection bottom plate, and the CCD detection and the inner ring submerging film coating device are sequentially arranged in parallel;
the press is still including the backing block, and the owner is pressed and is removed and press the platform, the press passes through the back shaft support and fixes the back shaft top, the back shaft is fixed on the backing block, the backing block with it is as an organic whole to impress the detection bottom plate, two install between the back shaft and press a slide rail, press a slide rail including transversely pressing a slide rail and vertically pressing a slide rail, vertically press a slide rail to install transversely press on the slider of a slide rail, vertically press and install the bearing plate on the slider of a slide rail, install the removal on the bearing plate and press the platform.
9. The device for intelligently manufacturing the surface protection coating vacuum of the optical glass according to the claim 1, wherein the CCD detection comprises a detection conveying structure, a transfer mechanical arm and a CCD industrial camera which are the same as the pressing conveying structure, the detection conveying optical glass assembly reaches a designated position, the transfer mechanical arm transfers the optical glass assembly to a detection position, the CCD industrial camera carries out detection, the CCD detection also comprises optical glass assembly recovery, and the optical glass assembly recovery comprises qualified product recovery and unqualified product recovery.
10. The device for intelligently manufacturing the surface protection coating vacuum of the optical glass according to the claim 1, characterized by further comprising a vacuum-pumping device, wherein the vacuum-pumping device is connected with the chamber; the multi-arc target assembly comprises a plurality of cathode multi-arc target holders, each cathode multi-arc target holder is provided with a permanent magnet, the inner end of each cathode multi-arc target holder is hermetically connected with the chamber through a straight pipe magnetic field superposition device, the inner ends of the cathode multi-arc target holders are connected with target holders sleeved in the straight pipe magnetic field superposition device, the target holders are used for mounting targets, each cathode multi-arc target holder is provided with an arc striking device, and an arc striking needle of the arc striking device;
the magnetic field superposition device can contact with the target, and the magnetic field superposition device can generate a variable magnetic field in the space where the target is located.
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| CN117737675A (en) * | 2024-01-26 | 2024-03-22 | 东莞市德派精密机械有限公司 | Multi-chamber magnetron sputtering continuous film plating machine |
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Inventor after: Shen Fugen Inventor after: Zhang Honggang Inventor after: Li Mingju Inventor before: Shen Fugen Inventor before: Zhang Honggang Inventor before: Li Mingju |
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Address after: 518000 101-401, building 5, Hetai Industrial Park (Hefeng Industrial Park), Heping community, Fuhai street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: Shenzhen ruiou optics Co.,Ltd. Address before: 518000 workshop 501, building A-2, Xinfu Industrial Park, Chongqing Road, Heping community, Fuhai street, Bao'an District, Shenzhen City, Guangdong Province (a3-5, a4-2, a6-1 West); business premises are set up on the 5th floor of building 4, ho'erjia Shitai science and Technology Park, Heping Fengtang Avenue, Fuhai street, and building 5, plant 5, Hetai Industrial Park, Fulang Road (Hefeng Industrial Park) Patentee before: SHENZHEN RUI EUROPE OPTICAL ELECTRONICS CO.,LTD. |
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Denomination of invention: A Surface Protection Coating Vacuum Coating Intelligent Manufacturing Device for Optical Glass Granted publication date: 20210618 Pledgee: Chizhou Jiuhua Hengxin financing Company limited by guarantee Pledgor: Shenzhen ruiou optics Co.,Ltd. Registration number: Y2024980011205 |
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Granted publication date: 20210618 Pledgee: Chizhou Jiuhua Hengxin financing Company limited by guarantee Pledgor: Shenzhen ruiou optics Co.,Ltd. Registration number: Y2024980011205 |
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Denomination of invention: A Surface Protection Coating Vacuum Coating Intelligent Manufacturing Device for Optical Glass Granted publication date: 20210618 Pledgee: Chizhou Jiuhua Hengxin financing Company limited by guarantee Pledgor: Shenzhen ruiou optics Co.,Ltd. Registration number: Y2024980013276 |
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