CN114071346B - Bimetallic plate clamping piezoelectric small column array structure sensing element and its preparation process - Google Patents

Bimetallic plate clamping piezoelectric small column array structure sensing element and its preparation process Download PDF

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CN114071346B
CN114071346B CN202111352808.2A CN202111352808A CN114071346B CN 114071346 B CN114071346 B CN 114071346B CN 202111352808 A CN202111352808 A CN 202111352808A CN 114071346 B CN114071346 B CN 114071346B
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metal plate
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CN114071346A (en
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王宏伟
荣畋
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Beijing Information Science and Technology University
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R1/00Details of transducers, loudspeakers or microphones
    • H04R1/44Special adaptations for subaqueous use, e.g. for hydrophone
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R2231/00Details of apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor covered by H04R31/00, not provided for in its subgroups

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Abstract

本发明公开了双金属板夹持压电小柱阵列结构敏感元件及其制备工艺,所述敏感元件包括压电小柱阵列,所述压电小柱阵列包括若干压电小柱,所述压电小柱的两端分别设置有第一金属板和第二金属板,所述第二金属板厚度大于所述第一金属板;所述制备工艺为,步骤1,沿X、Y方向切割压电材料片上表面,形成带基底的压电小柱阵列;步骤2,在压电小柱阵列的上表面黏贴第二金属板,然后翻转所述压电材料片,沿X、Y方向切割压电材料片下表面,形成完全贯穿的压电小柱阵列,在所述压电小柱阵列的下表面贴附第一金属板;本发明为双金属板夹持压电小柱阵列结构敏感元件及其制备工艺,通过上述的方案,提高了机电耦合系数,且提高了换能器的接收灵敏度。

Figure 202111352808

The invention discloses a bimetallic plate clamping piezoelectric small column array structure sensitive element and a preparation process thereof. The sensitive element includes a piezoelectric small column array, and the piezoelectric small column array includes a plurality of piezoelectric small columns. The two ends of the electric column are respectively provided with a first metal plate and a second metal plate, and the thickness of the second metal plate is greater than that of the first metal plate; the preparation process is, step 1, cutting and pressing along the X and Y directions On the upper surface of the piezoelectric material sheet, a piezoelectric small column array with a base is formed; step 2, a second metal plate is pasted on the upper surface of the piezoelectric small column array, and then the piezoelectric material sheet is turned over, and the pressure is cut along the X and Y directions. The lower surface of the electrical material sheet forms a piezoelectric small column array that penetrates completely, and a first metal plate is attached to the lower surface of the piezoelectric small column array; the present invention is a bimetallic plate clamping the piezoelectric small column array structure sensitive element And the preparation process thereof, through the above scheme, the electromechanical coupling coefficient is improved, and the receiving sensitivity of the transducer is improved.

Figure 202111352808

Description

双金属板夹持压电小柱阵列结构敏感元件及其制备工艺Bimetal plate clamps piezoelectric small column array structure sensitive element and its preparation process

技术领域technical field

本发明涉及水声换能器技术领域,尤其是涉及双金属板夹持压电小柱阵列结构敏感元件及其制备工艺。The invention relates to the technical field of underwater acoustic transducers, in particular to a bimetallic plate clamping piezoelectric small column array structure sensitive element and a preparation process thereof.

背景技术Background technique

当下针对于中高频水声换能器的研究主要集中在两个方面:The current research on medium and high frequency underwater acoustic transducers mainly focuses on two aspects:

1、拓展换能器的工作带宽;拓展带宽可以实现对于水声信号的保真处理,更准确地获取目标信息;同时也可以精确目标位置,提高基阵的分辨率。1. Expand the working bandwidth of the transducer; expanding the bandwidth can realize the fidelity processing of underwater acoustic signals and obtain target information more accurately; at the same time, it can also accurately target the position and improve the resolution of the array.

2、提高换能器的灵敏度,即通过提高换能器的机电转换效率,实现提高发射电压响应和接收灵敏度;提高发射电压响应可以使换能器在同样的驱动电压的情况下,发出更强的声压,产生更多的辐射声能;提高接收灵敏度可以提高换能器接收微弱信号的能力,也可以增大探测范围。2. Improve the sensitivity of the transducer, that is, by improving the electromechanical conversion efficiency of the transducer, to improve the transmission voltage response and reception sensitivity; improving the transmission voltage response can make the transducer emit a stronger signal under the same driving voltage. The sound pressure can generate more radiated sound energy; improving the receiving sensitivity can improve the ability of the transducer to receive weak signals, and can also increase the detection range.

提高换能器的灵敏度,主要方法是通过提高换能器的机电转换效率,从而实现提高换能器的发射电压响应和接收灵敏度。换能器的机电转换效率正比于机电耦合系数的平方,所以提高机电转换效率最终也就是提高机电耦合系数。如何提高机电耦合系数是当前换能器研究的重点内容,同时也是难点部分。对压电材料来说,其纵向伸缩振动模态的机电耦合系数k33一般都大于厚度振动模态的机电耦合系数kt。所以,如能将压电材料的厚度振动模态转化为纵向伸缩振动模态,其机电耦合系数将会得到提高。目前最流行的压电复合结构材料,1-3型压电复合材料就是通过将整块压电材料的厚度振动转化为许多压电小柱的纵向伸缩振动,改变了材料的振动模态从而来提高性能的。通过将单相的压电材料切割成压电小柱阵列,其整块压电材料的厚度振动(机电耦合系数kt约为0.5)将转化为压电小柱阵列的纵向长度伸缩振动(机电耦合系数k33约为0.7),通过改变材料的振动模态,1-3型压电复合材料等效厚度机电耦合系数会比纯压电材料厚度机电耦合系数提升约20%。1-3型压电复合材料优点除了通过改变振动模态,提高机电耦合系数外,在压电小柱阵列间添加聚合物,也可以一方面增大材料的损耗,降低Q值,从而拓展带宽,另一方面也可以使切割完的小柱阵列结构得到加固。不过,由于在压电小柱阵列间添加聚合物,同时也会带来以下的缺点:To improve the sensitivity of the transducer, the main method is to improve the electromechanical conversion efficiency of the transducer, thereby improving the transmitter voltage response and the receiver sensitivity of the transducer. The electromechanical conversion efficiency of the transducer is proportional to the square of the electromechanical coupling coefficient, so improving the electromechanical conversion efficiency ultimately means improving the electromechanical coupling coefficient. How to improve the electromechanical coupling coefficient is the focus of the current transducer research, but also the difficult part. For piezoelectric materials, the electromechanical coupling coefficient k33 of the longitudinal stretching vibration mode is generally greater than the electromechanical coupling coefficient kt of the thickness vibration mode. Therefore, if the thickness vibration mode of the piezoelectric material can be converted into a longitudinal stretching vibration mode, the electromechanical coupling coefficient will be improved. The most popular piezoelectric composite structural material at present, the 1-3 type piezoelectric composite material is to change the vibration mode of the material by converting the thickness vibration of the whole piezoelectric material into the longitudinal stretching vibration of many piezoelectric small columns. performance-enhancing. By cutting a single-phase piezoelectric material into a piezoelectric small column array, the thickness vibration of the whole piezoelectric material (the electromechanical coupling coefficient kt is about 0.5) will be converted into the longitudinal length stretching vibration of the piezoelectric small column array (electromechanical coupling The coefficient k33 is about 0.7). By changing the vibration mode of the material, the electromechanical coupling coefficient of the equivalent thickness of the 1-3 piezoelectric composite material will be increased by about 20% compared with the thickness of the pure piezoelectric material. The advantages of type 1-3 piezoelectric composites are not only to improve the electromechanical coupling coefficient by changing the vibration mode, but also to add polymers between the piezoelectric small column arrays, which can also increase the loss of the material, reduce the Q value, and expand the bandwidth. , on the other hand, the cut-out small column array structure can also be reinforced. However, due to the addition of polymers between the piezoelectric pillar arrays, it also brings the following disadvantages:

(a)增大能量损耗,降低机电耦合系数;(a) Increase the energy loss and reduce the electromechanical coupling coefficient;

(b)增大压电小柱间的横向耦合,不利于振动模态的单一化,使得有效机电耦合系数降低;(b) Increasing the lateral coupling between the piezoelectric small pillars is not conducive to the simplification of vibration modes and reduces the effective electromechanical coupling coefficient;

(c)损耗聚合物的加入,导致器件容易发热,特别是在换能器连续工作的情况下,由于发热,会导致敏感元件变形,从而使得换能器的性能发生很大的变化,以至损毁。(c) The addition of lossy polymer makes the device easy to heat up, especially in the case of continuous operation of the transducer, the sensitive element will be deformed due to heat generation, which will greatly change the performance of the transducer and even damage it. .

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种能够提高机电耦合系数、提高换能器灵敏度的敏感元件。The purpose of the present invention is to provide a sensitive element which can improve the electromechanical coupling coefficient and the sensitivity of the transducer.

为实现上述目的,本发明提供了一种双金属板夹持压电小柱阵列结构敏感元件,包括压电小柱阵列,所述压电小柱阵列包括若干压电小柱,所述压电小柱的两端分别设置有厚度不同的第一金属板和第二金属板,所述第二金属板厚度大于所述第一金属板;所述第一金属板和第二金属板的侧部还设置有密封外壳,以密封所述压电小柱阵列;所述第二金属板相对所述压电小柱的一面贴合有吸声层,所述吸声层相对所述第二金属板的一面设置有金属后盖板,所述金属后盖板内贯穿有导线,导线内部的正电极引线与所述第二金属板连接,导线内部的负电极引线与所述第一金属板连接;所述密封外壳、所述第一金属板、所述第二金属板、所述吸声层和所述金属后盖板的外侧共同附有防水透声层。In order to achieve the above purpose, the present invention provides a bimetallic plate clamping piezoelectric small column array structure sensitive element, including a piezoelectric small column array, the piezoelectric small column array includes a plurality of piezoelectric small columns, the piezoelectric Both ends of the small column are respectively provided with a first metal plate and a second metal plate with different thicknesses, and the thickness of the second metal plate is greater than that of the first metal plate; the side parts of the first metal plate and the second metal plate are A sealing shell is also provided to seal the piezoelectric small column array; the side of the second metal plate opposite to the piezoelectric small column is attached with a sound absorption layer, and the sound absorption layer is opposite to the second metal plate A metal back cover plate is arranged on one side of the metal back cover plate, a wire runs through the metal back cover plate, the positive electrode lead inside the wire is connected with the second metal plate, and the negative electrode lead inside the wire is connected with the first metal plate; A waterproof sound-transmitting layer is attached to the outer side of the sealed shell, the first metal plate, the second metal plate, the sound-absorbing layer and the metal rear cover plate.

优选的,所述压电小柱阵列、所述第一金属板和所述第二金属板的横截面形状为正方形、长方形和圆形中的任意一种形状。Preferably, the cross-sectional shape of the piezoelectric small column array, the first metal plate and the second metal plate is any one of a square, a rectangle and a circle.

优选的,所述吸声层为硬质泡沫。Preferably, the sound absorbing layer is a rigid foam.

优选的,所述防水透声层采用聚氨酯胶封并固化形成。Preferably, the waterproof sound-permeable layer is formed by sealing and curing with polyurethane.

一种双金属板夹持压电小柱阵列结构敏感元件的制备工艺,包括如下步骤:步骤1,沿X、Y方向切割压电材料片上表面,形成带基底的压电小柱阵列;步骤2,在压电小柱阵列的上表面黏贴第二金属板,然后翻转所述压电材料片,沿X、Y方向切割压电材料片下表面,形成完全贯穿的压电小柱阵列,在所述压电小柱阵列的下表面贴附第一金属板;步骤3,对所述压电小柱阵列的侧部套接密封壳,以密封所述压电小柱阵列;步骤4,在所述第二金属板相对所述压电小柱阵列的一面贴附有硬质泡沫当做吸声层,在所述硬质泡沫相对所述第二金属板的一面贴附有金属后盖板,在所述金属后盖板中部贯穿有导线,并将所述导线内部的正电极引线和负电极引线从所述硬质泡沫和所述金属后盖板之间引出,其中所述正电极引线与所述第二金属板连接,所述负电极引线与所述第一金属板连接;步骤5,在所述密封外壳、第一金属板、第二金属板、所述吸声层和所述金属后盖板的外侧涂覆聚氨酯以胶封固化成防水透声层。A preparation process for a bimetallic plate clamping piezoelectric small column array structure sensitive element, comprising the steps: step 1, cutting the upper surface of the piezoelectric material sheet along the X and Y directions to form a piezoelectric small column array with a substrate; step 2 , paste a second metal plate on the upper surface of the piezoelectric small column array, then turn the piezoelectric material sheet, and cut the lower surface of the piezoelectric material sheet along the X and Y directions to form a completely penetrating piezoelectric small column array. A first metal plate is attached to the lower surface of the piezoelectric small column array; step 3, a sealing shell is sleeved on the side of the piezoelectric small column array to seal the piezoelectric small column array; step 4, in A rigid foam is attached to the side of the second metal plate opposite to the piezoelectric small column array as a sound absorption layer, and a metal back cover is attached to the side of the rigid foam opposite to the second metal plate, A wire runs through the middle of the metal back cover, and the positive electrode lead and the negative electrode lead inside the wire are drawn out from between the rigid foam and the metal back cover, wherein the positive electrode lead is connected to the The second metal plate is connected, and the negative electrode lead is connected to the first metal plate; step 5, in the sealed casing, the first metal plate, the second metal plate, the sound absorbing layer and the metal The outer side of the rear cover is coated with polyurethane to form a waterproof and sound-transmitting layer by glue sealing and curing.

因此,本发明采用上述结构的双金属板夹持压电小柱阵列结构敏感元件及其制备工艺,具有如下优点,用空气代替聚合物充填压电小柱缝隙,可充分突显压电小柱的纵振行为,使压电材料的厚度振动更大程度体现为压电小柱的纵振行为,从而提高机电耦合系数;通过盖薄的第一金属板使压电小柱应力放大,提高换能器的接收灵敏度;通过盖厚的第二金属板实现了后质量块的作用,进一步提升了换能器的灵敏度;同时厚的第二金属板可以作为底座,避免压电小柱分散。Therefore, the present invention adopts the bimetallic plate with the above-mentioned structure to clamp the piezoelectric small column array structure sensitive element and its preparation process, and has the following advantages: filling the gap of the piezoelectric small column with air instead of polymer can fully highlight the piezoelectric small column. Longitudinal vibration behavior, so that the thickness vibration of the piezoelectric material is reflected as the longitudinal vibration behavior of the piezoelectric small column to a greater extent, thereby improving the electromechanical coupling coefficient; the first metal plate with a thin cover can amplify the stress of the piezoelectric small column and improve the energy conversion. The receiving sensitivity of the transducer is improved; the function of the rear mass block is realized by the thick second metal plate, which further improves the sensitivity of the transducer; at the same time, the thick second metal plate can be used as a base to avoid the dispersion of the piezoelectric small column.

下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.

附图说明Description of drawings

图1为本发明一种双金属板夹持压电小柱阵列结构敏感元件的压电阵列的结构示意图;1 is a schematic structural diagram of a piezoelectric array in which a bimetal plate clamps a piezoelectric small column array structural sensitive element of the present invention;

图2为本发明一种双金属板夹持压电小柱阵列结构敏感元件的封装示意图;2 is a schematic diagram of the packaging of a bimetallic plate clamping piezoelectric small column array structure sensitive element of the present invention;

图3为本发明一种双金属板夹持压电小柱阵列结构敏感元件的结构示意图;3 is a schematic structural diagram of a bimetallic plate clamping piezoelectric small column array structure sensitive element of the present invention;

图4为本发明一种双金属板夹持压电小柱阵列结构敏感元件的金属后盖板的结构示意图;4 is a schematic structural diagram of a metal back cover plate of a bimetallic plate clamping a piezoelectric small column array structural sensitive element according to the present invention;

图5为第一金属板和第二金属板夹持压电小柱阵列结构的电导曲线图;Fig. 5 is the conductance curve diagram of the first metal plate and the second metal plate clamping the piezoelectric small column array structure;

图6为第一金属板和第二金属板夹持压电小柱阵列结构在谐振处的振动位移图,其中(a)图是振动相位角θ为0°的情况,(b)图是振动相位角θ为180°的情况;Fig. 6 is the vibration displacement diagram of the piezoelectric small column array structure clamped by the first metal plate and the second metal plate at the resonance, wherein (a) is the case where the vibration phase angle θ is 0°, (b) is the vibration When the phase angle θ is 180°;

图7为“添加环氧树脂的PZT小柱阵列结构”换能器的发送电压响应和接收灵敏度图,其中(a)图是发送电压响应,(b)图是接收灵敏度;Figure 7 is a graph of the transmit voltage response and receive sensitivity of the "PZT pillar array structure with epoxy added" transducer, wherein (a) graph is the transmit voltage response, and (b) graph is the receive sensitivity;

图8为第一金属板和第二金属板夹持压电小柱阵列结构的换能器的发送电压响应、接收灵敏度、发射声源级和指向性图,其中(a)图是发送电压响应,(b)图是接收灵敏度,(c)是发射声源级,(d)是指向性图。FIG. 8 is a graph showing the transmit voltage response, receive sensitivity, transmit sound source level and directivity of the transducer with the piezoelectric pillar array structure sandwiched between the first metal plate and the second metal plate, wherein (a) is the transmit voltage response , (b) is the receiving sensitivity, (c) is the emission sound source level, (d) is the directivity diagram.

附图标记reference number

1、压电小柱阵列;2、第一金属板;3、第二金属板;4、密封外壳;5、吸声层;6、金属后盖板;7、导线;8、正电极引线;9、负电极引线;10、防水透声层;11、压电小柱。1. Piezoelectric small column array; 2. The first metal plate; 3. The second metal plate; 4. Sealed shell; 5. Sound absorption layer; 6. Metal back cover; 9. Negative electrode lead; 10. Waterproof sound-permeable layer; 11. Piezoelectric small column.

具体实施方式Detailed ways

以下通过附图和实施例对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below through the accompanying drawings and embodiments.

除非另外定义,本发明使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, technical or scientific terms used in the present invention should have the ordinary meaning as understood by one of ordinary skill in the art to which the present invention belongs. The terms "first," "second," and similar terms used herein do not denote any order, quantity, or importance, but are merely used to distinguish different components. "Comprises" or "comprising" and similar words mean that the elements or things appearing before the word encompass the elements or things recited after the word and their equivalents, but do not exclude other elements or things. Words like "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "Down", "Left", "Right", etc. are only used to represent the relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

实施例Example

如图所示,本发明的结构一种双金属板夹持压电小柱阵列结构敏感元件,包括压电小柱阵列1,所述压电小柱阵列1包括若干压电小柱11,所述压电小柱11的两端分别设置有厚度不同的第一金属板2和第二金属板3,所述第二金属板3厚度大于所述第一金属板2;所述第一金属板2和第二金属板3的侧部还设置有密封外壳4,以密封所述压电小柱阵列1;所述第二金属板3相对所述压电小柱11的一面贴合有吸声层5,所述吸声层5相对所述第二金属板3的一面设置有金属后盖板6,所述金属后盖板6内贯穿有导线7,导线7内部的正电极引线8与所述第二金属板3连接,导线7内部的负电极引线9与所述第一金属板2连接;所述密封外壳4、所述第一金属板2、所述第二金属板3、所述吸声层5和所述金属后盖板6的外侧共同附有防水透声层10。As shown in the figure, the structure of the present invention is a bimetallic plate clamping piezoelectric small column array structural sensitive element, including a piezoelectric small column array 1, and the piezoelectric small column array 1 includes a plurality of piezoelectric small columns 11, so Both ends of the piezoelectric small column 11 are respectively provided with a first metal plate 2 and a second metal plate 3 with different thicknesses, and the thickness of the second metal plate 3 is greater than that of the first metal plate 2; 2 and the side of the second metal plate 3 are also provided with a sealing shell 4 to seal the piezoelectric small column array 1; Layer 5, the side of the sound-absorbing layer 5 opposite to the second metal plate 3 is provided with a metal back cover 6, and a wire 7 runs through the metal back cover 6, and the positive electrode lead 8 inside the wire 7 is connected to the The second metal plate 3 is connected, the negative electrode lead 9 inside the wire 7 is connected with the first metal plate 2; the sealed casing 4, the first metal plate 2, the second metal plate 3, the The sound-absorbing layer 5 and the outer side of the metal rear cover plate 6 are jointly attached with a waterproof sound-transmitting layer 10 .

图1为“压电小柱阵列1”结构示意图,该结构包括由压电陶瓷垂直切割形成的压电小柱阵列1,用空气代替聚合物充填所述压电小柱11之间的缝隙,并在所述压电小柱11的上下表面粘贴有不同厚度的所述第一金属板2和所述第二金属板3,这一结构有如下特点:Fig. 1 is a schematic diagram of the structure of "piezoelectric small column array 1", the structure includes piezoelectric small column array 1 formed by vertical cutting of piezoelectric ceramics, and the gap between the piezoelectric small columns 11 is filled with air instead of polymer, The first metal plate 2 and the second metal plate 3 with different thicknesses are pasted on the upper and lower surfaces of the piezoelectric small column 11. This structure has the following characteristics:

(1)通常人们习惯于用切割-填充法制备1-3型和1-3-2型压电复合材料,压电小柱11间所填充的聚合物一般为环氧树脂或硅橡胶,所制备成的压电复合材料使压电材料从整体的厚度振动模态转为压电小柱阵列1的纵向伸缩振动模态,从而提高机电耦合系数。但由于聚合物的加入,增加了损耗,同时降低了机电耦合系数。本发明的“不添加聚合物的压电小柱阵列1结构”,用空气代替聚合物充填压电小柱11缝隙,可充分突显压电小柱11的纵振行为,使压电材料的厚度振动更大程度体现为压电小柱阵列1的纵振行为,可最大限度的提高机电耦合系数。而本发明中,所述第一金属板2和所述第二金属板3夹接所述压电小柱11是在复合材料基础上进行的改进,即将压电复合材料的聚合物部分去掉,并在上下表面贴覆有不同厚度的金属板,体现压电小柱阵列1的d33振动模态,获得高的几点耦合系数,一方面,压电材料的机电耦合系数由kt转变为k33,提高了机电耦合系数,另一方面消除了压电小柱间的横向耦合,使整块材料厚度振动模态变得单纯,提高了有效机电耦合系数。(1) Usually people are accustomed to preparing 1-3 type and 1-3-2 type piezoelectric composite materials by the cutting-filling method. The polymer filled between the piezoelectric small columns 11 is generally epoxy resin or silicone rubber, so The prepared piezoelectric composite material makes the piezoelectric material change from the overall thickness vibration mode to the longitudinal stretching vibration mode of the piezoelectric small column array 1, thereby improving the electromechanical coupling coefficient. However, due to the addition of the polymer, the loss is increased, and the electromechanical coupling coefficient is reduced at the same time. The "piezoelectric small column array 1 structure without adding polymer" of the present invention, filling the gap of the piezoelectric small column 11 with air instead of polymer, can fully highlight the longitudinal vibration behavior of the piezoelectric small column 11, and make the thickness of the piezoelectric material The vibration is reflected to a greater extent as the longitudinal vibration behavior of the piezoelectric small column array 1, which can maximize the electromechanical coupling coefficient. In the present invention, the first metal plate 2 and the second metal plate 3 clamp the piezoelectric small column 11, which is an improvement on the basis of the composite material, that is, the polymer part of the piezoelectric composite material is removed, And the upper and lower surfaces are covered with metal plates of different thicknesses, reflecting the d33 vibration mode of the piezoelectric small column array 1, and obtaining a high coupling coefficient. On the one hand, the electromechanical coupling coefficient of the piezoelectric material is changed from kt to k33, The electromechanical coupling coefficient is improved, and on the other hand, the lateral coupling between the piezoelectric pillars is eliminated, so that the vibration mode of the entire material thickness becomes simple, and the effective electromechanical coupling coefficient is improved.

(2)所述第一金属板2作为厚度较薄的金属板,可以将来自声场的声压传到每个所述压电小柱11上,增大了所述压电小柱11内的应力,起到应力放大作用,如图3所示所述压电小柱11上产生的应力和声场中的声压之比为

Figure BDA0003356468810000071
w和w1分别为阵列单元和压电小柱11的宽度。所述压电小柱11上的应力大于声场中的声压,即所述金属盖板起到了应力放大上的作用。这种应力放大作用会使所述压电小柱11的极化电场增大,从而增大输出感应电压,进而对于接收换能器来说,通过应力放大可提高接收灵敏度。厚度较厚的所述第二金属板3可以起到后质量块的作用,通过质量较大的金属板,阻止敏感元件向后方辐射声能,从而进一步提高了换能器的灵敏度。另外所述第一金属板2和所述第二金属板3还能起到框架支撑作用,防止所述压电小柱11件间分散。(2) The first metal plate 2 is a metal plate with a relatively thin thickness, which can transmit the sound pressure from the sound field to each of the piezoelectric small columns 11 , thereby increasing the pressure in the piezoelectric small column 11 . The stress plays a role in stress amplification. As shown in Figure 3, the ratio of the stress generated on the piezoelectric small column 11 to the sound pressure in the sound field is
Figure BDA0003356468810000071
w and w 1 are the widths of the array unit and the piezoelectric pillars 11, respectively. The stress on the piezoelectric small column 11 is greater than the sound pressure in the sound field, that is, the metal cover plate plays a role in stress amplification. This stress amplification effect will increase the polarization electric field of the piezoelectric small column 11, thereby increasing the output induced voltage, and further, for the receiving transducer, the receiving sensitivity can be improved through the stress amplification. The thick second metal plate 3 can play the role of a rear mass block, and the sensitive element can be prevented from radiating sound energy to the rear through the metal plate with a relatively large mass, thereby further improving the sensitivity of the transducer. In addition, the first metal plate 2 and the second metal plate 3 can also play a frame supporting role to prevent the piezoelectric small pillars 11 from being scattered.

优选的,所述第一金属板2和所述第二金属板3夹接所述压电小柱阵列1俯视的结构形状,包括但是不限于图1中的正方形,也可以是长方形、圆形等。Preferably, the structural shape of the first metal plate 2 and the second metal plate 3 sandwiched by the piezoelectric small column array 1 in plan view includes but is not limited to the square in FIG. 1 , and may also be a rectangle or a circle. Wait.

在本实施例中,所述压电小柱阵列1、所述第一金属板2和所述第二金属板3的横截面形状为正方形、长方形和圆形中的任意一种形状。In this embodiment, the cross-sectional shapes of the piezoelectric small column array 1 , the first metal plate 2 and the second metal plate 3 are any one of a square, a rectangle and a circle.

在本实施例中,所述吸声层5为硬质泡沫。In this embodiment, the sound absorbing layer 5 is a rigid foam.

在本实施例中,所述防水透声层10采用聚氨酯胶封并固化形成。In this embodiment, the waterproof sound-transmitting layer 10 is formed by sealing and curing with polyurethane.

一种双金属板夹持压电小柱阵列结构敏感元件的制备工艺,包括如下步骤:步骤1,沿X、Y方向切割压电材料片上表面,形成带基底的压电小柱阵列1;步骤2,在压电小柱阵列1的上表面黏贴第二金属板3,然后翻转所述压电材料片,沿X、Y方向切割压电材料片下表面,形成完全贯穿的压电小柱阵列1,在所述压电小柱阵列1的下表面贴附第一金属板2;步骤3,对所述压电小柱阵列1的侧部套接密封壳,以密封所述压电小柱阵列1;步骤4,在所述第二金属板3相对所述压电小柱阵列1的一面贴附有硬质泡沫当做吸声层5,在所述硬质泡沫相对所述第二金属板3的一面贴附有金属后盖板6,在所述金属后盖板6中部贯穿有导线7,并将所述导线7内部的正电极引线8和负电极引线9从所述硬质泡沫和所述金属后盖板6之间引出,其中所述正电极引线8与所述第二金属板3连接,所述负电极引线9与所述第一金属板2连接;步骤5,在所述密封外壳4、第一金属板2、第二金属板3、所述吸声层5和所述金属后盖板6的外侧涂覆聚氨酯以胶封固化成防水透声层10。A preparation process for a bimetallic plate clamping piezoelectric small column array structure sensitive element, comprising the following steps: step 1, cutting the upper surface of the piezoelectric material sheet along the X and Y directions to form a piezoelectric small column array 1 with a substrate; step 2. Paste the second metal plate 3 on the upper surface of the piezoelectric small column array 1, then flip the piezoelectric material sheet, and cut the lower surface of the piezoelectric material sheet along the X and Y directions to form a completely penetrating piezoelectric small column Array 1, a first metal plate 2 is attached to the lower surface of the piezoelectric small column array 1; Step 3, a sealing shell is sleeved on the side of the piezoelectric small column array 1 to seal the piezoelectric small column array 1. Column array 1; Step 4, a rigid foam is attached to the side of the second metal plate 3 opposite to the piezoelectric small column array 1 as a sound-absorbing layer 5, and the rigid foam is opposite to the second metal A metal back cover 6 is attached to one side of the board 3, a wire 7 runs through the middle of the metal back cover 6, and the positive electrode lead 8 and the negative electrode lead 9 inside the wire 7 are removed from the rigid foam. and the metal back cover 6, wherein the positive electrode lead 8 is connected to the second metal plate 3, and the negative electrode lead 9 is connected to the first metal plate 2; step 5, in the The outer sides of the sealed casing 4 , the first metal plate 2 , the second metal plate 3 , the sound absorbing layer 5 and the metal rear cover plate 6 are coated with polyurethane to be glue-sealed and cured to form a waterproof sound-transmitting layer 10 .

利用所述第一金属板2和所述第二金属板3夹接所述压电小柱阵列1的结构制备成换能器的封装结构如图2所示,该敏感元件的上下表面的电机引出电极引线,然后和硬质泡沫、金属后盖板6粘接在一起,用聚氨酯胶封整体,其固化形成防水透声层10,完成换能器的制作。将换能器至于消声水池中,依据相关标准进行全性能测试,包括换能器的发射电压相应、接收灵敏度、频带宽度,以及指向性等。Using the structure of the first metal plate 2 and the second metal plate 3 to clamp the piezoelectric small column array 1, the package structure of the transducer is prepared as shown in FIG. 2, the motor on the upper and lower surfaces of the sensitive element is The electrode leads are drawn out, and then bonded together with the rigid foam and the metal back cover 6, and the whole is sealed with polyurethane glue, which is cured to form a waterproof sound-transmitting layer 10, and the fabrication of the transducer is completed. Place the transducer in the anechoic pool, and conduct full performance tests according to relevant standards, including the transducer's emission voltage response, receiving sensitivity, frequency bandwidth, and directivity.

以下为可行性分析及实验测试:The following is the feasibility analysis and experimental test:

(1)通过应力放大作用,可提高换能器的接收灵敏度。如图3所示,来自声场的声压即敏感元件上表面受压强为p,压电小柱11上纵向应力为T3,金属板很薄(金属板厚度远小于金属板中声波的波长),声压p通过金属板作用在压电小柱11上,所述压电小柱11上承受的应力可近似为:(1) Through the stress amplification, the receiving sensitivity of the transducer can be improved. As shown in Figure 3, the sound pressure from the sound field, that is, the pressure on the upper surface of the sensitive element is p, the longitudinal stress on the piezoelectric small column 11 is T 3 , and the metal plate is very thin (the thickness of the metal plate is much smaller than the wavelength of the sound wave in the metal plate). ), the sound pressure p acts on the piezoelectric small column 11 through the metal plate, and the stress on the piezoelectric small column 11 can be approximated as:

Figure BDA0003356468810000091
Figure BDA0003356468810000091

式中,w和w1分别为阵列单元和压电小柱11的宽度。In the formula, w and w 1 are the widths of the array unit and the piezoelectric small column 11, respectively.

作用在所述压电小柱11上的应力大于外声场中的声压,通过压电效应所述压电小柱11上电场增大,上下极板间的电压随之增大,因而换能材料的接收灵敏度便提高了。The stress acting on the piezoelectric small column 11 is greater than the sound pressure in the external sound field. Through the piezoelectric effect, the electric field on the piezoelectric small column 11 increases, and the voltage between the upper and lower plates increases accordingly. The receiving sensitivity of the material is improved.

利用g型压电方程:Using the g-type piezoelectric equation:

Figure BDA0003356468810000092
Figure BDA0003356468810000092

式中,E3为沿所述压电小柱11长度方向的电场强度,g33为压电(劲度)常数,

Figure BDA0003356468810000093
为恒应力下的介电隔离率,D3为沿所述压电小柱11长度方向的电位移。在仅考虑应力的情况下,E3=-g33T3,这样所述压电小柱11上产生的电压为:In the formula , E3 is the electric field intensity along the length direction of the piezoelectric small column 11, g33 is the piezoelectric (stiffness) constant,
Figure BDA0003356468810000093
is the dielectric isolation rate under constant stress, and D 3 is the electrical displacement along the length direction of the piezoelectric small column 11 . In the case of considering only the stress, E 3 =-g 33 T 3 , so the voltage generated on the piezoelectric small column 11 is:

V=-g33T3h1 V=-g 33 T 3 h 1

式中h1为小柱的高度,h为压电材料(压电小柱11)的高度,换能器的接收灵敏度约提高

Figure BDA0003356468810000094
倍。In the formula, h 1 is the height of the small column, h is the height of the piezoelectric material (piezoelectric small column 11), and the receiving sensitivity of the transducer is approximately improved.
Figure BDA0003356468810000094
times.

所以本结构可以通过金属板,提高换能器的接收灵敏度。Therefore, the structure can improve the receiving sensitivity of the transducer through the metal plate.

(2)换能器的性能测试及比较(2) Performance test and comparison of transducers

本实施例对PZT-5A压电陶瓷材料进行切割,得到所述压电小柱阵列1结构,用导电胶将金属板和切割好的所述压电小柱阵列1粘接在一起,得到上下表面带不同厚度铜盖板的PZT小柱阵列结构。分别采用阻抗分析仪和激光测振仪对“带铜盖板的PZT小柱阵列结构”元件进行测试,测试结果如图5、7所示。图5的电导曲线中可以看出,其谐振频率是158kHz;图6的振动位移图(图中θ表示振动相位角)中可以看出,谐振时整个铜盖板在步调一致的上下振动。In this example, the PZT-5A piezoelectric ceramic material is cut to obtain the structure of the piezoelectric small column array 1, and the metal plate and the cut piezoelectric small column array 1 are bonded together with conductive glue to obtain an upper and lower structure. PZT pillar array structure with copper cover plates of different thicknesses on the surface. Impedance analyzer and laser vibrometer were used to test the components of "PZT small column array structure with copper cover", and the test results are shown in Figures 5 and 7. It can be seen from the conductance curve in Figure 5 that the resonant frequency is 158kHz; from the vibration displacement diagram in Figure 6 (theta in the figure represents the vibration phase angle), it can be seen that the entire copper cover plate vibrates up and down in unison during resonance.

本发明制作了同尺寸情况下“添加环氧树脂的PZT小柱阵列结构+上下不同厚度的金属板”换能器。在消声水池中分别对它们进行发送电压响应和接收灵敏度的测试,图7是“添加环氧树脂的PZT小柱阵列结构”换能器的发送电压响应((a)图)和接收灵敏度((b)图),图8是“不添加聚合物的PZT小柱阵列结构”换能器的发送电压响应((a)图)和接收灵敏度((b)图)。The present invention produces a "PZT small column array structure with epoxy resin added + metal plates with different thicknesses up and down" transducers with the same size. The transmit voltage response and receive sensitivity were tested respectively in the anechoic pool. Figure 7 is the transmit voltage response ((a) graph) and receive sensitivity ( (b) figure), Figure 8 is the transmit voltage response ((a) figure) and receive sensitivity ((b) figure) of the "PZT pillar array structure without polymer addition" transducer.

图7中,“添加环氧树脂的PZT小柱阵列结构”换能器发送电压响应达到157dB,接收灵敏度达到-195dB。图8中,“不添加聚合物的PZT小柱阵列结构”换能器发送电压响应达到163dB,增加6dB;接收灵敏度达到-180dB,增大15dB。可见“第一金属板2和第二金属板3夹持压电小柱阵列1”结构换能器的性能优越于“添加环氧树脂的压电小柱阵列1结构”换能器。In Figure 7, the "PZT pillar array structure with epoxy resin added" transducer has a transmit voltage response of 157dB and a receive sensitivity of -195dB. In Figure 8, the "PZT small column array structure without adding polymer" transducer has a transmit voltage response of 163dB, an increase of 6dB; the receiving sensitivity reaches -180dB, an increase of 15dB. It can be seen that the performance of the transducer with the structure of "the first metal plate 2 and the second metal plate 3 sandwiching the piezoelectric small column array 1" is superior to that of the transducer of the "piezoelectric small column array 1 structure with epoxy resin added".

因此,本发明采用上述结构的双金属板夹持压电小柱阵列结构敏感元件及其制备工艺,具有如下优点,用空气代替聚合物充填压电小柱缝隙,可充分突显压电小柱的纵振行为,使压电材料的厚度振动更大程度体现为压电小柱的纵振行为,从而提高机电耦合系数;通过盖薄的第一金属板使压电小柱应力放大,提高换能器的接收灵敏度;通过盖厚的第二金属板实现了后质量块的作用,进一步提升了换能器的灵敏度;同时厚的第二金属板可以作为底座,避免压电小柱分散;相比于单金属板(其另一面是没切透的陶瓷基底,而基底厚度振动的有效机电耦合系数是kt=0.5,压电小柱长度伸缩振动的机电耦合系数k33=0.7),机电耦合系数有所提升,并且,厚金属板作为重量块,还可以使敏感元件的发射电压响应增大。Therefore, the present invention adopts the bimetallic plate with the above-mentioned structure to clamp the piezoelectric small column array structure sensitive element and its preparation process, and has the following advantages: filling the gap of the piezoelectric small column with air instead of polymer can fully highlight the piezoelectric small column. Longitudinal vibration behavior, so that the thickness vibration of the piezoelectric material is reflected as the longitudinal vibration behavior of the piezoelectric small column to a greater extent, thereby improving the electromechanical coupling coefficient; the first metal plate with a thin cover can amplify the stress of the piezoelectric small column and improve the energy conversion. The receiving sensitivity of the transducer is improved; the function of the rear mass block is realized by the thick second metal plate, which further improves the sensitivity of the transducer; at the same time, the thick second metal plate can be used as a base to avoid the dispersion of the piezoelectric small column; compared with For a single metal plate (the other side of which is a ceramic substrate that is not cut through, and the effective electromechanical coupling coefficient of the thickness vibration of the substrate is kt=0.5, and the electromechanical coupling coefficient of the piezoelectric small column length stretching vibration is k33=0.7), the electromechanical coupling coefficient is The increase, and the thick metal plate as a weight, can also increase the emission voltage response of the sensitive element.

最后应说明的是:以上实施例仅用以说明本发明的技术方案而非对其进行限制,尽管参照较佳实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对本发明的技术方案进行修改或者等同替换,而这些修改或者等同替换亦不能使修改后的技术方案脱离本发明技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: it is still The technical solutions of the present invention may be modified or equivalently replaced, and these modifications or equivalent replacements cannot make the modified technical solutions depart from the spirit and scope of the technical solutions of the present invention.

Claims (5)

1. The sensitive element with the structure that the double metal plates clamp the piezoelectric small column array is characterized by comprising the piezoelectric small column array, wherein the piezoelectric small column array comprises a plurality of piezoelectric small columns, a first metal plate and a second metal plate which are different in thickness are arranged at two ends of each piezoelectric small column respectively, and the thickness of the second metal plate is larger than that of the first metal plate; the side parts of the first metal plate and the second metal plate are also provided with a sealing shell so as to seal the piezoelectric small column array; a sound absorption layer is attached to one surface, opposite to the piezoelectric pillar, of the second metal plate, a metal rear cover plate is arranged on one surface, opposite to the second metal plate, of the sound absorption layer, a lead penetrates through the metal rear cover plate, a positive electrode lead inside the lead is connected with the second metal plate, and a negative electrode lead inside the lead is connected with the first metal plate; the outer sides of the sealing shell, the first metal plate, the second metal plate, the sound absorption layer and the metal rear cover plate are jointly attached with a waterproof sound-transmitting layer.
2. The bimetal plate-sandwiched piezoelectric pillar array structure sensor as claimed in claim 1, wherein the cross-sectional shapes of the piezoelectric pillar array, the first metal plate and the second metal plate are any one of a square, a rectangle and a circle.
3. The sensitive element of claim 1, wherein the sound absorption layer is rigid foam.
4. The sensitive element of claim 1, wherein the waterproof sound-transmitting layer is formed by sealing and curing polyurethane.
5. A preparation process of a sensitive element with a bimetallic plate clamping piezoelectric small column array structure is characterized by comprising the following steps:
step 1, cutting the upper surface of a piezoelectric material sheet along the direction X, Y to form a piezoelectric small column array with a substrate;
step 2, adhering a second metal plate to the upper surface of the piezoelectric pillar array, then overturning the piezoelectric material sheet, cutting the lower surface of the piezoelectric material sheet along the direction X, Y to form a completely penetrated piezoelectric pillar array, adhering a first metal plate to the lower surface of the piezoelectric pillar array, wherein the thickness of the second metal plate is larger than that of the first metal plate;
step 3, sleeving a sealing shell on the side part of the piezoelectric small column array to seal the piezoelectric small column array;
step 4, attaching rigid foam as a sound absorption layer to one surface, opposite to the piezoelectric pillar array, of the second metal plate, attaching a metal rear cover plate to one surface, opposite to the second metal plate, of the rigid foam, penetrating a lead in the middle of the metal rear cover plate, and leading out a positive electrode lead and a negative electrode lead inside the lead from a position between the rigid foam and the metal rear cover plate, wherein the positive electrode lead is connected with the second metal plate, and the negative electrode lead is connected with the first metal plate;
and 5, coating polyurethane on the outer sides of the sealed shell, the first metal plate, the second metal plate, the sound absorption layer and the metal rear cover plate to seal and solidify into a waterproof sound transmission layer.
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