CN114062082B - Device and method for preparing undisturbed soil triaxial sample through spin-drop - Google Patents
Device and method for preparing undisturbed soil triaxial sample through spin-drop Download PDFInfo
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- CN114062082B CN114062082B CN202111363767.7A CN202111363767A CN114062082B CN 114062082 B CN114062082 B CN 114062082B CN 202111363767 A CN202111363767 A CN 202111363767A CN 114062082 B CN114062082 B CN 114062082B
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- 239000002689 soil Substances 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 186
- 230000007246 mechanism Effects 0.000 claims abstract description 75
- 238000002360 preparation method Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 86
- 238000009434 installation Methods 0.000 claims description 29
- 239000004927 clay Substances 0.000 claims description 8
- 238000012360 testing method Methods 0.000 abstract description 11
- 238000013461 design Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000005457 optimization Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2873—Cutting or cleaving
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Abstract
本发明公开一种原状土三轴试样旋降制取装置及方法,包括承托机构、切削机构和支撑机构;承托机构包括底座,底座上设置有调平组件;底座的顶端设置有装夹装置;切削机构包括动力组件,动力组件的底端可拆卸连接有刀盘组件,刀盘组件用于切削原状土;支撑机构包括与切削机构滑动连接的支撑杆组,支撑杆组的底端设置有升降动力组件,升降动力组件固定安装在底座的顶端。本发明结构简单,操作方法简洁,切削过程中对原状土的影响小,避免切削过程中的不确定因素和人为因素的影响,完善原状土的取土方法,提高试验数据的准确度。
The invention discloses an undisturbed soil triaxial sample spin-down preparation device and method, comprising a supporting mechanism, a cutting mechanism and a supporting mechanism; the supporting mechanism includes a base, and a leveling assembly is arranged on the base; clamping device; the cutting mechanism includes a power assembly, the bottom end of which is detachably connected with a cutter head assembly, and the cutter head assembly is used to cut undisturbed soil; the support mechanism includes a support rod set slidingly connected with the cutting mechanism, and the bottom end of the support rod set A lifting power assembly is provided, and the lifting power assembly is fixedly installed on the top of the base. The invention has simple structure, simple operation method, little influence on undisturbed soil during the cutting process, avoids influence of uncertain factors and human factors during the cutting process, improves the method of taking undisturbed soil, and improves the accuracy of test data.
Description
技术领域technical field
本发明涉及岩土工程领域,特别是涉及一种原状土三轴试样旋降制取装置及方法。The invention relates to the field of geotechnical engineering, in particular to an undisturbed soil triaxial sample spin-down preparation device and method.
背景技术Background technique
岩土工程的设计和施工需要根据工程地点的地质情况而定,因此在设计和施工前需要对施工地点进行勘测,确定现场的原状土的力学性质和稳定性,原状土力学性质的测定就需要用到原状土三轴试样,原状土三轴试样三轴压缩试验可测定土样不同应力路径和排水条件下的抗剪强度。原状土进行三轴力学试验测试时,需把现场取得的原状土土体试样再制成标准试样;为了减少制样过程对原状土土样的扰动,必须使用合适的制样设备,通常被称为切土器或制样器。The design and construction of geotechnical engineering needs to be determined according to the geological conditions of the project site. Therefore, it is necessary to survey the construction site before design and construction to determine the mechanical properties and stability of the undisturbed soil on site. The determination of the mechanical properties of the undisturbed soil requires The undisturbed soil triaxial sample is used, and the triaxial compression test of the undisturbed triaxial sample can be used to determine the shear strength of the soil sample under different stress paths and drainage conditions. When the undisturbed soil is subjected to triaxial mechanical test, it is necessary to make the undisturbed soil sample obtained on site into a standard sample; in order to reduce the disturbance of the undisturbed soil sample during the sample preparation process, appropriate sample preparation equipment must be used, usually Known as a soil cutter or sampler.
目前,实验室中的制样器一般采用土样旋转、刀具静止的切削方法,原理参考机床,此方法在切削过程中土样高速旋转容易使获得的土样发生离散破碎,导致试验数据与实际情况存在较大偏差;即使存在少量的土样静止、刀具旋转的制样器,其切削刀具为固定式,一次直接切割由于进给量大容易导致土样崩裂,多次切割又由于刀具固定不能调节,需要频繁更换刀具,切削效率低。因此亟需一种原状土三轴试样旋降制取装置能方便的进行多次切削。At present, the sample preparation device in the laboratory generally adopts the cutting method with the soil sample rotating and the tool stationary. The principle refers to the machine tool. In this method, the soil sample rotates at a high speed during the cutting process, which may easily cause the obtained soil sample to be discretely broken, resulting in experimental data and actual data. There is a large deviation in the situation; even if there are a small amount of sample preparation devices with stationary soil samples and rotating tools, the cutting tools are fixed, and a direct cutting will easily cause the soil samples to crack due to the large amount of feed. Adjustment requires frequent tool replacement and low cutting efficiency. Therefore, there is an urgent need for an undisturbed soil triaxial sample spin-down preparation device that can perform multiple cuttings conveniently.
发明内容Contents of the invention
本发明的目的是提供一种原状土三轴试样旋降制取装置及方法,以解决上述现有技术存在的问题。The object of the present invention is to provide an undisturbed soil triaxial sample spin-down preparation device and method to solve the above-mentioned problems in the prior art.
为实现上述目的,本发明提供了如下方案:本发明提供一种原状土三轴试样旋降制取装置,包括In order to achieve the above object, the present invention provides the following scheme: the present invention provides a kind of undisturbed soil triaxial sample spin-down preparation device, comprising
承托机构,所述承托机构用于安装原状土坯料,所述承托机构包括底座,所述底座上设置有调平组件;所述底座的顶端设置有装夹装置;A supporting mechanism, the supporting mechanism is used to install the undisturbed adobe material, the supporting mechanism includes a base, the base is provided with a leveling assembly; the top of the base is provided with a clamping device;
切削机构,所述切削机构设置在所述承托机构内的上方,用于切削安装在所述装夹装置顶端的所述原状土坯料;所述切削机构包括切削动力组件,所述切削动力组件的底端可拆卸连接有刀盘组件,所述刀盘组件用于切削所述原状土坯料;a cutting mechanism, the cutting mechanism is arranged above the supporting mechanism, and is used for cutting the undisturbed clay material installed at the top of the clamping device; the cutting mechanism includes a cutting power assembly, and the cutting power assembly A cutter head assembly is detachably connected to the bottom end of the bottom end, and the cutter head assembly is used for cutting the undisturbed adobe material;
支撑机构,所述支撑机构设置在所述承托机构和所述切削机构之间,用于支撑所述切削机构和带动所述切削机构上下运动;所述支撑机构包括与所述切削机构滑动连接的支撑杆组,所述支撑杆组的底端设置有升降动力组件,所述升降动力组件固定安装在所述底座的顶端。A supporting mechanism, the supporting mechanism is arranged between the supporting mechanism and the cutting mechanism, and is used to support the cutting mechanism and drive the cutting mechanism to move up and down; the supporting mechanism includes a sliding connection with the cutting mechanism The support rod group, the bottom end of the support rod group is provided with a lifting power assembly, and the lifting power assembly is fixedly installed on the top of the base.
优选的,所述底座包括底板,所述底板的顶端固接有顶板,所述顶板的中心开设有安装槽,所述装夹装置设置在所述安装槽内。Preferably, the base includes a bottom plate, the top of the bottom plate is fixedly connected with a top plate, a mounting groove is opened in the center of the top plate, and the clamping device is arranged in the mounting groove.
优选的,所述调平组件包括若干调平支柱和测平装置,若干所述调平支柱周向等间距垂直固定在所述底座的顶面,所述调平支柱的顶面与所述顶板的底面固接;所述测平装置设置在所述装夹装置的顶端。Preferably, the leveling assembly includes several leveling pillars and a leveling device, several of the leveling pillars are vertically fixed on the top surface of the base at equal intervals in the circumferential direction, and the top surface of the leveling pillars is connected to the top plate The bottom surface is affixed; the leveling device is arranged on the top of the clamping device.
优选的,所述装夹装置包括设置在所述安装槽内的承托机构和固定安装在所述顶板顶面的夹持组件;所述承托机构包括固定安装在所述安装槽底端的承托推杆,所述承托推杆的输出端固接有承托板,所述承托板与所述安装槽相适配,所述测平装置设置在所述承托板的顶端;所述装夹装置与所述安装槽同心设置。Preferably, the clamping device includes a support mechanism arranged in the installation groove and a clamping assembly fixedly installed on the top surface of the top plate; the support mechanism includes a support mechanism fixedly installed at the bottom end of the installation groove Support the push rod, the output end of the support push rod is fixedly connected with a support plate, the support plate is compatible with the installation groove, and the level measuring device is arranged on the top of the support plate; The clamping device is arranged concentrically with the installation groove.
优选的,所述夹持组件包括固接在所述顶板顶面的固定环,所述固定环外转动连接有调节环;所述调节环的内腔开设有若干弧形槽,所述弧形槽内滑动连接有夹持杆的一端,所述夹持杆的另一端伸出所述固定环的侧壁并与所述固定环滑动连接。Preferably, the clamping assembly includes a fixed ring fixed on the top surface of the top plate, and an adjustment ring is connected to the outer rotation of the fixed ring; the inner cavity of the adjustment ring is provided with several arc-shaped grooves, and the arc-shaped One end of the clamping rod is slidably connected in the slot, and the other end of the clamping rod protrudes from the side wall of the fixed ring and is slidably connected with the fixed ring.
优选的,所述切削动力组件包括与所述支撑杆组滑动连接的动力架,所述动力架的顶端固定安装有切削电机,所述切削电机的输出端伸入所述动力架内腔并啮合连接有切削环;所述切削环与所述动力架转动连接,所述切削环的底端可拆卸连接有刀盘组件。Preferably, the cutting power assembly includes a power frame slidingly connected with the support rod group, a cutting motor is fixedly installed on the top end of the power frame, and the output end of the cutting motor extends into the inner cavity of the power frame and engages A cutting ring is connected; the cutting ring is rotatably connected with the power frame, and the bottom end of the cutting ring is detachably connected with a cutter head assembly.
优选的,所述刀盘组件包括与所述切削环可拆卸连接的本体环,所述本体环的环体空腔内转动连接有切削齿轮,所述切削齿轮的顶面周向等间距啮合连接有若干切削刀架,所述切削刀架与所述本体环的侧壁滑动连接;所述切削刀架朝向所述本体环的内圆方向末端固接有切刀。Preferably, the cutter head assembly includes a body ring detachably connected to the cutting ring, a cutting gear is rotatably connected in the cavity of the body ring, and the top surface of the cutting gear is meshed and connected at equal intervals in the circumferential direction. There are several cutting tool holders, and the cutting tool holders are slidingly connected with the side wall of the body ring; a cutting knife is fixedly connected to the end of the cutting tool holders toward the inner circle of the body ring.
一种原状土三轴试样旋降制取方法,包括以下步骤:A method for preparing undisturbed soil triaxial sample spin down, comprising the following steps:
原状土坯料采样并检查原状土坯料的内部液性;Sampling of the undisturbed adobe material and checking the internal fluidity of the undisturbed adobe material;
调平承托机构;leveling support mechanism;
装夹原状土坯料;Clamp the undisturbed adobe material;
架设切削机构并调节刀盘组件;Set up the cutting mechanism and adjust the cutter head assembly;
切削原状土坯料;Cutting undisturbed adobe material;
清理切屑获得原状土三轴试样。Clean up the cuttings to obtain undisturbed soil triaxial samples.
优选的,所述步骤切削原状土坯料中,切削需要分若干次进行,每次切削都从原状土坯料的顶端切削到底端,再将切削机构升高,再次调节刀盘组件进行切削。Preferably, in the step of cutting the undisturbed adobe, the cutting needs to be divided into several times, each cutting is cut from the top to the bottom of the undisturbed adobe, then the cutting mechanism is raised, and the cutter head assembly is adjusted again for cutting.
优选的,所述步骤切削原状土坯料中,每次切削原状土坯料高度的1/3-1/2时,停止切削,清理一次切屑。Preferably, in the step of cutting the undisturbed adobe material, stop cutting each time the height of the undisturbed adobe material is 1/3-1/2, and clean up the chips once.
本发明公开了以下技术效果:本发明公开一种原状土三轴试样旋降制取装置及方法,通过调平组件将底座和夹持装置调平,使得切削原状土坯料获得的原状土三轴试样垂直度高,不会垂涎倾斜,使原状土三轴试样的试验效果好,试验结果准确度高;切削机构通过动力组件带动刀盘组件转动,切削固定在承托机构上的原状土坯料,原状土坯料固定,刀具转动,降低了切削过程对原状土坯料的影响,降低获得的原状土三轴试样的试验误差;刀盘组件方便调节刀具的切削量,方便快捷,无需拆卸更换刀具,切削效率高。本发明结构简单,操作方法简洁,切削过程中对原状土坯料的影响小,避免切削过程中的不确定因素和人为因素的影响,提高试验数据的准确度。The present invention discloses the following technical effects: the present invention discloses a device and method for preparing an undisturbed triaxial sample of undisturbed soil. The verticality of the shaft sample is high, and it will not be tilted, so that the test effect of the undisturbed soil triaxial sample is good, and the accuracy of the test result is high; the cutting mechanism drives the cutter head assembly to rotate through the power assembly, and cuts the original state fixed on the supporting mechanism. The adobe material, the undisturbed adobe material is fixed, and the tool is rotated, which reduces the influence of the cutting process on the undisturbed adobe material, and reduces the test error of the obtained undisturbed soil triaxial sample; the cutter head assembly is convenient to adjust the cutting amount of the tool, which is convenient and quick without disassembly Tool replacement, high cutting efficiency. The invention has the advantages of simple structure, simple operation method, little influence on the undisturbed clay material in the cutting process, avoids the influence of uncertain factors and human factors in the cutting process, and improves the accuracy of test data.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明原状土三轴试样旋降制取装置三维图;Fig. 1 is the three-dimensional view of the undisturbed soil triaxial sample spin-down preparation device of the present invention;
图2为本发明承托机构俯视图;Fig. 2 is a top view of the supporting mechanism of the present invention;
图3为图2中A-A的剖视图;Fig. 3 is the sectional view of A-A in Fig. 2;
图4为夹持装置的结构示意图;Fig. 4 is the structural representation of clamping device;
图5为本发明刀盘组件的三维图;Fig. 5 is a three-dimensional view of the cutter head assembly of the present invention;
图6为本发明刀盘组件的结构示意图;Fig. 6 is a structural schematic diagram of the cutter head assembly of the present invention;
图7为图6中B-B的剖视图;Fig. 7 is the sectional view of B-B in Fig. 6;
图8为本发明原状土三轴试样旋降制取装置使用过程示意图;Fig. 8 is a schematic diagram of the use process of the undisturbed soil triaxial sample spin-down preparation device of the present invention;
图9为本发明承托推杆结构示意图;Fig. 9 is a structural schematic diagram of the supporting push rod of the present invention;
其中,1、原状土坯料;2、底座;3、调平组件;4、装夹装置;5、切削动力组件;6、刀盘组件;7、支撑杆组;8、升降动力组件;21、底板;22、顶板;23、安装槽;31、调平支柱;32、测平装置;41、承托推杆;42、承托板;43、固定环;44、调节环;45、弧形槽;46、夹持杆;51、动力架;52、切削电机;53、切削环;61、本体环;62、切削齿轮;63、主动齿轮;64、切削刀架;65、切刀;66、调节孔;651、刀柄;652、刀片;71、光滑杆;72、螺杆。Among them, 1. Undisturbed adobe material; 2. Base; 3. Leveling assembly; 4. Clamping device; 5. Cutting power assembly; 6. Cutter assembly; 7. Support rod group; 8. Lifting power assembly; 21. Bottom plate; 22, top plate; 23, installation slot; 31, leveling pillar; 32, leveling device; 41, support push rod; 42, support plate; 43, fixed ring; 44, adjustment ring; 45, arc Groove; 46, clamping rod; 51, power frame; 52, cutting motor; 53, cutting ring; 61, body ring; 62, cutting gear; 63, driving gear; 64, cutting tool rest; 65, cutter; 66 , adjusting hole; 651, handle of a knife; 652, blade; 71, smooth rod; 72, screw rod.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参照图1-9本发明提供一种原状土三轴试样旋降制取装置,Referring to Figures 1-9, the present invention provides a spin-down preparation device for undisturbed soil triaxial samples,
包括include
承托机构,承托机构用于安装原状土坯料1,承托机构包括底座2,底座2上设置有调平组件3;底座2的顶端设置有装夹装置4;A supporting mechanism, the supporting mechanism is used to install the undisturbed adobe material 1, the supporting mechanism includes a base 2, a leveling assembly 3 is arranged on the base 2; a clamping device 4 is arranged on the top of the base 2;
切削机构,切削机构设置在承托机构内的上方,用于切削安装在装夹装置4顶端的原状土坯料1;切削机构包括切削动力组件5,切削动力组件5的底端可拆卸连接有刀盘组件6,刀盘组件6用于切削原状土坯料1;Cutting mechanism, the cutting mechanism is arranged above the supporting mechanism, and is used for cutting the undisturbed adobe material 1 installed on the top of the clamping device 4; the cutting mechanism includes a cutting power assembly 5, and the bottom end of the cutting power assembly 5 is detachably connected with a knife The disk assembly 6, the cutter head assembly 6 is used for cutting the undisturbed adobe material 1;
支撑机构,支撑机构设置在承托机构和切削机构之间,用于支撑切削机构和带动切削机构上下运动;支撑机构包括与切削机构滑动连接的支撑杆组7,支撑杆组7的底端设置有升降动力组件8,升降动力组件8固定安装在底座2的顶端。The supporting mechanism is arranged between the supporting mechanism and the cutting mechanism, and is used to support the cutting mechanism and drive the cutting mechanism to move up and down; the supporting mechanism includes a supporting rod group 7 slidingly connected with the cutting mechanism, and the bottom end of the supporting rod group 7 is set Lifting power assembly 8 is arranged, and lifting power assembly 8 is fixedly installed on the top of base 2 .
本装置通过调平组件3将底座2和夹持装置调平,使的切削原状土坯料1获得的原状土三轴试样垂直度高,不会垂涎倾斜,使原状土三轴试样的试验效果好,试验结果准确度高;切削机构通过动力组件带动刀盘组件6转动,切削固定在承托机构上的原状土坯料1,原状土坯料1固定,刀具转动,降低了切削过程对原状土坯料1的影响,降低获得的原状土三轴试样的试验误差;刀盘组件6方便调节刀具的切削量,方便快捷,无需拆卸更换刀具,切削效率高。The device balances the base 2 and the clamping device through the leveling assembly 3, so that the undisturbed soil triaxial sample obtained by cutting the undisturbed soil billet 1 has a high verticality and will not be tilted, so that the test of the undisturbed soil triaxial sample The effect is good, and the accuracy of the test results is high; the cutting mechanism drives the cutter head assembly 6 to rotate through the power assembly, and cuts the undisturbed adobe material 1 fixed on the supporting mechanism. The impact of material 1 reduces the test error of the obtained undisturbed soil triaxial sample; the cutter head assembly 6 is convenient to adjust the cutting amount of the tool, which is convenient and quick, and does not need to be disassembled to replace the tool, and the cutting efficiency is high.
进一步的,支撑杆组7包括两根与所述底座2固接的光滑杆71和一根与升降动力组件8传动连接的螺杆72,螺杆72与升降动力组件8螺纹连接,光滑杆71与切削动力组件5滑动连接,通过螺杆72的转动带动切削机构的升降运动。Further, the support rod group 7 includes two smooth rods 71 fixedly connected to the base 2 and a screw rod 72 connected to the lifting power assembly 8 in transmission, the screw rod 72 is screwed to the lifting power assembly 8, and the smooth rod 71 is connected to the cutting The power assembly 5 is slidably connected, and the rotation of the screw rod 72 drives the lifting movement of the cutting mechanism.
进一步优化方案,底座2包括底板21,底板21的顶端固接有顶板22,顶板22的中心开设有安装槽23,装夹装置4设置在安装槽23内。使用时底板21固定在试验场所的平地上,然后通过调平组件3将顶板22调平,确保装夹在顶板22上的原状土坯料1的垂直度。In a further optimized solution, the base 2 includes a bottom plate 21 , a top plate 22 is fixedly connected to the top of the bottom plate 21 , and a mounting groove 23 is opened in the center of the top plate 22 , and the clamping device 4 is arranged in the mounting groove 23 . Base plate 21 is fixed on the flat ground of test site during use, then top plate 22 is leveled by leveling assembly 3, guarantees the verticality of the undisturbed adobe material 1 that is clamped on top plate 22.
进一步优化方案,调平组件3包括若干调平支柱31和测平装置32,若干调平支柱31周向等间距垂直固定在底座2的顶面,调平支柱31的顶面与顶板22的底面固接;测平装置32设置在装夹装置4的顶端。通过测平装置32安装在顶板22上的装夹装置4的水平度,动过底板21与顶板22之间的调平支柱31进行调平。调平支柱31的工作原理和调平方法为现有技术,此处不进行赘述。To further optimize the solution, the leveling assembly 3 includes several leveling pillars 31 and a leveling device 32, and several leveling pillars 31 are vertically fixed on the top surface of the base 2 at equal intervals in the circumferential direction, and the top surface of the leveling pillars 31 is connected to the bottom surface of the top plate 22. Fixing; the leveling device 32 is arranged on the top of the clamping device 4 . Through the levelness of the clamping device 4 installed on the top plate 22 by the leveling device 32 , the leveling pillar 31 between the bottom plate 21 and the top plate 22 is moved for leveling. The working principle and leveling method of the leveling pillar 31 are prior art, and will not be repeated here.
进一步的,测平装置32包括但不限于气泡水平尺和水平传感器,二者的工作原理和使用方法为现有技术,此处不进行赘述。Further, the leveling device 32 includes but is not limited to a bubble level and a level sensor, the working principles and usage methods of the two are in the prior art, and will not be repeated here.
进一步优化方案,装夹装置4包括设置在安装槽23内的承托机构和固定安装安装在顶板22顶面的夹持组件;承托机构包括固定安装在安装槽23底端的承托推杆41,承托推杆41的输出端固接有承托板42,承托板42与安装槽23相适配,测平装置32设置在承托板42的顶端;装夹装置4与安装槽23同心设置;夹持组件包括固接在顶板22顶面的固定环43,固定环43外转动连接有调节环44;调节环44的内腔开设有若干弧形槽45,弧形槽45内滑动连接有夹持杆46的一端,夹持杆46的另一端伸出固定环43的侧壁并与固定环43滑动连接。使用时,通过调平组件3将顶板22调平,进而使承托板42水平,保证固定在承托板42上的原状土坯料1的垂直度;弧形槽45的两端与固定环43的距离不等,弧形槽45两端之间平滑变化;使用时通过承托推杆41将承托板42抬高出安装槽23,然后将原状土坯料1放到承托板42上,再将承托板42下降入安装槽23内;转动调节环44,弧形槽45随调节环44转动,夹持杆46在弧形槽45的推动下向原状土坯料1伸出,最终将原状土坯料1夹持在承托板42的中心位置。若干支撑杆同步运动,确保原状土坯料1的位置不会偏差。In a further optimization scheme, the clamping device 4 includes a support mechanism arranged in the installation groove 23 and a clamping assembly fixedly installed on the top surface of the top plate 22; the support mechanism includes a support push rod 41 fixedly installed at the bottom end of the installation groove 23 , the output end of the support push rod 41 is fixedly connected with a support plate 42, the support plate 42 is compatible with the installation groove 23, and the level measuring device 32 is arranged on the top of the support plate 42; the clamping device 4 and the installation groove 23 Concentrically arranged; the clamping assembly includes a fixed ring 43 fixed on the top surface of the top plate 22, and an adjustment ring 44 is connected to the outside of the fixed ring 43 for rotation; the inner cavity of the adjustment ring 44 is provided with a number of arc-shaped grooves 45, and slides in the arc-shaped grooves 45 One end of the clamping rod 46 is connected, and the other end of the clamping rod 46 protrudes from the side wall of the fixing ring 43 and is slidably connected with the fixing ring 43 . During use, the top plate 22 is leveled by the leveling assembly 3, and then the supporting plate 42 is leveled to ensure the verticality of the undisturbed clay material 1 fixed on the supporting plate 42; The distances are not equal, and the two ends of the arc groove 45 change smoothly; when in use, the support plate 42 is lifted out of the installation groove 23 by the support push rod 41, and then the undisturbed clay material 1 is placed on the support plate 42, Then the supporting plate 42 is lowered into the installation groove 23; the adjusting ring 44 is rotated, and the arc groove 45 rotates with the adjusting ring 44, and the clamping rod 46 is stretched out toward the undisturbed adobe material 1 under the promotion of the arc groove 45, and finally the The undisturbed adobe material 1 is clamped at the center of the supporting plate 42 . Several supporting rods move synchronously to ensure that the position of the undisturbed adobe material 1 will not deviate.
进一步优化方案,切削动力组件5包括与支撑杆组7滑动连接的动力架51,动力架51的顶端固定安装有切削电机52,切削电机52的输出端伸入动力架51内腔并啮合连接有切削环53;切削环53与动力架51转动连接,切削环53的底端可拆卸连接有刀盘组件6。切削电机52带动切削环53转动,进而带动切削环53下方的刀盘组件6高速转动,完成切削工作。In a further optimization scheme, the cutting power assembly 5 includes a power frame 51 that is slidingly connected to the support rod group 7, a cutting motor 52 is fixedly installed on the top of the power frame 51, and the output end of the cutting motor 52 extends into the inner cavity of the power frame 51 and is meshed with a Cutting ring 53 ; the cutting ring 53 is rotatably connected with the power frame 51 , and the bottom end of the cutting ring 53 is detachably connected with the cutter head assembly 6 . The cutting motor 52 drives the cutting ring 53 to rotate, and then drives the cutter head assembly 6 below the cutting ring 53 to rotate at high speed to complete the cutting work.
进一步的,切削电机52的转速包括若干档位,根据不同的原状土坯料1土质进行选择。Further, the rotation speed of the cutting motor 52 includes several gears, which are selected according to different soil properties of the undisturbed adobe material 1 .
进一步优化方案,刀盘组件6包括与切削环53可拆卸连接的本体环61,本体环61的环体空腔内转动连接有切削齿轮62,切削齿轮62的顶面周向等间距啮合连接有若干切削刀架64,切削刀架64与本体环61的侧壁滑动连接;切削刀架64朝向本体环61的内圆方向末端固接有切刀65。切削齿轮62转动,带动与切削齿轮62顶端啮合的切削刀架64同时向中心运动或远离,进而调节切刀65的位置,进而改变切削的直径。In a further optimization solution, the cutter head assembly 6 includes a body ring 61 detachably connected to the cutting ring 53, a cutting gear 62 is rotatably connected in the ring body cavity of the body ring 61, and the top surface of the cutting gear 62 is meshed and connected at equal intervals in the circumferential direction. A plurality of cutting tool holders 64 are slidably connected to the side wall of the body ring 61 ; a cutting knife 65 is fixedly connected to the end of the cutting tool holders 64 toward the inner circle of the body ring 61 . The cutting gear 62 rotates, driving the cutting tool rest 64 meshing with the top of the cutting gear 62 to move toward or away from the center simultaneously, thereby adjusting the position of the cutting knife 65 and changing the cutting diameter.
进一步的,本体环61的顶端开设有调节孔66,调节孔66的下端转动连接有主动齿轮63,主动齿轮63的侧壁与切削齿轮62啮合连接,通过六角扳手转动主动齿轮63,带动切削齿轮62转动完成调节。Further, the top of the body ring 61 is provided with an adjustment hole 66, and the lower end of the adjustment hole 66 is rotatably connected with a driving gear 63, and the side wall of the driving gear 63 is meshed with the cutting gear 62, and the driving gear 63 is rotated by a hexagonal wrench to drive the cutting gear. 62 turns to complete the adjustment.
进一步的,切刀65包括刀柄651,刀柄651的顶端与切削刀架64固接,刀柄651的底端固接有刀片652,若干个刀片652构成环形,刀片652具有一定的角度,便于切削。Further, the cutting knife 65 includes a knife handle 651, the top of the knife handle 651 is affixed to the cutting tool holder 64, the bottom end of the knife handle 651 is affixed with a blade 652, and several blades 652 form a ring, and the blade 652 has a certain angle. Easy to cut.
一种原状土三轴试样旋降制取装置使用方进一步优化方案,括以下步骤:A further optimization plan for the user of an undisturbed soil triaxial sample spin-down preparation device, including the following steps:
原状土坯料1采样并检查原状土坯料1的内部液性;通过专用的采样器采取目标地层的土样,获得原状土坯料1,原状土坯料1的外形大于最终的原状土三轴试样,预留足够的余量。The undisturbed soil material 1 is sampled and the internal fluidity of the undisturbed soil material 1 is checked; the soil sample of the target formation is taken through a special sampler to obtain the undisturbed soil material 1, and the shape of the undisturbed soil material 1 is larger than the final undisturbed soil triaxial sample, Leave enough margin.
调平承托机构;通过测评装置测量,调节调平支柱31,将安装槽23内的承托板42的顶面调平,保持原状土坯料1安装后的垂直度。Leveling support mechanism: through the measurement of the evaluation device, adjust the leveling pillar 31, level the top surface of the support plate 42 in the installation groove 23, and keep the verticality of the undisturbed adobe material 1 after installation.
装夹原状土坯料1;承托推干将承托杆抬高出安装槽23,然后将原状土坯料1放到承托板42上,再将承托板42下降入安装槽23内,转动调节环44,弧形槽45随调节环44转动,夹持杆46在弧形槽45的推动下向原状土坯料1伸出,最终将原状土坯料1夹持在承托板42的中心位置。Clamp the undisturbed adobe material 1; support and push it dry to raise the support rod out of the installation groove 23, then put the undisturbed adobe material 1 on the support plate 42, then lower the support plate 42 into the installation groove 23, rotate and adjust The ring 44 and the arc groove 45 rotate with the adjusting ring 44, and the clamping rod 46 stretches out to the undisturbed adobe material 1 under the promotion of the arc groove 45, and finally the undisturbed adobe material 1 is clamped at the center of the support plate 42.
架设切削机构并调节刀盘组件6;将切削结构安装到原状土坯料1上方一定位置,然后用六角扳手转动主动齿轮63,带动与切削齿轮62顶端啮合的切削刀架64同时向中心运动或远离,进而调节切刀65的位置,进而改变切削的直径,使切削直径略小于原状土坯料1的直径;切削的进给量根据原状土坯料1的土质性质确定。Set up the cutting mechanism and adjust the cutter head assembly 6; install the cutting structure to a certain position above the undisturbed adobe 1, and then use a hexagonal wrench to turn the driving gear 63 to drive the cutting tool holder 64 meshing with the top of the cutting gear 62 to move toward the center or away from it. , and then adjust the position of the cutter 65, and then change the cutting diameter, so that the cutting diameter is slightly smaller than the diameter of the undisturbed adobe material 1; the cutting feed rate is determined according to the soil properties of the undisturbed adobe material 1.
切削原状土坯料1;开启切削电机52,带动切刀65旋转,切削原状土坯料1的外缘;同时开启升降动力组件8,带动螺杆72转动,使切削机构缓慢下降,直到切刀65切削到靠近夹持装置的位置;停止切削电机52,反转升降动力组件8将切削结构升高到原状土坯料1的顶端上方;再次减小切削直径,重复切削步骤,直到原状土坯料1的直径达到预定的要求。Cut the undisturbed adobe material 1; turn on the cutting motor 52, drive the cutter 65 to rotate, and cut the outer edge of the undisturbed adobe material 1; at the same time, open the lifting power assembly 8, drive the screw rod 72 to rotate, and slowly lower the cutting mechanism until the cutter 65 cuts to Close to the position of the clamping device; stop the cutting motor 52, reverse the lifting power assembly 8 to raise the cutting structure above the top of the undisturbed adobe 1; reduce the cutting diameter again, and repeat the cutting steps until the diameter of the undisturbed adobe 1 reaches scheduled request.
清理切屑获得原状土三轴试样。清理切削下来的碎土,然后从下端的切削末端锯断原状土坯料1,并将原状土坯料1的上方锯掉一段,使剩下的原状土坯料1与设计的尺寸相同,获得原状土三轴试样。Clean up the cuttings to obtain undisturbed soil triaxial samples. Clean up the broken soil that has been cut, then saw off the undisturbed soil material 1 from the cutting end of the lower end, and saw off a section above the undisturbed adobe material 1, so that the remaining undisturbed adobe material 1 is the same size as the design, and the undisturbed soil material 3 is obtained. shaft sample.
进一步优化方案,步骤切削原状土坯料1中,每次切削原状土坯料1高度的1/3/-1/2/时,停止切削,清理一次切屑。每隔一段距离停止切削,清理切屑,防止切屑影响切削的准确度。To further optimize the plan, the step is to cut the undisturbed adobe material 1, and stop cutting every time 1/3/-1/2/ of the height of the undisturbed adobe material 1 is cut, and clean up the chips once. Stop cutting at intervals to clean up chips and prevent chips from affecting cutting accuracy.
原状土坯料1采样并检查原状土坯料1的内部液性;通过专用的采样器采取目标地层的土样,获得原状土坯料1,原状土坯料1的外形大于最终的原状土三轴试样,预留足够的余量。The undisturbed soil material 1 is sampled and the internal fluidity of the undisturbed soil material 1 is checked; the soil sample of the target formation is taken through a special sampler to obtain the undisturbed soil material 1, and the shape of the undisturbed soil material 1 is larger than the final undisturbed soil triaxial sample, Leave enough margin.
调平承托机构;通过测评装置测量,调节调平支柱31,将安装槽23内的承托板42的顶面调平,宝成原状土坯料1安装后的垂直度。Leveling support mechanism: measure by the evaluation device, adjust the leveling pillar 31, level the top surface of the support plate 42 in the installation groove 23, and ensure the verticality of the original adobe material 1 after installation.
装夹原状土坯料1;承托推杆41将承托板42抬高出安装槽23,然后将原状土坯料1放到承托板42上,再将承托板42下降入安装槽23内,转动调节环44,弧形槽45随调节环44转动,夹持杆46在弧形槽45的推动下向原状土坯料1伸出,最终将原状土坯料1夹持在承托板42的中心位置。Clamp the undisturbed adobe material 1; the supporting push rod 41 lifts the supporting plate 42 out of the installation groove 23, then puts the undisturbed adobe material 1 on the supporting plate 42, and then lowers the supporting plate 42 into the installation groove 23 , rotate the adjustment ring 44, the arc groove 45 rotates with the adjustment ring 44, the clamping rod 46 stretches out towards the undisturbed adobe material 1 under the push of the arc groove 45, and finally clamps the undisturbed adobe material 1 on the support plate 42 Central location.
架设切削机构并调节刀盘组件6;将切削结构安装到原状土坯料1上方一定位置,然后用六角扳手转动主动齿轮63,带动与切削齿轮62顶端啮合的切削刀架64同时向中心运动或远离,进而调节切刀65的位置,进而改变切削的直径,使切削直径略小于原状土坯料1的直径;切削的进给量根据原状土坯料的土质性质确定。Set up the cutting mechanism and adjust the cutter head assembly 6; install the cutting structure to a certain position above the undisturbed adobe 1, and then use a hexagonal wrench to turn the driving gear 63 to drive the cutting tool holder 64 meshing with the top of the cutting gear 62 to move toward the center or away from it. , and then adjust the position of the cutter 65, and then change the cutting diameter, so that the cutting diameter is slightly smaller than the diameter of the undisturbed adobe material 1; the cutting feed rate is determined according to the soil properties of the undisturbed adobe material.
切削原状土坯料1;开启切削电机52,带动切刀65旋转,切削原状土坯料1的外缘;同时开启升降动力组件8,带动螺杆72转动,使切削机构缓慢下降,直到切刀65切削到靠近夹持装置的位置;停止切削电机52,反转升降动力组件8将切削结构升高到原状土坯料1的顶端上方;再次减小切削直径,重复切削步骤,直到原状土坯料的直径达到预定的要求。Cut the undisturbed adobe material 1; turn on the cutting motor 52, drive the cutter 65 to rotate, and cut the outer edge of the undisturbed adobe material 1; at the same time, open the lifting power assembly 8, drive the screw rod 72 to rotate, and slowly lower the cutting mechanism until the cutter 65 cuts to Close to the position of the clamping device; stop the cutting motor 52, reverse the lifting power assembly 8 to raise the cutting structure above the top of the undisturbed adobe 1; reduce the cutting diameter again, and repeat the cutting steps until the diameter of the undisturbed adobe reaches the predetermined requirements.
清理切屑获得原状土三轴试样。清理切削下来的碎土,然后从下端的切削末端锯断原状土坯料1,并将原状土坯料的上方锯掉一段,使剩下的原状土坯料1与设计的尺寸相同,获得原状土三轴试样。Clean up the cuttings to obtain undisturbed soil triaxial samples. Clean up the cut broken soil, then saw off the undisturbed soil block 1 from the cutting end at the lower end, and saw off a section above the undisturbed adobe material, so that the remaining undisturbed adobe material 1 has the same size as the design, and obtain the undisturbed soil triaxial sample.
进一步优化方案,步骤切削原状土坯料1中,每次切削原状土坯料1高度的1/3/-1/2/时,停止切削,清理一次切屑。每隔一段距离停止切削,清理切屑,防止切屑影响切削的准确度。To further optimize the plan, the step is to cut the undisturbed adobe material 1, and stop cutting every time 1/3/-1/2/ of the height of the undisturbed adobe material 1 is cut, and clean up the chips once. Stop cutting at intervals to clean up chips and prevent chips from affecting cutting accuracy.
使用方法:Instructions:
通过专用的采样器采取目标地层的土样,获得原状土坯料1,原状土坯料1的外形大于最终的原状土三轴试样,预留足够的余量。The soil sample of the target stratum is collected by a special sampler to obtain the undisturbed adobe material 1, and the shape of the undisturbed adobe material 1 is larger than the final undisturbed soil triaxial sample, and a sufficient margin is reserved.
通过测平装置32测量,调节调平支柱31,将安装槽23内的承托板42的顶面调平,保证原状土坯料1安装后的垂直度。Measure through the leveling device 32, adjust the leveling pillar 31, and level the top surface of the supporting plate 42 in the installation groove 23, so as to ensure the verticality of the undisturbed adobe material 1 after installation.
承托推杆41将承托板42抬高出安装槽23,然后将原状土坯料1放到承托板42上,再将承托板42下降入安装槽23内,转动调节环44,弧形槽45随调节环44转动,夹持杆46在弧形槽45的推动下向原状土坯料1伸出,最终将原状土坯料1夹持在承托板42的中心位置。The support push rod 41 lifts the support plate 42 out of the installation groove 23, then puts the undisturbed adobe material 1 on the support plate 42, then lowers the support plate 42 into the installation groove 23, rotates the adjustment ring 44, and The shaped groove 45 rotates with the adjusting ring 44, and the clamping rod 46 stretches out to the undisturbed adobe material 1 under the promotion of the arc groove 45, and finally the undisturbed adobe material 1 is clamped at the center of the supporting plate 42.
将切削结构安装到原状土坯料1上方一定位置,然后用六角扳手转动主动齿轮63,带动与切削齿轮62顶端啮合的切削刀架64同时向中心运动或远离,进而调节切刀65的位置,进而改变切削的直径,使切削直径略小于原状土坯料1的直径;切削的进给量根据原状土坯料1的土质性质确定。Install the cutting structure to a certain position above the undisturbed adobe 1, then turn the driving gear 63 with a hexagonal wrench, and drive the cutting tool holder 64 meshing with the top of the cutting gear 62 to move toward the center or away from it, and then adjust the position of the cutter 65, and then Change the cutting diameter so that the cutting diameter is slightly smaller than the diameter of the undisturbed adobe material 1; the cutting feed rate is determined according to the soil properties of the undisturbed adobe material 1.
开启切削电机52,带动切刀65旋转,切削原状土坯料1的外缘;同时开启升降动力组件8,带动螺杆72转动,使切削机构缓慢下降,直到切刀65切削到靠近夹持装置的位置;停止切削电机52,反转升降动力组件8将切削结构升高到原状土坯料1的顶端上方;再次减小切削直径,重复切削步骤,直到原状土坯料1的直径达到预定的要求。切削过程中,每隔一段距离停止切削,清理切屑,防止切屑影响切削的准确度。Turn on the cutting motor 52, drive the cutter 65 to rotate, and cut the outer edge of the undisturbed adobe 1; at the same time, turn on the lifting power assembly 8, drive the screw 72 to rotate, and slowly lower the cutting mechanism until the cutter 65 cuts to a position close to the clamping device Stop the cutting motor 52, reverse the lifting power assembly 8 and raise the cutting structure above the top of the undisturbed adobe 1; reduce the cutting diameter again, and repeat the cutting steps until the diameter of the undisturbed adobe 1 reaches the predetermined requirement. During the cutting process, the cutting is stopped at intervals to clean up the chips and prevent the chips from affecting the cutting accuracy.
清理切削下来的碎土,然后从下端的切削末端锯断原状土坯料1,并将原状土坯料1的上方锯掉一段,使剩下的原状土坯料1与设计的尺寸相同,获得原状土三轴试样。Clean up the broken soil that has been cut, then saw off the undisturbed soil material 1 from the cutting end of the lower end, and saw off a section above the undisturbed adobe material 1, so that the remaining undisturbed adobe material 1 is the same size as the design, and the undisturbed soil material 3 is obtained. shaft sample.
本发明结构简单,操作方法简洁,切削过程中对原状土坯料1的影响小,避免切削过程中的不确定因素和人为因素的影响,提高试验数据的准确度。The invention has simple structure, simple operation method, little influence on the undisturbed adobe material 1 during the cutting process, avoids the influence of uncertain factors and human factors during the cutting process, and improves the accuracy of test data.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
以上的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above embodiments only describe the preferred mode of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, those skilled in the art may make various modifications and changes to the technical solution of the present invention. Improvements should all fall within the scope of protection determined by the claims of the present invention.
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