CN114043605B - Surface layer slurry treatment equipment for composite foamed cement wallboard - Google Patents
Surface layer slurry treatment equipment for composite foamed cement wallboard Download PDFInfo
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- CN114043605B CN114043605B CN202111326415.4A CN202111326415A CN114043605B CN 114043605 B CN114043605 B CN 114043605B CN 202111326415 A CN202111326415 A CN 202111326415A CN 114043605 B CN114043605 B CN 114043605B
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- surface layer
- guide wheel
- rotating shaft
- compression roller
- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses surface layer slurry treatment equipment for a composite foamed cement wallboard, which comprises a large treatment frame, a compression roller assembly and a driving mechanism, wherein the compression roller assembly is arranged at the bottom of the large treatment frame, two ends of the compression roller assembly are movably connected with the compression roller assembly, and the compression roller assembly comprises a driving part, a sheep eye lifting hook, a screw, a rotating shaft assembly, a flat key, a flange and a driven part which are sequentially arranged from left to right; the invention not only can effectively press and precipitate the slurry sand and stone particles to enable the surface layer to achieve the use effect, but also can extract the redundant slurry from the surface layer, thereby accelerating the consolidation and improving the production efficiency of enterprises. And above-mentioned treatment facility one side is provided with the washing tank, after work, can realize self-cleaning's process, has practiced thrift a large amount of manpowers and material resources.
Description
Technical Field
The invention relates to the field of surface treatment equipment for a foamed cement wallboard, in particular to surface layer slurry treatment equipment for a composite foamed cement wallboard.
Background
Steel construction building is more and more being used for factory building and resident's house etc. consequently also more and more strict to requirements such as all kinds of wallboard heat preservation waterproof, and the superficial layer can be increased to most wallboard when the preparation to improve the roughness on wallboard surface and be convenient for the user and carry out the outward appearance spraying decoration or increase new waterproof heat preservation etc. on wallboard surface. However, the particles in the cement mortar of the surface layer can not be completely gathered at the lower part under natural sedimentation, so that the surface of the surface layer of the wallboard is raised.
Some schemes for solving the problems are to set a surface grinding process after the surface layer is solidified, but stone particles are hard, and are easily rubbed out of the surface layer by grinding during grinding, so that small pits appear on the wallboard. Or the whole wallboard is vibrated by manpower or other auxiliary power sources for auxiliary precipitation, so that the solidification speed of the surface layer is reduced, the internal structure is easily damaged during vibration, and potential safety hazards are brought to the wallboard.
In addition to the above reasons, the prior art devices can sink sand during vibration, but the vibration process of the prior art devices can shake out the foamed cement board core material, which causes unnecessary loss.
Therefore, a surface layer slurry treatment device for composite foamed cement wallboard becomes a problem to be solved urgently in the whole society.
Disclosure of Invention
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a surface layer slurry treatment device for a composite foamed cement wallboard comprises a large treatment frame, a compression roller assembly and a driving mechanism, wherein the compression roller assembly is arranged at the bottom of the large treatment frame, two ends of the compression roller assembly are movably connected with the compression roller assembly, and the compression roller assembly comprises a driving part, a sheep eye lifting hook, a screw, a rotating shaft assembly, a flat key, a flange and a driven part which are sequentially arranged from left to right;
the driving part comprises a servo motor, a coupler, a first bearing with a seat and a driving rotating shaft, the driving rotating shaft is connected with the servo motor sequentially through the first bearing with the seat and the coupler, and two sides of the driving part are provided with first guide wheel assemblies;
the driven part comprises a second belt seat bearing, a second guide wheel assembly and a driven shaft, the second belt seat bearing is connected with the driven shaft, and the second guide wheel assembly is arranged on two sides of the driven part.
Further, handle the big frame and include carousel subassembly, hoist motor, guide pulley and anticreep cover, one side of hoist motor is provided with carousel motor fixed plate for hoist motor's is fixed, hoist motor, guide pulley welding are in the side of handling the big frame, the carousel subassembly passes through nut, screw mounting on handling the big frame, and the anticreep cover is used for preventing the steel wire derail, and the steel wire setting is peripheral at the wire winding disc, through motor output shaft and wire winding disc key-type connection, and wire winding disc is rotatory from top to bottom to drive the peripheral wire rope of disc receive and releases the rising and the decline that realize the abrasive pressing roller subassembly.
Furthermore, flanges are arranged between the rotating shaft assembly and the driving part and between the rotating shaft assembly and the driven part, and the flanges are fixed through nuts.
Furthermore, the rotating shaft assembly comprises a rotating shaft core and a plurality of rotating discs arranged on the rotating shaft core.
Furthermore, a servo motor fixing plate is arranged on one side of the servo motor and used for fixing the servo motor.
Furthermore, a first bearing seat fixing plate is arranged on one side of the first mounted bearing and used for fixing the first mounted bearing.
Furthermore, a second bearing seat fixing plate is arranged on one side of the second bearing with a seat and used for fixing the second bearing with a seat.
Furthermore, the guide wheel assembly comprises two guide wheel shafts, two guide wheel frames and two bearings, the two guide wheel shafts are respectively arranged at two ends of the guide wheel frames, the bearings are arranged at two sides of the guide wheel shafts, guide grooves matched with the bearings are formed in the large processing frame, and the bearings slide up and down along the guide grooves.
Furthermore, a cleaning tank is arranged on the side surface of the large processing frame.
Compared with the prior art, the invention has the advantages that: the invention not only can effectively press and precipitate the slurry sand and stone particles to enable the surface layer to achieve the use effect, but also can extract the redundant slurry from the surface layer, thereby accelerating the consolidation and improving the production efficiency of enterprises. And above-mentioned treatment facility one side is provided with the washing tank, after work, can realize self-cleaning's process, has practiced thrift a large amount of manpowers and material resources. The equipment can be used in the production and manufacture of wallboards and can also be used in cement roads or other occasions where particles on the surface layer of slurry containing the particles settle. The application range is wider; the structure can sink sand during vibration, avoids the core material of the foamed cement board from being damaged by vibration, and has excellent performance and stronger practicability.
Drawings
FIG. 1 is a schematic structural view of a surface layer slurry treatment apparatus for composite foamed cement wallboard according to the present invention;
FIG. 2 is a front view of a process mainframe;
FIG. 3 is a side view of a process mainframe;
FIG. 4 is a schematic view of the construction of the nip roll assembly;
FIG. 5 is a schematic structural diagram of the active portion;
FIG. 6 is a schematic structural view of the first guide wheel assembly;
FIG. 7 is a schematic structural view of the driven portion;
FIG. 8 is a schematic structural view of a second guide wheel assembly;
FIG. 9 is a schematic structural view of the spindle assembly;
fig. 10 is a side view of the first idler assembly.
As shown in the figure: 1. the driving part, 2, sheep eye lifting hook, 3, screw, 4, pivot subassembly, 5, parallel key, 6, flange, 7, driven part, 8, servo motor, 9, shaft coupling, 10, first seated bearing, 11, driving pivot, 12, second guide wheel subassembly, 13, driven shaft, 14, first guide wheel subassembly, 15, carousel subassembly, 16, lifting motor, 17, guide wheel, 18, anticreep cover, 19, carousel motor fixed plate, 20, carousel, 21, servo motor fixed plate, 22, first bearing frame fixed plate, 23, second bearing frame fixed plate, 24, second seated bearing, 25, guide wheel axle, 26, guide wheel frame, 27, bearing, 28, guide way, 29, washing tank, 30, pivot core.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present invention will be described in detail with reference to the accompanying drawings.
The invention provides surface layer slurry treatment equipment for a composite foamed cement wallboard in specific implementation, which comprises a large treatment frame, a compression roller assembly and a driving mechanism, wherein the compression roller assembly is arranged at the bottom of the large treatment frame, two ends of the compression roller assembly are movably connected with the compression roller assembly, and the compression roller assembly comprises a driving part 1, a sheep eye lifting hook 2, a screw 3, a rotating shaft assembly 4, a flat key 5, a flange 6 and a driven part 7 which are sequentially arranged from left to right;
the driving part 1 comprises a servo motor 8, a coupler 9, a first mounted bearing 10 and a driving rotating shaft 11, the driving rotating shaft 11 is connected with the servo motor 8 through the first mounted bearing 10 and the coupler 9 in sequence, and two sides of the driving part 1 are provided with first guide wheel assemblies 14;
driven portion 7 includes two 31 of rolling bearing, two 12 guide wheel subassemblies and driven shaft 13, two 31 of rolling bearing are connected with driven shaft 13, two 12 guide wheel subassemblies set up the both sides at driven portion 7.
The large processing frame comprises a turntable assembly 15, a lifting motor 16, a guide wheel 17 and an anti-falling cover 18, wherein a turntable motor fixing plate 19 is arranged on one side of the lifting motor 16 and used for fixing the lifting motor 16, the lifting motor 16 and the guide wheel 17 are welded on the side face of the large processing frame, and the turntable assembly 15 is installed on the large processing frame through nuts and screws. And flanges 6 are arranged between the rotating shaft assembly 4 and the driving part 1 and between the rotating shaft assembly 4 and the driven part 7, and the flanges 6 are fixed through nuts. The rotating shaft assembly 4 comprises a rotating shaft core 19 and a plurality of rotating discs 20 arranged on the rotating shaft core. And a servo motor fixing plate 21 is arranged on one side of the servo motor 8 and used for fixing the servo motor. One side of the first mounted bearing 10 is provided with a first bearing seat fixing plate 22 for fixing the first mounted bearing 10. And a second bearing seat fixing plate 23 is arranged on one side of the second mounted bearing 24 and used for fixing the second mounted bearing 24. The first guide wheel assembly 14 comprises guide wheel shafts 25, guide wheel frames 26 and bearings 27, wherein the two guide wheel shafts 25 are respectively arranged at two ends of the guide wheel frames 26, the bearings 27 are arranged at two sides of the guide wheel shafts 25, guide grooves 28 matched with the bearings 27 are arranged on the large processing frame, and the bearings 27 slide up and down along the guide grooves 28. A washing tank 29 is provided on the side of the processing mainframe.
The specific embodiment of the invention is as follows: when the invention is used, the air conditioner is provided with a fan,
the equipment main body is hung on two parallel I-beams, a rail wheel frame for walking is connected with the large processing frame, wheels are lapped on the wall of the I-beam, and a three-phase asynchronous motor positioned at the middle upper part of the large processing frame transmits power through a chain wheel and a chain to drive the rail wheels to rotate so as to drive the equipment main body to walk along the I-beam to change the operation position.
The middle part of the equipment processing large frame is provided with a lifting motor 16, the motor output shaft of the lifting motor 16 is in key connection with a winding disc, the disc rotates to drive a steel wire rope at the periphery of the disc to be wound and unwound to realize the rising and falling of the sand pressing roller assembly, the sand pressing roller is required to be lowered to different heights for wallboards of different specifications, the specifications of different wallboards are required to correspond to different falling distances, and the size of the falling distance can be set in a program.
A lifting motor 16 is arranged in the middle of the large processing frame, the lifting motor 16 is used for controlling the pressure roller assembly to ascend and descend, the sand roller is required to be lowered to different heights for the wallboards with the same specification, the different heights can be set in a program, guide grooves 28 are arranged on two sides of the large processing frame, a guide wheel assembly I14 and a guide wheel assembly II 12 are arranged at two ends of the pressure roller assembly, and the guide wheel assembly I and the guide wheel assembly II are pulleys consisting of bearings, so that the guide wheel assembly can slide in the guide grooves 28 conveniently;
be provided with servo motor 8 on the above-mentioned compression roller subassembly, drive pivot subassembly 4 through servo motor 8 and rotate, and the welding is provided with the screen pipe that has the aperture on the above-mentioned pivot subassembly 4, and for convenient dismantlement, change the washing, the both ends of pivot subassembly 4 are passed through flange 8 and are handled the main frame and be connected.
During operation, above-mentioned screen pipe on pivot subassembly 4 falls on the wallboard frame, leans on compression roller assembly to press at the wallboard upper surface layer, and partial water thick liquid just can spill over from the aperture this moment, and the equipment main part begins to remove along the I-steel afterwards, and compression roller assembly moves while changeing, and bigger granule will be pressed down under the roller effect, and simultaneously along with the roller advances, more overflow of thick liquid is outside flowing to the wallboard.
After the above-mentioned treatment process, before the next board arrives at the station, the main body of the apparatus moves to the position above the cleaning tank 29, the sand pressing roller assembly is lowered to the position above the water tank until the frames at the two ends of the sand pressing roller assembly stop at the upper edge of the cleaning tank 29 (at this time, the screen pipe is immersed in the cleaning tank 29), and the servo motor 8 drives the rotating shaft to rotate in the water tank, so as to wash away the slurry and part of gravel remaining on the screen pipe.
After multiple use, partial particles are retained in the middle cavity of the rotating shaft-sieve tube and are not easy to clean, and at the moment, the flange bolts at the two ends of the rotating shaft assembly can be loosened to move the rotating shaft assembly out of the device. A support plate with a large hole is arranged between the rotating shaft and the sieve tube, and gravel can flow out of the hole by vertically placing the rotating shaft assembly and applying water flow.
The equipment can operate semi-automatically under the operation of human remote control, and related sensors can be arranged on the equipment and the station, and the full-automatic operation can also be realized.
The method and the equipment for casing-pressing sand slurry extraction can be used not only in the production and the manufacture of wallboards, but also in cement roads or other occasions where surface particles of slurry containing particles settle.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A superficial layer mud treatment facility for compound foaming cement wallboard which characterized in that: the device comprises a large processing frame, a compression roller assembly and a driving mechanism, wherein the compression roller assembly is arranged at the bottom of the large processing frame, two ends of the compression roller assembly are movably connected with the compression roller assembly, and the compression roller assembly comprises a driving part (1), a sheep eye lifting hook (2), a screw (3), a rotating shaft assembly (4), a flat key (5), a flange (6) and a driven part (7) which are sequentially arranged from left to right;
the driving part (1) comprises a servo motor (8), a coupler (9), a first mounted bearing (10) and a driving rotating shaft (11), the driving rotating shaft (11) is connected with the servo motor (8) through the first mounted bearing (10) and the coupler (9) in sequence, and two sides of the driving part (1) are provided with first guide wheel assemblies (14);
driven portion (7) are including rolling bearing two (24), guide pulley subassembly two (12) and driven shaft (13), rolling bearing two (24) are connected with driven shaft (13), guide pulley subassembly two (12) set up the both sides in driven portion (7).
2. The surface layer slurry treatment apparatus for composite foamed cement wallboard according to claim 1, wherein: the large processing frame comprises a turntable assembly (15), a lifting motor (16), a guide wheel (17) and an anti-falling cover (18), wherein a turntable motor fixing plate (19) is arranged on one side of the lifting motor (16) and used for fixing the lifting motor (16), the lifting motor (16) and the guide wheel (17) are welded on the side surface of the large processing frame, and the turntable assembly (15) is installed on the large processing frame through nuts and screws.
3. The surface layer slurry treatment apparatus for composite foamed cement wallboard according to claim 1, wherein: and flanges (6) are arranged between the rotating shaft assembly (4) and the driving part (1) and between the rotating shaft assembly and the driven part (7), and the flanges (6) are fixed through nuts.
4. The surface layer slurry treatment equipment for composite foamed cement wallboard according to claim 1, wherein: the rotating shaft assembly (4) comprises a rotating shaft core (30) and a plurality of rotating discs (20) arranged on the rotating shaft core.
5. The surface layer slurry treatment apparatus for composite foamed cement wallboard according to claim 1, wherein: and a servo motor fixing plate (21) is arranged on one side of the servo motor (8) and used for fixing the servo motor.
6. The surface layer slurry treatment apparatus for composite foamed cement wallboard according to claim 1, wherein: one side of the first mounted bearing (10) is provided with a first bearing seat fixing plate (22) for fixing the first mounted bearing (10).
7. The surface layer slurry treatment apparatus for composite foamed cement wallboard according to claim 1, wherein: and a second bearing seat fixing plate (23) is arranged on one side of the second mounted bearing (24) and used for fixing the second mounted bearing (24).
8. The surface layer slurry treatment apparatus for composite foamed cement wallboard according to claim 1, wherein: the guide wheel assembly I (14) comprises guide wheel shafts (25), guide wheel frames (26) and bearings (27), the two guide wheel shafts (25) are arranged at two ends of the guide wheel frames (26) respectively, the bearings (27) are arranged at two sides of the guide wheel shafts (25), guide grooves (28) matched with the bearings (27) are formed in the large processing frame, and the bearings (27) slide up and down along the guide grooves (28).
9. The surface layer slurry treatment apparatus for composite foamed cement wallboard according to claim 1, wherein: and a cleaning tank (29) is arranged on the side surface of the large processing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326415.4A CN114043605B (en) | 2021-11-10 | 2021-11-10 | Surface layer slurry treatment equipment for composite foamed cement wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111326415.4A CN114043605B (en) | 2021-11-10 | 2021-11-10 | Surface layer slurry treatment equipment for composite foamed cement wallboard |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114043605A CN114043605A (en) | 2022-02-15 |
| CN114043605B true CN114043605B (en) | 2022-12-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111326415.4A Active CN114043605B (en) | 2021-11-10 | 2021-11-10 | Surface layer slurry treatment equipment for composite foamed cement wallboard |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114474320A (en) * | 2022-04-06 | 2022-05-13 | 恒元建筑板业有限公司 | Automatic sand pressing and slurry extracting equipment applied to mortar layer |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH633216A5 (en) * | 1978-05-31 | 1982-11-30 | Riva Calzoni Spa | Process for manufacturing asbestos-cement ridge tiles and machine for implementing this process |
| CN101870139A (en) * | 2010-05-21 | 2010-10-27 | 鲍建江 | Grouting process of thin-wall fine hollow type pipe and stirrers thereof |
| CN101966721A (en) * | 2009-07-27 | 2011-02-09 | 肇庆富盛复合材料有限公司 | Vacuum vibration forming device for manufacturing artificial stones |
| CN102873976A (en) * | 2012-10-22 | 2013-01-16 | 许金聪 | Printing press roller for rotary screen printing machine |
| CN103770194A (en) * | 2013-12-31 | 2014-05-07 | 北京太空板业股份有限公司 | Method for manufacturing surface layer of foaming cement board |
| CN108705657A (en) * | 2018-06-13 | 2018-10-26 | 佛山市铂灵科技有限公司 | A kind of ceramics tail powder recovery processing technique and its system |
-
2021
- 2021-11-10 CN CN202111326415.4A patent/CN114043605B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH633216A5 (en) * | 1978-05-31 | 1982-11-30 | Riva Calzoni Spa | Process for manufacturing asbestos-cement ridge tiles and machine for implementing this process |
| CN101966721A (en) * | 2009-07-27 | 2011-02-09 | 肇庆富盛复合材料有限公司 | Vacuum vibration forming device for manufacturing artificial stones |
| CN101870139A (en) * | 2010-05-21 | 2010-10-27 | 鲍建江 | Grouting process of thin-wall fine hollow type pipe and stirrers thereof |
| CN102873976A (en) * | 2012-10-22 | 2013-01-16 | 许金聪 | Printing press roller for rotary screen printing machine |
| CN103770194A (en) * | 2013-12-31 | 2014-05-07 | 北京太空板业股份有限公司 | Method for manufacturing surface layer of foaming cement board |
| CN108705657A (en) * | 2018-06-13 | 2018-10-26 | 佛山市铂灵科技有限公司 | A kind of ceramics tail powder recovery processing technique and its system |
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| CN114043605A (en) | 2022-02-15 |
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