CN101774222B - Automatic continuous production process and equipment of railway plate - Google Patents
Automatic continuous production process and equipment of railway plate Download PDFInfo
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- CN101774222B CN101774222B CN2010100101521A CN201010010152A CN101774222B CN 101774222 B CN101774222 B CN 101774222B CN 2010100101521 A CN2010100101521 A CN 2010100101521A CN 201010010152 A CN201010010152 A CN 201010010152A CN 101774222 B CN101774222 B CN 101774222B
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Abstract
The invention discloses an automatic continuous production process of a railway plate, which comprises the following steps of: A. clearing a steel molding plate; B. closing a lateral plate; C. closing an end plate; D. spraying a demolding agent; E. installing an embedded bolt; F. laying a reinforcing steel bar; G. installing a rivet liner plate and a PC (Polycarbonate) steel bar; H. pretensioning the PC steel bar; I. inspecting and trimming; J. putting the steel molding plate into a pit; K. distributing and steaming; L. putting the steel molding plate and the railway plate steamed to time into a standby position of a roller; M. opening the end plate and the PC steel bar; N. opening the lateral plate and the PC steel bar; O. lifting the railway plate; P. turning; Q. unloading the embedded bolt; R. pretensioning the reinforcing steel bar; S. sealing, riveting, heating and coagulating; and T. air-drying into a finished product. In addition, the invention also discloses railway plate production equipment of the automatic continuous production process of the railway plate.
Description
Technical field
The present invention relates to a kind of track plate automatic continuous production process and equipment.
Background technology
The production technology of state's inner orbit plate is to produce respectively by the interval operation of each dispersion at present, each production process is built up in respectively in the different workshops, each workshop produces one of them or the several operation in the whole operation separately, after a certain or two operation productions are finished, product after the staff produces this operation is transported to the production that another workshop carries out next operation, reciprocal like this circulation in each workshop produced the whole process of production of finishing product, it is automatic that this production technology can not reach, continuous production, make production process expend the plenty of time, manpower, material resources causes the production cost input to increase.
Summary of the invention
The objective of the invention is to overcome the defective of prior art, provide a kind of and be easy to automatically, the production of Continuous Flow waterline, can save time, manpower, track plate automatic continuous production process and equipment that production cost is low.
For achieving the above object, the present invention adopts following technical scheme: a kind of track plate automatic continuous production process may further comprise the steps:
A, cleaning steel form place workbench with steel form, and steel form is cleared up;
B, steel form is closed side plate;
C, steel form is closed end plate;
D, to the steel form release agent spraying that installs end plate and side plate;
E, pre-buried bolt is installed in steel form;
F, in steel form, lay reinforcing bar;
G, riveting backing plate and PC rod iron are installed in steel form;
H, the PC rod iron is carried out prestretching;
I, steel form is checked finishing after finishing above step;
J, the steel form that inspection is trimmed are put into melt pit;
K, carry out cloth, carry out steam-cured the steel form behind the cloth with the steel form of material distributing machine in melt pit;
L, will carry the plate machine simultaneously and move on to other steam-cured steel form positions to the time, the track plate of mentioning in steel form and the steel form is put into the raceway standby position;
M, steel form is carried out beginning plate and PC rod iron;
N, steel form is left side plate and PC rod iron;
O, utilize vacuum to wash the plate machine to mention steel form, utilize again and carry plate machine transfer car(buggy) the track plate is put on the track slab overturning machine;
P, utilize track slab overturning machine with 180 ° of track plate upsets;
Q, unload pre-buried bolt;
R, utilize reinforcing bar prestretching device to turn round steel bar end on the steel form, to its rotation tension reinforcing bar;
S, the track plate is sealed riveting, adds thermocoagulation;
T, the track plate that will seal after the riveting carry out air-dry to finished product.
Close side plate among described step B or the C or close end plate and utilize hydraulic cylinder to promote to close the side plate machine or to close the end plate machine, side plate or end plate close.
Pre-buried bolt is installed in the described step e to be utilized earlier and carries pre-buried bolt machine mention pre-buried bolt from the track plate, the pre-buried bolt that to mention is installed in the pre-buried bolt sleeve pipe of the pre-buried bolt jacketing machine of folder, by the pre-buried bolt sleeve pipe tipper upset of folder,, arrive below pre-buried bolt machine manipulator again through raceway.
Described mentioning by pre-buried bolt manipulator pressed from both sides pre-buried bolt jacketing machine directly over firm template, and service sleeve and pre-buried bolt are put in the steel form.
Lay reinforcing bar in the described step F and be put on the transfer car(buggy) by the reinforcing bar of manipulator with the reinforcing bar storeroom, by transfer car(buggy) reinforcing bar is delivered on the reinforcing steel bar laying machine, the reinforcing steel bar laying machine is mentioned reinforcing bar and is put in the steel form.
Beginning plate or open side plate and the PC rod iron among described step M or the N with beginning plate machine or open each work station point of side plate machine and start, near bolt and PC rod iron termination, unloads screw bolt and nut, moves with beginning plate machine or after driving the side plate machine then, utilizes magnet to draw back end plate or side plate.
A kind of track plate production equipment that is used to implement track plate automatic continuous production process, comprise mixing plant, feeder, drive/close the end plate machine, drive/close the side plate machine, reinforcing steel bar laying machine, the pre-machine drawing of PC rod iron, carry the plate machine, carry pre-buried bolt machine and material distributing machine is characterized in that: described track plate production equipment also is provided with track slab overturning machine.
Described material distributing machine comprises cart, dolly, distribution device, floating device, vibrate mobile device and hydraulic system, described cart is arranged on the track on ground, described dolly is arranged on the last beam orbit of cart, described distribution device is installed on by spring on the vehicle frame of dolly, and described floating device and tamping equipment are installed on the vehicle frame of dolly by flange.
Move on the described cart track on the ground, described dolly moves on beam orbit on the cart, and described clout retracting device moves with the described mobile device that vibrates.
The present invention's a kind of track plate automatic continuous production process and equipment can be realized the automation of track plate, serialization production, save the production time, human resources, the production cost that effectively reduces.
Description of drawings
Fig. 1 is the process flow diagram of track plate automatic continuous production process of the present invention;
Fig. 2 is the technology arrangement schematic diagram of track plate automatic continuous production process of the present invention;
Fig. 3 is the material distributing machine front view of track plate automatic continuous production process production equipment of the present invention;
Fig. 4 is the material distributing machine vertical view of track plate automatic continuous production process production equipment of the present invention;
Fig. 5 is the material distributing machine left view of track plate automatic continuous production process production equipment of the present invention;
The specific embodiment
As depicted in figs. 1 and 2, track plate automatic continuous production process and equipment are elaborated, concrete production technology is: set up a melt pit district 3 in workshop, have 36 melt pits in the melt pit district, feeder 2 and material distributing machine 1 are arranged on the top in melt pit district 3, feeder 2 is transported to material distributing machine 1 with the concrete that stirs in the mixing plant 4, and the steel form in 1 pair of melt pit of material distributing machine carries out cloth; The one side in melt pit district 3 is provided with clearing zone 13, closes side plate district 14, closes header region 15, spraying district 16, pre-buried bolt district 17, reinforcing steel bar laying district 18, riveting backing plate and PC rod iron district 19, PC rod iron prestretching district 20 are installed, check that finishing distinguishes 21; The another side in melt pit district 3 be provided with raceway await orders the district 7, this raceway is awaited orders and distinguished 7 mainly is to be used for placing the steam-cured steel form to the time in the intact back of cloth in the melt pit, also be provided with beginning plate and PC rod iron district 6, open side plate and PC rod iron district 5, carry plate district 11, track plate Flip Zone 12, unload pre-buried bolt district 21, reinforcing bar prestretching district 10, envelope riveting solidification zone 9 and finished product district 8, above-mentioned each district is each continuous productive process district that the track plate is produced, and the concrete technological process of production of its track plate is as follows:
A, cleaning steel form are cleared up at the steel form of 13 pairs of track plates of clearing zone by artificial 2 people.
B, close side plate, work simultaneously by closing end plate machine all working point closing header region 15, push the work forward a little near end plate with hydraulic cylinder, the end plate that closes is installed all bolts on the end plate.
C, close end plate, work simultaneously by closing side plate machine all working point closing side plate district 14, push the work forward a little near side plate with hydraulic cylinder, the side plate that closes is installed all bolts on the side plate.
D, release agent spraying distinguish 16 to the steel form release agent spraying that installs end plate and side plate with artificial 1 people in spraying.
E, pre-buried bolt is installed, carry pre-buried bolt machine in the pre-buried bolt of installation district 17 usefulness and from the track plate, mention pre-buried bolt, be installed in the pre-buried bolt sleeve pipe of the pre-buried bolt jacketing machine of folder, by pressing from both sides pre-buried bolt sleeve pipe tipper upset, through raceway, arrive below the pre-buried bolt machine manipulator of peace, pacify pre-buried bolt manipulator and mention the pre-buried bolt jacketing machine of folder and go to directly over the steel form, pre-buried bolt sleeve pipe and pre-buried bolt are put in the steel form.
F, laying reinforcing bar are put into reinforcing bar on the transfer car(buggy) with manipulator in the reinforcing bar storeroom in reinforcing steel bar laying district 18, by transfer car(buggy) reinforcing bar are delivered to the reinforcing steel bar laying machine, are put in the steel form.
G, installation riveting backing plate and PC rod iron are installed riveting backing plate and PC rod iron at riveting backing plate and artificial 4 people of PC rod iron district 19 usefulness in steel form.
H, PC rod iron prestretching, near PC rod iron termination, work simultaneously in each operating point in the pre-machine drawing of PC rod iron prestretching district 20 usefulness PC rod irons, tension PC rod iron.
I, check finishing, finish above-mentioned steps after, steel form is put into checks finishing district 21, with artificial 2 people steel form is repaired inspection.
J, the steel form that inspection is trimmed are put into melt pit, and the steel form that inspection is trimmed is put into the melt pit in melt pit district 3, and melt pit district 3 has 36 melt pits, and the steel form that inspection trims is put in the melt pit successively.
K, cloth and steam-cured, carry out cloth with the steel form of material distributing machine 1 in melt pit, behind the cloth steel form continue to stay carry out in the melt pit steam-cured, steam-cured temperature is about 100 °, when material distributing machine finishes the steel form cloth in the 36 melt pit, steel form in first melt pit steam-cured to the time, the steam-cured time is 12 hours.
L, will carry the plate machine and move on to other steam-cured steel form positions to the time, mention track plate in steel form and the steel form and put into the await orders raceway standby position in district 7 of raceway, this raceway standby position is the wheel raceway, and this wheel raceway self rotates, and drives the upper work piece motion.
M, beginning plate and PC rod iron start each operating point of beginning plate machine at beginning plate and PC rod iron district 6, near bolt and PC rod iron termination, unload screw bolt and nut, move behind the beginning plate machine then, utilize magnet to draw back end plate.
N, open side plate and PC rod iron, will open each operating point of side plate machine and start opening side plate and PC rod iron district 5,, unload screw bolt and nut, move after driving the side plate machine then, utilize magnet to draw back side plate near bolt and PC rod iron termination.
O, carry the track plate, utilize vacuum suction disc machine to mention steel form carrying plate district 11, utilize again and carry plate machine transfer car(buggy) the track plate is put on the track slab overturning machine.
P, upset track plate utilize track slab overturning machine with 180 ° of track plate upsets in track plate Flip Zone 12.
Q, unload pre-buried bolt, the pre-buried bolt on the track plate is unloaded unloading pre-buried bolt district 21.
R, reinforcing bar prestretching utilize reinforcing bar prestretching device to turn round steel bar end on the steel form in reinforcing bar prestretching district 10, to its rotation tension reinforcing bar.
S, envelope riveting are solidified, and will seal the riveting support near the track plate in envelope riveting solidification zone 9, with the artificial casting machine that promotes the track plate are sealed riveting, after the envelope riveting track plate are added thermocoagulation.
T, will seal track plate after the riveting and carry out air-dryly, then the track plate of finished product be put in the finished product district 8 to finished product.
The used equipment of this whole flow process of track plate automatic continuous production process has mixing plant, feeder, beginning plate machine, closes the end plate machine, drives the side plate machine, closes the side plate machine, reinforcing steel bar laying machine, the pre-machine drawing of PC rod iron, carry the plate machine, carry pre-buried bolt machine, material distributing machine and track slab overturning machine, and this PC rod iron also is a kind of reinforcing bar.
As Fig. 3, Fig. 4 and shown in Figure 5, material distributing machine for this track board production technology, material distributing machine is the dedicated pouring equipment that track plate and other cement products are produced, this material distributing machine comprises cart 101, dolly 102, distribution device 103, floating device 104, the mobile device that vibrates, clout retracting device 105 and hydraulic system, cart 101 is arranged on the track on ground, dolly 102 is arranged on the last beam orbit of cart 101, distribution device 103 is installed on by spring on the vehicle frame of dolly 102, and floating device 104 and tamping equipment are installed on the vehicle frame of dolly 102 by flange; Cart 101 is made up of crossbeam, track and four driving wheels etc., and this track is used for vertically moving for dolly 102, and this cart 101 can be realized laterally moving of material distributing machine; Dolly 102 is made up of vehicle frame, driving wheel and driven pulley, this dolly 102 is in order to realize vertically moving of material distributing machine, distribution device is made up of hopper, leakage material opener and oil cylinder, leaks the material opener and realizes cloth and close that whole device can be realized connecting material and cloth under the effect of oil cylinder; Floating device 104 is made up of patter, spring floating mechanism, guide pillar guide pin bushing mechanism and oil cylinder etc., and floating device 104 moves with cart and realizes floatingly, and after the floating end, floating device 104 whole device under the oil cylinder effect lifts together; The mobile device that vibrates moves parts such as electromagnet and oil cylinder by vibrator, vibrator fixed electromagnet, vibrator and forms, the mobile device that vibrates is lifted vibrator and put down by oil cylinder, by fixed electromagnet vibrator is fixed, by mobile electromagnet vibrator is held admittedly with oil cylinder vibrator is lifted, vibrator moves until arbitrary station with cart and dolly; Clout retracting device 105 is equipped with conveying worm by in the clout receiving slit around the steel form, and clout is transported in the recovery cylinder, and entire mechanism is lifted and put down with vibrator, and moves until arbitrary station with cart and dolly with vibrator; Hydraulic system is made up of parts such as motor, oil pump and hydraulic valves, provides hydraulic power by hydraulic system to each oil cylinder, the domination cylinder action; Move on cart 101 track on the ground, dolly 102 moves on the track on the crossbeam of cart 101, distribution device 103 is installed on the vehicle frame of dolly 102 by spring, floating device 104 is installed on the vehicle frame of dolly 102 by flange, the mobile device that vibrates also is to be installed on the vehicle frame of dolly 102 by flange, clout retracting device 105 moves, lifts and put down with the mobile device that vibrates, and the cloth function is finished in the coordination cleverly of each mechanism of complete machine.
Claims (9)
1. track plate automatic continuous production process is characterized in that: may further comprise the steps:
A, cleaning steel form place workbench with steel form, and steel form is cleared up;
B, steel form is closed side plate;
C, steel form is closed end plate;
D, to the steel form release agent spraying that installs end plate and side plate;
E, pre-buried bolt is installed in steel form;
F, in steel form, lay reinforcing bar;
G, riveting backing plate and PC rod iron are installed in steel form;
H, the PC rod iron is carried out prestretching;
I, steel form is checked finishing after finishing above step;
J, the steel form that inspection is trimmed are put into melt pit;
K, carry out cloth, carry out steam-cured the steel form behind the cloth with the steel form of material distributing machine in melt pit;
L, will carry the plate machine and move on to other steam-cured steel form positions to the time, the track plate of mentioning in steel form and the steel form is put into the raceway standby position;
M, steel form is carried out beginning plate and PC rod iron;
N, steel form is left side plate and PC rod iron;
O, utilize vacuum suction disc machine to mention steel form, utilize again and carry plate machine transfer car(buggy) the track plate is put on the track slab overturning machine;
P, utilize track slab overturning machine with 180 ° of track plate upsets;
Q, unload pre-buried bolt;
R, utilize reinforcing bar prestretching device to turn round steel bar end on the steel form, to its rotation tension reinforcing bar;
S, the track plate is sealed riveting, adds thermocoagulation;
T, the track plate that will seal after the riveting carry out air-dry to finished product.
2. a kind of track plate automatic continuous production process according to claim 1 is characterized in that: close side plate among described step B or the C or close end plate and utilize hydraulic cylinder to promote to close the side plate machine or to close the end plate machine, side plate or end plate close.
3. a kind of track plate automatic continuous production process according to claim 1, it is characterized in that: pre-buried bolt is installed in the described step e is utilized earlier and carry pre-buried bolt machine and from the track plate, mention pre-buried bolt, the pre-buried bolt that to mention is installed in the pre-buried bolt sleeve pipe of the pre-buried bolt jacketing machine of folder, again by the pre-buried bolt sleeve pipe tipper upset of folder, through raceway, arrive below pre-buried bolt machine manipulator.
4. a kind of track plate automatic continuous production process according to claim 3 is characterized in that: described mentioning by pre-buried bolt manipulator pressed from both sides pre-buried bolt jacketing machine directly over steel form, and service sleeve and pre-buried bolt are put in the steel form.
5. a kind of track plate automatic continuous production process according to claim 1, it is characterized in that: lay reinforcing bar in the described step F and be put on the transfer car(buggy) by the reinforcing bar of manipulator with the reinforcing bar storeroom, by transfer car(buggy) reinforcing bar is delivered under the reinforcing steel bar laying machine, the reinforcing steel bar laying machine is mentioned reinforcing bar and is put in the steel form.
6. a kind of track plate automatic continuous production process according to claim 1, it is characterized in that: beginning plate or open side plate and the PC rod iron among described step M or the N, with beginning plate machine or open each work station point of side plate machine and start, near bolt and PC rod iron termination, unload screw bolt and nut, move with beginning plate machine or after driving the side plate machine then, utilize magnet to draw back end plate or side plate.
7. track plate production equipment that is used to implement claim 1 track plate automatic continuous production process, comprise mixing plant, feeder, drive/close the end plate machine, drive/close the side plate machine, reinforcing steel bar laying machine, the pre-machine drawing of PC rod iron, carry the plate machine, put forward pre-buried bolt machine and material distributing machine, it is characterized in that: described track plate production equipment also is provided with track slab overturning machine.
8. track plate production equipment according to claim 7, it is characterized in that: described material distributing machine comprises cart, dolly, distribution device, floating device, the mobile device that vibrates, clout retracting device and hydraulic system, described cart is arranged on the track on ground, described dolly is arranged on the last beam orbit of cart, described distribution device is installed on by spring on the vehicle frame of dolly, and described floating device and tamping equipment are installed on the vehicle frame of dolly by flange.
9. track plate production equipment according to claim 8 is characterized in that: move on the described cart track on the ground, described dolly moves on beam orbit on the cart, and described clout retracting device moves with the described mobile device that vibrates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010100101521A CN101774222B (en) | 2010-01-18 | 2010-01-18 | Automatic continuous production process and equipment of railway plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010100101521A CN101774222B (en) | 2010-01-18 | 2010-01-18 | Automatic continuous production process and equipment of railway plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101774222A CN101774222A (en) | 2010-07-14 |
| CN101774222B true CN101774222B (en) | 2011-10-05 |
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ID=42510876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010100101521A Expired - Fee Related CN101774222B (en) | 2010-01-18 | 2010-01-18 | Automatic continuous production process and equipment of railway plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101774222B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102583624B (en) * | 2012-02-24 | 2013-04-24 | 重庆康达环保产业（集团）有限公司 | Movable activated coke extraction and adding system used for wastewater advanced treatment |
| CN104358415B (en) * | 2014-11-17 | 2016-02-24 | 石家庄铁道大学 | Concrete prefabricated element can be recombinated portable production system and production method thereof |
| CN109895238A (en) * | 2018-12-20 | 2019-06-18 | 中铁十四局集团房桥有限公司 | The automatic installation method and system of III type track plate pre-buried sleeve of CRTS- |
| CN111070378A (en) * | 2019-12-25 | 2020-04-28 | 上海市建筑科学研究院科技发展有限公司 | Movable type floating tamping vibration equipment for concrete prefabricated part |
| CN112405819B (en) * | 2020-11-13 | 2021-07-30 | 北京市燕通建筑构件有限公司 | Flexible wallboard production line and production method |
| CN114311268A (en) * | 2021-12-31 | 2022-04-12 | 中交二航局第四工程有限公司安徽混凝土装配化构件分公司 | Automatic segmental beam pouring process |
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2010
- 2010-01-18 CN CN2010100101521A patent/CN101774222B/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN101774222A (en) | 2010-07-14 |
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