CN114474320A - Automatic sand pressing and slurry extracting equipment applied to mortar layer - Google Patents
Automatic sand pressing and slurry extracting equipment applied to mortar layer Download PDFInfo
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- CN114474320A CN114474320A CN202210352896.4A CN202210352896A CN114474320A CN 114474320 A CN114474320 A CN 114474320A CN 202210352896 A CN202210352896 A CN 202210352896A CN 114474320 A CN114474320 A CN 114474320A
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- Prior art keywords
- hoisting
- limiting
- mortar
- sand
- driving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/02—Trolleys or crabs, e.g. operating above runways with operating gear or operator's cabin suspended, or laterally offset, from runway or track
- B66C11/04—Underhung trolleys
- B66C11/06—Underhung trolleys running on monorails
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C11/00—Trolleys or crabs, e.g. operating above runways
- B66C11/16—Rope, cable, or chain drives for trolleys; Combinations of such drives with hoisting gear
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses an automatic sand-pressing and slurry-extracting device applied to a mortar layer, which is used for pressing sand and extracting slurry of a plate mortar layer and comprises the following components: the hoisting part is arranged perpendicular to the conveying direction of the plate and stretches across the upper part of the plate; the net barrel component is connected with the hoisting part through a cable; the washing tank, the setting is between hoist and mount portion and panel, a washing for the net bucket subassembly, hoist and mount portion lifts by crane repeatedly of net bucket subassembly through the hawser, make the net bucket subassembly both can be stained with the water washing inside the washing tank, the mortar layer that also can contact the panel surface carries out the sand and carries the thick liquid, realize the automatic sand pressing on foaming cement composite sheet mortar layer and carry the thick liquid, and along with the continuous transport of panel, the process that the thick liquid was carried to the sand pressing goes on in succession, the sand pressing is carried to the thick liquid effectually, save artifically, save process and time, the production efficiency is improved, adopt hoist and mount portion to play the installation and make the structural principle design simple with the transmission, easily installation.
Description
Technical Field
The invention relates to the technical field of building material processing, in particular to automatic sand pressing and slurry extracting equipment applied to a mortar layer.
Background
The foaming cement is an inorganic wall heat-insulating material commonly used at present, has low heat conductivity coefficient, good heat-insulating effect, heat resistance, fire resistance, sound insulation, water resistance, strong bonding force with a wall, no toxic and harmful radioactive substances, and environmental protection. The wall heat-insulating material can be in the same period as the service life of a building, is simple, convenient and quick to construct, and has technical performance superior to that of wall heat-insulating materials such as phenolic foam boards, polyphenyl particles, polyphenyl boards, extruded sheets and the like.
The production process of the foamed cement composite board comprises the following steps: a steel frame, a mortar lower surface layer (containing a cold-drawn wire and a glass fiber net), a foaming layer and a mortar upper surface layer (containing a glass fiber net).
Along with the progress of the development era of science, the roof waterproof roll is thinner and thinner, so that the quality requirement on the surface of a roof is improved, large-particle stone tip protrusions cannot exist, and otherwise, the waterproof layer is easy to damage. The production process of the original foam cement composite board mainly has two aspects, namely, the strength is increased on the aspect of plastering and polishing, sand grains are pressed downwards and are plastered for a long time, the effect of slurry lifting and polishing is achieved, but the operation mode cannot ensure the surface quality. And secondly, the sand grains on the surface need to be polished after the product is dried. Both methods undoubtedly result in very low production efficiency and are time-consuming and labor-consuming. In order to solve the problem, the automatic sand pressing and slurry extracting device applied to the mortar layer is provided.
Disclosure of Invention
A first aspect of embodiments of the present invention is to provide an automatic press mortar extracting apparatus applied to a mortar bed.
An embodiment of a first aspect of the present invention provides an automatic pressing and slurry extracting apparatus applied to a mortar layer, for pressing and slurry extracting of a plate mortar layer, including: the lifting part is perpendicular to the conveying direction of the plate and stretches across the upper part of the plate; the net barrel component is connected with the hoisting part through a cable; the cleaning tank is arranged between the hoisting part and the plate and is used for cleaning the net barrel assembly; wherein, be provided with the weight member of no less than one on the net bucket subassembly.
According to the automatic mortar pressing and lifting equipment applied to the mortar layer, the lifting part lifts the mesh barrel assembly repeatedly through the cable, so that the mesh barrel assembly can be cleaned by being wetted inside the cleaning tank, and can also be contacted with the mortar layer on the surface of the plate to press and lift mortar, the automatic mortar pressing and lifting of the mortar layer of the foamed cement composite plate is realized, the mortar pressing and lifting process is continuously carried out along with the continuous conveying of the plate, the mortar pressing and lifting effect is good, the labor is saved, the process and the time are saved, the production efficiency is improved, and the lifting part is adopted for mounting and transmission, so that the structural principle is simple in design and easy to mount.
Through the lift of hoist and mount portion to the net bucket subassembly for the height-adjustable of net bucket subassembly, can press the sand bed to the foaming cement composite sheet of different board types or other products that have the mortar characteristic and carry thick liquid, the during operation utilizes the dead weight of net bucket subassembly to carry thick liquid, the compaction, make level, can realize that the mortar bed atress is even, it is effectual to press the sand to carry thick liquid, carry out the increase or the reduction of weight piece on the net bucket subassembly, in order to reach the regulation to the different weight of net bucket subassembly, the realization is to the demand of different products.
Specifically, the mesh bucket assembly made of stainless steel is firm and durable, meshes are not easy to block, the outer wall of the mesh bucket assembly is wetted by the cleaning tank before pulp is extracted to reduce the adhesion of pulp, most of the adhered pulp can be thrown away by the high-speed rotation process after pulp is extracted, and little residual pulp is rotationally cleaned in the cleaning tank, so that the cleaning is simple and the effect is good;
the shape and the size of the meshes can be adjusted according to the process quality requirements of different products, and the mesh can be more favorably applied to production. The foaming cement composite board in production has higher requirements on the board surface, and the long hole with the aperture of 1mm is adopted, so that large sand grains can be pressed down due to small holes, and the long hole is more favorable for ash throwing and cleaning and is not easy to block.
In addition, the technical solution provided by the embodiment of the present invention may further have the following additional technical features:
in any of the above technical solutions, the net barrel assembly further includes: two cables are arranged and are respectively connected with the driving parts; the net barrel is fixed on the driving part through the balance weight part; the weight piece is annular, the outer wall of the weight piece is fixedly connected with the inner wall of the net barrel, and the inner wall of the weight piece is fixedly connected with the driving part.
In the technical scheme, the two mooring ropes are arranged and are respectively connected with the driving part, so that the whole net barrel assembly can be lifted by simultaneously hoisting the two mooring ropes, and the net barrel assembly is more stable in hoisting and descending transportation;
through setting up the counterweight into the annular, set up between net bucket and driver part, make the holistic center of net bucket subassembly be close to the middle part more, avoided carrying the in-process of thick liquid and panel contact action each other pressing sand, cause the holistic removal biasing of net bucket subassembly, guaranteed to stabilize and roll properly at the in-process focus with panel contact operation, reduce the interact power between the inside structure of device, reduce the energy loss who produces because of structure collision each other, improve the holistic energy utilization ratio of device.
In any one of the above technical solutions, the driving part includes: the driving shaft is connected with the inner wall of the counterweight; the two lifting blocks are respectively fixed at the end part of the driving shaft, and a lifting ring connected with the lifting blocks is arranged on the cable; the first motor is arranged on the lifting block, and the output end of the first motor is fixedly connected with the driving shaft.
In the technical scheme, a first motor drives a counterweight part to rotate through a driving shaft, and a net barrel connected with the counterweight part rotates around the axis of the driving shaft;
simultaneously, adopt to lift by crane the piece setting at two tip of drive shaft for two hawsers can more balanced drive shaft, balancing weight and net bucket reciprocate, have further reduced the skew effort at net bucket roll in-process, make the inside structure of device reduce collision each other and contact effort, improve the inside energy utilization of device and use the rate.
In any one of the above technical solutions, the hoisting part includes: the hoisting frame and the hoisting rail are arranged in a split manner and are connected in a sliding manner; two second motors are arranged and are fixed on the hoisting frame; the transmission part is connected with the second motor and is used for driving the hoisting frame to move along the hoisting rail; and the output end of the other second motor is connected with the cable and is used for driving the net barrel assembly to move longitudinally relative to the plate.
According to the technical scheme, the upper surface of a hoisting rail is fixed on a steel structure which is independently arranged at an indoor ceiling, the structure of a ceiling seat is strengthened, overload to the building burden is avoided, one of the two second motors is responsible for transverse movement of a hoisting frame and a net barrel assembly through a transmission part and used for switching between sand pressing and slurry lifting operation of the plates and cleaning work of the net barrel assembly in a cleaning tank, and the other motor is used for adjusting the longitudinal height of the net barrel assembly through a cable so as to adapt to different plate types and drive the net barrel assembly to contact the cleaning tank and the plates with different heights;
through being responsible for driven hoist and mount frame and being responsible for the hoist and mount rail of bearing and carrying out setting respectively, can reduce the complexity of simplex structure, help holistic design and processing, avoid the simplex structure load too big to cause life to hang down excessively.
In any one of the above technical solutions, a winding wheel is disposed at a joint of the second motor and the cable, two annular grooves are formed in the winding wheel along an axis direction of an output shaft of the second motor, the cable is wound in the annular grooves, and the winding direction is rotationally symmetric along the winding wheel.
In the technical scheme, two annular grooves are formed in the winding wheel along the axis direction of the output shaft of the second motor, so that the two cables are wound and wound respectively, the winding direction is rotationally symmetrical, the winding wheel can rotate unidirectionally, the two cables are wound and unfolded simultaneously, and the two ends of the net barrel component are pulled and lowered simultaneously respectively;
adopt the step that can make two hawsers with same output unanimous, and two hawsers are all fixed through the rolling wheel and the transmission, compare in ordinary a strip cable drive two holistic structures of branch more stable and firm, avoid producing the fracture with the position of motor output initial fixation (rigid wheel body structure is compared in hawser structure more firm).
In any one of the above technical solutions, the transmission part includes: the transmission shaft is arranged on the hoisting frame; the pulleys are fixed at the front end and the rear end of the hoisting frame, and the outer walls of the pulleys are attached to the inner wall of the hoisting rail; and the transmission shaft is respectively connected with the output end of the second motor and the pulley through the transmission chain.
In the technical scheme, chain wheels matched with the transmission chains are arranged in the transmission chains, two transmission chains are arranged in each transmission chain, and the transmission chains are connected with the transmission shaft, the output end of the second motor and the pulley through the matched chain wheels and carry out power transmission;
the second motor drives the transmission shaft to rotate through the transmission chain, the transmission shaft further drives the pulley to rotate through the transmission chain, and the chain wheel is fixed with the wheel shaft of the pulley through a key when connected with the pulley.
In any one of the above technical solutions, the hoisting frame upper surface and the side wall are respectively provided with a limiting part, the limiting part comprises: the rope fixing device comprises a driving wheel and a limiting frame, wherein the driving wheel and the limiting frame are fixed on a hoisting frame respectively, the limiting frame covers the driving wheel, and the rope penetrates between the outer wall of the driving wheel and the inner wall of the limiting frame.
In the technical scheme, the track of the cable can be controlled more easily during erection and transmission by adopting the limiting component, and the limiting and transmission are carried out by means of the limiting frame and the transmission wheel;
spacing part sets up respectively at hoist and mount frame upper surface and lateral wall for the hawser forms L type turning when passing through, makes the rolling wheel pass through the hawser, and the both ends single-point input of net barrel subassembly is changed into from the single-point output of second motor, has guaranteed the stable lift of net barrel subassembly, reduces and causes the surface unevenness because of unstability, the biasing in the panel operation.
In any one of the above technical solutions, the side wall of the hoisting frame is provided with two limiting ribs, the hoisting block is fixedly provided with a limiting plate, and the limiting plate is arranged between the two limiting ribs.
In the technical scheme, the two limiting ribs are matched with the limiting plate for limiting, so that when the lifting block longitudinally moves on the lifting frame, transverse limiting can be performed, the net barrel assembly is prevented from transversely deflecting, the rolling direction of the net barrel is single along the conveying direction of the plate in the rolling process, the surface of the plate is smooth after being processed, and irregular patterns are avoided.
In any of the above technical solutions, the limiting plate is rotatably provided with a rolling wheel adapted to the limiting rib.
In the technical scheme, the rolling wheels are rotatably arranged on the limiting plates, so that sliding friction between the limiting plates and the limiting ribs is avoided, and energy loss caused by friction acting in the longitudinal movement of the hoisting block is reduced through the rolling wheels.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view of FIG. 1 at B;
FIG. 4 is a schematic view of a winding wheel and a connection structure thereof according to the present invention;
fig. 5 is a schematic view of the hoisting frame and the connection structure thereof.
Wherein, the correspondence between the reference numbers and the part names in fig. 1 to 5 is:
1 hoisting part, 101 hoisting frame, 102 hoisting rail, 103 second motor, 104 winding wheel, 1041 annular groove, 105 transmission shaft, 1051 bearing seat, 106 pulley, 107 transmission chain, 108 transmission wheel, 109 limiting frame, 2 mesh barrel component, 201 counterweight, 202 mesh barrel, 203 driving shaft, 204 hoisting block, 205 first motor, 3 cable, 301 hoisting ring, 4 cleaning tank, 5 plate, 6 limiting rib, 7 limiting plate and 8 rolling wheel.
Detailed Description
So that the manner in which the above recited objects, features and advantages of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
Referring to fig. 1-5, an embodiment of a first aspect of the present invention provides an automatic press and slurry extracting apparatus for a mortar layer of a plate 5, including: the hoisting part 1 is arranged perpendicular to the conveying direction of the plate 5, and the hoisting part 1 stretches across the plate 5; the net barrel component 2 is connected with the hoisting part 1 through a cable 3; the cleaning tank 4 is arranged between the hoisting part 1 and the plate 5 and is used for cleaning the net barrel component 2; wherein, the net barrel component 2 is provided with at least one weight member 201.
According to the automatic sand-pressing and slurry-extracting equipment applied to the mortar layer, the hoisting part 1 repeatedly hoists the mesh barrel component 2 through the cable 3, so that the mesh barrel component 2 can be cleaned by soaking in water inside the cleaning tank 4 and can also be contacted with the mortar layer on the surface of the plate 5 to press sand and extract slurry, the automatic sand-pressing and slurry-extracting of the mortar layer of the foamed cement composite plate is realized, the sand-pressing and slurry-extracting process is continuously carried out along with the continuous conveying of the plate 5, the sand-pressing and slurry-extracting effect is good, the labor is saved, the process and the time are saved, the production efficiency is improved, and the hoisting part 1 is adopted for installation and transmission, so that the structural principle is simple in design and easy to install.
Through hoist and mount portion 1 lift to net bucket subassembly 2, make the height-adjustable of net bucket subassembly 2, can press the sand bed to the foaming cement composite sheet of different board types or other products that have the mortar characteristic and carry thick liquid, the during operation utilizes the dead weight of net bucket subassembly 2 to carry the thick liquid, the compaction, make level, can realize that the mortar bed atress is even, it is effectual to press the sand to carry the thick liquid, the increase or the reduction of carrying out weight piece 201 on net bucket subassembly 2, in order to reach the regulation to the different weights of net bucket subassembly 2, realize the demand to different products.
Specifically, the mesh bucket component 2 made of stainless steel is firm and durable, meshes are not easy to block, the outer wall of the mesh bucket component 2 is wetted by the cleaning tank 4 before slurry is extracted, so that adhesion of slurry is reduced, most of the adhered slurry can be thrown away by a high-speed rotating process after slurry is extracted, little residual slurry is rotationally cleaned in the cleaning tank 4, and the cleaning is simple and good in effect;
the shape and size of the meshes can be adjusted according to the process quality requirements of different products, and the mesh can be more favorably applied to production. The foaming cement composite board in production has higher requirements on the board surface, and the long hole with the aperture of 1mm is adopted, so that large sand grains can be pressed down due to small holes, and the long hole is more favorable for ash throwing and cleaning and is not easy to block.
In any of the above embodiments, as shown in fig. 1-5, the net barrel assembly 2 further comprises: two cables 3 are arranged and are respectively connected with the driving parts; the net barrel 202, the net barrel 202 is fixed on the driving part through the counterweight 201; wherein, the counterweight 201 is annular, and the outer wall fixed connection net bucket 202 inner wall of counterweight 201, counterweight 201 inner wall fixed connection drive unit.
In the embodiment, the two cables 3 are arranged and are respectively connected with the driving part, so that the whole net barrel assembly 2 can be lifted by simultaneously lifting the two cables 3, and the net barrel assembly 2 is more stable in lifting and descending transportation;
through setting up the counterweight into the annular, the setting is between net bucket 202 and driver part, make the holistic center of net bucket subassembly 2 be close to the middle part more, avoided in the engineering of pressing sand to carry thick liquid with panel 5 contact action each other, cause the holistic removal biasing of net bucket subassembly 2, guaranteed to stabilize and roll properly at the in-process focus with panel 5 contact operation, reduce the interact power between the inside structure of device, reduce the energy loss because of structure collision produces, improve the holistic energy utilization ratio of device.
Further, the counterweight 201 (four are preferred in the device) and the net barrel 202 are fixedly welded, the counterweight and the driving shaft are fixedly assembled by flat keys, and the counterweight 201 is symmetrically arranged in front and back along the center of the driving shaft 203, so that the gravity center of the net barrel assembly 2 is further ensured to be close to the center in the rolling process.
In any of the above embodiments, as shown in fig. 1 to 5, the driving part includes: a driving shaft 203 connected to an inner wall of the weight member 201; two lifting blocks 204 are arranged, the two lifting blocks 204 are respectively fixed at the end part of the driving shaft 203, and a lifting ring 301 connected with the lifting blocks 204 is arranged on the cable 3; the first motor 205 is arranged on the lifting block 204, and the output end of the first motor 205 is fixedly connected with the driving shaft 203.
In this embodiment, the first motor 205 rotates the weight member through the driving shaft 203, and rotates the net barrel 202 connected to the weight member 201 around the axis of the driving shaft 203;
simultaneously, adopt the piece 204 setting of lifting by crane two tip at drive shaft 203 for two hawsers 3 can more balanced drive shaft 203, balancing weight and net bucket 202 reciprocate, have further reduced the skew effort at net bucket 202 roll in-process, make the inside structure of device reduce collision each other and contact effort, improve the inside energy utilization of device.
In any of the above embodiments, as shown in fig. 1 to 5, the sling 1 includes: the hoisting frame 101 and the hoisting rail 102 are arranged in a split manner, and the hoisting frame 101 and the hoisting rail 102 are connected in a sliding manner; two second motors 103 are arranged and are fixed on the hoisting frame 101; the transmission part is connected with a second motor 103 and used for driving the hoisting frame 101 to move along the hoisting rail 102; wherein, the output end of the other second motor 103 is connected with the cable 3 for driving the net barrel component 2 to move longitudinally relative to the plate 5.
In the embodiment, the upper surface of the hoisting rail 102 is fixed on a steel structure which is separately arranged at an indoor ceiling, the structure of a ceiling seat is strengthened, the overload to the building burden is avoided, one of the two second motors 103 is responsible for the transverse movement of the hoisting frame 101 and the net barrel component 2 through a transmission part, the operation of pressing sand and lifting slurry for the plates 5 and the cleaning work of the net barrel component 2 in the cleaning groove 4 are switched, and the other one adjusts the longitudinal height of the net barrel component 2 through a cable 3, is used for adapting to different types of the plates 5 and drives the net barrel component 2 to contact the cleaning grooves 4 and the plates 5 with different heights;
through carrying out the setting respectively with the hoist and mount frame 101 of being responsible for the transmission and the hoist and mount rail 102 of being responsible for the bearing, can reduce the complexity of simplex structure, help holistic design and processing, avoid simplex structure load too big to cause life to hang down excessively.
In any of the above embodiments, as shown in fig. 1 to 5, a winding wheel 104 is disposed at a connection position of the second motor 103 and the cable 3, the winding wheel 104 is provided with two annular grooves 1041 along an axial direction of an output shaft of the second motor 103, the cable 3 is wound in the annular grooves 1041, and the winding direction is rotationally symmetric along the winding wheel 104.
In this embodiment, two annular grooves 1041 are formed in the winding wheel 104 along the axial direction of the output shaft of the second motor 103, so that the two cables 3 are wound and wound respectively, and the winding direction is rotationally symmetric, so that the winding wheel 104 rotates unidirectionally, and finally the two cables 3 are wound and unwound simultaneously, and the two ends of the net barrel assembly 2 are lifted and lowered simultaneously;
adopt the same output can make the cadence of two hawsers 3 unanimous, and two hawsers 3 all pass through the fixed and transmission of wind-up wheel 104, compare in ordinary solitary hawser 3 drive two holistic structures in branch more stable and firm, avoid producing the fracture with the initial fixed position of motor output (the wheel body structure of rigidity is compared in hawser 3 structure more firm).
In any of the above embodiments, as shown in fig. 1-5, the transmission member includes: the transmission shaft 105 is arranged on the hoisting frame 101; pulleys 106 fixed at the front end and the rear end of the hoisting frame 101, wherein the outer walls of the pulleys 106 are attached to the inner wall of the hoisting rail 102; two transmission chains 107, the transmission shaft 105 is connected with the output end of a second motor 103 and the pulley 106 through the transmission chains 107 respectively.
In this embodiment, the transmission chains 107 are internally provided with chain wheels matched with the transmission chains, two transmission chains 107 are respectively arranged inside each transmission chain 107, and the transmission chains 107 are connected with the transmission shaft 105, the output end of the second motor 103 and the pulley 106 through the matched chain wheels and carry out power transmission;
the second motor 103 drives the transmission shaft 105 to rotate through the transmission chain 107, the transmission shaft 105 further drives the pulley 106 to rotate through the transmission chain 107, and when the chain wheel is connected with the pulley 106, the chain wheel and the wheel shaft of the pulley 106 are fixed through a key.
Specifically, the transmission shaft 105 and the lifting frame 101 are rotatably connected by a bearing seat 1051 with a bearing arranged inside, so that the stable rotation of the transmission shaft 105 is ensured.
In any of the above embodiments, as shown in fig. 1 to 5, the upper surface and the side wall of the hoisting frame 101 are respectively provided with a limiting component, and the limiting component includes: the rope 3 passes through the space between the outer wall of the driving wheel 108 and the inner wall of the limiting frame 109.
In the embodiment, the track of the cable 3 can be controlled more easily during erection and transmission by adopting the limiting part, and the limiting part is limited and transmitted by the limiting frame 109 and the transmission wheel 108;
spacing part sets up respectively at hoist and mount frame 101 upper surface and lateral wall for hawser 3 forms L type turning when passing through, makes wind-up pulley 104 pass through hawser 3, and the single-point output of following second motor 103 changes the both ends single-point input of net barrel subassembly 2 into, has guaranteed the stable lift of net barrel subassembly 2, reduces because of the unstability in the operation of panel 5, the biasing causes the surface unevenness.
In any of the above embodiments, as shown in fig. 1 to 5, the side wall of the hoisting frame 101 is provided with two limiting ribs 6, the hoisting block 204 is fixedly provided with the limiting plate 7, and the limiting plate 7 is arranged between the two limiting ribs 6.
In this embodiment, the two limiting ribs 6 are matched with the limiting plate 7 for limiting, so that when the lifting block 204 longitudinally moves on the lifting frame 101, the transverse limiting can be performed, the net barrel assembly 2 cannot transversely deflect, the rolling direction of the net barrel 202 is single along the conveying direction of the plate 5 in the rolling process, the flatness of the surface of the plate 5 after processing is ensured, and irregular patterns are avoided.
In any of the above embodiments, as shown in fig. 1 to 5, the limiting plate 7 is rotatably mounted with a rolling wheel 8 adapted to the limiting rib 6.
In the embodiment, the rolling wheel 8 is rotatably arranged on the limiting plate 7, so that the sliding friction between the limiting plate 7 and the limiting rib 6 is avoided, and the energy loss caused by friction work in the longitudinal movement of the lifting block 204 is reduced through the rolling wheel 8.
Furthermore, the device is also provided with a plurality of sensors, wherein the specific number of the sensors is six, and the six sensors are sequentially set as a first sensor, a second sensor, a third sensor, a fourth sensor, a fifth sensor and a sixth sensor. (the first motor, the second motor, the first sensor, the second sensor, the third sensor, the fourth sensor, the fifth sensor and the sixth sensor of the device are respectively and electrically connected with an external PLC controller and adopt the prior art to identify and control)
A first sensor: the equipment origin is positioned at any position which does not influence the operation of the equipment;
a second sensor: the net barrel component 2 is lifted up to be limited and is positioned at any position above the height of the water tank and below the frame cross beam.
A third sensor: the net barrel assembly 2 descends to stop cleaning and is limited at the lower position, the net barrel is located at the side position of the cleaning groove, when the net barrel descends to the cleaning groove, the lower limit gives a signal, and the first motor 205 is started to start cleaning the net barrel.
A fourth sensor: the device slurry lifting starting point is located on the side face of the lifting frame 101, the edge of the detection plate gives a signal, and the net bucket component 2 begins to descend to prepare slurry lifting.
A fifth sensor: the equipment slurry lifting initial position net barrel component 2 descending end point signal is positioned on the side face of the frame body of the hoisting frame (101). At this moment, the net barrel component 2 falls on the working plate surface by self weight, and the steel wire rope is slightly loosened, so that the operation can be started.
A sixth sensor: and the equipment slurry lifting terminal point is positioned on the side surface of the frame body of the hoisting frame 101, and the detection plate edge gives a return signal.
The specific implementation steps are as follows:
the first step is as follows: the device is placed at the origin of the first sensor position device, at which point the net bucket assembly 2 is positioned at the second sensor position for spacing.
The second step is that: the equipment is started, the net barrel component 2 begins to descend into the cleaning tank, the third sensor gives a signal, the first motor 205 is started to begin to clean the net barrel 02, and then the net barrel component 2 is lifted to the position of the second sensor to stop in a limiting mode. The purpose is to wet the surface of the mesh drum, so that the surface of the roller is not easy to be stained with ash and easy to clean when the sand is pressed and the slurry is extracted.
The third step: and the equipment advances to the position of the fourth sensor, and the equipment stops at the pulp lifting starting point. The net barrel component 2 starts to descend to the lower limit position where the fifth sensor starts to work and stops.
The fourth step: and (4) the equipment moves forward, sand pressing and slurry extracting are started, the equipment stops until the end point of the sixth sensor, and the sand pressing and slurry extracting are started to return. According to different products and different process requirements, the pulp can be extracted repeatedly.
The fifth step: after the work is finished, the mesh bucket component 2 is lifted to the position of the second sensor for limiting, the first motor 205 is started to rotate at a high speed, most of slurry is thrown away, and the equipment returns to the position of the first sensor. The net barrel component 2 begins to descend into the cleaning tank, the third sensor gives a signal, the first motor 205 is started to begin cleaning the net barrel, and after cleaning is completed, the net barrel component 2 is lifted to the position of the second sensor to be limited and stopped.
And a sixth step: and when the work is finished, the automatic sand pressing and slurry extracting are realized in a circulating reciprocating mode.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
Claims (8)
1. The utility model provides an automatic pressure sand of being applied to mortar layer is carried thick liquid equipment for the pressure sand of panel (5) mortar layer is carried the thick liquid, its characterized in that includes:
the hoisting part (1), the hoisting part (1) is perpendicular to the conveying direction of the plate (5), and stretches across the plate (5);
the net barrel component (2), the net barrel component (2) is connected with the hoisting part (1) through a cable (3);
the cleaning tank (4) is arranged between the hoisting part (1) and the plate (5) and is used for cleaning the net barrel component (2);
the net barrel component (2) comprises at least one weight member (201);
two driving parts are arranged, and the two mooring ropes (3) are respectively connected with the driving parts;
a mesh barrel (202), the mesh barrel (202) being fixed on the driving part by the weight member (201);
the weight member (201) is annular, the outer wall of the weight member (201) is fixedly connected with the inner wall of the net barrel (202), and the inner wall of the weight member (201) is fixedly connected with the driving part.
2. An automatic press mortar extractor apparatus for application to a mortar bed according to claim 1, wherein said drive means comprises:
a driving shaft (203) connected with the inner wall of the weight member (201);
the two lifting blocks (204) are arranged and are respectively fixed at the end part of the driving shaft (203), and the mooring rope (3) is provided with a lifting ring (301) connected with the lifting blocks (204);
the first motor (205) is arranged on the lifting block (204), and the output end of the first motor (205) is fixedly connected with the driving shaft (203).
3. The automatic press mortar extraction equipment applied to the mortar bed according to claim 2, characterized in that said sling (1) comprises:
the hoisting device comprises a hoisting frame (101) and a hoisting rail (102) which are arranged in a split manner, wherein the hoisting frame (101) is connected with the hoisting rail (102) in a sliding manner;
two second motors (103) are arranged and are fixed on the hoisting frame (101);
the transmission part is connected with the second motor (103) and is used for driving the hoisting frame (101) to move along the hoisting rail (102);
the output end of the other second motor (103) is connected with the cable (3) and is used for driving the net barrel component (2) to move longitudinally relative to the plate (5).
4. The automatic squeezing and extracting device for the mortar bed according to claim 3, wherein a rolling wheel (104) is arranged at the joint of the second motor (103) and the cable (3), the rolling wheel (104) is provided with two annular grooves (1041) along the axial direction of the output shaft of the second motor (103), the cable (3) is rolled in the annular grooves (1041), and the rolling direction is rotationally symmetrical along the rolling wheel (104).
5. An automatic press mortar and extraction apparatus for application to a mortar bed according to claim 3, characterised in that said transmission means comprise:
the transmission shaft (105) is mounted on the hoisting frame (101);
the pulleys (106) are fixed at the front end and the rear end of the hoisting frame (101), and the outer walls of the pulleys (106) are attached to the inner wall of the hoisting rail (102);
and the transmission shaft (105) is respectively connected with the output end of the second motor (103) and the pulley (106) through the transmission chain (107).
6. The automatic mortar pressing and extracting device applied to the mortar layer according to claim 3, wherein the upper surface and the side wall of the hoisting frame (101) are respectively provided with a limiting part, and the limiting parts comprise:
the rope fixing device comprises a driving wheel (108) and a limiting frame (109) which are respectively fixed on a hoisting frame (101), wherein the limiting frame (109) is covered on the driving wheel (108), and the rope (3) penetrates between the outer wall of the driving wheel (108) and the inner wall of the limiting frame (109).
7. The automatic sand-pressing and slurry-extracting device applied to the mortar layer according to claim 3, wherein two limiting ribs (6) are arranged on the side wall of the hoisting frame (101), a limiting plate (7) is fixedly arranged on the hoisting block (204), and the limiting plate (7) is arranged between the two limiting ribs (6).
8. The automatic sand-pressing and slurry-extracting device applied to the mortar bed according to claim 7 is characterized in that a rolling wheel (8) matched with the limiting rib (6) is rotatably installed on the limiting plate (7).
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CN202210352896.4A CN114474320A (en) | 2022-04-06 | 2022-04-06 | Automatic sand pressing and slurry extracting equipment applied to mortar layer |
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CN202210352896.4A CN114474320A (en) | 2022-04-06 | 2022-04-06 | Automatic sand pressing and slurry extracting equipment applied to mortar layer |
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CH303203A (en) * | 1950-12-13 | 1954-11-30 | Hirtenlehner Ernst | Method and device for the production of cement roof tiles. |
CN207143670U (en) * | 2017-08-25 | 2018-03-27 | 浙江路之友工程机械有限公司 | A kind of road roller |
CN112692965A (en) * | 2021-01-08 | 2021-04-23 | 陕西科技大学 | Viscous slurry rolling machine and using method thereof |
CN113352436A (en) * | 2021-07-08 | 2021-09-07 | 江治卫 | Rolling device for producing green building wall blocks |
CN113622262A (en) * | 2021-09-24 | 2021-11-09 | 王丽 | Traffic engineering highway construction extrusion device |
CN114043605A (en) * | 2021-11-10 | 2022-02-15 | 中北大学 | Surface layer slurry treatment equipment for composite foamed cement wallboard |
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2022
- 2022-04-06 CN CN202210352896.4A patent/CN114474320A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CH303203A (en) * | 1950-12-13 | 1954-11-30 | Hirtenlehner Ernst | Method and device for the production of cement roof tiles. |
CN207143670U (en) * | 2017-08-25 | 2018-03-27 | 浙江路之友工程机械有限公司 | A kind of road roller |
CN112692965A (en) * | 2021-01-08 | 2021-04-23 | 陕西科技大学 | Viscous slurry rolling machine and using method thereof |
CN113352436A (en) * | 2021-07-08 | 2021-09-07 | 江治卫 | Rolling device for producing green building wall blocks |
CN113622262A (en) * | 2021-09-24 | 2021-11-09 | 王丽 | Traffic engineering highway construction extrusion device |
CN114043605A (en) * | 2021-11-10 | 2022-02-15 | 中北大学 | Surface layer slurry treatment equipment for composite foamed cement wallboard |
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