CN114029813A - Edge grinding and chamfering device for quartz stone plate and using method - Google Patents

Edge grinding and chamfering device for quartz stone plate and using method Download PDF

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Publication number
CN114029813A
CN114029813A CN202111411643.1A CN202111411643A CN114029813A CN 114029813 A CN114029813 A CN 114029813A CN 202111411643 A CN202111411643 A CN 202111411643A CN 114029813 A CN114029813 A CN 114029813A
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China
Prior art keywords
quartz stone
plate
stone plate
shaking
motor
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CN202111411643.1A
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Chinese (zh)
Inventor
戴新
冯伟坚
冯荣杰
万平军
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Guangdong Zhongqi New Material Co ltd
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Guangdong Zhongqi New Material Co ltd
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Priority to CN202111411643.1A priority Critical patent/CN114029813A/en
Publication of CN114029813A publication Critical patent/CN114029813A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/04—Headstocks; Working-spindles; Features relating thereto
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
    • B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses an edge grinding and chamfering device for quartz stone plates and a using method of the edge grinding and chamfering device. This kind of quartz stone panel edging chamfer device, the mill can polish quartz stone panel, and it can remove along with the rotation of pulley, also need not artifically polish, sprays the water in the water tank to the department of polishing through the shower nozzle, prevents to polish in-process quartz stone panel high temperature, and quartz stone panel can not misplace in data send process can be guaranteed to first stripper plate and second stripper plate, can prevent according to the briquetting that quartz stone panel polishing in-process can not rock.

Description

Edge grinding and chamfering device for quartz stone plate and using method
Technical Field
The invention relates to the technical field of edge grinding and chamfering of quartz stone plates, in particular to an edge grinding and chamfering device for quartz stone plates and a using method.
Background
The artificial quartz stone is composed of more than 90% of natural quartz, about 10% of pigment, resin and other additives for regulating bonding and curing. The plate is formed by negative pressure vacuum and high-frequency vibration, and is heated and cured (the temperature is determined according to the type of the curing agent, and the plate is hard in texture, compact in structure and has the characteristics of wear resistance, pressure resistance, high temperature resistance, corrosion resistance, seepage prevention and the like which are incomparable with other decorative materials.
The existing quartz stone is polished mostly by manual work, so that workers are injured easily, and the quartz stone plate cannot be cooled in time, the quality of the quartz stone plate is reduced, the quartz stone plate is also conveniently fixed in the processing process, and the error generated by shaking the quartz stone plate can be caused during polishing. Therefore, the improvement is made, and the quartz stone plate edge grinding and chamfering device and the using method are provided.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the invention discloses an edge grinding and chamfering device for quartz stone plates, which comprises a fixed frame, wherein two sides of the top of the fixed frame are rotatably connected with a rotary drum, a conveying belt is arranged on the periphery of the rotary drum, two sides of the top of the fixed frame are both connected with a bottom plate through screws, one side of the fixed frame is connected with a first fixing frame through screws, the other side of the fixed frame is connected with a second fixing frame through screws, a supporting plate is welded on one side of the top of the second fixing frame, a water tank is fixed on the top of the supporting plate through screws, a pressing block is slidably connected on one side of the top of the supporting plate, and a supporting block is welded between the first fixing frame and the second fixing frame.
As a preferred technical scheme, a sliding groove is formed in the center point of the top of the bottom plate, a first extrusion plate is welded on one side of the top of the bottom plate, a sliding block is connected in the sliding groove in a sliding mode, and a second extrusion plate is welded on one side of the top of the sliding block.
As a preferred technical scheme of the present invention, a first motor box is welded on one side of the top of the first fixing frame, a first motor is connected to the first motor box through a screw, an output shaft of the first motor is connected to one end of one of the drums through a coupling in a transmission manner, a second motor box is welded at a central point of the top of the first fixing frame, a second motor is connected to the second motor box through a screw, and an output shaft of the second motor is connected to a first gear through a coupling in a transmission manner.
As a preferred technical scheme of the present invention, a gear tube is engaged with the top of the first gear, a push rod is attached to the top of the first fixing frame, a thread groove is formed in a central point of one side of the push rod, the thread groove is connected with a threaded rod through a thread, the threaded rod is fixedly connected to one end of the gear tube, and connecting shafts are welded to two ends of the push rod.
As a preferred technical scheme of the invention, the central point of the bottom of the water tank is connected with a drain pipe through threads, one end of the drain pipe is connected with a drain frame through threads, and two sides of the bottom of the drain frame are connected with spray heads through screws;
two one-way valves are arranged at the connecting position of the drainage frame and the drainage pipe, an accommodating space with a certain distance is formed between the two one-way valves, water in the drainage pipe flows to the two one-way valves through the accommodating space respectively, and if the one-way valves are opened, the water flows into the spray heads on the corresponding sides of the drainage frame and flows out through the spray heads; one end of each of the soft pads made of the plastic materials of the two check valves is fixed on the inner wall of the drainage frame, and when water flow is enough to push the check valves open, the check valves are opened; the soft cushions of the two one-way valves are made of different materials and have different hardness or the two one-way valves are made of different thicknesses, so that the force required for opening the two one-way valves is different;
the intelligent control device detects the water level in the water tank through the detection module, acquires the water consumption of the edging and chamfering device, determines the water discharge amount of the drain valve according to the water level data and the water consumption information in the water tank, when water flow enters the accommodating space and the water flow power reaches the force for opening the two one-way valves, the two one-way valves are opened, and if the force for opening one-way valve is reached, only the corresponding one-way valve is opened and the corresponding spray head discharges water;
the intelligent control device comprises a display screen, and the intelligent control device controls the drainage quantity of the drain valve, the water consumption condition of the edge grinding chamfering device and the water quantity in the water tank.
As a preferred technical scheme of the present invention, a sliding groove is formed in one side of the pressing block, a toothed plate is slidably connected to the sliding groove, a third motor box is connected to one side of the top of the supporting plate through a screw, a third motor is connected to the inside of the third motor box through a screw, and an output shaft of the third motor is connected to a second gear through a coupling in a transmission manner.
According to a preferable technical scheme, fixed plates are welded on two sides of the supporting block, a fixed curved plate is welded on one side of each fixed plate, the inner side of each fixed curved plate is connected with an inner plate in a sliding mode, the outer side of each fixed curved plate is connected with an outer plate in a sliding mode, a fixed semicircular plate is welded at the central point of each fixed curved plate, and a sliding rail is arranged on the outer side of each fixed semicircular plate;
the welding of one side central point of planking has the fourth motor case, there is motor four inside of fourth motor case through the screw connection, motor four's output shaft has the pulley through the shaft coupling transmission, pulley sliding connection is in the slide rail, one side of inner panel is in through the screw connection one side of planking, the central point of inner panel has the fifth motor case through the screw connection, there is motor five inside of fifth motor case through the screw connection, motor five's output shaft has the mill through the shaft coupling transmission.
The use method of the quartz stone plate edge grinding and chamfering device comprises the following steps:
s1, conveying the quartz stone plate: firstly, placing a quartz stone plate on the top of a bottom plate, then turning on a first motor to drive a rotary drum to rotate and drive a conveyor belt to rotate, so that the quartz stone plate starts to be conveyed;
s2, fixing the quartz stone plate: the second motor is started to drive the first gear to rotate, so that the gear tube drives the threaded rod to rotate, and the connecting shaft is welded on one side of the second extrusion plate, so that the second extrusion plate is driven to move in the rotating process of the threaded rod, and the quartz stone plate is extruded and fixed by the second extrusion plate and the first extrusion plate;
s3: the quartz stone plate is stable during processing: the third motor is started to drive the second gear to rotate, and the pressing block moves downwards under the action of the toothed plate and abuts against the quartz stone plate, so that the quartz stone plate is prevented from shaking during processing;
s4, polishing of the quartz stone plate: turning on a fifth motor to drive the millstone to polish the quartz stone plate, and simultaneously turning on a fourth motor to drive the pulleys to rotate and roll in the slide rails to drive the millstone to rotate, thereby polishing the quartz stone plate at multiple angles;
s5: polishing and cooling the quartz stone plate: the water tank is opened firstly, then the spray head is opened, the water flow can enter the drainage frame through the drainage pipe and is discharged from the spray head, so that the water flow scours the quartz stone plates during polishing, and the quartz stone plates are cooled.
As a preferred embodiment of the present invention, S4 includes:
setting a speed controller, wherein the speed controller controls and adjusts the rotating speed of the grinding disc and the rolling speed in the sliding rail by controlling the rotating speed of the corresponding motor;
arranging a chamfer detection device, wherein the chamfer detection device comprises a laser generator and a laser receiver; fixing the laser generator at a preset position, wherein the laser emitted at the preset position comprises a point laser beam or a linear laser;
the laser receiver is arranged at the position corresponding to the laser generator, whether the chamfering structure is qualified or not is judged according to a signal received by the laser receiver, a point laser beam or a linear laser beam irradiates to the chamfering position, and when the signal received by the laser receiver is stronger, the chamfering surface is present and qualified; if the signal received by the laser receiver is weak, the chamfer structure does not exist, and the number of the light beams reflected to the laser receiver by the point laser beam or the linear laser through the plate is small; further detecting and judging the chamfering structure by combining a structured light vision system, and giving a result of whether the chamfering structure is qualified;
the structured light vision system transmits the obtained result to the speed controller, and when the chamfer structure at a certain position is detected to be unqualified or not exist, the speed of rolling in the slide rail is reduced through the speed controller, and the rotating speed of the grinding disc is accelerated, so that the grinding disc is ground to form the chamfer of the quartz stone plate.
As a preferred embodiment of the present invention, the method for using the apparatus for edging and chamfering a quartz stone slab includes, in step S3, detecting a shaking of the quartz stone slab pressed by the pressing block during a machining process, and specifically includes:
establishing a three-dimensional coordinate system of a quartz stone plate in a standard state, positioning all characteristic points on the quartz stone plate, and determining the target position of each characteristic point;
acquiring shaking information of all characteristic points on the quartz stone plate in the process of pressing the quartz stone plate by the pressing block for preset time;
placing the shaking information in the three-dimensional coordinate system, determining the shaking position of each feature point on the basis of the quartz stone plate, comparing the shaking position with a corresponding target position, and generating a position deviation value sequence on the basis of a comparison result, wherein the position deviation value is related to a deviation distance;
intercepting an effective sequence in the position deviation value sequence, analyzing the effective sequence and determining a position to be detected;
detecting the position to be detected in real time, counting the number of shaking positions in the position to be detected, judging that the quartz stone plate is wholly shaken when the number of the shaking positions reaches the total number of the position to be detected, projecting measurement signals to the quartz stone plate in multiple directions at the moment, receiving and acquiring corresponding reflection signals, analyzing curve fluctuation characteristics of the reflection signals, determining a corresponding amplitude floating gradient, comparing the amplitude floating gradient with a preset floating gradient, determining the whole shaking degree based on a comparison result, determining a first influence value of the whole shaking degree on the quartz stone plate according to a preset shaking influence weight, predicting a first polishing error trend of the quartz stone plate, and reminding of carrying out first adjustment on the position of the quartz stone plate;
when the number of the shaking positions does not reach the total number of the positions to be detected, acquiring adjacent positions corresponding to the shaking positions, establishing an association relation, further establishing a positioning model, extracting all position deviation values in the position deviation value sequence, determining a deviation coefficient based on the position deviation values and a preset position deviation value, and optimizing the positioning model based on the deviation coefficient;
and determining all local shaking areas based on the optimized positioning model, acquiring the local shaking intensity of each local shaking area, determining a second influence value of the quartz stone plate based on the local shaking areas, the current layout of the shaking positions existing in the corresponding areas and the corresponding local shaking intensities, predicting a second polishing error trend of the quartz stone plate, and reminding the right of performing second adjustment on the positions of the quartz stone plate.
The invention has the beneficial effects that:
1. according to the edge grinding chamfering device for the quartz stone plate, the grinding disc is arranged, the quartz stone plate can be ground, and the grinding disc can move along with the rotation of the pulley, so that the quartz stone plate can be ground at multiple angles, manual grinding is not needed, and the condition that workers are accidentally injured in the manual operation process is avoided;
2. according to the edge grinding chamfering device for the quartz stone plates, the water tank, the drain pipe and the spray nozzle are arranged, water in the water tank is sprayed to a grinding position through the spray nozzle, and the phenomenon that the qualified rate of the quartz stone plates is reduced due to overhigh temperature of the quartz stone plates in the grinding process is prevented;
3. according to the edge grinding chamfering device for the quartz stone plate, the first extrusion plate and the second extrusion plate are arranged, so that the quartz stone plate cannot be dislocated in the conveying process, and the quartz stone plate cannot shake in the polishing process due to the pressing block;
4. the situation in a standard state is taken as a target reference, the situation is compared with an actual shaking condition and is compared one by one, the position to be detected is accurately determined, whether the whole shaking condition or the local shaking condition is determined through detection, further analysis on the shaking condition is realized, the corresponding shaking degree is accurately determined through judgment on the amplitude floating gradient, a foundation is laid for further determining the influence caused by the whole shaking condition, the grinding error trend is predicted through the influence values of the whole shaking condition and the local shaking condition on the quartz stone plate, the error change trend is known practically, the position adjustment is carried out in time, the time is effectively saved, the influence caused by the grinding is reduced, and the grinding efficiency is improved;
5. the comprehensive shaking value is determined through the shaking time and the shaking speed, the influence of other factors on shaking is practically considered, the calculation of the comprehensive shaking value is more accurate, the electric shaking value is comprehensively considered, the influence of the electric shaking on the grinding speed, the grinding depth and the grinding position is considered, the influence degree of the grinding error is comprehensively calculated, the influence grade of the quartz stone plate is determined, accurate and corresponding maintenance is carried out according to the influence grade, and the normal grinding work of the quartz stone plate is further ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall view of an edge grinding and chamfering apparatus for quartz stone plates according to the present invention;
FIG. 2 is a schematic view of the quartz stone plate edge grinding and chamfering apparatus according to the present invention;
FIG. 3 is an enlarged schematic view of an area A in an overall disassembled schematic view of the quartz stone plate edge grinding and chamfering device of the present invention;
FIG. 4 is an enlarged schematic view of a region B in an overall disassembled schematic view of the quartz stone plate edge grinding chamfering apparatus according to the present invention;
FIG. 5 is a schematic diagram showing a split of a polishing structure of the quartz stone plate edge polishing chamfering device according to the present invention;
FIG. 6 is an enlarged schematic view of a region C in a split schematic view of a polishing structure of the quartz stone plate edge grinding chamfering apparatus according to the present invention;
FIG. 7 is a flowchart illustrating a method of using the edge grinding and chamfering apparatus for quartz stone plates according to the present invention.
In the figure: 1. a fixing frame; 101. a rotating drum; 102. a conveyor belt; 2. a base plate; 201. a chute; 202. a first squeeze plate; 203. a slider; 204. a second compression plate; 3. a first fixing frame; 301. a first motor case; 302. a first motor; 303. a second motor case; 304. a second motor; 305. a first gear; 306. a gear tube; 307. a push rod; 308. a thread groove; 309. a threaded rod; 310. a connecting shaft; 4. a second fixing frame; 5. a support plate; 6. a water tank; 601. a drain pipe; 602. a drainage frame; 603. a spray head; 7. a pressing block; 701. a sliding groove; 702. a toothed plate; 703. a third motor case; 704. a third motor; 705. a second gear; 8. a support block; 801. a fixing plate; 802. fixing the bent plate; 803. an inner plate; 804. an outer plate; 805. fixing the semicircular plate; 806. a slide rail; 807. a fourth motor case; 808. a fourth motor; 809. a pulley; 810. a fifth motor case; 811. a fifth motor; 812. a grinding disc.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1 to 6, the invention relates to a quartz stone plate edge grinding and chamfering device, which comprises a fixed frame 1, wherein two sides of the top of the fixed frame 1 are rotatably connected with a rotary drum 101, a conveying belt 102 is arranged around the periphery of the rotary drum 101, two sides of the top of the fixed frame 1 are both connected with a bottom plate 2 through screws, one side of the fixed frame 1 is connected with a first fixing frame 3 through screws, the other side of the fixed frame 1 is connected with a second fixing frame 4 through screws, a supporting plate 5 is welded on one side of the top of the second fixing frame 4, a water tank 6 is fixed on the top of the supporting plate 5 through screws, a pressing block 7 is slidably connected on one side of the top of the supporting plate 5, and a supporting block 8 is welded between the first fixing frame 3 and the second fixing frame 4.
Wherein, the spout 201 has been seted up to the top central point of bottom plate 2, and the welding of top one side of bottom plate 2 has first stripper plate 202, and sliding connection has sliding block 203 in the spout 201, and the welding of top one side of sliding block 203 has second stripper plate 204, and when second stripper plate 204 removed, sliding block 203 can slide in spout 201, prevents that second stripper plate 204 from appearing the dislocation at the removal in-process.
Wherein, the welding of the top one side of first mount 3 has first motor case 301, there is first motor 302 through screwed connection in the first motor case 301, the output shaft of first motor 302 passes through the shaft coupling transmission and connects the one end at one of them rotary drum 101, the welding of the top central point of first mount 3 has second motor case 303, there is second motor 304 through screwed connection in the second motor case 303, the output shaft of second motor 304 passes through the shaft coupling transmission and is connected with first gear 305, first motor 302 drives rotary drum 101 and rotates, thereby time conveyer belt 102 begins to remove, second motor 304 can drive first gear 305 and rotate.
The top of the first gear 305 is engaged with a gear tube 306, the top of the first fixing frame 3 is attached with a push rod 307, a thread groove 308 is formed in the central point of one side of the push rod 307, the thread groove 308 is connected with a threaded rod 309 through threads, the threaded rod 309 is fixedly connected to one end of the gear tube 306, connecting shafts 310 are welded to two ends of the push rod 307, when the first gear 305 rotates, the gear tube 306 can drive the threaded rod 309 to rotate, and the connecting shafts 310 are welded to one side of the second extrusion plate 204, so that the second extrusion plate 204 is driven to move in the rotating process of the threaded rod 309, the second extrusion plate 204 and the first extrusion plate 202 can extrude and fix the quartz stone plate, when the quartz stone plate is too narrow, the second extrusion plate 204 and the first extrusion plate 202 can tightly clamp the quartz stone plate completely, and slipping in the transportation process is avoided.
Wherein, there is drain pipe 601 bottom central point of water tank 6 through threaded connection, there is drain frame 602 one end of drain pipe 601 through threaded connection, there is shower nozzle 603 bottom both sides of drain frame 602 through screwed connection, open water tank 6, open shower nozzle 603 after that, rivers can get into in drain frame 602 through drain pipe 601 this moment, and discharge in the shower nozzle 603, make rivers wash the quartz stone plate in polishing, make its cooling, when quartz stone plate is too narrow, only half shower nozzle 603 is opened this moment, can fix a point and make that half quartz stone plate cooling of work, prevent water waste.
In addition, the spray head water spray can be set to be in an intelligent control mode, and the specific mode is as follows:
two one-way valves are arranged at the position of the drainage frame 602, which is connected with the drainage pipe 601, a holding space with a certain distance is formed between the two one-way valves, water in the drainage pipe 601 flows to the two one-way valves through the holding space respectively, and if the one-way valves are opened, the water flows into the spray heads 603 on the corresponding side of the drainage frame 602 and flows out through the spray heads 603; one end of each of the soft pads made of the plastic materials of the two check valves is fixed on the inner wall of the drainage frame 602, and when water flow is enough to push the check valves open, the check valves are opened; the soft cushions of the two one-way valves are made of different materials and have different hardness or the two one-way valves are made of different thicknesses, so that the force required for opening the two one-way valves is different;
an intelligent control device is arranged on the water tank 6, a drain valve is arranged at the position where the water tank 6 is connected with the drain pipe 601, the drain valve controls the water discharge through the intelligent control device, the intelligent control device detects the water level in the water tank 6 through a detection module, obtains the water consumption of the edge grinding chamfering device, determines the water discharge of the drain valve according to the water level data and the water consumption information in the water tank, when water flow enters the accommodating space and the water flow power reaches the force for opening the two one-way valves, the two one-way valves are opened, if the water flow power reaches the force for opening one-way valve, only the corresponding one-way valve is opened, and the corresponding spray head 603 discharges water;
the intelligent control device comprises a display screen, and the water consumption condition of the edge grinding chamfering device and the water quantity in the water tank 6 of the intelligent control device control drain valve are displayed on the display screen.
By arranging the intelligent control device, the water consumption condition of the edge grinding chamfering device is calculated, the water quantity in the water tank 6 is calculated, and then the water discharge quantity of the water discharge valve is controlled, whether the two one-way valves can be opened or not is directly influenced by the water discharge quantity of the water discharge valve, when the water consumption of the edge grinding chamfering device is less, the water discharge quantity of the water discharge valve is less, the spray head 603 on one side is operated intelligently, or the water quantity in the water tank 6 is less, in order to ensure that the whole process can spray water, the water discharge quantity of the water discharge valve can be intelligently controlled to be reduced, one-way valve is opened, only the spray head 603 on one side is operated, if the water demand of the edge grinding chamfering device is large, and the water in the water tank 6 is full enough, the water discharge quantity of the water discharge valve can be controlled to ensure that the flow force of the water flow is enough to open the two one-way valves, the spray heads 603 on the two sides can operate simultaneously, therefore, the scheme does not need to manually open the spray head switch to control the water spray condition, the intelligent detection intelligent control method is used for realizing intelligent automatic adjustment of water spraying according to actual requirements and actual conditions.
The relationship between the flow rate of the discharge valve and the head loss when passing through the discharge valve is as follows:
Figure BDA0003374324000000121
wherein A isMIs the flow rate of the discharge valve, Δ PmIs the pressure drop across the drain valve, u is the measured flow rate, Δ H is the head loss of the water stream through the drain valve; g is the acceleration of gravity.
The relationship between the valve flow field and the resistance characteristic can be determined according to the formula, and the head loss is reduced as much as possible.
Wherein, the sliding tray 701 has been seted up to one side of pressing the briquetting 7, sliding connection has pinion rack 702 in the sliding tray 701, there is third motor case 703 top one side of backup pad 5 through screwed connection, there is three 704 of motor in the inside of third motor case 703 through screwed connection, the output shaft of three 704 of motor has second gear 705 through the coupling joint transmission, open three 704 of motor, it drives second gear 705 and rotates to make it, and under pinion rack 702's effect, make and press briquetting 7 downstream, and support on quartzy slabstone, prevent that quartzy slabstone from appearing rocking from top to bottom when adding man-hour, make quartzy slabstone more stable in the course of working, prevent that the condition of the dislocation of polishing from appearing.
The two sides of the supporting block 8 are welded with fixing plates 801, one side of each fixing plate 801 is welded with a fixing curved plate 802, the inner side of each fixing curved plate 802 is connected with an inner plate 803 in a sliding mode, the outer side of each fixing curved plate 802 is connected with an outer plate 804 in a sliding mode, a fixing semicircular plate 805 is welded at the center point of each fixing curved plate 802, the outer side of each fixing semicircular plate 805 is provided with a sliding rail 806, and the outer plates 804 can drive the inner plates 803 to move when moving;
the welding of one side central point of planking 804 has fourth motor case 807, there is motor four 808 inside of fourth motor case 807 through screwed connection, the output shaft of motor four 808 is connected with pulley 809 through the shaft coupling transmission, pulley 809 sliding connection is in slide rail 806, screwed connection is passed through in one side of planking 804 in one side of inner panel 803, there is fifth motor case 810 through screwed connection at the central point of inner panel 803, there is five 811 of motor in the inside of fifth motor case 810 through screwed connection, the output shaft of five 811 of motor is connected with mill 812 through the shaft coupling transmission, open five 811 of motor, make it drive mill 812 and polish quartzy slabstone, and open motor four 808 simultaneously, make it drive pulley 809 and rotate, and roll in slide rail 806, thereby drive mill 812 and rotate, thereby realize the multi-angle and polish quartzy slabstone.
The use method of the quartz stone plate edge grinding and chamfering device comprises the following steps:
s1, conveying the quartz stone plate: firstly, placing a quartz stone plate on the top of the bottom plate 2, then turning on the first motor 302 to drive the rotating drum 101 to rotate and drive the conveying belt 102 to rotate, so that the quartz stone plate starts to be conveyed;
s2, fixing the quartz stone plate: turning on a second motor 304 to drive a first gear 305 to rotate, so that a gear tube 306 drives a threaded rod 309 to rotate, and as a connecting shaft 310 is welded on one side of the second extrusion plate 204, the second extrusion plate 204 is driven to move in the rotating process of the threaded rod 309, so that the second extrusion plate 204 and the first extrusion plate 202 extrude and fix the quartz stone plate;
s3: the quartz stone plate is stable during processing: the third motor 704 is started to drive the second gear 705 to rotate, and the pressing block 7 moves downwards under the action of the toothed plate 702 and abuts against the quartz stone plate, so that the quartz stone plate is prevented from shaking during processing;
s4, polishing of the quartz stone plate: turning on a fifth motor 811 to drive a grinding disc 812 to grind the quartz stone plate, and turning on a fourth motor 808 to drive a pulley 809 to rotate and roll in a sliding rail 806, so as to drive the grinding disc 812 to rotate, thereby realizing multi-angle grinding of the quartz stone plate;
s5: polishing and cooling the quartz stone plate: the water tank 6 is firstly opened, then the spray head 603 is opened, at this time, water flow enters the water drainage frame 602 through the water drainage pipe 601 and is discharged from the spray head 603, so that the water flow washes the quartz stone plate during polishing, and the temperature of the quartz stone plate is reduced.
The working principle is as follows: firstly, a quartz stone plate is placed on the bottom plate 2, then the first motor 302 drives the rotary drum 101 to rotate, so that the conveyor belt 102 starts to move and drives the quartz stone plate to start to move, the second motor 304 can drive the first gear 305 to rotate, when the first gear 305 rotates, the gear pipe 306 can drive the threaded rod 309 to rotate, as the connecting shaft 310 is welded on one side of the second extrusion plate 204, the second extrusion plate 204 is driven to move in the rotating process of the threaded rod 309, so that the quartz stone plate is extruded and fixed by the second extrusion plate 204 and the first extrusion plate 202, when the quartz stone plate is too narrow, the second extrusion plate 204 and the first extrusion plate 202 can tightly clamp the quartz stone plate completely, the occurrence of slipping in the transportation process is avoided, then the third motor 704 is opened to drive the second gear 705 to rotate, and the toothed plate 702 is driven to move downwards under the action of the toothed plate 702, thereby the pressing block 7 moves downwards and is abutted against the quartz stone plate, the quartz stone plate is prevented from shaking up and down during processing, the quartz stone plate is more stable during processing, the grinding dislocation is prevented, the motor five 811 is turned on to drive the grinding disc 812 to grind the quartz stone plate, the motor four 808 is turned on at the same time to drive the pulley 809 to rotate and roll in the slide rail 806, so as to drive the grinding disc 812 to rotate, thereby the multi-angle grinding of the quartz stone plate is realized, the grinding is more thorough, meanwhile, during the grinding process, the water tank 6 is firstly turned on, then the spray head 603 is turned on, at the moment, water flow enters the drainage frame 602 through the drain pipe 601 and is discharged from the spray head 603, so that the water flow scours the ground quartz stone plate, when the quartz stone plate is too narrow, only half of the grinding disc 812 can grind the quartz stone plate, at the moment, only half of the spray head 603 is turned on, the temperature of the half of the quartz stone plate can be lowered at a fixed point, water resource waste can be prevented until one side is polished, the quartz stone plate is taken down and then changed to the other side, and the above operations are repeated again until polishing is completed; the device has solved current quartz and has polished for the majority to polish for the manual work, makes the staff be injured easily, and can not in time cool down, leads to quartz stone plate quality to descend, also is convenient for fixed quartz stone slab in the course of working, can rock the problem of producing the error because quartz stone slab when polishing.
In addition, the embodiment also provides a preferable scheme that a speed controller is arranged, and the speed controller controls and adjusts the rotation speed of the grinding disc and the speed of rolling in the sliding rail by controlling the rotation speed of the corresponding motor;
arranging a chamfer detection device, wherein the chamfer detection device comprises a laser generator and a laser receiver; fixing the laser generator at a preset position, wherein the laser emitted at the preset position comprises a point laser beam or a linear laser;
the laser receiver is arranged at the position corresponding to the laser generator, whether the chamfering structure is qualified or not is judged according to a signal received by the laser receiver, a point laser beam or a linear laser beam irradiates to the chamfering position, and when the signal received by the laser receiver is stronger, the chamfering surface is present and qualified; if the signal received by the laser receiver is weak, the chamfer structure does not exist, and the number of the light beams reflected to the laser receiver by the point laser beam or the linear laser through the plate is small; further detecting and judging the chamfering structure by combining a structured light vision system, and giving a result of whether the chamfering structure is qualified;
the structured light vision system transmits the obtained result to the speed controller, and when the chamfer structure at a certain position is detected to be unqualified or not exist, the speed of rolling in the slide rail is reduced through the speed controller, and the rotating speed of the grinding disc is accelerated, so that the grinding disc is ground to form the chamfer of the quartz stone plate.
Whether the chamfer surface is a qualified chamfer structure or not is detected by utilizing a laser technology and a structured light vision system, if not polished, the edge of the plate is a right-angle edge, the chamfer structure is formed by polishing, a light beam is reflected in a concentrated manner after being irradiated to the chamfer position by laser, or the chamfer surface is judged in the position irradiated by the laser through scattered reflection, and then whether polishing is finished or not is judged, so that an automatic judgment system whether the chamfer surface exists or not is realized through a machine-related technology, manual inspection is not needed, and the labor time and the cost are saved. And whether the chamfer surface is a qualified chamfer surface is further detected by using a structured light vision system, the technology is to further and accurately judge the chamfer surface by using the measurement of a three-dimensional light technology, obtain a judgment result through the judgment, adjust the moving speed and the rotating speed of the grinding disc according to the judgment result, and further finish the chamfering and edging effect of the quartz stone plate in an automatic mode without manual intervention.
The embodiment also provides a preferable scheme: the usage of the edge grinding and chamfering device for quartz stone plates is that in step S3, the quartz stone plates pressed by the pressing block 7 are detected in the shaking condition of the processing process, and the usage specifically comprises the following steps:
establishing a three-dimensional coordinate system of a quartz stone plate in a standard state, positioning all characteristic points on the quartz stone plate, and determining the target position of each characteristic point;
acquiring shaking information of all characteristic points on the quartz stone plate in the process of pressing for preset time by the pressing block 7;
placing the shaking information in the three-dimensional coordinate system, determining the shaking position of each feature point on the basis of the quartz stone plate, comparing the shaking position with a corresponding target position, and generating a position deviation value sequence on the basis of a comparison result, wherein the position deviation value is related to a deviation distance;
intercepting an effective sequence in the position deviation value sequence, analyzing the effective sequence and determining a position to be detected;
detecting the position to be detected in real time, counting the number of shaking positions in the position to be detected, judging that the quartz stone plate is wholly shaken when the number of the shaking positions reaches the total number of the position to be detected, projecting measurement signals to the quartz stone plate in multiple directions at the moment, receiving and acquiring corresponding reflection signals, analyzing curve fluctuation characteristics of the reflection signals, determining a corresponding amplitude floating gradient, comparing the amplitude floating gradient with a preset floating gradient, determining the whole shaking degree based on a comparison result, determining a first influence value of the whole shaking degree on the quartz stone plate according to a preset shaking influence weight, predicting a first polishing error trend of the quartz stone plate, and reminding of carrying out first adjustment on the position of the quartz stone plate;
when the number of the shaking positions does not reach the total number of the positions to be detected, acquiring adjacent positions corresponding to the shaking positions, establishing an association relation, further establishing a positioning model, extracting all position deviation values in the position deviation value sequence, determining a deviation coefficient based on the position deviation values and a preset position deviation value, and optimizing the positioning model based on the deviation coefficient;
and determining all local shaking areas based on the optimized positioning model, acquiring the local shaking intensity of each local shaking area, determining a second influence value of the quartz stone plate based on the local shaking areas, the current layout of the shaking positions existing in the corresponding areas and the corresponding local shaking intensities, predicting a second polishing error trend of the quartz stone plate, and reminding the right of performing second adjustment on the positions of the quartz stone plate.
In this embodiment, the feature points refer to points on the quartz stone plate that can represent shape features, such as: points on the edge, points on the apex angle.
In this embodiment, the shake information refers to information including a shake time, a shake amplitude, and the like.
In this embodiment, the sequence of position deviation values is obtained by sorting according to the sequence of the position deviation values between the shaking position and the target position from large to small, where the position deviation value is a deviation distance between the actual position corresponding to each position to be detected and the target position.
In this embodiment, the valid sequence refers to a sequence which is removed from the sequence of position deviation values and has a position deviation value different from the normal condition, and the position deviation values of the sequence are more concentrated, wherein the position deviation values are different from the normal condition, for example: the positional deviation value is abnormally large.
In this embodiment, analyzing the effective sequence means determining whether all position deviation values in the effective sequence are within a preset deviation value range, and using a position corresponding to a position deviation value that is not within the preset deviation value range as a position to be detected.
In this embodiment, the multi-azimuth refers to the left, right, front, back, left front, right front, etc. of the quartz stone plate.
In this embodiment, the curve fluctuation characteristic refers to when the curve rises and falls, and the corresponding change amplitude.
In this embodiment, the amplitude floating gradient refers to an increase value of the amplitude and a decrease value of the amplitude.
In this embodiment, determining the overall shaking degree based on the comparison result means determining according to the difference between the amplitude floating gradient and the preset floating gradient, and the larger the difference is, the more serious the shaking degree is; the smaller the difference, the less severe the degree of shaking.
In this embodiment, the overall degree of sloshing refers to the severity of sloshing, such as: very severe, generally severe, not severe.
In this embodiment, determining the first influence value of the overall shaking degree on the quartz stone plate according to the preset shaking influence weight is determined according to a result of a product of a preset weight value occupied by the shaking degree in all influence factors of the quartz stone plate and a total influence value of all influence factors on the quartz stone plate.
In this embodiment, the first polishing error trend refers to determining a first influence degree brought by polishing the quartz stone plate according to the magnitude of the first influence value, and then predicting a variation trend of the first polishing error, for example: the first grinding error tends to become gradually larger or gradually smaller.
In this embodiment, the first adjustment means that the position of the quartz stone plate is correspondingly adjusted according to the variation trend of the polishing error, so that the polishing error tends to zero.
In this embodiment, the association relationship refers to a relationship between the shake position and who is on the left and who is on the right in the adjacent positions, or who is on the front and who is behind.
In this embodiment, the preset position deviation value refers to a preset deviation distance between each position to be detected and the target position.
In this embodiment, the deviation coefficient is obtained according to a ratio between a deviation distance between an actual position and a target position corresponding to each position to be detected and a preset deviation distance.
In this embodiment, the second influence value is determined according to a product result of a total shaking intensity of all shaking positions in the current layout in the local shaking area and all influence factors in the local shaking area, and a total influence value brought by the quartz stone plate material in the local shaking area.
In this embodiment, the second polishing error trend refers to determining a second influence degree brought by polishing the quartz stone plate according to a second influence value, and then predicting a variation trend of the second polishing error, for example: the second grinding error tends to become larger or smaller.
In this embodiment, the second adjustment means to correspondingly adjust the position of the quartz stone plate according to the variation trend of the second polishing error, so that the second polishing error tends to zero.
The beneficial effects of the above technical scheme are: situation when with standard condition is as the target reference, it compares with the actual condition of rocking, contrast one by one, the accurate definite position of waiting to detect, confirm through detecting and rock for whole or local rocking, realized the further analysis to rocking, through the judgement to amplitude floating gradient, the corresponding degree of rocking is accurately confirmed, the influence of rocking the bringing has been laid a good foundation for further confirming whole, rock through whole respectively, the influence value to quartzy slabstone material is rocked to the local, forecast the error trend of polishing, know the error variation trend conscientiously, accomplish in time to carry out position control, effectively save time, reduce the influence of bringing for polishing, promote the efficiency of polishing.
The embodiment also provides a preferable scheme: the usage of the quartz stone plate edging and chamfering device is that in step S3, the influence of shaking on the polishing error of the quartz stone plate is predicted, and the usage specifically includes:
respectively detecting the time for reaching the holding time corresponding to each shaking amplitude and the shaking speed corresponding to each shaking amplitude at each shaking position on the quartz stone plate;
calculating the comprehensive shaking value E of the quartz stone plate based on the detection result and the following formula:
Figure BDA0003374324000000211
wherein epsilon represents a shaking factor, and the value range of epsilon is (0.23, 0.36); n represents the total number of finite wobble positions present on the quartz stone slab; m represents the position of the shaking amplitude which can be achieved on the quartz stone plate; t is tijRepresenting a time taken to maintain a jth wobble amplitude at an ith wobble position on the quartz stone slab; v. ofijShowing that the shaking speed corresponding to the jth shaking amplitude is maintained at the ith shaking position on the quartz stone plate; gamma represents an error factor, and the value range of the error factor is (0.02, 0.09);
calculating the influence degree M of polishing errors of the quartz stone plate by the aid of shaking according to the comprehensive shaking value E of the quartz stone plate:
Figure BDA0003374324000000212
Figure BDA0003374324000000221
wherein mu represents an interference factor, and the value range of mu is (0.12, 0.23); p represents the total number of positions to be polished on the quartz stone plate, wherein p is less than or equal to n;
Figure BDA0003374324000000222
representing the theoretical polishing speed of the kth position to be polished on the quartz stone plate;
Figure BDA0003374324000000223
representing the actual polishing speed of the k-th position to be polished on the quartz stone plate;
Figure BDA0003374324000000224
representing the theoretical grinding depth of the kth position to be ground on the quartz stone plate;
Figure BDA0003374324000000225
representing the actual polishing depth of the k-th position to be polished on the quartz stone plate; e0Representing a theoretical comprehensive shaking value of the quartz stone plate; b represents the deviation degree of the polishing position of the quartz stone plate based on the central polishing position, and the value range of the deviation degree is (0.34, 0.52);
and the influence degree corresponds to the influence grade division rule, the influence grade of the polishing error of the quartz stone plate by shaking is determined, the influence grade is sent to a mobile terminal of a worker to be displayed, and the worker is reminded to carry out corresponding maintenance.
In this embodiment, in the formula
Figure BDA0003374324000000226
When epsilon is 0.2, n is 3, m is 2,
Figure BDA0003374324000000227
Figure BDA0003374324000000228
when γ is 0.03, E is 0.93 m.
In this embodiment, in the formula
Figure BDA0003374324000000229
When mu is 0.2, b is 0.4, p is 2,
Figure BDA00033743240000002210
Figure BDA00033743240000002211
E＝0.93m，E0＝0.85m，
Figure BDA0003374324000000231
when M is 0.001, assume that the impact ranking rule is: (0, 0.2) is a first influence level, (0.2, 0.4) is a second influence level, (0.4, 0.6) is a third influence level, (0.6, 0.8) is a fourth influence level, (0.8, 1) is a fifth influence level, and if 0.001 is in the range of (0, 0.2), the influence level of the polishing error of the quartz stone slab due to the shaking is the first influence level.
The beneficial effects of the above technical scheme are: the comprehensive shaking value is determined through the shaking time and the shaking speed, the influence of other factors on shaking is practically considered, the calculation of the comprehensive shaking value is more accurate, the electric shaking value is comprehensively considered, the influence of the electric shaking on the grinding speed, the grinding depth and the grinding position is considered, the influence degree of the grinding error is comprehensively calculated, the influence grade of the quartz stone plate is determined, accurate and corresponding maintenance is carried out according to the influence grade, and the normal grinding work of the quartz stone plate is further ensured.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An edge grinding and chamfering device for quartz stone plates comprises a fixed frame (1) and is characterized in that, two sides of the top of the fixed frame (1) are rotatably connected with a rotating drum (101), the outer periphery of the rotating drum (101) is provided with a conveyor belt (102), both sides of the top of the fixed frame (1) are connected with a bottom plate (2) through screws, one side of the fixed frame (1) is connected with a first fixed frame (3) through a screw, the other side of the fixed frame (1) is connected with a second fixed frame (4) through a screw, a supporting plate (5) is welded at one side of the top of the second fixing frame (4), a water tank (6) is fixed on the top of the supporting plate (5) through screws, one side of the top of the supporting plate (5) is connected with a pressing block (7) in a sliding way, a supporting block (8) is welded between the first fixing frame (3) and the second fixing frame (4).
2. The quartz stone plate edging and chamfering device as claimed in claim 1, wherein a sliding groove (201) is formed in a top center point of the bottom plate (2), a first extrusion plate (202) is welded on one side of the top of the bottom plate (2), a sliding block (203) is slidably connected in the sliding groove (201), and a second extrusion plate (204) is welded on one side of the top of the sliding block (203).
3. The quartz stone plate edge grinding and chamfering device as claimed in claim 1, wherein a first motor box (301) is welded on one side of the top of the first fixing frame (3), a first motor (302) is connected in the first motor box (301) through screws, an output shaft of the first motor (302) is connected to one end of the rotating drum (101) through coupling transmission, a second motor box (303) is welded at the center point of the top of the first fixing frame (3), a second motor (304) is connected in the second motor box (303) through screws, and an output shaft of the second motor (304) is connected with a first gear (305) through coupling transmission.
4. The quartz stone plate edging and chamfering device as claimed in claim 3, wherein a gear tube (306) is meshed with the top of the first gear (305), a push rod (307) is attached to the top of the first fixing frame (3), a thread groove (308) is formed in the center point of one side of the push rod (307), a threaded rod (309) is connected to the thread groove (308) through threads, the threaded rod (309) is fixedly connected to one end of the gear tube (306), and connecting shafts (310) are welded to two ends of the push rod (307).
5. The quartz stone plate edging and chamfering device according to claim 1, wherein a drain pipe (601) is connected to the bottom center point of the water tank (6) through threads, a drain frame (602) is connected to one end of the drain pipe (601) through threads, and spray heads (603) are connected to two sides of the bottom of the drain frame (602) through screws;
two one-way valves are arranged at the connecting position of the drainage frame (602) and the drainage pipe (601), a containing space with a certain distance is arranged between the two one-way valves, water in the drainage pipe (601) flows to the two one-way valves through the containing space respectively, and if the one-way valves are opened, the water flows into the spray heads (603) on the corresponding sides of the drainage frame (602) and flows out through the spray heads (603); one end of each of the soft pads made of the plastic materials of the two check valves is fixed on the inner wall of the drainage frame (602), and when water flow is enough to push the check valves open, the check valves are opened; the soft cushions of the two one-way valves are made of different materials and have different hardness or the two one-way valves are made of different thicknesses, so that the force required for opening the two one-way valves is different;
an intelligent control device is arranged on the water tank (6), a drain valve is arranged at the position where the water tank (6) is connected with the drain pipe (601), the drain valve controls the water discharge through the intelligent control device, the intelligent control device detects the water level in the water tank (6) through a detection module and obtains the water consumption of the edge grinding chamfering device, the water discharge of the drain valve is determined according to the water level data and the water consumption information in the water tank, when water flow enters the accommodating space and the water flow power reaches the force for opening the two one-way valves, the two one-way valves are opened, if the force for opening one-way valve is reached, only the corresponding one-way valve is opened, and the corresponding spray head (603) discharges water;
the intelligent control device comprises a display screen, and the water discharge amount of the intelligent control device control drain valve, the water consumption condition of the edge grinding chamfering device and the water amount in the water tank (6) are displayed on the display screen.
6. The quartz stone plate edging and chamfering device according to claim 1, wherein a sliding groove (701) is formed in one side of the pressing block (7), a toothed plate (702) is slidably connected into the sliding groove (701), a third motor box (703) is connected to one side of the top of the supporting plate (5) through screws, a third motor (704) is connected to the inside of the third motor box (703) through screws, and an output shaft of the third motor (704) is connected with a second gear (705) through a coupling transmission.
7. The quartz stone plate edging and chamfering device as claimed in claim 1, wherein fixing plates (801) are welded to both sides of the supporting block (8), a fixed curved plate (802) is welded to one side of each fixing plate (801), an inner plate (803) is slidably connected to the inner side of each fixed curved plate (802), an outer plate (804) is slidably connected to the outer side of each fixed curved plate (802), a fixed semicircular plate (805) is welded to the central point of each fixed curved plate (802), and a sliding rail (806) is arranged on the outer side of each fixed semicircular plate (805);
the welding of one side central point of planking (804) has fourth motor case (807), there is motor four (808) in the inside of fourth motor case (807) through screwed connection, the output shaft of motor four (808) is connected with pulley (809) through the shaft coupling transmission, pulley (809) sliding connection be in slide rail (806), screwed connection is passed through to one side of inner panel (803) one side of planking (804), there is fifth motor case (810) through screwed connection in the central point of inner panel (803), there is motor five (811) in the inside of fifth motor case (810) through screwed connection, the output shaft of motor five (811) is connected with mill (812) through the shaft coupling transmission.
8. The use method of the quartz stone plate edge grinding and chamfering device is characterized by comprising the following steps:
s1, conveying the quartz stone plate: firstly, placing a quartz stone plate on the top of a bottom plate (2), then turning on a first motor (302) to drive a rotary drum (101) to rotate and drive a conveyor belt (102) to rotate, so that the quartz stone plate starts to be conveyed;
s2, fixing the quartz stone plate: opening a second motor (304) to drive a first gear (305) to rotate, so that a gear tube (306) drives a threaded rod (309) to rotate, and driving a second extrusion plate (204) to move in the rotating process of the threaded rod (309) due to the fact that a connecting shaft (310) is welded on one side of the second extrusion plate (204), so that the second extrusion plate (204) and the first extrusion plate (202) extrude and fix the quartz stone plate;
s3: the quartz stone plate is stable during processing: the third motor (704) is started to drive the second gear (705) to rotate, and the pressing block (7) moves downwards and abuts against the quartz stone plate under the action of the toothed plate (702), so that the quartz stone plate is prevented from shaking during processing;
s4, polishing of the quartz stone plate: turning on a fifth motor (811) to drive a millstone (812) to polish the quartz stone plate, and turning on a fourth motor (808) to drive a pulley (809) to rotate and roll in a sliding rail (806) so as to drive the millstone (812) to rotate, thereby polishing the quartz stone plate at multiple angles;
s5: polishing and cooling the quartz stone plate: the water tank (6) is opened firstly, then the spray head (603) is opened, at the moment, water flow enters the water drainage frame (602) through the water drainage pipe (601) and is discharged from the spray head (603), and the water flow washes the ground quartz stone plate to reduce the temperature of the quartz stone plate.
9. The use method of the quartz stone slab edging and chamfering device according to claim 8, wherein the S4 includes:
setting a speed controller, wherein the speed controller controls and adjusts the rotating speed of the grinding disc and the rolling speed in the sliding rail by controlling the rotating speed of the corresponding motor;
arranging a chamfer detection device, wherein the chamfer detection device comprises a laser generator and a laser receiver; fixing the laser generator at a preset position, wherein the laser emitted at the preset position comprises a point laser beam or a linear laser;
the laser receiver is arranged at the position corresponding to the laser generator, whether the chamfering structure is qualified or not is judged according to a signal received by the laser receiver, a point laser beam or a linear laser beam irradiates to the chamfering position, and when the signal received by the laser receiver is stronger, the chamfering surface is present and qualified; if the signal received by the laser receiver is weak, the chamfer structure does not exist, and the number of the light beams reflected to the laser receiver by the point laser beam or the linear laser through the plate is small; further detecting and judging the chamfering structure by combining a structured light vision system, and giving a result of whether the chamfering structure is qualified;
the structured light vision system transmits the obtained result to the speed controller, and when the chamfer structure at a certain position is detected to be unqualified or not exist, the speed of rolling in the slide rail is reduced through the speed controller, and the rotating speed of the grinding disc is accelerated, so that the grinding disc is ground to form the chamfer of the quartz stone plate.
10. The method for using the quartz stone slab edging and chamfering device according to claim 9, wherein in step S3, the step of detecting the shaking of the quartz stone slab pressed by the pressing block (7) in the processing process comprises:
establishing a three-dimensional coordinate system of a quartz stone plate in a standard state, positioning all characteristic points on the quartz stone plate, and determining the target position of each characteristic point;
obtaining shaking information of all characteristic points on the quartz stone plate in the process of pressing for preset time by the pressing block (7);
placing the shaking information in the three-dimensional coordinate system, determining the shaking position of each feature point on the basis of the quartz stone plate, comparing the shaking position with a corresponding target position, and generating a position deviation value sequence on the basis of a comparison result, wherein the position deviation value is related to a deviation distance;
intercepting an effective sequence in the position deviation value sequence, analyzing the effective sequence and determining a position to be detected;
detecting the position to be detected in real time, counting the number of shaking positions in the position to be detected, judging that the quartz stone plate is wholly shaken when the number of the shaking positions reaches the total number of the position to be detected, projecting measurement signals to the quartz stone plate in multiple directions at the moment, receiving and acquiring corresponding reflection signals, analyzing curve fluctuation characteristics of the reflection signals, determining a corresponding amplitude floating gradient, comparing the amplitude floating gradient with a preset floating gradient, determining the whole shaking degree based on a comparison result, determining a first influence value of the whole shaking degree on the quartz stone plate according to a preset shaking influence weight, predicting a first polishing error trend of the quartz stone plate, and reminding of carrying out first adjustment on the position of the quartz stone plate;
when the number of the shaking positions does not reach the total number of the positions to be detected, acquiring adjacent positions corresponding to the shaking positions, establishing an association relation, further establishing a positioning model, extracting all position deviation values in the position deviation value sequence, determining a deviation coefficient based on the position deviation values and a preset position deviation value, and optimizing the positioning model based on the deviation coefficient;
and determining all local shaking areas based on the optimized positioning model, acquiring the local shaking intensity of each local shaking area, determining a second influence value of the quartz stone plate based on the local shaking areas, the current layout of the shaking positions existing in the corresponding areas and the corresponding local shaking intensities, predicting a second polishing error trend of the quartz stone plate, and reminding the right of performing second adjustment on the positions of the quartz stone plate.
CN202111411643.1A 2021-11-25 2021-11-25 Edge grinding and chamfering device for quartz stone plate and using method Pending CN114029813A (en)

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CN212711203U (en) * 2020-06-29 2021-03-16 陕西通达精工科技开发有限公司 Mechanical equipment transportation device with clamping function

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CN117260450B (en) * 2023-11-22 2024-01-23 连云港弘鼎石英有限公司 Quartz product processing edging equipment with dustproof mechanism

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Application publication date: 20220211