Disclosure of Invention
To solve one or more problems in the prior art, the present invention provides a looping device for a bead wire. The technical scheme adopted by the invention to achieve the aim is as follows:
a looping device for a tire bead steel wire comprises a support frame, wherein a looping mechanism and a steel wire conveying mechanism are arranged on the outer wall of the support frame;
the looping mechanism comprises a pinch roller assembly and a steel wire winding mechanism, the steel wire winding mechanism comprises a steel wire winding disc, a linkage assembly and a steel wire positioning assembly, one side of the steel wire coiling disc is provided with four linkage assemblies and a fixed plate control group, the four linkage assemblies are uniformly distributed on the periphery of the fixed plate control group, the steel wire fixing plate is sleeved outside the output end of the fixing plate control group and is integrally arc-shaped, the steel wire positioning assembly comprises four positioning rod fixing frames, the four positioning rod fixing frames are uniformly distributed on the steel wire coiling disc, two ends of each positioning rod fixing frame are open, a steel wire positioning rod is inserted into an opening at one end of the positioning rod fixing frame, one end of the steel wire positioning rod is connected with an ejector rod, and one end of the ejector rod, which is far away from the steel wire positioning rod, is connected with a linkage assembly;
the linkage assembly comprises a linkage pushing block and a pushing block top plate, one end of the linkage pushing block is provided with a pushing block supporting spring, the other end of the pushing block supporting spring is arranged on the fixed plate control group, and the pushing block top plate is sleeved on the output end of the fixed plate control group;
the linkage pushing block comprises an arc-shaped plate and a crescent-shaped plate, the crescent-shaped plate is arranged on the arc-shaped outer side of the arc-shaped plate, the crescent-shaped plate is connected with one end of the ejector rod, one end of a pushing block supporting spring is arranged on the inner side of the arc-shaped plate, the outer part of a pushing block top plate is arc-shaped, grooves matched with the outer shape of the crescent-shaped plate are formed in the two ends of the pushing block top plate, and the two ends of the pushing block top plate are lapped on the arc-shaped plate;
preferably, the number of the steel wire positioning rods is at least two, the two steel wire positioning rods are controlled by double-ended screw rods, and the adjacent end faces of the two steel wire positioning rods are inclined.
Preferably, the outer wall of support frame is provided with fixed crossbearer, and fixed crossbearer is the level form and sets up in the top of copper wire roll-up mechanism, pinch roller assembly sets up on fixed crossbearer, and still installs cutting assembly on the fixed crossbearer.
Preferably, the pinch roller assembly comprises a first telescopic cylinder, the output end of the first telescopic cylinder is connected with a pinch roller fixing frame, the other end of the pinch roller fixing frame is provided with a shaping pinch roller, and the shaping pinch roller is attached to the outer part of the steel wire fixing plate; the cutting assembly comprises a second telescopic cylinder, the second telescopic cylinder is fixed on the fixed cross frame, and a cutting device is arranged at the output end of the second telescopic cylinder.
Preferably, one side of the steel wire coiling disc, which is close to the steel wire fixing plate, is provided with an annular blanking ring, one side of the blanking ring is provided with a blanking ring driving assembly, the blanking ring driving assembly penetrates through the steel wire coiling disc, and the outer wall of the support frame is provided with a driving cylinder corresponding to the position of the blanking ring driving assembly.
Preferably, the four steel wire fixing plates form a circular ring, a rectangular groove is formed in one end of one steel wire fixing plate, and a steel wire clamping assembly is arranged in the groove in one end of the steel wire fixing plate.
Preferably, copper wire conveying mechanism includes the external fixation frame, the external fixation frame is outside to be the rectangle frame form, and the inside of external fixation frame is the cavity form, and the both ends of external fixation frame are the opening form, the slip rail is installed to the inboard bottom of external fixation frame, and the inboard top of external fixation frame has hung apart from induction system, and slides on the slip rail and be provided with the sliding seat, and the one side that the slip rail is close to copper wire roll-up mechanism is provided with the transport guide pulley, the top of slip rail is fixed with two stoppers, two width between the stopper is greater than the width of sliding seat, the up end of sliding seat is seted up flutedly, and is provided with non-return assembly above the sliding seat recess.
Preferably, end contrary subassembly includes unable adjustment base, and unable adjustment base's below is provided with elasticity and hangs the subassembly, and the lower extreme that elasticity hung the subassembly is installed and is carried the guide pulley, carry one side rotation that is close to copper wire roll-up mechanism of guide pulley to be provided with and hang the pole, and hang the pole and keep away from and carry guide pulley one side below and rotate and be provided with end contrary board, one side that steel wire roll-up mechanism was kept away from to end contrary board is the arc.
Preferably, the distance sensing device comprises a suspension spring, one end of the suspension spring is fixed at the top of the inner side of the outer fixing frame, the other end of the suspension spring is connected with a distance calculating device, and a roller of the distance calculating device is arranged in a groove in the upper end of the sliding seat.
The invention has the beneficial effects that:
firstly, the steel wire coiling mechanism and the pinch roller assembly are arranged to perform looping, so that the steel wire can be looped quickly, and meanwhile, the steel wire can be wound for multiple circles, the phenomenon of ring jumping of the steel wire ring in the looping process can be prevented, and the looping effect of the steel wire ring is improved;
secondly, in the steel wire winding mechanism, the fixing plate control group is arranged and can push the steel wire fixing plates to move at the same time, the steel wire fixing plates which form a ring shape can be used for fixing the steel wire ring, and the steel wire fixing plates can be contracted, so that the friction force on the inner side of the steel wire after looping can be reduced, and the feeding work of the feeding ring can be facilitated;
thirdly, steel wire positioning assemblies are arranged between the steel wire fixing plates, the steel wire positioning assemblies can limit the two sides of the steel wire in the steel wire looping process, the loop jumping of the steel wire loop wound by multiple loops can be prevented, and the looping quality of the steel wire loop is improved;
fourthly, the steel wire conveying mechanism is arranged, and a sliding seat in the steel wire conveying mechanism can slide on a sliding rail, so that the sliding seat can carry out steel wire conveying work, can convey a steel wire to the position of the steel wire clamping assembly, and is convenient for the clamping work of the steel wire clamping assembly;
according to the steel wire conveying mechanism, the check assembly is arranged in the steel wire conveying mechanism, and the steel wire can be prevented from sliding under the action of self inertia through the check assembly, so that the steel wire fixing accuracy is improved, and the steel wire looping quality is improved.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
The first embodiment is as follows:
as shown in fig. 1-13, the invention provides a looping device for a tire bead wire, which comprises a support frame 1, wherein the outer wall of the support frame 1 is provided with a looping mechanism and a steel wire conveying mechanism 5;
the looping mechanism comprises a pinch roller component 2 and a steel wire winding mechanism 3, the steel wire winding mechanism 3 comprises a steel wire winding disc 301, linkage components 304 and a steel wire positioning component 305, one surface of the steel wire winding disc 301 is provided with four linkage components 304 and a fixing plate control group 302, the four linkage components 304 are uniformly distributed around the fixing plate control group 302, the steel wire fixing plate 303 is sleeved outside the output end of the fixing plate control group 302, the whole steel wire fixing plate 303 is arc-shaped, the steel wire positioning component 305 comprises a positioning rod fixing frame 3053, the number of the positioning rod fixing frames 3053 is four, the four positioning rod fixing frames 3053 are uniformly distributed on the steel wire winding disc 301, two ends of the positioning rod fixing frame 3053 are both open, a steel wire positioning rod 3052 is inserted into an opening at one end of the positioning rod fixing frame 3053, one end of the steel wire positioning rod 3052 is connected with a top rod 3051, and one end, far away from the steel wire positioning rod 3052, of the top rod 3051 is connected with a linkage assembly 304;
the linkage assembly 304 includes a linkage pushing block 3041 and a pushing block top plate 3043, one end of the linkage pushing block 3041 is provided with a pushing block supporting spring 3042, the other end of the pushing block supporting spring 3042 is arranged on the fixing plate control group 302, and the pushing block top plate 3043 is sleeved on the output end of the fixing plate control group 302.
The fixed plate control group 302 adopts a four-head telescopic electric cylinder, the fixed plate control group 302 can simultaneously drive the steel wire fixed plate 303 to move, so that the steel wire fixed plate 303 can form an annular supporting structure, the steel wire can be pressed by the steel wire fixed plate 303 and the pinch roller assembly 2 to form an annular steel wire, in the process that the steel wire fixed plate 303 coils and winds the steel wire ring, under the action of a pushing block supporting spring 3042 in the linkage assembly 304, the steel wire positioning rod 3052 can extend out of the inside of the positioning rod fixed frame 3053, two sides of the steel wire are limited by the steel wire positioning rod 3052, so as to prevent the steel wire ring from jumping during winding, meanwhile, the fixed plate control group 302 can drive a plurality of groups of pushing block top plates 3043 to move, the linkage pushing block 3041 is driven by the plurality of groups of pushing block top plates 3043 to move, and the linkage pushing block 3041 can drive the steel wire positioning rod 3052 in the steel wire positioning assembly 305 to move, can make copper wire locating lever 3052 retract inside the fixed frame 3053 of locating lever, avoid copper wire locating lever 3052 to influence the unloading work of the outside steel wire winding of copper wire fixed plate 303.
Specifically, the outer wall of support frame 1 is provided with fixed crossbearer 6, and fixed crossbearer 6 is the level form and sets up in the top of copper wire roll-up mechanism 3, and pinch roller assembly 2 sets up on fixed crossbearer 6, and still installs cutting assembly 4 on the fixed crossbearer 6.
Specifically, the pinch roller assembly 2 comprises a first telescopic cylinder 201, the output end of the first telescopic cylinder 201 is connected with a pinch roller fixing frame 202, the other end of the pinch roller fixing frame 202 is provided with a shaping pinch roller 203, and the shaping pinch roller 203 is attached to the outer part of a steel wire fixing plate 303; the cutting assembly 4 comprises a second telescopic cylinder 401, the second telescopic cylinder 401 is fixed on the fixed cross frame 6, and the output end of the second telescopic cylinder 401 is provided with a cutting device 402.
Pinch roller subassembly 2 can mutually support with copper wire fixed plate 303, can carry out the work of pressing the design to the steel wire winding through copper wire fixed plate 303 and pinch roller subassembly 2, and the second telescoping cylinder 401 in the cutting subassembly 4 can promote cutting device 402 and remove simultaneously, and cutting device 402 adopts the slip cutting piece, carries out extruded work to the steel wire through cutting device 402.
Specifically, one side of the steel wire winding disc 301, which is close to the steel wire fixing plate 303, is provided with an annular discharging ring 307, one side of the discharging ring 307 is provided with a discharging ring driving assembly 309, the discharging ring driving assembly 309 penetrates through the steel wire winding disc 301, and the outer wall of the support frame 1 is provided with a driving cylinder corresponding to the position of the discharging ring driving assembly 309.
The driving cylinder can push the blanking ring 307 to move through the blanking ring driving assembly 309, and the blanking ring 307 can push the steel wire ring on the outer ring of the steel wire winding disc 301 to perform blanking.
Specifically, four steel wire fixing plates 303 form a circular ring, a rectangular groove is formed in one end of one steel wire fixing plate 303, and a steel wire clamping assembly 308 is arranged in the groove in one end of the steel wire fixing plate 303.
Four copper wire fixed plates 303 can carry out the work of stereotyping to the steel wire, the recess on one of them copper wire fixed plate 303 plays the effect that holds copper wire clamping component 308 simultaneously, copper wire fixed plate 303 can not extrude copper wire clamping component 308 when removing, simultaneously copper wire clamping component 308 can be fixed on steel wire take-up reel 301, carry out the centre gripping to the steel wire on the steel wire take-up reel 301 through copper wire clamping component 308, simultaneously the side of copper wire clamping component 308 is the opening form, make things convenient for the steel wire to carry out the unloading.
Specifically, the linkage pushing block 3041 includes an arc-shaped plate and a crescent-shaped plate, the crescent-shaped plate is disposed outside the arc-shaped plate, wherein the crescent-shaped plate is connected to one end of the ejector rod 3051, and one end of the pushing block supporting spring 3042 is disposed inside the arc-shaped plate, the outside of the pushing block top plate 3043 is arc-shaped, two ends of the pushing block top plate 3043 are provided with grooves matching with the external shape of the crescent-shaped plate, and two ends of the pushing block top plate 3043 are overlapped on the arc-shaped plate.
Crescent shaped plate in linkage pushing block 3041 can be connected with ejector pin 3051, and push block supporting spring 3042 and can push block 3041 through the linkage and extrude ejector pin 3051, make ejector pin 3051 can promote copper wire locating lever 3052 and stretch out from the fixed frame 3053 of locating lever is inside, play the effect of control copper wire locating lever 3052, copper wire locating lever 3052 can retract inside the fixed frame 3053 of locating lever when receiving the extrusion of design pinch roller 203 simultaneously, copper wire locating lever 3052 extension length can with the thickness phase-match that the winding steel wire formed, copper wire locating lever 3052 can carry out automatically regulated according to the number of turns of winding the steel wire like this, can not influence the looper winding work of steel wire.
Specifically, copper wire locating lever 3052 is provided with two at least, and two copper wire locating levers 3052 are through double-end screw control, and two adjacent terminal surfaces of copper wire locating lever 3052 are the slope form.
Two copper wire locating lever 3052's adjacent terminal surface is the slope form, and the inclined plane of two copper wire locating lever 3052 adjacent ends plays the guide steel wire effect like this, and the steel wire that can be askew slips again to the exact position, and two copper wire locating levers 3052 can be controlled through double-end lead screw simultaneously, can control two copper wire locating levers 3052 through double-end lead screw, and the person of facilitating the use adjusts.
Example two:
based on a bead wire looping device provided by a first embodiment of the application, a second embodiment of the application provides another looping device for a bead wire. The second embodiment is merely a preferred way of the first embodiment, and the implementation of the second embodiment does not affect the implementation of the first embodiment alone.
The second embodiment of the present invention will be further described with reference to the drawings and the following description.
Based on the first embodiment, the second embodiment is different from the first embodiment in that the second embodiment further includes a wire conveying mechanism 5.
Specifically, the steel wire conveying mechanism 5 includes an outer fixing frame 501, the outer fixing frame 501 is rectangular, the inner portion of the outer fixing frame 501 is hollow, both ends of the outer fixing frame 501 are open, a sliding rail 503 is installed at the bottom of the inner side of the outer fixing frame 501, a distance sensing device is hung above the inner side of the outer fixing frame 501, a sliding seat 502 is slidably arranged on the sliding rail 503, a conveying guide wheel 504 is arranged on one side, close to the steel wire winding mechanism 3, of the sliding rail 503, two limit blocks 506 are fixed above the sliding rail 503, the width between the two limit blocks 506 is larger than that of the sliding seat 502, a groove is formed in the upper end face of the sliding seat 502, and a non-return component 505 is arranged above the groove of the sliding seat 502.
The sliding seat 502 can slide on the sliding rail 503, the steel wire is accurately conveyed to the position of the steel wire clamping component 308 through the sliding seat 502, meanwhile, the limiting block 506 is arranged above the sliding rail 503, the sliding distance of the sliding seat 502 can be controlled, the sliding seat 502 is prevented from being moved too much, the non-return component 505 arranged above the sliding seat 502 can fix the steel wire through the non-return component 505, the steel wire can be retracted under the action of inertia after being fixed through the clamp, the steel wire can be effectively fixed through the non-return component 505, and the steel wire is prevented from being retracted,
specifically, the non-return component 505 includes a fixed base 5051, an elastic suspension component 5052 is disposed below the fixed base 5051, a conveying guide wheel 5053 is mounted at the lower end of the elastic suspension component 5052, a suspension rod 5054 is rotatably disposed on one side of the conveying guide wheel 5053 close to the steel wire furling mechanism 3, a non-return plate 5055 is rotatably disposed below one side of the suspension rod 5054 far from the conveying guide wheel 5053, and one side of the non-return plate 5055 far from the steel wire furling mechanism 3 is arc-shaped.
The non-return plate 5055 can be pressed on the steel wire, meanwhile, the arc-shaped end of the non-return plate 5055 is the wire inlet end of the steel wire, the steel wire can slide towards the arc-shaped end of the non-return plate 5055, the non-return plate 5055 is fixed through the suspension rod 5054, the suspension rod 5054 is inclined, the inclined end of the suspension rod 5054 can press the non-return plate 5055 downwards, the non-return plate 5055 can be pressed on the steel wire, if the steel wire retracts, the steel wire can suddenly move towards the opposite direction, the end, far away from the arc shape, of the non-return plate 5055 can be pushed downwards, the end, far away from the arc shape, of the non-return plate 5055 can lock the steel wire, the situation that the steel wire retracts is avoided, and the fixing effect of the steel wire is improved.
Specifically, the distance sensing device includes a suspension spring 507, one end of the suspension spring 507 is fixed at the top of the inner side of the external fixing frame 501, the other end of the suspension spring 507 is connected with a distance calculating device 508, and a roller of the distance calculating device 508 is disposed in a groove at the upper end of the sliding seat 502.
The distance calculation device 508 adopts a roller type distance sensor, the model number of the distance sensor is LK-90SC, the length of the steel wire is calculated through the distance calculation device 508, the distance calculation device 508 can be matched through a PLC control device to control the looping length of the steel wire, the distance calculation device 508 is electrically connected with the PLC control device, the model number of the distance calculation device is S7-200, and the distance calculation device 508, the first telescopic cylinder 201 and the second telescopic cylinder 401 are controlled through the PLC control device.
The working principle is as follows: firstly, the device is arranged at a proper place, then when in use, firstly, a steel wire is erected in a groove at the upper end of a sliding seat 502, then, when in use, one end of the steel wire is fixed through a top reversing component 505 on the sliding seat 502, then the steel wire is conveyed through other devices, the sliding seat 502 can move along with one end of the steel wire, one end of the steel wire is conveyed to the position of a steel wire clamping component 308 through the sliding seat 502, then one end of the steel wire is clamped through the steel wire clamping component 308, then, the sliding seat 502 returns to the original position under the action of a control device connected with the sliding seat, then, a driving device 306 drives a steel wire coiling disc 301 to rotate, the steel wire coiling disc 301 can wind the steel wire through a steel wire fixing plate 303, meanwhile, the steel wire fixing plate 303 is matched with a shaping press wheel 203 to carry out pressing and shaping on the steel wire, and the copper wire locating lever 3052 will stretch out from the locating lever fixing frame 3053 under the drive of the linkage assembly 304, limit the two sides of the steel wire, avoid the steel wire from being skewed in the winding process, and when the shaping pressing wheel 203 is pressed at one end of the copper wire locating lever 3052, the copper wire locating lever 3052 will retract into the locating lever fixing frame 3053, so that one end of the copper wire locating lever 3052 will always limit the two sides of the wound steel wire, after the steel wire fixing plate 303 has wound the steel wire, the steel wire is cut by the cutting assembly 4, after the steel wire is cut, the cutting end of the steel wire will withdraw, clamp one end of the steel wire by the non-return plate 5055, increase the limiting effect of the steel wire, prevent the steel wire from withdrawing to influence the distance calculating device 508, then the steel wire fixing plate 303 continues to wind the remaining steel wire, finally, the steel wire fixing plate 303 is controlled to retract inwards by the fixing plate control assembly 302, the outer ring of steel wire fixing plate 303 can break away from the inner side of the steel wire ring, the output end of fixing plate control group 302 can drive pushing block top plate 3043 to move while retracting, pushing block top plate 3043 extrudes linkage pushing block 3041 and pushing block supporting spring 3042, linkage pushing block 3041 can drive steel wire positioning rod 3052 to retract into fixing rod fixing frame 3053, the steel wire ring blanking work is prevented from being influenced by driving of positioning rod 3052, finally blanking ring driving assembly 309 pushes the steel wire ring to move through blanking ring 307, the steel wire ring is made to break away from fixing rod fixing frame 3053, and finally steel wire fixing plate 303 is controlled to return to the original position through fixing plate control group 302.
The above-described embodiments are merely illustrative of one or more embodiments of the present invention, and the description is specific and detailed, but not intended to limit the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.