CN114013768B - Sugarcane processing device and processing method - Google Patents

Sugarcane processing device and processing method Download PDF

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Publication number
CN114013768B
CN114013768B CN202111176672.4A CN202111176672A CN114013768B CN 114013768 B CN114013768 B CN 114013768B CN 202111176672 A CN202111176672 A CN 202111176672A CN 114013768 B CN114013768 B CN 114013768B
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China
Prior art keywords
plate
sugarcane
film
feeding
cutting
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Application number
CN202111176672.4A
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Chinese (zh)
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CN114013768A (en
Inventor
卢业飞
欧克纬
农泽梅
周全光
吕平
庞新华
朱鹏锦
韦丽君
张宇
赵媛
潘正良
宋奇琦
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Guangxi Subtropical Crops Research Institute
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Guangxi Subtropical Crops Research Institute
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Priority to CN202111176672.4A priority Critical patent/CN114013768B/en
Publication of CN114013768A publication Critical patent/CN114013768A/en
Application granted granted Critical
Publication of CN114013768B publication Critical patent/CN114013768B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B69/00Unpacking of articles or materials, not otherwise provided for
    • B65B69/0033Unpacking of articles or materials, not otherwise provided for by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/10Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
    • B26D1/105Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/10Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
    • B26D1/11Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge with a plurality of cutting members
    • B26D1/115Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge with a plurality of cutting members for thin material, e.g. for sheets, strips or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels

Abstract

The invention discloses a sugarcane processing device and a sugarcane processing method, and belongs to the technical field of sugarcane processing. The device comprises a stacking mechanism, a feeding mechanism and a controller are arranged on the stacking mechanism, and one side of the stacking mechanism is sequentially provided with a film end cutting mechanism, a mask cutting mechanism, a film material separating mechanism and a discharging mechanism. The device can automatically feed, cut the preservative film and separate the preservative film from the sugarcane, and automatically conveys the sugarcane with the peeled preservative film to the next station, so that the device has high automation degree and high production efficiency, and is particularly suitable for removing and producing the preservative film on the surface of the sugarcane segment. Firstly, a vertical cutting seam is formed in the preservative film through the film-end cutting mechanism, then two horizontal cutting seams are formed in the preservative film through the film-film cutting mechanism, the preservative film is separated from the sugarcane through the film material separating mechanism, the sugarcane sections are moved through the feeding mechanism or the discharging mechanism, the preservative film on the surface of the sugarcane is peeled step by step and orderly, and the stripping effect is good.

Description

Sugarcane processing device and processing method
Technical Field
The invention relates to a sugarcane processing device and a processing method, and belongs to the technical field of sugarcane processing.
Background
Before deep processing, the sugarcane is cut into sections, and the preservative film is packaged outside the sugarcane, so that the freshness of the sugarcane is ensured while the transportation and processing of the sugarcane are convenient, and meanwhile, the sugarcane can be prevented from being polluted due to other factors. However, if the preservative film is used for preservation, the preservative film needs to be removed before deep processing.
The Chinese patent document with the publication number of CN109367934A discloses a sugar cane preservative film removing device and a removing method, wherein sugar cane with a preservative film is conveyed to a removing roller through a guide roller, so that the inclined surface at the left end of the sugar cane is contacted with two removing rollers, the inclined surface at the left end of the sugar cane is clamped between the two removing rollers due to the fact that the gap between the two removing rollers is smaller than the diameter of the sugar cane, the removing rollers continuously rotate, the friction force F1 between the preservative film and the removing rollers is larger than the friction force F2 between the preservative film and the sugar cane, so that the preservative film can slide leftwards relative to the sugar cane, and the right end of the sugar cane is also provided with the inclined surface, the preservative film moves leftwards to enable the preservative film to be torn by the inclined surface at the right end of the sugar cane, and finally the preservative film falls into a preservative film collecting opening after being separated from the sugar cane, and the preservative film removing work of the sugar cane is completed.
However, this removal device has the following disadvantages:
firstly, manual single-piece feeding is needed, the production efficiency is low, the labor intensity is high, and batch automatic production is difficult to realize;
secondly, because the plastic wrap has characteristics such as thickness is thinner, and surface smoothness and toughness are better, be difficult to provide sufficient frictional force for it through two desorption rollers, make the plastic wrap remove to further make it be pricked by the sugarcane right-hand member, it is thus clear that the plastic wrap desorption effect of the device remains to improve.
Disclosure of Invention
In order to solve the technical problems, the invention provides a sugarcane processing device and a sugarcane processing method.
The invention is realized by the following technical scheme:
the utility model provides a sugarcane processingequipment, includes a yard material mechanism, be equipped with feed mechanism and controller on the yard material mechanism, one side of a yard material mechanism is equipped with end membrane cutting mechanism, facial mask cutting mechanism, membrane material separating mechanism and discharge mechanism in proper order.
The stacking mechanism comprises a supporting frame and a feeding assembly, wherein one end of the supporting frame is provided with a baffle A, the other end of the supporting frame is provided with a baffle B, a limiting plate B is fixedly arranged between the baffle A and the baffle B on the supporting frame, the limiting assembly is movably arranged between the baffle A and the baffle B, and the feeding assembly is arranged on the baffle A and is located between the limiting plate B and the limiting assembly.
The support frame includes a yard flitch, stock guide and striker plate, the striker plate passes through the stock guide and is connected with the yard flitch, keep away from the one end downward sloping of stock guide on the yard flitch, keep away from the one end downward sloping of yard flitch on the stock guide, keep away from the one end upward sloping of stock guide on the striker plate, spacing subassembly includes limiting plate A and proximity switch A, limiting plate A's bottom is equipped with two double-screw bolts side by side, be equipped with the elongated hole in the position corresponding to the double-screw bolt on the yard flitch, the one end of double-screw bolt passes the elongated hole and the cover is equipped with lock nut, proximity switch A establishes on limiting plate A, and be close to the junction of yard flitch and stock guide, proximity switch A and controller electric connection, feeding subassembly includes electric jar and push pedal, electric jar and controller electric connection, the push pedal is established on the electric jar, and through guide pillar and baffle A sliding connection.
The feeding mechanism comprises a linear motor and a feeding plate, the linear motor is arranged on the stacking mechanism and is electrically connected with the controller, the feeding plate is arranged on one side of a workbench of the linear motor, and two conical limiting pins are arranged on the feeding plate side by side.
The end film cutting mechanism comprises a cylinder A, a spring A and an end blade, wherein a supporting plate is arranged on the cylinder A, a vertical plate A and a vertical plate B are arranged side by side in the supporting plate, a notch A is arranged at the upper end of the vertical plate A, a notch B is arranged at the upper end of the vertical plate B, one end of the spring A is movably connected with the vertical plate A through a bolt A and is positioned at the inner side of the notch A, the other end of the spring A is movably connected with the vertical plate B through the end blade and a pin shaft A in sequence, the end blade is positioned at the inner side of the notch B, a proximity switch B is arranged right below the end blade on the vertical plate B, and the proximity switch B is electrically connected with a controller.
The mask cutting mechanism comprises a mounting plate and two mask cutting assemblies, wherein the two mask cutting assemblies are symmetrically arranged, one mask cutting assembly is arranged on the mounting plate, and the other mask cutting assembly is positioned right above the front mask cutting assembly and is connected with the mounting plate and the front mask cutting assembly through two connecting plates.
The facial mask cutting assembly comprises a vertical plate C, a face blade and a spring B, wherein a notch C is formed in one end of the vertical plate C, a notch D is formed in the other end of the vertical plate C, the face blade is movably connected with the vertical plate C through a pin shaft B and located on the inner side of the notch C, one end of the spring B is movably connected with one end of the face blade, the other end of the spring B is movably connected with the vertical plate C through a bolt B, and the spring B is located on the inner side of the notch D.
The membrane material separating mechanism comprises a table-shaped frame and two membrane removing components, a table-shaped opening of the table-shaped frame faces upwards, one side, far away from the mask cutting mechanism, of the table-shaped frame is connected with a proximity switch C through an L-shaped supporting plate, the proximity switch C is electrically connected with a controller, the two membrane removing components are respectively arranged at two ends of the table-shaped frame and symmetrically arranged, each membrane removing component comprises a cylinder B and a bellows, the bellows is arranged on the cylinder B, a plurality of flexible air nozzles are arranged on the bellows side by side, and a negative pressure air pipe and a positive pressure air pipe are arranged at the bottom of the bellows.
The discharging mechanism comprises a bottom plate, a U-shaped frame, a motor and a movable K-shaped clamping block, wherein a rack is arranged on one side of the bottom plate, the bottom of the U-shaped frame is connected with the bottom plate through a sliding block and a sliding rail, a fixed K-shaped clamping block is arranged on the U-shaped frame, the movable K-shaped clamping block is located opposite to the fixed K-shaped clamping block and is connected with the U-shaped frame through a cylinder C, the motor is arranged on the U-shaped frame, a gear is sleeved on an output shaft of the motor and meshed with the rack, and the motor is electrically connected with the controller.
The processing method of the sugarcane processing device comprises the following main steps:
A. according to the length of the sugarcane sections to be processed, the position of the limiting plate A on the stacking plate is adjusted and locked, then a plurality of sugarcane sections coated with preservative films are stacked on the stacking plate in order, and the device is started;
B. the feeding assembly moves to push the sugarcane sections, and the feeding assembly stops moving until the proximity switch A detects that a certain sugarcane section rolls;
C. the feeding mechanism acts and pushes the rolled sugarcane sections until one end of each sugarcane section abuts against the end film cutting mechanism and triggers the proximity switch B, and the feeding mechanism stops acting;
D. the end film cutting mechanism acts to scratch a vertical cutting seam on the preservative film at one end of the sugarcane section and gradually moves to the lower part of the sugarcane section;
E. the feeding mechanism continues to act, the sugarcane sections are pushed to pass through the mask cutting mechanism, two horizontal cutting seams are gradually drawn on the preservative film along the axial direction of the sugarcane sections by the mask cutting mechanism, and the feeding mechanism stops acting until the proximity switch C is triggered by the sugarcane sections;
F. vacuumizing the film material separating mechanism, and sucking preservative films at two sides of the cutting seam through the film material separating mechanism to separate the preservative films from the sugarcane sections;
G. the feeding mechanism continuously moves to push the sugarcane segments, after a certain time delay, the discharging mechanism clamps the sugarcane segments, then the feeding mechanism starts to reset, the sugarcane segments are conveyed to the next station through the discharging mechanism, and then the discharging mechanism starts to reset;
H. in the step G, when the proximity switch C is not triggered continuously by the sugarcane sections, the fact that the preservative film is completely separated from the sugarcane sections is indicated, compressed air is introduced into the film material separating mechanism to separate the preservative film from the preservative film, the end film cutting mechanism is reset, and meanwhile, the steps B to H are repeated, and the removal of the preservative film on each sugarcane section is automatically completed root by root.
The invention has the beneficial effects that:
1. the device can automatically feed, cut the preservative film and separate the preservative film from the sugarcane, and automatically conveys the sugarcane with the peeled preservative film to the next station, so that the device has high automation degree and high production efficiency, and is particularly suitable for removing and producing the preservative film on the surface of the sugarcane segment.
2. Firstly, a vertical cutting seam is formed in the preservative film through the film-end cutting mechanism, then two horizontal cutting seams are formed in the preservative film through the film-film cutting mechanism, the preservative film is separated from the sugarcane through the film material separating mechanism, the sugarcane sections are moved through the feeding mechanism or the discharging mechanism, the preservative film on the surface of the sugarcane is peeled step by step and orderly, and the stripping effect is good.
3. When the sugarcane section is impacted and leaned against the vertical plate B, the two conical limiting needles are inserted into the sugarcane section to limit the circumference of the sugarcane section, so that the vertical cutting seam of the film end cutting mechanism on the preservative film is ensured to be aligned with the two horizontal cutting seams of the film mask cutting mechanism on the preservative film, a U-shaped notch is formed on the preservative film, and the preservative film is ensured to be smoothly separated from the sugarcane.
4. In the cutting process, the end blade is restrained from rotating around the pin shaft A through the spring A, so that the cutting force of the end blade on the preservative film is ensured, the preservative film is smoothly scratched, and meanwhile, the swing angle of the end blade can be automatically adjusted according to working conditions, and the damage of the end blade is avoided.
5. The facial mask cutting mechanism is applicable to the preservative film on the surface of the sugarcane section within a certain diameter range, and the movable K-shaped clamping block and the fixed K-shaped clamping block are applicable to clamping the sugarcane section within a certain diameter range, so that the practicability is high.
6. The preservative films at the two sides of the cutting seam are sucked through the film separating mechanism, so that the preservative films are separated from the sugarcane sections, and then the film separating mechanism can be automatically separated from the preservative films.
Drawings
FIG. 1 is a schematic view of the structure of the present invention with a certain sugar cane segment resting on an endfilm cutting mechanism;
FIG. 2 is a schematic diagram of the structure of the proximity switch C of the present invention when triggered by a sugar cane segment;
FIG. 3 is a schematic view of the structure of the discharge mechanism of the present invention as clamping one end of a sugar cane segment;
FIG. 4 is a schematic view of the structure of the proximity switch C of the present invention without continued triggering by the sugar cane segment;
FIG. 5 is a schematic diagram of an assembly structure of the stacking mechanism and the feeding mechanism of the present invention;
FIG. 6 is a schematic diagram of an assembly structure of a loading plate and a tapered limit pin of the present invention;
FIG. 7 is a schematic view of an end film cutting mechanism according to the present invention;
FIG. 8 is a schematic view of the mask cutting mechanism of the present invention;
FIG. 9 is a schematic diagram of a membrane material separation mechanism according to the present invention;
fig. 10 is a schematic structural view of the discharging mechanism of the present invention.
In the figure: the sugarcane feeding device comprises a 1-stacking mechanism, a 10-baffle A, a 11-stacking plate, a 12-limiting plate A, a 13-proximity switch A, a 14-guide plate, a 15-baffle plate, a 16-baffle plate B, a 17-limiting plate B, a 18-push plate, a 19-electric cylinder, a 2-feeding mechanism, a 20-linear motor, a 21-feeding plate, a 22-conical limiting needle, a 3-end membrane cutting mechanism, a 30-cylinder A, a 31-supporting plate, a 32-vertical plate A, a 33-bolt A, a 34-spring A, a 35-end blade, a 36-pin A, a 37-vertical plate B, a 38-proximity switch B, a 4-mask cutting mechanism, a 40-mounting plate, a 41-vertical plate C, a 42-face blade, a 43-connecting plate, a 44-spring B, a 45-bolt B, a 46-pin B, a 5-membrane separation mechanism, a 50-shape frame, a 51-cylinder B, a 52-bellows, a 53-flexible air cock, a 54-negative pressure air cock, a 55-positive pressure air cock, a 56-proximity switch C, a 57-L shape supporting plate, a 6-vertical plate B, a 60-U-shaped motor, a 62-U-shaped frame, a 64-U-shaped gear, a 64-shaped frame, a movable clamp block, a 65-shaped slide rail, a 65-shaped segment C, a movable clamp block, a 65-shaped motor, a 64-shaped segment C, a movable clamp block, a 65, a clamp block, a 7-shaped slide rail and a clamp block.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the above.
As shown in fig. 1 to 10, the sugarcane processing device comprises a stacking mechanism 1, wherein a feeding mechanism 2 and a controller are arranged on the stacking mechanism 1, and one side of the stacking mechanism 1 is sequentially provided with a film end cutting mechanism 3, a mask cutting mechanism 4, a film separating mechanism 5 and a discharging mechanism 6. In use, the device further comprises a frame (not shown in the figure) for supporting and mounting the stacking mechanism 1, the feeding mechanism 2, the end film cutting mechanism 3, the mask cutting mechanism 4, the film material separating mechanism 5 and the discharging mechanism 6.
The stacking mechanism 1 comprises a support frame and a feeding component, wherein one end of the support frame is provided with a baffle A10, the other end of the support frame is provided with a baffle B16, a limiting plate B17 and a limiting component are fixedly installed between the baffle A10 and the baffle B16 and movably installed on the support frame, and the feeding component is installed on the baffle A10 and located between the limiting plate B17 and the limiting component.
The support frame includes a stacking plate 11, a material guide plate 14 and a baffle plate 15, the baffle plate 15 is connected with the stacking plate 11 through the material guide plate 14, one end, far away from the material guide plate 14, of the stacking plate 11 is inclined downwards, one end, far away from the stacking plate 11, of the material guide plate 14 is inclined downwards, one end, far away from the material guide plate 14, of the baffle plate 15 is inclined upwards, the limiting component comprises a limiting plate A12 and a proximity switch A13, two studs are welded at the bottom of the limiting plate A12 side by side, an elongated hole is machined in the position, corresponding to the studs, of the stacking plate 11, one end of each stud penetrates through the elongated hole and is sleeved with a locking nut, the proximity switch A13 is installed on the limiting plate A12 and is close to the joint of the stacking plate 11 and the material guide plate 14, the proximity switch A13 is electrically connected with a controller, the feeding component comprises an electric cylinder 19 and a push plate 18, the electric cylinder 19 is electrically connected with the controller, and the push plate 18 is installed on the electric cylinder 19 and is in sliding connection with the baffle A10 through a guide post. When the automatic feeding device is used, the electric cylinder 19 pushes all the sugarcane sections 7 on the stacking plate 11 to move towards the direction close to the material guide plate 14 through the push plate 18, and detects whether the sugarcane sections 7 roll off through the proximity switch A13, so that intermittent and root-by-root automatic feeding is realized.
The feeding mechanism 2 comprises a linear motor 20 and a feeding plate 21, the linear motor 20 is arranged on the stacking mechanism 1 and is electrically connected with the controller, the feeding plate 21 is arranged on one side of a workbench of the linear motor 20, and two conical limiting pins 22 are arranged on the feeding plate 21 side by side. When the device is used, the linear motor 20 is arranged on the baffle B16, the workbench of the linear motor 20 pushes the sugarcane section 7 to move towards the direction close to the preservative film cutting mechanism 3 through the feeding plate 21, when the sugarcane section 7 collides and abuts against the vertical plate B37, the two conical limiting needles 22 are inserted into the sugarcane section 7 to limit the circumference of the sugarcane section 7, the vertical cutting seams of the preservative film cutting mechanism 3 on the preservative film are ensured to be aligned with the two horizontal cutting seams of the mask cutting mechanism 4 on the preservative film, and the preservative film is further ensured to be smoothly separated from the sugarcane.
The end film cutting mechanism 3 comprises an air cylinder A30, a spring A34 and an end blade 35, wherein a supporting plate 31 is arranged on the air cylinder A30, a vertical plate A32 and a vertical plate B37 are arranged on the supporting plate 31 side by side, a notch A is formed in the upper end of the vertical plate A32, a notch B is formed in the upper end of the vertical plate B37, one end of the spring A34 is movably connected with the vertical plate A32 through a bolt A33 and is positioned at the inner side of the notch A, the other end of the spring A34 is movably connected with the vertical plate B37 through the end blade 35 and a pin shaft A36 in sequence, the end blade 35 is positioned at the inner side of the notch B, a proximity switch B38 is arranged on the vertical plate B37 under the end blade 35, and the proximity switch B38 is electrically connected with a controller. When the proximity switch B38 is triggered by the sugarcane section 7, the air cylinder A30 acts to drive the supporting plate 31, the vertical plate A32, the vertical plate B37, the end blade 35 and the like to move downwards, in the process, the knife tip of the end blade 35 can scratch a vertical cutting seam on the preservative film at one end of the sugarcane section 7, in the cutting process, the end blade 35 is restrained from rotating around the pin shaft A36 through the spring A34, the cutting force of the end blade 35 on the preservative film is ensured, the preservative film is scratched smoothly, and meanwhile, the swing angle of the end blade 35 can be automatically adjusted according to working conditions, so that the end blade 35 is prevented from being damaged. The end blade 35 is provided with a plurality of through holes in the length direction, and the cutting depth of the end blade 35 can be adjusted by adjusting the connecting hole position of the end blade 35 and the pin A36 and replacing springs A34 with different lengths.
The mask cutting mechanism 4 comprises a mounting plate 40 and two mask cutting assemblies, the two mask cutting assemblies are symmetrically arranged, one mask cutting assembly is mounted on the mounting plate 40, and the other mask cutting assembly is located right above the front mask cutting assembly and is connected with the mounting plate 40 and the front mask cutting assembly through two connecting plates 43.
The facial mask cutting assembly comprises a vertical plate C41, a face blade 42 and a spring B44, wherein a notch C is formed in one end of the vertical plate C41, a notch D is formed in the other end of the vertical plate C41, the face blade 42 is movably connected with the vertical plate C41 through a pin shaft B46 and is located at the inner side of the notch C, one end of the spring B44 is movably connected with one end of the face blade 42, the other end of the spring B44 is movably connected with the vertical plate C41 through a bolt B45, and the spring B44 is located at the inner side of the notch D. When in use, the surface blade 42 is provided with a plurality of through holes in the length direction, the surface blade 42 cooperates with the spring B44, and the cutting principle of the preservative film is the same as that of the end blade 35 and the spring A34, and the description thereof is omitted. In addition, the facial mask cutting mechanism 4 is applicable to the preservative film on the surface of the sugarcane section 7 in a certain diameter range, and the practicality is strong.
The membrane material separating mechanism 5 comprises a few-shaped frame 50 and two membrane removing components, wherein a few-shaped opening of the few-shaped frame 50 faces upwards, one side, far away from the mask cutting mechanism 4, of the few-shaped frame 50 is connected with a proximity switch C56 through an L-shaped supporting plate 57, the proximity switch C56 is electrically connected with a controller, the two membrane removing components are respectively arranged at two ends of the few-shaped frame 50 and symmetrically arranged, each membrane removing component comprises an air cylinder B51 and an air box 52, the air box 52 is arranged on the air cylinder B51, a plurality of flexible air nozzles 53 are arranged on the air box 52 side by side, and a negative pressure air pipe 54 and a positive pressure air pipe 55 are arranged at the bottom of the air box 52. When in use, the negative pressure air pipe 54 is connected with a vacuum pump through a pipeline A, and an electric ball valve A is arranged on the pipeline A; the positive pressure air pipe 55 is connected with the air storage tank through a pipeline B, an electric ball valve B is installed on the pipeline B, and the electric ball valve A and the electric ball valve B are electrically connected with the controller. When the proximity switch C56 is triggered by the sugarcane section 7, the vacuum pump is started, the electric ball valve A is opened, the electric ball valve B is closed, meanwhile, the air pushing box 52 of the air cylinder B51 and the flexible air nozzle 53 move towards the direction close to the sugarcane section 7, after the flexible air nozzle 53 is contacted with the sugarcane section 7 and the preservative film is sucked by negative pressure, the piston rod of the air cylinder B51 is reset, so that the right end of the preservative film is separated from the sugarcane; when the proximity switch C56 is changed from the continuously triggered state to the non-triggered state, the vacuum pump and the electric ball valve A are closed, the electric ball valve B is opened, compressed air is introduced into the air box 52 from the air storage tank, and the preservative film is separated from the flexible air nozzle 53.
The discharging mechanism 6 comprises a bottom plate 60, a U-shaped frame 63, a motor 64 and a movable K-shaped clamping block 67, wherein a rack 62 is arranged on one side of the bottom plate 60, the bottom of the U-shaped frame 63 is connected with the bottom plate 60 through a sliding block and a sliding rail 61, a fixed K-shaped clamping block 68 is arranged on the U-shaped frame 63, the movable K-shaped clamping block 67 is located opposite to the fixed K-shaped clamping block 68 and is connected with the U-shaped frame 63 through a cylinder C66, the motor 64 is arranged on the U-shaped frame 63, a gear 65 is sleeved on an output shaft of the motor 64, the gear 65 is meshed with the rack 62, and the motor 64 is electrically connected with the controller. When the sugarcane peeling machine is used, the motor 64 drives the U-shaped frame 63 and the like to move back and forth through the gear rack mechanism, the movable K-shaped clamping block 67 is pushed through the air cylinder C66, so that the movable K-shaped clamping block and the fixed K-shaped clamping block 68 clamp sugarcane together, firstly, the sugarcane is enabled to continue to move in the direction away from the stacking mechanism 1, the preservative film is enabled to be completely separated from the sugarcane, and secondly, the sugarcane after peeling the preservative film is conveyed to the next station. The movable K-shaped clamping block 67 and the fixed K-shaped clamping block 68 are identical in shape and size, are suitable for clamping the sugarcane section 7 within a certain diameter range, and are high in practicability.
The processing method of the sugarcane processing device comprises the following main steps:
A. according to the length of the sugarcane section 7 to be processed, the position of the limiting plate A12 on the stacking plate 11 is adjusted and locked, then a plurality of sugarcane sections 7 coated with preservative films are stacked on the stacking plate 11 in order, and the device is started;
B. the feeding assembly moves to push the sugarcane sections 7, and the feeding assembly stops moving until the proximity switch A13 detects that a certain sugarcane section 7 rolls;
C. the feeding mechanism 2 acts and pushes the rolled sugarcane section 7 until one end of the sugarcane section 7 abuts against the end film cutting mechanism 3 and triggers the proximity switch B38, and the feeding mechanism 2 stops acting;
D. the end film cutting mechanism 3 acts to scratch a vertical cutting seam on the preservative film at one end of the sugarcane section 7 and gradually moves to the lower part of the sugarcane section 7;
E. the feeding mechanism 2 continues to act, the sugarcane section 7 is pushed to pass through the mask cutting mechanism 4, two horizontal cutting seams are gradually drawn on the preservative film along the axial direction of the sugarcane section 7 by the mask cutting mechanism 4, and the feeding mechanism 2 stops acting until the proximity switch C56 is triggered by the sugarcane section 7; the vertical cutting seam and the two horizontal cutting seams can form a U-shaped notch, so that the preservative film and the sugarcane can be smoothly separated.
F. Vacuumizing the film material separating mechanism 5, and sucking preservative films at two sides of the cutting seam through the film material separating mechanism 5 to separate the preservative films from the sugarcane sections 7;
G. the feeding mechanism 2 continues to move the sugarcane section 7, after a certain time delay, the discharging mechanism 6 clamps the sugarcane section 7, then the feeding mechanism 2 starts to reset, the sugarcane section 7 is conveyed to the next station through the discharging mechanism 6, and then the discharging mechanism 6 starts to reset;
H. in the step G, when the proximity switch C56 is not triggered continuously by the sugar cane segments 7, it indicates that the preservative film is completely separated from the sugar cane segments 7, compressed air is introduced into the film material separating mechanism 5 to separate the preservative film from the preservative film, the end film cutting mechanism 3 resets, and the steps B to H are repeated at the same time, so that the removal of the preservative film on each sugar cane segment 7 is automatically completed one by one.
In particular, the two end faces of the sugar cane segment 7 are substantially perpendicular to the central axis thereof.
The sugarcane processing device and the processing method provided by the invention have the beneficial effects that:
1. the device can automatically feed, cut the preservative film and separate the preservative film from the sugarcane, and automatically conveys the sugarcane with the peeled preservative film to the next station, so that the device has high automation degree and high production efficiency, and is particularly suitable for removing the preservative film on the surface of the sugarcane segment 7.
2. Firstly, a vertical cutting seam is formed in the preservative film through the end film cutting mechanism 3, then two horizontal cutting seams are formed in the preservative film through the mask cutting mechanism 4, the preservative film is separated from the sugarcane through the film material separating mechanism 5, the sugarcane sections 7 are moved through the feeding mechanism 2 or the discharging mechanism 6, the preservative film on the surface of the sugarcane is peeled step by step and orderly, and the stripping effect is good.
3. When the sugarcane section 7 is impacted and leaned against the vertical plate B37, the two conical limiting pins 22 are inserted into the sugarcane section 7 to limit the circumference of the sugarcane section 7, so that the vertical cutting seam of the film end cutting mechanism 3 on the preservative film is ensured to be aligned with the two horizontal cutting seams of the mask cutting mechanism 4 on the preservative film, a U-shaped notch is formed on the preservative film, and the preservative film can be smoothly separated from the sugarcane.
4. In the cutting process, the end blade 35 is restrained from rotating around the pin shaft A36 through the spring A34, so that the cutting force of the end blade 35 on the preservative film is ensured, the preservative film is smoothly scratched, and meanwhile, the swing angle of the end blade 35 can be automatically adjusted according to working conditions, and the damage of the end blade 35 is avoided.
5. The facial mask cutting mechanism 4 is applicable to the preservative film on the surface of the sugarcane section 7 in a certain diameter range, and the movable K-shaped clamping block 67 and the fixed K-shaped clamping block 68 are applicable to clamping the sugarcane section 7 in a certain diameter range, so that the practicability is high.
6. The preservative films at the two sides of the cutting seam are sucked through the film separating mechanism 5 so as to be separated from the sugarcane sections 7, and then the film separating mechanism 5 can be automatically separated from the preservative films.

Claims (6)

1. A sugarcane processing device, characterized in that: the automatic feeding device comprises a stacking mechanism (1), wherein a feeding mechanism (2) and a controller are arranged on the stacking mechanism (1), and an end film cutting mechanism (3), a mask cutting mechanism (4), a film separating mechanism (5) and a discharging mechanism (6) are sequentially arranged on one side of the stacking mechanism (1);
the feeding mechanism (2) comprises a linear motor (20) and a feeding plate (21), the linear motor (20) is arranged on the stacking mechanism (1) and is electrically connected with the controller, the feeding plate (21) is arranged on one side of a workbench of the linear motor (20), and two conical limiting pins (22) are arranged on the feeding plate (21) side by side;
the end film cutting mechanism (3) comprises an air cylinder A (30), a spring A (34) and an end blade (35), wherein a supporting plate (31) is arranged on the air cylinder A (30), a vertical plate A (32) and a vertical plate B (37) are arranged on the supporting plate (31) side by side, a notch A is arranged at the upper end of the vertical plate A (32), a notch B is arranged at the upper end of the vertical plate B (37), one end of the spring A (34) is movably connected with the vertical plate A (32) through a bolt A (33) and is positioned at the inner side of the notch A, the other end of the spring A is movably connected with the vertical plate B (37) through the end blade (35) and a pin shaft A (36) in sequence, the end blade (35) is positioned at the inner side of the notch B, a proximity switch B (38) is arranged right below the end blade (35) on the vertical plate B (37), and the proximity switch B (38) is electrically connected with a controller;
the mask cutting mechanism (4) comprises a mounting plate (40) and two mask cutting assemblies, the two mask cutting assemblies are symmetrically arranged, one mask cutting assembly is arranged on the mounting plate (40), and the other mask cutting assembly is positioned right above the front mask cutting assembly and is connected with the mounting plate (40) and the front mask cutting assembly through two connecting plates (43);
the mask cutting assembly comprises a vertical plate C (41), a face blade (42) and a spring B (44), wherein a notch C is formed in one end of the vertical plate C (41), a notch D is formed in the other end of the vertical plate C (41), the face blade (42) is movably connected with the vertical plate C (41) through a pin shaft B (46) and is positioned at the inner side of the notch C, one end of the spring B (44) is movably connected with one end of the face blade (42), the other end of the spring B is movably connected with the vertical plate C (41) through a bolt B (45), and the spring B (44) is positioned at the inner side of the notch D;
the end blade (35) is provided with a plurality of through holes in the length direction, the connecting hole positions of the end blade (35) and the pin shaft A (36) are adjusted, and the cutting depth of the end blade (35) can be adjusted by replacing springs A (34) with different lengths.
2. The sugar cane processing apparatus of claim 1, wherein: the material stacking mechanism (1) comprises a supporting frame and a feeding assembly, wherein one end of the supporting frame is provided with a baffle A (10), the other end of the supporting frame is provided with a baffle B (16), a limiting plate B (17) is fixedly arranged between the baffle A (10) and the baffle B (16) on the supporting frame, the limiting assembly is movably arranged between the baffle A (10) and the limiting plate B (17), and the feeding assembly is arranged on the baffle A (10) and located between the limiting plate B (17) and the limiting assembly.
3. A sugar cane processing apparatus as claimed in claim 2, wherein: the support frame comprises a stacking plate (11), a material guide plate (14) and a material baffle (15), wherein the material baffle (15) is connected with the stacking plate (11) through the material guide plate (14), one end, far away from the material guide plate (14), of the stacking plate (11) is inclined downwards, one end, far away from the material guide plate (11), of the material guide plate (14) is inclined downwards, and one end, far away from the material guide plate (14), of the material baffle (15) is inclined upwards; the limiting assembly comprises a limiting plate A (12) and a proximity switch A (13), wherein two studs are arranged at the bottom of the limiting plate A (12) side by side, an elongated hole is formed in the position, corresponding to the stud, of the stacking plate (11), one end of the stud penetrates through the elongated hole and is sleeved with a locking nut, the proximity switch A (13) is arranged on the limiting plate A (12) and is close to the joint of the stacking plate (11) and the material guide plate (14), and the proximity switch A (13) is electrically connected with the controller; the feeding component comprises an electric cylinder (19) and a push plate (18), wherein the electric cylinder (19) is electrically connected with the controller, and the push plate (18) is arranged on the electric cylinder (19) and is in sliding connection with the baffle A (10) through a guide pillar.
4. A sugar cane processing apparatus as defined in claim 3, wherein: the membrane material separating mechanism (5) comprises a table-shaped frame (50) and two membrane removing components, wherein a table-shaped opening of the table-shaped frame (50) faces upwards, one side, far away from the mask cutting mechanism (4), of the table-shaped frame (50) is connected with a proximity switch C (56) through an L-shaped supporting plate (57), the proximity switch C (56) is electrically connected with the controller, and the two membrane removing components are respectively arranged at two ends of the table-shaped frame (50) and are symmetrically arranged; the demolding assembly comprises a cylinder B (51) and an air box (52), wherein the air box (52) is arranged on the cylinder B (51), a plurality of flexible air nozzles (53) are arranged on the air box (52) side by side, and a negative pressure air pipe (54) and a positive pressure air pipe (55) are arranged at the bottom of the air box (52).
5. The sugar cane processing apparatus of claim 1, wherein: the discharging mechanism (6) comprises a bottom plate (60), a U-shaped frame (63), a motor (64) and a movable K-shaped clamping block (67), wherein a rack (62) is arranged on one side of the bottom plate (60), the bottom of the U-shaped frame (63) is connected with the bottom plate (60) through a sliding block and a sliding rail (61), a fixed K-shaped clamping block (68) is arranged on the U-shaped frame (63), the movable K-shaped clamping block (67) is located opposite to the fixed K-shaped clamping block (68) and connected with the U-shaped frame (63) through a cylinder C (66), the motor (64) is arranged on the U-shaped frame (63), a gear (65) is sleeved on an output shaft of the motor (64), the gear (65) is meshed with the rack (62), and the motor (64) is electrically connected with the controller.
6. A method of processing a sugar cane processing apparatus as defined in claim 4, wherein: the method comprises the following main steps:
A. according to the length of the sugarcane sections (7) to be processed, the positions of the limiting plates A (12) on the stacking plates (11) are adjusted and locked, then a plurality of sugarcane sections (7) coated with preservative films are stacked on the stacking plates (11) in order, and the device is started;
B. the feeding assembly moves to push the sugarcane sections (7), and the feeding assembly stops moving until the proximity switch A (13) detects that a certain sugarcane section (7) rolls over;
C. the feeding mechanism (2) acts and pushes the rolled sugarcane sections (7) until one end of each sugarcane section (7) abuts against the end film cutting mechanism (3) and triggers the proximity switch B (38), and the feeding mechanism (2) stops acting;
D. the end film cutting mechanism (3) acts to scratch a vertical cutting seam on the preservative film at one end of the sugarcane section (7) and gradually moves to the lower part of the sugarcane section (7);
E. the feeding mechanism (2) continues to act, the sugarcane section (7) is pushed to pass through the mask cutting mechanism (4), two horizontal cutting slits are gradually cut on the preservative film along the axial direction of the sugarcane section (7) through the mask cutting mechanism (4), and the feeding mechanism (2) stops acting until the proximity switch C (56) is triggered by the sugarcane section (7);
F. vacuumizing the film material separating mechanism (5), and sucking preservative films at two sides of the cutting seam through the film material separating mechanism (5) to separate the preservative films from the sugarcane sections (7);
G. the feeding mechanism (2) continuously moves to push the sugarcane segments (7), after a certain time delay, the discharging mechanism (6) clamps the sugarcane segments (7), then the feeding mechanism (2) starts to reset, the sugarcane segments (7) are conveyed to the next station through the discharging mechanism (6), and then the discharging mechanism (6) starts to reset;
H. in the step G, when the proximity switch C (56) is not triggered continuously by the sugarcane sections (7), the fact that the preservative film is completely separated from the sugarcane sections (7) is indicated, compressed air is introduced into the film material separating mechanism (5) to separate the preservative film from the preservative film, the end film cutting mechanism (3) is reset, and meanwhile, the steps B to H are repeated, and the removal of the preservative film on each sugarcane section (7) is automatically completed one by one.
CN202111176672.4A 2021-10-09 2021-10-09 Sugarcane processing device and processing method Active CN114013768B (en)

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