CN113998241A - Full-automatic CG dyestripping equipment - Google Patents
Full-automatic CG dyestripping equipment Download PDFInfo
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- CN113998241A CN113998241A CN202111295506.6A CN202111295506A CN113998241A CN 113998241 A CN113998241 A CN 113998241A CN 202111295506 A CN202111295506 A CN 202111295506A CN 113998241 A CN113998241 A CN 113998241A
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- 230000005611 electricity Effects 0.000 claims description 6
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- 238000001179 sorption measurement Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 239000012528 membrane Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 16
- 239000002699 waste material Substances 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
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- 238000000429 assembly Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
Abstract
The invention relates to the technical field of automatic manufacture, in particular to a full-automatic CG (computer graphic) dyestripping device which comprises a feeding bin structure, a feeding arm structure, an upper dyestripping platform structure, a lower dyestripping arm structure, a discharging pipeline structure and a USC (Universal Serial bus) structure, wherein the feeding bin structure is arranged on the left side of the front end of the feeding arm structure, the feeding arm structure is arranged below the front end of the upper dyestripping arm structure, the upper dyestripping arm structure is arranged above the front end of the upper dyestripping platform structure, the upper dyestripping platform structure is arranged above the front end of the lower dyestripping arm structure, the lower dyestripping arm structure is arranged below the front end of the discharging pipeline structure, the discharging arm structure is arranged above the front end of the discharging pipeline structure, the USC structure is arranged at the upper end of the discharging pipeline structure, so as to carry out the first feeding, then dyestripping and discharging on a workpiece, and the upper film and the lower film are perfectly torn off through the upper film tearing arm structure and the lower film tearing arm structure.
Description
Technical Field
The invention relates to the technical field of automatic manufacturing, in particular to a full-automatic CG film tearing device.
Background
In the CG film tearing process, upper and lower films are often torn off, at present, CG film tearing on the market is basically completed manually, a 3.5S/pcs laminating line generally needs 2-4 people to tear the films and feed the materials at the same time, the process consumes a large amount of manpower, a factory faces the problem of difficult recruitment, and great recruitment pressure is brought to the factory; at present, a CG film tearing machine adopting an adhesive tape film tearing mode is arranged on the market, the material cost can be increased by the film tearing mode, the film tearing adhesive tape needs to be replaced regularly, the equipment utilization rate is seriously influenced, the benefit return time is too long, and therefore the full-automatic CG film tearing equipment is provided for solving the problems.
Disclosure of Invention
The invention aims to provide a full-automatic CG film tearing device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a full-automatic CG dyestripping equipment, includes feed bin structure, material loading arm structure, goes up dyestripping platform structure, dyestripping arm structure, unloading arm structure, ejection of compact pipeline structure, USC structure, feed bin structure, material loading arm structure set gradually go up dyestripping arm structure front end, it is in to go up dyestripping arm structure last dyestripping platform structure lower extreme, dyestripping arm structure is in down last dyestripping platform structure rear end, unloading arm structure is in dyestripping arm structure front upper end down, ejection of compact pipeline structure is in lower dyestripping arm structure rear lower extreme, USC structure upper end in ejection of compact pipeline structure down.
Preferably, the feed storehouse structure includes two feed bin subassemblies, feed storehouse business turn over motion subassembly and four static-removing ion tuyeres, the feed bin subassembly includes two motor lifting unit, motor lifting unit includes feed bin base, side shield, just reversing screw, motor and lacks the material and arrive material photoelectric sensing device, two feed bin subassemblies set up the anterior segment at the knot platform side by side, feed storehouse business turn over motion subassembly includes that cylinder, buffer, guide rail are constituteed and are placed in feed storehouse bottom, and the feed storehouse structure is carried out and is not shut down the feed.
Preferably, the material loading arm structure includes arm base, 2 and gets the material structure, fold material detection optic fibre, throws the charging tray, it includes and trembles material cylinder, no trace air cock and vacuum detection device to get the material structure, the material loading arm carries out the X direction motion, and the motion pattern comprises electricity knot, synchronizing wheel, hold-in range, guide rail, and the material loading arm structure sets up the right-hand member at the feed bin structure.
Preferably, the upper film tearing arm structure comprises an X-direction movement shaft, a Y-direction movement shaft, a Z-direction movement shaft, a film tearing clamping cylinder assembly and a film tearing detection optical fiber, wherein the X-direction movement shaft is arranged below the Y-direction movement shaft, the Z-direction movement shaft is arranged at the front section of the Y-direction movement shaft, the clamping cylinder assembly is arranged above the Z-direction movement shaft, the film tearing detection optical fiber is arranged on the clamping cylinder assembly, and the XYZ motor movement comprises an electric junction, a lead screw and a guide rail, wherein the upper film tearing arm structure is arranged at the rear end of the feeding arm structure.
Preferably, it contains XY direction correction structure, Y direction movement axle, gyro wheel structure and constitutes to go up the dyestripping platform structure, Y direction movement axle is at XY direction correction structure lower extreme, wheel components contains 2 upper and lower cylinders and 2 gyro wheels, wheel components corrects both ends around the structure in XY direction, the gyro wheel is in XY direction structure top, XY direction correction structure includes that X direction cylinder and guide rail and Y direction cylinder and guide rail, contact product material are PEK cylinder and constitutes, and Y direction electricity knot movement axle includes that electric knot, lead screw, guide rail constitute, it sets up at last dyestripping arm structure lower extreme to go up the dyestripping platform.
Preferably, the lower film tearing arm structure comprises a Y-direction movement shaft, a Q-direction movement shaft and a film tearing assembly, the Q-direction movement shaft is arranged at the lower end of the Y-direction movement shaft, the film tearing assembly is arranged on the Q-direction motor movement shaft, the Y-direction movement shaft comprises a motor and a linear module, the Q-direction movement shaft comprises a motor and a speed reducer, the film tearing assembly comprises a film tearing upper cylinder structure, a film tearing clamping cylinder assembly and a film tearing detection optical fiber, and the lower film tearing arm structure is arranged at the left end of an upper film tearing platform.
Preferably, unloading arm structure includes Y direction movement axis, X direction movement axis, adsorption component, X direction movement axis sets up in Y direction movement axis upper end, adsorption component fixes at X direction movement axis side end, adsorption component includes that 2 platforms and vacuum no trace suction nozzle constitute unloading arm structure sets up tear membrane arm structure upper end under.
Preferably, ejection of compact assembly line structure includes O type circle belt, motor power, photoelectric sensing device, rectifies the structure, and photoelectric sensing device includes that the product walks the material level response, arrives the material response, prevents positive and negative response, rectify the structure and include that motor, synchronizing wheel, hold-in range, guide rail are constituteed, ejection of compact assembly line sets up at unloading arm structure lower extreme.
Preferably, the USC structure is received gas including altitude mixture control structure, malleation air knife, negative pressure and is constituteed, the altitude mixture control structure includes that the screw is adjusted supreme and the screw is adjusted under, the malleation air knife is adjusted and the air knife including atmospheric pressure, and the negative pressure of telling is received gas and is included two sets of rectangular mouths and the high pressure vortex wind knot of receiving gas, the USC structure sets up in ejection of compact assembly line upper end, the setting is received gas in the negative pressure in malleation air knife both sides, the altitude mixture control structure sets up in whole USC upper end.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the upper and lower CG protective films are directly torn off by the clamping jaw, a large amount of labor is saved, no material consumption is needed, the material consumption cost is reduced, the equipment beat is fast, the utilization rate is high, great effects on saving people and cost in a factory are achieved, and the benefit return period is short.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the feeding bin according to the present invention;
FIG. 3 is a schematic view of the overall structure of the feeding arm structure of the present invention;
FIG. 4 is a schematic view of the overall structure of an upper tear film arm according to the present invention;
FIG. 5 is a schematic structural diagram of the upper tear film platform structure according to the present invention;
FIG. 6 is a schematic view of the overall structure of a lower stripping arm according to the present invention;
FIG. 7 is a schematic view of the overall structure of the blanking arm structure of the present invention;
FIG. 8 is a schematic view of the overall structure of the discharging line structure of the present invention;
FIG. 9 is a schematic diagram of the overall structure of the USC of the present invention.
In the figure: 1. a feeding bin structure; 2. a feeding arm structure; 3. an upper tear film arm structure; 4. an upper tear film platform structure; 5. a film tearing arm structure is pulled down; 6. a blanking arm structure; 7. a discharging pipeline structure; 8. and (4) USC structure.
Detailed Description
Referring to fig. 1-9, the present invention provides a technical solution:
a full-automatic CG dyestripping apparatus, as shown in figure 1, includes a feed bin structure 1, a feeding arm structure 2, an upper dyestripping arm structure 3, an upper dyestripping platform structure 4, a lower dyestripping arm structure 5, a blanking arm structure 6, a discharging assembly line structure 7 and a USC structure 8, all of which are on a machine platform;
specifically, as shown in fig. 1, CG is placed in a feeding bin structure 1, a feeding arm structure 2 grabs the CG to an upper film tearing platform structure 4, after an upper film tearing arm structure 3 performs upper film tearing, a discharging arm structure 6 grabs a CG torn upper protective film to a lower film tearing position, a lower film tearing arm structure 5 performs lower film tearing, after the upper and lower protective films of the CG are completely torn, the discharging arm structure 6 places the CG on a discharging pipeline structure 7, the discharging pipeline structure 7 transmits the CG to a position below a USC structure 8 for cleaning, and after cleaning, the CG is transmitted out on the discharging pipeline structure 7;
as shown in fig. 2, the feeding bin structure 1 includes two bin assembly structures 11, a feeding bin in-and-out moving assembly 12 and two sets of static-removing ion air nozzles 13, when CG products are fed, one of the feeding bin in-and-out moving assembly 12 transports a platform filled with CG products to the bin assembly structure 11, the platform is lifted to a preset position to capture and feed CG products on the bin, when the CG products are captured, the static-removing ion air nozzles 13 are opened to blow air to the products, so that lamination of CG protective films due to static electricity is prevented;
as shown in fig. 3, the feeding arm structure 2 includes two arm lifting structures 21, two absorbing and shaking structures 22, an arm carrying structure 23, a stacking detection optical fiber 24 and a material throwing disc 25, when feeding and carrying are performed, after one of the arm lifting structures 21 is lowered to a proper position, the absorbing and shaking structure 22 absorbs CG products, the material shaking cylinder shakes up and down to prevent two products from being absorbed simultaneously, after absorption is completed, the arm carrying structure 23 carries the CG products to the stacking optical fiber 24 for stacking detection, if stacking of the CG products is detected, the arm carrying structure 23 carries the stacked CG products to the material throwing disc structure 25 for throwing, and the arm carrying structure 23 detects that the CG products are not stacked and carries the CG products to a next station;
as shown in fig. 4, the upper film tearing arm structure 3 includes an X-direction moving shaft 31, a Y-direction moving shaft 32, a Z-direction moving shaft 33, two film tearing clamping cylinder assemblies 34, and two film tearing detection fibers 35, when the upper film tearing is performed, the X-direction moving shaft 31, the Y-direction moving shaft 32, and the Z-direction moving shaft 4 simultaneously move to a CG product film tearing starting position, the film tearing clamping jaw structure 34 controls the film tearing clamping jaw cylinder to open, the second servo arm structure 32 moves towards the CG product direction for a fixed distance, the film tearing clamping jaw structure 34 controls the film tearing clamping jaw cylinder to clamp and clamp the CG product protective film edge, at this time, the film tearing detection fibers 35 will detect whether the film clamping is successful, and after the film clamping is successful, the X-direction moving shaft 31, the Y-direction moving shaft 32, and the Z-direction moving shaft 33 simultaneously operate to set film tearing parameters, so that the whole protective film is slowly torn to ensure that the protective film is completely torn, the quality of the torn film is ensured. When the protective film is torn off, the X-direction movement shaft 31, the Y-direction movement shaft 32 and the Z-direction movement shaft 33 simultaneously move to a waste film collecting position, and the film tearing clamping jaw structure 34 controls the film tearing clamping jaw cylinder to open so as to discard the torn protective film at the waste film collecting position;
as shown in fig. 5, the upper film tearing platform structure 4 includes two film tearing platform structures 41, two XY direction correcting structures 42, a Y direction moving shaft 43 and a roller structure 44, when a CG product is transported to the film tearing platform structure 41, the CG product XY direction correcting structure 42 corrects a CG product edge protective film, and ensures that the edge position of each product protective film is consistent on the upper surface of the film tearing platform structure 41, thereby ensuring the success rate of film tearing at each time, after the CG product is corrected, the Y direction moving shaft 43 moves to the starting position of the CG product, the roller structure 44 controls the cylinder to descend and press the CG product, and at this time, the roller structure and the upper film tearing structure operate simultaneously, so as to ensure that the product is not tilted during film tearing, which results in the failure of film tearing of the CG product, and after the film tearing is completed, the roller structure 44 controls the cylinder to ascend and move to the position to be finished;
as shown in fig. 6, the film tearing arm structure 5 includes a Y-direction moving shaft 51, a Q-direction moving shaft 52, a film tearing lifting mechanism 53, a film tearing clamping jaw structure 54 and a film tearing detection optical fiber 55, when film tearing is performed, the Y-direction moving shaft 51 moves to a film tearing start position, the Q-direction moving shaft 52 rotates 90 °, the film tearing lifting mechanism 53 controls an air cylinder to lift, the film tearing clamping jaw structure 54 controls the film tearing clamping jaw air cylinder to open, the Y-direction moving shaft 51 moves towards a CG product direction for a fixed distance, the film tearing clamping jaw structure 54 controls the film tearing clamping jaw air cylinder to clamp and clamp the edge of a CG product protective film, at this time, the film tearing detection optical fiber 55 detects whether film clamping is successful, after film clamping is successful, the Y-direction moving shaft 51, the Q-direction moving shaft 52, the film tearing lifting mechanism 53 and the film tearing clamping jaw structure 54 operate simultaneously to set film tearing parameters, so that the entire protective film is slowly torn, the protective film is ensured to be completely torn off, and the quality of the torn film is ensured. When the protective film is torn off, the Y-direction moving shaft 51, the Q-direction moving shaft 52, the lower film tearing lifting structure 53 and the film tearing clamping jaw structure 54 simultaneously move to a waste film collecting position, and the film tearing clamping jaw structure 54 controls the film tearing clamping jaw cylinder to open so as to discard the torn protective film at the waste film collecting position;
as shown in fig. 7, the blanking arm structure 6 includes a Y-direction moving shaft 61, an X-direction moving shaft 62, a blanking lifting structure 63 and a blanking arm pressure head structure 64, when a CG product is blanked and transported, the CG product is transported from an upper film tearing platform to a lower film tearing position, at this time, the Y-direction moving shaft 61 and the X-direction moving shaft 62 simultaneously move to a material fetching position, the blanking lifting structure 63 controls a cylinder to descend, the blanking arm pressure head structure 64 sucks the CG product, the blanking lifting structure 63 controls the cylinder to ascend, the Y-direction moving shaft 61 and the X-direction moving shaft 62 simultaneously move to a lower film tearing position, after the film tearing is completed, the Y-direction moving shaft 61 and the X-direction moving shaft 62 simultaneously move to a blanking position, the blanking lifting structure 63 controls the cylinder to descend, the blanking arm pressure head structure 64 lowers the CG product, the blanking lifting structure 63 controls the cylinder to ascend, finishing discharging;
as shown in fig. 8, the discharging line structure 7 includes an O-ring belt 71, a power motor 72, a photoelectric sensing device 73 and a correction structure 74, when a CG product is placed on the O-ring belt 71, the power motor 72 automatically rotates to convey the CG product to the photoelectric sensing device 73, when the CG product is sensed by an optical fiber, the CG product correction structure 74 corrects the CG product to ensure the accuracy of the product position, and the CG product is taken away by a downstream device arm after the correction is completed;
as shown in fig. 9, the USC structure 8 includes a height adjusting structure 81, a positive pressure air knife 82, a negative pressure air receiving 83 and a flow monitoring structure 84, the height adjusting structure 81 is first adjusted to a proper height, when a CG product passes through, the positive pressure air knife 82 and the negative pressure air receiving 83 automatically work, and at this time, the flow monitoring structure 84 is observed, and the USC automatically removes dust particles on the surface of the CG product, so as to ensure that the CG product is clean and free of foreign matters.
Basic action flow of the equipment: CG product feeding, product conveying to a film tearing platform, film tearing by an upper film tearing arm, product conveying by a discharging arm to a lower film tearing position, film tearing by a lower film tearing arm, product conveying by a discharging arm to an assembly line, product passing through USC in the assembly line, and discharging.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (9)
1. The utility model provides a full-automatic CG dyestripping equipment which characterized in that: comprises a feeding bin structure (1), a feeding arm structure (2), an upper film tearing arm structure (3), an upper film tearing platform structure (4), a lower film tearing arm structure (5), a discharging arm structure (6), a discharging pipeline structure (7) and a USC structure (8), the feeding bin structure (1) and the feeding arm structure (2) are sequentially arranged at the front end of the upper tearing film arm structure (3), the upper film tearing arm structure (3) is arranged at the lower end of the upper film tearing platform structure (4), the lower film tearing arm structure (5) is arranged at the rear end of the upper film tearing platform structure (4), the blanking arm structure (6) is arranged at the front upper end of the lower film tearing arm structure (5), discharging line structure (7) is in tear film arm structure (5) back lower extreme down, USC structure (8) upper end in discharging line structure (7).
2. The full-automatic CG film tearing equipment according to claim 1, wherein: feed storehouse structure (1) includes two feed bin subassemblies, feed storehouse business turn over motion subassembly and four static-removing ion tuyere, the feed bin subassembly includes two motor lifting unit, motor lifting unit includes feed bin base, side shield, just reversing screw, motor and lacks the material and arrive material photoelectric sensing device, two feed bin subassemblies set up the anterior segment at the knot platform side by side, feed storehouse business turn over motion subassembly includes that cylinder, buffer, guide rail are constituteed and are placed in feed storehouse bottom, and feed storehouse structure (1) is carried out and is not stopped the feed.
3. The full-automatic CG film tearing equipment according to claim 1, wherein: material loading arm structure (2) are got the material structure, are folded material and detect optic fibre, are thrown the charging tray including arm base, 2, get the material structure including trembleing material cylinder, no trace air cock and vacuum test device, material loading arm carries out the X direction motion, and the motion pattern comprises electricity knot, synchronizing wheel, hold-in range, guide rail, and material loading arm structure (2) set up the right-hand member in feed bin structure (1).
4. The full-automatic CG film tearing equipment according to claim 1, wherein: the upper film tearing arm structure (3) comprises an X-direction movement shaft, a Y-direction movement shaft, a Z-direction movement shaft, a film tearing clamping cylinder assembly and a film tearing detection optical fiber, wherein the X-direction movement shaft is arranged below the Y-direction movement shaft, the Z-direction movement shaft is arranged at the front section of the Y-direction movement shaft, the clamping cylinder assembly is arranged above the Z-direction movement shaft, the film tearing detection optical fiber is arranged on the clamping cylinder assembly, and an XYZ motor moves to comprise an electric junction, a lead screw and a guide rail, wherein the upper film tearing arm structure (3) is arranged at the rear end of the feeding arm structure (2).
5. The full-automatic CG film tearing equipment according to claim 1, wherein: go up dyestripping platform structure (4) and contain XY direction correction structure, Y direction movement axle, gyro wheel structure and constitute, Y direction movement axle is at XY direction correction structure lower extreme, wheel components contains 2 upper and lower cylinders and 2 gyro wheels, wheel components corrects both ends around the structure at XY direction, the gyro wheel is in XY direction structure top, XY direction correction structure includes that X direction cylinder and guide rail and Y direction cylinder and guide rail, contact product material are PEK cylinder and constitutes, and Y direction electricity knot movement axle includes that electricity knot, lead screw, guide rail constitute, it sets up at last dyestripping arm structure (3) lower extreme to go up dyestripping platform.
6. The full-automatic CG film tearing equipment according to claim 1, wherein: the lower film tearing arm structure (5) comprises a Y-direction movement shaft, a Q-direction movement shaft and a film tearing assembly, the Q-direction movement shaft is arranged at the lower end of the Y-direction movement shaft, the film tearing assembly is arranged on the Q-direction motor movement shaft, the Y-direction movement shaft comprises a motor and a linear module, the Q-direction movement shaft comprises a motor and a speed reducer, the film tearing assembly comprises a film tearing upper cylinder structure, a film tearing clamping cylinder assembly and a film tearing detection optical fiber, and the lower film tearing arm structure (5) is arranged at the left end of an upper film tearing platform.
7. The full-automatic CG film tearing equipment according to claim 1, wherein: unloading arm structure (6) include Y direction motion axle, X direction motion axle, adsorption component, X direction motion axle sets up in Y direction motion axle upper end, adsorption component fixes at X direction motion axle side end, adsorption component includes that 2 platforms and vacuum do not have trace suction nozzle to constitute unloading arm structure (6) set up and tear membrane arm structure (5) upper end down.
8. The full-automatic CG film tearing equipment according to claim 1, wherein: ejection of compact pipeline structure (7) are including O type circle belt, motor power, photoelectric sensing device, correction structure, and photoelectric sensing device includes that the product walks the material level response, arrives the material response, prevents positive and negative response, it includes motor, synchronizing wheel, hold-in range, guide rail component to correct the structure, ejection of compact pipeline sets up at unloading arm structure (6) lower extreme.
9. The full-automatic CG film tearing equipment according to claim 1, wherein: USC structure (8) receive gas including altitude mixture control structure, malleation air knife, negative pressure and constitute, the altitude mixture control structure includes that the screw adjusts supreme and the screw is adjusted under, malleation air knife includes that atmospheric pressure adjusts and air knife, and the negative pressure of telling is received gas and is included two sets of rectangular mouths of receiving gas and high pressure vortex wind knot, USC structure (8) set up in ejection of compact assembly line upper end, the setting of receiving gas in malleation air knife both sides is received to the negative pressure, the altitude mixture control structure sets up in whole USC upper end.
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| CN202111295506.6A CN113998241A (en) | 2021-11-03 | 2021-11-03 | Full-automatic CG dyestripping equipment |
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| CN202111295506.6A CN113998241A (en) | 2021-11-03 | 2021-11-03 | Full-automatic CG dyestripping equipment |
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| CN116330810A (en) * | 2023-05-29 | 2023-06-27 | 苏州鼎纳自动化技术有限公司 | Transparent loading of steel sheet film dyestripping mechanism |
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| CN114803016A (en) * | 2022-04-18 | 2022-07-29 | 深圳市汇创达科技股份有限公司 | Light-emitting keyboard shading film staggered film tearing mechanism |
| CN115214952A (en) * | 2022-06-30 | 2022-10-21 | 中科慧远智能装备(广东)有限公司 | Film tearing device and film tearing method |
| CN116330810A (en) * | 2023-05-29 | 2023-06-27 | 苏州鼎纳自动化技术有限公司 | Transparent loading of steel sheet film dyestripping mechanism |
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