CN113997625B - One-step forming device for brake pad of scooter and production process of one-step forming device - Google Patents
One-step forming device for brake pad of scooter and production process of one-step forming device Download PDFInfo
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- CN113997625B CN113997625B CN202111343590.4A CN202111343590A CN113997625B CN 113997625 B CN113997625 B CN 113997625B CN 202111343590 A CN202111343590 A CN 202111343590A CN 113997625 B CN113997625 B CN 113997625B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/08—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0082—Dust eliminating means; Mould or press ram cleaning means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/32—Discharging presses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the technical field of scooter production and processing, in particular to a scooter brake pad one-time forming device and a production process thereof.
Description
Technical Field
The invention relates to the technical field of scooter production and processing, in particular to a scooter brake pad one-step forming device and a production process thereof.
Background
Scooter is a small platform with two or more wheels that rely on the user to step on the ground for forward movement. The most common scooter of today has two wheels, for lightly mainly making by aluminium, for user's safety, moves and all can install the brake block on the board scooter, and the scooter can slowly wear out in the use, consequently, along with the scooter uses more and more, the demand of scooter brake block also becomes greater and greater, in order to solve the market demand of scooter brake block, adopts one-shot forming device to press production at present.
However, there is very big defect in the use of current one shot forming device, current one shot forming device does not have the wearing layer at the brake block of production processing, simple adoption sheet metal and scooter wheel produce friction and brake, braking effect is poor, can produce great noise, simultaneously, also can cause serious damage to the wheel of scooter, current one shot forming device does not clean the model before adding the raw materials, there is the piece residue existence, thereby can cause the influence to the brake block quality of production, the brake block batching can drift when current one shot forming device adds the raw materials, and then can cause the pollution to the surrounding environment, simultaneously, the brake block batching that drifts is difficult to clear up and retrieve, thereby have led to the raw materials extravagant, manufacturing cost has been increased, current one shot forming device is great, occupation is comparatively more to the space place.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a scooter brake pad one-step forming device and a production process thereof.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a scooter brake block one shot forming device, includes base station, carousel, die assembly, cleans subassembly, fourth pneumatic cylinder, gets material subassembly, punching press supporting seat and four-axis arm, the base station is hollow structure, the perforation has been seted up at the top of base station, the top normal running fit of base station has the carousel, carousel avris equal radian card is equipped with a plurality of die assembly, a plurality of die assembly all is located the top of base station, the top of base station is equipped with cleans subassembly, gets material subassembly and four-axis arm respectively, one side of base station is fixed with the punching press supporting seat, the inside quantitative racking machine that is fixed with of base station, fourth pneumatic cylinder horizontal installation is in one side of base station, and the contained angle between fourth pneumatic cylinder and the base station one side is the acute angle, clean subassembly, quantitative racking machine, fourth pneumatic cylinder, get material subassembly, punching press supporting seat and four-axis arm set gradually in carousel week side;
Wherein the inner wall of the top of the base station is vertically provided with a first motor, the top of the first motor is connected with the center of the bottom of the rotary table through a rotary shaft, a plurality of bayonets are arranged on the side of the rotary table in equal radian, two stop blocks are arranged on the bayonets, the rotary table is used for driving the die assembly to rotate, so that the device can realize streamline production, meanwhile, each processing link of the device is more compact by using the rotary table, the volume of the device is smaller, and the die assembly cannot slide out from the bayonet in the rotating process of the rotary table by arranging the stop block;
the bottom of the plurality of die assemblies is fixedly welded with a bottom plate, the bottom ends of the plurality of bottom plates are provided with a plurality of buckling grooves in a welded mode, the tops of the plurality of die assemblies are provided with die grooves, and the die assemblies are clamped with the turntables through the bayonets, so that the die assemblies can be directly taken out, and convenience is brought to replacement and cleaning of the die assemblies;
the cleaning assembly comprises a supporting frame, a first hydraulic cylinder and a brush, wherein the supporting frame is of an inverted L-shaped structure, one end of the supporting frame is fixed with the top of a base, the other end of the supporting frame is positioned above a turntable, the first hydraulic cylinder is vertically fixed at one end of the supporting frame positioned above the turntable, the bottom of the first hydraulic cylinder is provided with the first hydraulic rod, the bottom of the first hydraulic rod is horizontally connected with the second hydraulic cylinder, one end of the second hydraulic rod, which is far away from the second hydraulic cylinder, is horizontally connected with the third hydraulic cylinder, the third hydraulic cylinder is vertically arranged with the second hydraulic cylinder, one end of the third hydraulic cylinder is provided with the third hydraulic rod, one end of the third hydraulic rod, which is far away from the third hydraulic cylinder, is provided with a front-back moving plate, the brush is arranged at the bottom of the front-back moving plate, the cleaning assembly cleans the die assembly through the cleaning assembly, debris residues on the die assembly are removed, the die assembly is further kept, the die assembly is horizontally connected with the third hydraulic cylinder is horizontally connected with one end of the second hydraulic rod, the third hydraulic cylinder is vertically arranged at one end of the third hydraulic cylinder, the third hydraulic cylinder is vertically arranged with the second hydraulic cylinder is driven by the brush, and the brush is driven to move up and down, and down the die assembly is more flexibly and left and right, and down, and the front assembly is cleaned and moved up and down;
The utility model discloses a die assembly, including base station, fourth pneumatic cylinder, second motor, third slider, support plate, second motor, screw is seted up at the top center of third slider, third slider passes through screw and first lead screw thread fit, third slider one end is connected with the grillage, the top of grillage is stipulated and is had the layer board, drives through using fourth pneumatic cylinder and second motor, makes the layer board can adjust in a flexible way, and then can change the position of die assembly, the pressing die assembly is moved to the inside of the base station to add brake block ingredients, dust in the process of adding the brake block ingredients is prevented from drifting, damage to surrounding environment is reduced, and therefore the environment-friendly performance of the device is improved, meanwhile, the brake block ingredients are prevented from drifting, the occurrence of dust and lungs of workers can be effectively reduced, and therefore the use safety of the device is improved, meanwhile, the scattered brake block ingredients are prevented from damaging other parts, the use safety of the device is improved, the pressing die assembly is moved to the inside of the base station, the scattered raw materials are easier to clean and recycle in the process of adding the brake block ingredients, the inside of the base station is not polluted by external environment, the recycled brake block ingredients can be directly used, the utilization rate of the brake block ingredients is improved by recycling the scattered brake block ingredients, waste is effectively reduced, the top of the supporting plate is welded with a plurality of buckling teeth, the plurality of buckling teeth are respectively matched with the plurality of buckling grooves, and the buckling teeth matched with the buckling grooves are arranged on the top of the supporting plate, so that the supporting plate is more stable when driving the die assembly to move;
The material taking assembly comprises a supporting column, a transferring bottom frame and a fifth hydraulic cylinder, the supporting column is fixed at the top of the base, the transferring bottom frame is horizontally arranged on one side of the top of the supporting column, a third motor is horizontally arranged at one end of the transferring bottom frame, a second screw rod is in running fit with one side of the transferring bottom frame, one end of the second screw rod is connected with the third motor through a rotating shaft, a nut is in threaded fit with the second screw rod, one end of the nut is vertically welded with the fifth hydraulic cylinder, a fifth hydraulic rod is arranged at the bottom end of the fifth hydraulic rod, the bottom of the fifth hydraulic rod is connected with a material taking sucker, the material taking assembly can automatically put the existing brake pad into a die pressing groove by using the third motor and the fifth hydraulic cylinder, the existing brake pad can be placed more accurately by using the material taking assembly, and the machining production precision of the device can be improved;
a sixth hydraulic cylinder is vertically fixed at one end of the top of the stamping support seat, a sixth hydraulic rod is arranged at the bottom end of the sixth hydraulic cylinder, and a stamping head is connected to the bottom of the sixth hydraulic rod;
the feeding sucking disc is installed to the end of four-axis arm, through using four-axis arm, makes the device can take off the brake block finished product of production automatically, realizes automatic material function of getting, simultaneously, through four-axis arm, four-axis arm can be with the brake block finished product transfer to different grade type brake block follow-up treatment facility on, and then makes the device can be more convenient cooperate with other equipment.
Preferably, the die assembly includes the press mold piece, mold core and first slide bar, four first slide bar welded fastening is at the top of bottom plate, the press mold piece cover is established on four first slide bars, and press mold piece and four first slide bar sliding fit, be connected between press mold piece and the bottom plate and be provided with a plurality of spring, the roof at the press mold piece is seted up to the moulding die groove, mold core sliding fit is in the moulding die groove, and the bottom plate top of mold core are connected, through set up the spring on the press mold assembly, the spring can spring the press mold piece, and then form the moulding die groove, thereby for the one shot forming of brake block provides the model, simultaneously, the spring can play the cushioning effect at the punching press head in-process of pushing down, reduce the impact of punching press head to the base station, and then noise in the reduction production process and reduce the wearing and tearing of part in the device.
Preferably, the bottom horizontal connection of first hydraulic stem has the lifter plate, and the bottom of lifter plate is connected with the mounting bracket, and the one end at the mounting bracket is installed to the second pneumatic cylinder, and the one end that the second pneumatic cylinder was kept away from to the second hydraulic stem is connected with moves the board about, and the one end of moving the board about is installed to the third pneumatic cylinder horizontal.
Preferably, the bottom horizontal welding of mounting bracket has two first slide rails, and the cross-section of two first slide rails is "worker" style of calligraphy structure.
Preferably, the top welding of moving the board about has two first sliders, and two first sliders respectively with two first slide rail sliding fit, move the board about on two first slide rails through two first slider sliding fit, through using first slider and first slide rail sliding fit, make about move the board about more steady smooth and easy of moving to improve the stability that the device used.
Preferably, the bottom of the left and right moving plates is welded with two second sliding rails horizontally, and the sections of the two second sliding rails are in an I-shaped structure.
Preferably, the top welding of the front and back board has two second sliders, and two second sliders respectively with two second slide rail sliding fit, and the front and back board is on two second slide rails through two second slider sliding fit, through using second slider and second slide rail sliding fit, makes the front and back board back remove more smooth and easy.
Preferably, the lifting underframe is vertical to be fixed with two second slide bars near one side of first lead screw, and two slide holes have been seted up at the third slider top, and the third slider passes through two slide holes and two second slide bars sliding fit, through with third slider sliding fit on the second slide bar, the layer board is adjusted more stably from top to bottom, guarantees that the brake block batching that adds in the die assembly can not spill and leak to improve the reliability that the device used.
Preferably, one side of the transferring underframe, which is close to the second screw rod, is welded with two third sliding rails, and both sides of the nut are welded with fourth sliding blocks which are respectively in sliding fit with the two third sliding rails.
Preferably, the production process of the device specifically comprises the following steps:
step one: the method comprises the steps that a first motor drives a turntable to rotate, a pressing die assembly is circularly moved by rotating the turntable, an empty pressing die assembly is moved to the lower part of a cleaning assembly, a first hydraulic cylinder drives the first hydraulic rod to move, the height of a hairbrush is adjusted by moving the first hydraulic rod, a second hydraulic cylinder drives the second hydraulic rod to move, the left and right positions of the hairbrush are adjusted by moving the second hydraulic rod, a third hydraulic cylinder drives the third hydraulic rod to move, the front and back positions of the hairbrush are adjusted by moving the third hydraulic rod, and the hairbrush cleans pressing die grooves in the pressing die assembly by adjusting the front, back, left and right positions and the downward positions of the hairbrush;
step two: the method comprises the steps that a turntable is rotated to enable a cleaned die assembly to be brought to a perforation position at the top of a base station, a second motor is used for driving the first screw rod to rotate, a third sliding block is enabled to move on the first screw rod through rotation of the first screw rod, the third sliding block drives a plate frame to move, the plate frame drives a supporting plate to enable the supporting plate to move up and down, the supporting plate brings the die assembly into the base station through perforation, a fourth hydraulic rod is driven to move, the fourth hydraulic rod drives a lifting underframe to enable the lifting underframe to move horizontally, the supporting plate is enabled to move horizontally, the die assembly is conveyed to the lower side of a quantitative racking machine, brake block ingredients are quantitatively added into a die groove at the top of the die assembly through the quantitative racking machine, and the die assembly added with the brake block ingredients is conveyed into a bayonet of the rotary disc through perforation by moving the supporting plate, so that brake block ingredients adding work is completed;
Step three: the rotary table is used for conveying a die assembly added with brake block ingredients to a material taking assembly, the second screw rod is driven by a third motor to rotate, a nut is driven by the nut to move on the second screw rod through rotation of the second screw rod, a material taking sucker moves in the horizontal direction, a fifth hydraulic rod is driven by a fifth hydraulic cylinder to move, the material taking sucker moves up and down through the fifth hydraulic rod, the material taking sucker adsorbs the existing brake block, and the existing scooter brake block is conveyed to a die groove at the top of the die assembly through movement of the material taking sucker;
step four: continuing to rotate the rotary table, conveying the die assembly for placing the existing brake block to a stamping supporting seat by the rotary table, driving a sixth hydraulic rod to move by virtue of a sixth hydraulic cylinder, driving a stamping head to move by the sixth hydraulic rod, pressing the die assembly downwards by the stamping head, supporting brake block ingredients from the bottom by virtue of a die core at the bottom of the die assembly, and pressing the brake block ingredients and the existing brake block into a brake block with a wear-resistant layer, thereby completing one-step forming of the brake block with the wear-resistant layer;
step five: the pressing die assembly after the brake pads are pressed is conveyed to the four-axis mechanical arm through the turntable, the four-axis mechanical arm takes down the pressed brake pads with the wear-resisting layers through the feeding sucker, and the turntable is continuously rotated to enable the pressing die assembly to enter the next cycle.
The invention has the beneficial effects that:
(1) According to the one-step forming device for the scooter brake pad and the production process of the one-step forming device, the turntable is used for driving the die assembly to rotate, so that the device is produced in a running mode, meanwhile, the turntable is used for enabling all processing links of the device to be more compact, the size of the device is smaller, occupation of the device to space is reduced, the die assembly and the turntable are clamped through the bayonet, the die assembly can be directly taken out, convenience is brought to replacement and cleaning of the die assembly, the service life of the one-step forming device is prolonged, the die assembly is cleaned through the cleaning assembly, debris residues on the die assembly are removed, the die assembly is kept clean, quality of the brake pad processed by the device is improved, the hairbrush of the cleaning assembly is driven to move up, down, left, right and front and back through the first hydraulic cylinder, the flexibility of the hairbrush used by the device is improved, and meanwhile, the cleaning assembly is enabled to clean the die assembly to be more thoroughly, and the quality of the brake pad processed by the cleaning assembly is further improved.
(2) According to the scooter brake pad one-time forming device and the production process thereof, the fourth hydraulic cylinder and the second motor are used for driving, so that the supporting plate can be flexibly adjusted, the position of the pressing die assembly can be changed, the flexibility of the device in use is further improved, the pressing die assembly is moved to the inside of the base for adding brake pad ingredients, dust in the brake pad ingredients adding process is prevented from drifting, damage to the surrounding environment is reduced, the environment friendliness of the device in use is improved, meanwhile, the brake pad ingredients are prevented from drifting, the occurrence of dust of workers can be effectively reduced, the use safety of the device is improved, meanwhile, damage to other parts caused by the scattered brake pad ingredients is avoided, the use safety of the device is improved, the scattered raw materials are easier to clean and recycle in the brake pad ingredients adding process by moving the pressing die assembly to the inside of the base, the base is prevented from being polluted by the environment, the recycled brake pad ingredients can be directly used, the scattered brake ingredients are improved in cleaning and recycling operation, the waste of the brake ingredients is reduced, and the processing cost of the device is effectively reduced.
(3) The one-step forming device of the scooter brake pad and the production process thereof of the invention can automatically put the material taking assembly into the die cavity by using the third motor and the fifth hydraulic cylinder to ensure that the device has higher degree of automation, can put the existing brake pad more accurately by using the material taking assembly to put the existing brake pad, further can improve the precision of the device in processing and production, thereby reducing the error of the produced brake pad, can spring the die block to form the die cavity by arranging the spring on the die assembly to provide a model for one-step forming of the brake pad, can play a buffering role in the pressing process of the pressing head, reduce the impact of the pressing head on the base table, further reduce the noise in the production process and reduce the abrasion of parts in the device, thereby further prolonging the service life of the device, the device can automatically take down the produced brake block finished product by using the four-axis mechanical arm, realizing the automatic material taking function, further improving the automation degree of the device, simultaneously, the four-axis mechanical arm can transfer the brake block finished product to the subsequent processing equipment of the brake block of different types by using the four-axis mechanical arm, further, the device can be more conveniently matched with other equipment, thereby improving the use compatibility of the device, simultaneously, the device can better brake the scooter by adding the pressed wear-resisting layer to the existing brake block, thereby ensuring that the brake block produced by the device has better braking effect on the scooter, is more wear-resisting and durable, simultaneously, the noise is smaller when the brake block produced by adding the pressed wear-resisting layer, the damage to the wheels of the scooter is reduced, the scooter can be better protected, the life of extension scooter, simultaneously, through the wearing layer that increases the suppression, also make the scooter of installing the brake block of device production more stable safety when braking.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a cross-sectional view of the base station of the present invention.
Fig. 3 is a top view of the base station of the present invention.
Fig. 4 is a schematic diagram of an assembly structure of a turntable and a first motor according to the present invention.
Fig. 5 is a top view of the turntable of the present invention.
FIG. 6 is a schematic view of a die assembly according to the present invention.
Fig. 7 is a schematic view of the structure of the base plate of the present invention.
Fig. 8 is a schematic structural view of a cleaning assembly according to the present invention.
Fig. 9 is a schematic diagram of a second hydraulic cylinder according to the present invention.
Fig. 10 is an enlarged view of the detail of area a of fig. 8 in accordance with the present invention.
Fig. 11 is a schematic view of a lifting chassis structure according to the present invention.
FIG. 12 is a schematic view of a third slider structure according to the present invention.
Fig. 13 is a schematic view of a material taking assembly according to the present invention.
Fig. 14 is a schematic view of a fourth slider structure according to the present invention.
In the figure: 1. a base station; 101. perforating; 2. a turntable; 201. a bayonet; 202. a first motor; 203. a stop block; 3. a die assembly; 301. a bottom plate; 302. pressing a module; 303. a die pressing groove; 304. a mold core; 305. a spring; 306. a first slide bar; 307. a buckling groove; 4. a cleaning assembly; 401. a support frame; 402. a first hydraulic cylinder; 403. a first hydraulic lever; 404. a lifting plate; 405. a mounting frame; 406. a first slide rail; 407. a second hydraulic cylinder; 408. a second hydraulic lever; 409. moving the plate left and right; 410. a first slider; 411. a second slide rail; 412. a third hydraulic cylinder; 413. a third hydraulic lever; 414. moving the plate back and forth; 415. a second slider; 416. a brush; 5. a fourth hydraulic cylinder; 501. a fourth hydraulic lever; 502. lifting the underframe; 503. a second slide bar; 504. a first screw rod; 505. a second motor; 506. a third slider; 507. a plate frame; 508. a supporting plate; 509. buckling teeth; 510. a slide hole; 511. a screw hole; 6. a quantitative racking machine; 7. a material taking assembly; 701. a support column; 702. a transport chassis; 703. a third slide rail; 704. a second screw rod; 705. a third motor; 706. a fourth slider; 707. a fifth hydraulic cylinder; 708. a fifth hydraulic lever; 709. a material taking sucker; 710. a nut; 8. stamping a supporting seat; 801. a sixth hydraulic cylinder; 802. a sixth hydraulic lever; 803. punching heads; 9. a four-axis mechanical arm; 901. and feeding a sucking disc.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-14, the one-time forming device for scooter brake pads comprises a base 1, a turntable 2, a die assembly 3, a cleaning assembly 4, a fourth hydraulic cylinder 5, a material taking assembly 7, a punching supporting seat 8 and a four-axis mechanical arm 9 (model: HWEL100B-230, manufacturer: welding wire robot), wherein the base 1 is of a hollow structure, a through hole 101 is formed in the top of the base 1, the turntable 2 is rotatably matched with the top of the base 1, a plurality of die assemblies 3 are clamped at equal radians on the side of the turntable 2, the plurality of die assemblies 3 are all positioned at the top of the base 1, the cleaning assembly 4, the material taking assembly 7 and the four-axis mechanical arm 9 are respectively arranged at the top of the base 1, a punching supporting seat 8 is fixed at one side of the base 1, a quantitative dispensing machine 6 (model: MG-300 type; manufacturer: tex machine) is fixed in the base 1, the fourth hydraulic cylinder 5 is horizontally arranged at one side of the base 1, an included angle between the fourth hydraulic cylinder 5 and one side of the base 1 is an acute angle, and the cleaning assembly 4, the quantitative dispensing machine 6, the four-axis mechanical arm 7, the material taking assembly 7 and the four-axis mechanical arm 9 are sequentially arranged at the side of the turntable 2;
Wherein, the first motor 202 is vertically installed on the inner wall of the top of the base station 1, the top of the first motor 202 is connected with the bottom center of the turntable 2 through a rotating shaft, a plurality of bayonets 201 are provided on the side of the turntable 2 in equal radian, two stop blocks 203 are arranged on the plurality of bayonets 201, the turntable 2 is used for driving the die assembly 3 to rotate, so that the device can realize streamline production, meanwhile, the turntable 2 is used for enabling each processing link of the device to be more compact, and the volume of the device is further smaller, so that the occupation of the device to the space is reduced, and the stop blocks 203 are arranged, so that the die assembly 3 cannot slide out from the bayonets 201 in the rotating process of the turntable 2;
the plurality of die assemblies 3 are respectively clamped at the plurality of bayonets 201, the bottom parts of the plurality of die assemblies 3 are welded and fixed with the bottom plates 301, the bottom ends of the plurality of bottom plates 301 are welded and provided with the plurality of buckling grooves 307, the tops of the plurality of die assemblies 3 are provided with the die grooves 303, and the die assemblies 3 are clamped with the turntable 2 through the bayonets 201, so that the die assemblies 3 can be directly taken out, and convenience is brought to replacement and cleaning of the die assemblies 3, and the service life of the one-time forming device is prolonged;
the cleaning assembly 4 comprises a support frame 401, a first hydraulic cylinder 402 and a brush 416, the support frame 401 is of an inverted L-shaped structure, one end of the support frame 401 is fixed with the top of the base 1, the other end of the support frame 401 is located above the rotary table 2, the first hydraulic cylinder 402 is vertically fixed at one end of the support frame 401 located above the rotary table 2, the bottom of the first hydraulic cylinder 402 is provided with the first hydraulic rod 403, the bottom of the first hydraulic rod 403 is horizontally connected with the second hydraulic cylinder 407, one end of the second hydraulic cylinder 407 is provided with the second hydraulic rod 408, one end of the second hydraulic rod 408, which is far away from the second hydraulic cylinder 407, is horizontally connected with a third hydraulic cylinder 412, the third hydraulic cylinder 412 is vertically arranged with the second hydraulic cylinder 407, one end of the third hydraulic cylinder 412 is provided with a third hydraulic rod 413, one end of the third hydraulic rod 413, which is far away from the third hydraulic cylinder 412, is provided with a front and back moving plate 414, the bottom of the front and back moving plate 414 is provided with the brush 416, the bottom of the pressing die assembly 3 is cleaned by using the pressing assembly 4, the debris residues on the pressing assembly 3 are removed, and the pressing assembly 3 is kept to be higher, thereby the quality of the pressing assembly is helped to be improved, the device is further, the quality is further improved, the first and the pressing assembly 4 is completely cleaned by the front and back device is further cleaned by the front and back cleaning assembly 4 is driven by the first hydraulic cylinder 4, and the front and back device is further completely moves the front and the brush assembly 4;
The one end of fourth pneumatic cylinder 5 is equipped with fourth hydraulic stem 501, fourth hydraulic stem 501 is located base station 1 inside, the one end that fourth hydraulic stem 501 kept away from fourth hydraulic cylinder 5 is vertically connected with lift chassis 502, the second motor 505 is vertically installed to the bottom of lift chassis 502, one side that lift chassis 502 kept away from fourth hydraulic stem 501 is rotated and is cooperated with first lead screw 504, the bottom of first lead screw 504 is connected with second motor 505 through the pivot, be equipped with third slider 506 on the first lead screw 504, screw 511 has been seted up at the top center of third slider 506, third slider 506 passes through screw 511 and first lead screw 504 screw thread fit, third slider 506 one end is connected with grillage 507, the top of grillage 507 prescribes and has layer board 508, drive through using fourth pneumatic cylinder 5 and second motor 505, make layer board 508 can nimble be adjusted, and then can change the position of compression mould subassembly 3, thereby further improve the flexibility that the device used, through moving compression mould subassembly 3 to base station 1 inside carries out the interpolation brake block batching, the fly-out in-out dust destruction to the brake block batching in the course of brake block batching, thereby the environmental protection is reduced to the environmental protection device that has carried out the brake block batching in the brake block batching interpolation in the course, thereby the environmental protection, the environmental protection device is improved, the environmental protection can not cause the inside the batching is more is polluted to the improvement, the device is removed, and can directly to the environmental protection is removed, and the base station is more convenient to the environmental protection, and is convenient to take place, and the inside the batching device is removed, and is more, and is convenient to the batching is more convenient to be used by the inside the batching, and is more convenient, and is convenient to be removed, and the batching device is more convenient to the outside the inside the batching and is removed, and is used. The utilization rate of brake block ingredients is improved, waste is effectively reduced, the processing cost of the device is reduced, the top of the supporting plate 508 is welded with a plurality of buckling teeth 509, the plurality of buckling teeth 509 are respectively matched with the plurality of buckling grooves 307, and the buckling teeth 509 matched with the buckling grooves are arranged on the top of the supporting plate 508, so that the supporting plate 508 is more stable when driving the die assembly 3 to move, and the use stability of the device is improved;
The material taking assembly 7 comprises a support column 701, a transferring chassis 702 and a fifth hydraulic cylinder 707, the support column 701 is fixed at the top of the base 1, the transferring chassis 702 is horizontally arranged at one side of the top of the support column 701, a third motor 705 is horizontally arranged at one end of the transferring chassis 702, a second screw rod 704 is rotatably matched at one side of the transferring chassis 702, one end of the second screw rod 704 is connected with the third motor 705 through a rotating shaft, a nut 710 is in threaded fit on the second screw rod 704, one end of the nut 710 is vertically welded with the fifth hydraulic cylinder 707, a fifth hydraulic rod 708 is arranged at the bottom end of the fifth hydraulic cylinder 707, a material taking sucker 709 (model: FVL-B2000-20) is connected to the bottom of the fifth hydraulic rod 708, and the material taking assembly 7 can automatically put the existing brake pad into the die pressing groove 303 by using the third motor 705 and the fifth hydraulic cylinder 707, so that the automation degree of the device is higher, the existing brake pad can be placed more accurately by using the material taking assembly 7 to place, and the processing production precision of the device can be improved, and errors of the produced brake pad can be reduced;
a sixth hydraulic cylinder 801 is vertically fixed at one end of the top of the stamping support seat 8, a sixth hydraulic rod 802 is arranged at the bottom end of the sixth hydraulic cylinder 801, and a stamping head 803 is connected to the bottom of the sixth hydraulic rod 802;
The tail end of the four-axis mechanical arm 9 is provided with a feeding sucker 901 (model: FVL-B2000-20), and the four-axis mechanical arm 9 is used for enabling the device to automatically take down produced brake block finished products and achieve an automatic material taking function, so that the automation degree of the device is further improved, meanwhile, the four-axis mechanical arm 9 can be used for transferring the brake block finished products to subsequent processing equipment of different types of brake blocks, and further the device can be matched with other equipment more conveniently, and the use compatibility of the device is improved.
The die assembly 3 comprises a die block 302, a die core 304 and first slide bars 306, the four first slide bars 306 are welded and fixed on the top of the bottom plate 301, the die block 302 is sleeved on the four first slide bars 306, the die block 302 is in sliding fit with the four first slide bars 306, a plurality of springs 305 are connected between the die block 302 and the bottom plate 301, the die groove 303 is formed in the top of the die block 302, the die core 304 is in sliding fit in the die groove 303, the bottom of the die core 304 is connected with the top of the bottom plate 301, the springs 305 can spring the die block 302 to form the die groove 303 through the arrangement of the springs 305 on the die assembly 3, so that a model is provided for one-step forming of the brake pad, meanwhile, the springs 305 can play a buffering role in the pressing process of the punch 803, the impact of the punch 803 on the base plate 1 is reduced, noise in the production process is reduced, abrasion of parts in the device is reduced, and the service life of the device is further prolonged.
The bottom level of first hydraulic stem 403 is connected with lifter plate 404, and the bottom of lifter plate 404 is connected with mounting bracket 405, and second pneumatic cylinder 407 is installed in the one end of mounting bracket 405, and the one end that second hydraulic stem 408 kept away from second pneumatic cylinder 407 is connected with and moves board 409 about, and the one end that moves board 409 about is horizontal to the third pneumatic cylinder 412 installation.
Two first slide rails 406 are welded on the bottom of the mounting frame 405 horizontally, and the sections of the two first slide rails 406 are in an I-shaped structure.
The top welding of the left and right moving plate 409 has two first sliders 410, and two first sliders 410 respectively with two first slide rails 406 sliding fit, and the left and right moving plate 409 is on two first slide rails 406 through two first sliders 410 sliding fit, through using first sliders 410 and first slide rails 406 sliding fit, makes the more steady smooth and easy of the left and right moving plate 409 left and right movement to improve the stability that the device used.
Two second slide rails 411 are welded at the bottom of the left and right moving plates 409 in a horizontal mode, and the sections of the two second slide rails 411 are of an I-shaped structure.
The top welding of back and forth board 414 has two second sliders 415, and two second sliders 415 respectively with two second slide rail 411 sliding fit, and back and forth board 414 is on two second slide rail 411 through two second sliders 415 sliding fit, through using second slider 415 and second slide rail 411 sliding fit, makes back and forth board 414 back and forth removal smoother and smoother to further improve the stability that the device used.
Two second slide bars 503 are vertically fixed on one side of the lifting underframe 502, which is close to the first screw rod 504, two slide holes 510 are formed in the top of the third slide block 506, the third slide block 506 is in sliding fit with the two second slide bars 503 through the two slide holes 510, the supporting plate 508 is adjusted up and down more stably through sliding fit of the third slide block 506 on the second slide bars 503, and the brake block ingredients added in the die assembly 3 are prevented from being scattered and leaked, so that the use reliability of the device is improved.
Two third sliding rails 703 are welded on one side of the transferring underframe 702 close to the second screw rod 704, four sliding blocks 706 are welded on two sides of the nut 710, and the two fourth sliding blocks 706 are respectively in sliding fit with the two third sliding rails 703.
The production process of the device specifically comprises the following steps:
step one: the rotary table 2 is driven by the first motor 202, the rotary table 2 is rotated, the die assembly 3 is circularly moved by rotating the rotary table 2, an empty die assembly 3 is moved below the cleaning assembly 4, the first hydraulic rod 403 is driven by the first hydraulic cylinder 402, the first hydraulic rod 403 is moved, the height of the brush 416 is adjusted by moving the first hydraulic rod 403, the second hydraulic rod 408 is driven by the second hydraulic cylinder 407, the left and right positions of the brush 416 are adjusted by moving the second hydraulic rod 408, the third hydraulic rod 413 is driven by the third hydraulic cylinder 412, the front and back positions of the brush 416 are adjusted by moving the third hydraulic rod 413, and the die pressing groove 303 in the die assembly 3 is cleaned by the brush 416 by adjusting the front, back, left and right and downward positions of the brush 416;
Step two: the turntable 2 is rotated to drive the cleaned die assembly 3 to the perforation 101 at the top of the base 1, the first screw rod 504 is rotated by the second motor 505, the third sliding block 506 is moved on the first screw rod 504 by rotating the first screw rod 504, the third sliding block 506 drives the plate frame 507 to move, the plate frame 507 drives the supporting plate 508 to move up and down, the supporting plate 508 drives the die assembly 3 to be brought into the base 1 through the perforation 101, the fourth hydraulic rod 501 is driven to move by the fourth hydraulic cylinder 5, the fourth hydraulic rod 501 drives the lifting underframe 502 to horizontally move the lifting underframe 502, the supporting plate 508 horizontally moves by moving the lifting underframe 502, the supporting plate 508 conveys the die assembly 3 to the lower part of the quantitative split charging machine 6, the die assembly 3 with brake block ingredients is quantitatively added into the die groove 303 at the top of the die assembly 3 by the quantitative split charging machine 6, and the die assembly 3 with brake block ingredients is conveyed into the bayonet 201 of the rotary disc 2 by the perforation 101 by moving the supporting plate 508, so that the brake block ingredients are added;
step three: the rotary table 2 is used for conveying the die assembly 3 added with brake block ingredients to the position of the material taking assembly 7 through rotation of the rotary table 2, the second screw rod 704 is driven by the third motor 705, the nut 710 moves on the second screw rod 704 through rotation of the second screw rod 704, the material taking sucker 709 moves in the horizontal direction through driving of the nut 710, the fifth hydraulic rod 708 moves through driving of the fifth hydraulic cylinder 707, the material taking sucker 709 moves up and down through driving of the fifth hydraulic rod 708, the material taking sucker 709 adsorbs the existing brake block, and the existing brake block is conveyed to the die groove 303 at the top of the die assembly 3 through movement of the material taking sucker 709;
Step four: continuing to rotate the rotary table 2, conveying the die assembly 3 for placing the existing brake pad to the stamping support seat 8 by the rotary table 2, driving the sixth hydraulic rod 802 to move by the sixth hydraulic cylinder 801, driving the stamping head 803 to move by the sixth hydraulic rod 802, pressing the die assembly 3 downwards by the stamping head 803, supporting the brake pad ingredients from the bottom by the die core 304 at the bottom of the die assembly 3, pressing the brake pad ingredients and the existing brake pad into a brake pad with a wear-resistant layer, and completing one-step forming of the brake pad;
step five: the pressing die assembly 3 after the brake pads are pressed is conveyed to the four-axis mechanical arm 9 through the driving of the turntable 2, the four-axis mechanical arm 9 takes down the pressed brake pads with friction resistance through the feeding sucker 901, and the turntable 2 is continuously rotated to enable the pressing die assembly 3 to enter the next cycle.
When in use, firstly, the rotary table 2 is driven by the first motor 202, the die assembly 3 is circularly moved by rotating the rotary table 2, an empty die assembly 3 is moved below the cleaning assembly 4, the first hydraulic rod 403 is driven by the first hydraulic cylinder 402, the first hydraulic rod 403 is moved, the height of the brush 416 is adjusted by moving the first hydraulic rod 403, the second hydraulic rod 408 is driven by the second hydraulic cylinder 407, the left and right positions of the brush 416 are adjusted by moving the second hydraulic rod 408, the third hydraulic rod 413 is driven by the third hydraulic cylinder 412, the front and back positions of the brush 416 are adjusted by moving the third hydraulic rod 413, the die cavity 303 in the die assembly 3 is cleaned by the brush 416 by adjusting the front and back left and right and downward positions of the brush 416, the die assembly 3 is driven to rotate by using the rotary table 2, the device realizes the flow production, simultaneously, the turntable 2 is used for enabling each processing link of the device to be more compact, the volume of the device is further smaller, the occupation of the device to the space is reduced, the die assembly 3 and the turntable 2 are clamped through the bayonet 201, the die assembly 3 can be directly taken out, the die assembly 3 is convenient to replace and clean, the service life of the one-time forming device is prolonged, the cleaning assembly 4 is used for cleaning the die assembly 3, the debris and residues on the die assembly 3 are removed, the die assembly 3 is kept clean, the quality of brake pads processed by the device is improved, the first hydraulic cylinder 402, the second hydraulic cylinder 407 and the third hydraulic cylinder 412 are used for driving, the brush 416 of the cleaning assembly 4 is moved up and down, left and right, and back, the flexibility of the device is improved, meanwhile, the brush 416 is flexibly moved up and down, left and right, and front and back, so that the cleaning component 4 cleans the die assembly 3 more thoroughly, the quality of a brake pad processed by the device is further improved, then, the turntable 2 brings the cleaned die assembly 3 to the position of the perforation 101 at the top of the base 1, the first screw rod 504 is driven by the second motor 505, the first screw rod 504 is rotated, the third slide block 506 moves on the first screw rod 504, the third slide block 506 drives the plate frame 507 to move, the plate frame 507 drives the support plate 508 to move up and down, the support plate 508 drives the die assembly 3 to the inside of the base 1 through the perforation 101, the fourth hydraulic rod 501 drives the lifting underframe 502 to horizontally move, the support plate 508 horizontally moves by moving the lifting underframe 502, the supporting plate 508 is used for conveying the die assembly 3 to the lower part of the quantitative distribution machine 6, the quantitative distribution machine 6 is used for quantitatively adding brake block ingredients into the die groove 303 at the top of the die assembly 3, the die assembly 3 added with the brake block ingredients is conveyed into the bayonet 201 of the rotary disc 2 through the perforation 101 by moving the supporting plate 508, the brake block ingredients adding work is completed, the supporting plate 508 can be flexibly adjusted by using the fourth hydraulic cylinder 5 and the second motor 505 to drive, the position of the die assembly 3 can be further changed, the flexibility of the device is further improved, the brake block ingredients are added by moving the die assembly 3 to the inside of the base 1, the dust scattering in the brake block ingredients adding process is avoided, the damage to the surrounding environment is reduced, the environment protection of the device is improved, meanwhile, the brake block ingredients scattering is avoided, the occurrence of workers' dust lungs can be effectively reduced, therefore, the use safety of the device is improved, meanwhile, the scattered brake block ingredients are prevented from damaging other components, the use safety of the device is improved, the scattered raw materials are easier to clean and recycle in the process of adding the brake block ingredients by moving the die assembly 3 to the inside of the base 1, the inside of the base 1 is not polluted by the external environment, the recycled brake block ingredients can be directly used, the utilization rate of the brake block ingredients is improved by recycling the scattered brake block ingredients, the waste is effectively reduced, the processing cost of the device is reduced, finally, the die assembly 3 added with the brake block ingredients is sent to the material taking assembly 7 by the rotary disc 2 through the rotary disc 2, the second screw rod 704 is driven by the third motor 705 to rotate, by rotating the second screw rod 704, the nut 710 moves on the second screw rod 704, the material taking sucker 709 moves in the horizontal direction by being driven by the nut 710, the fifth hydraulic rod 708 moves by being driven by the fifth hydraulic cylinder 707, the material taking sucker 709 moves up and down by being driven by the fifth hydraulic rod 708, the material taking sucker 709 adsorbs the existing brake pad, the existing brake pad is sent to the die slot 303 at the top of the die assembly 3 by moving the material taking sucker 709, the rotating disc 2 continues to rotate, the die assembly 3 for placing the existing brake pad is sent to the stamping support seat 8 by the rotating disc 2, the sixth hydraulic rod 802 moves by being driven by the sixth hydraulic cylinder 801, the stamping head 803 moves by being driven by the sixth hydraulic rod 802, the stamping head 803 applies pressure to the die assembly 3 downwards, the brake pad ingredients are supported from the bottom by the die core 304 at the bottom of the die assembly 3, the brake block ingredients and the existing brake block are pressed into the brake block with the wear-resisting layer, one-time forming of the brake block is completed, the pressing die assembly 3 after the brake block is pressed is driven by the rotary disc 2 to be sent to the four-axis mechanical arm 9, the four-axis mechanical arm 9 takes down the pressed brake block through the feeding sucker 901, the rotary disc 2 is continuously rotated to enable the pressing die assembly 3 to enter the next cycle, the material taking assembly 7 can automatically put the existing brake block into the pressing die groove 303 by using the third motor 705 and the fifth hydraulic cylinder 707, so that the automation degree of the device is higher, the existing brake block is placed more accurately by using the material taking assembly 7, the processing and production precision of the device can be further improved, the error of the produced brake block is reduced, the spring 305 is arranged on the pressing die assembly 3, the spring 305 can spring the pressing module 302 to form the pressing die groove 303, thereby providing a model for one-time forming of the brake pad, meanwhile, the spring 305 can play a role in buffering in the pressing process of the pressing head 803, reduce the impact of the pressing head 803 on the base station 1, further reduce the noise in the production process and reduce the abrasion of parts in the device, further prolong the service life of the device, the device can automatically take down the produced brake pad finished product with the wear-resisting layer by using the four-axis mechanical arm 9, realize the automatic material taking function, further improve the automation degree of the device, simultaneously, the four-axis mechanical arm 9 can transfer the brake pad finished product to the subsequent processing equipment of different types of brake pads, further enable the device to be more conveniently matched with other equipment, thereby improving the compatibility of the device.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing examples, and that the foregoing description and description are merely illustrative of the principles of this invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a scooter brake block one shot forming device, includes base (1), carousel (2), die assembly (3), cleans subassembly (4), fourth pneumatic cylinder (5), gets material subassembly (7), punching press supporting seat (8) and four-axis arm (9), its characterized in that: the base station (1) is of a hollow structure, a perforation (101) is formed in the top of the base station (1), a turntable (2) is rotatably matched with the top of the base station (1), a plurality of die assemblies (3) are clamped at the side of the turntable (2) in an equal radian mode, the plurality of die assemblies (3) are located at the top of the base station (1), cleaning assemblies (4), material taking assemblies (7) and four-axis mechanical arms (9) are respectively arranged at the top of the base station (1), a punching supporting seat (8) is fixed on one side of the base station (1), a quantitative racking machine (6) is fixed inside the base station (1), the fourth hydraulic cylinders (5) are horizontally arranged on one side of the base station (1), and included angles between the fourth hydraulic cylinders (5) and one side of the base station (1) are acute angles, and the cleaning assemblies (4), the quantitative racking machine (6), the fourth hydraulic cylinders (5), the punching supporting seat (8) and the four-axis mechanical arms (9) are sequentially arranged on the periphery of the turntable (2);
The device comprises a base (1), a first motor (202) is vertically arranged on the inner wall of the top of the base, the top of the first motor (202) is connected with the center of the bottom of a rotary table (2) through a rotary shaft, a plurality of bayonets (201) are formed in the side of the rotary table (2) in an equal radian mode, and two stop blocks (203) are arranged on the bayonets (201);
the die assemblies (3) are respectively clamped at the bayonets (201), the bottoms of the die assemblies (3) are fixedly welded with the bottom plates (301), the bottoms of the bottom plates (301) are provided with the buckling grooves (307) in a welded mode, and the tops of the die assemblies (3) are provided with the die grooves (303);
the cleaning assembly (4) comprises a supporting frame (401), a first hydraulic cylinder (402) and a brush (416), wherein the supporting frame (401) is of an inverted L-shaped structure, one end of the supporting frame (401) is fixed with the top of the base (1), the other end of the supporting frame (401) is located above the rotary table (2), the first hydraulic cylinder (402) is vertically fixed at one end of the supporting frame (401) located above the rotary table (2), a first hydraulic rod (403) is arranged at the bottom of the first hydraulic cylinder (402), a second hydraulic cylinder (407) is horizontally connected to the bottom of the first hydraulic rod (403), a second hydraulic rod (408) is arranged at one end of the second hydraulic cylinder (407), a third hydraulic cylinder (412) is horizontally connected to one end of the second hydraulic rod (408) far away from the second hydraulic cylinder (407), the third hydraulic cylinder (412) is vertically arranged with the second hydraulic cylinder (407), a third hydraulic rod (413) is arranged at one end of the third hydraulic cylinder (412), and a front plate (416) is arranged at the bottom of the third hydraulic rod (414);
The novel lifting device is characterized in that a fourth hydraulic rod (501) is arranged at one end of the fourth hydraulic cylinder (5), the fourth hydraulic rod (501) is located inside the base station (1), one end of the fourth hydraulic rod (501) away from the fourth hydraulic cylinder (5) is vertically connected with a lifting underframe (502), a second motor (505) is vertically arranged at the bottom end of the lifting underframe (502), a first screw rod (504) is rotatably matched with one side of the lifting underframe (502) away from the fourth hydraulic rod (501), the bottom end of the first screw rod (504) is connected with a second motor (505) through a rotating shaft, a third sliding block (506) is arranged on the first screw rod (504), a screw hole (511) is formed in the top center of the third sliding block (506), the third sliding block (506) is in threaded fit with the first screw rod (504), a plate frame (507) is vertically arranged at one end of the third sliding block (506), a plurality of buckling teeth (509) are welded at the top of the lifting underframe (508), and a plurality of buckling teeth (509) are respectively matched with a plurality of buckling grooves (307);
the material taking assembly (7) comprises a supporting column (701), a transferring underframe (702) and a fifth hydraulic cylinder (707), the supporting column (701) is fixed at the top of the base station (1), the transferring underframe (702) is horizontally arranged at one side of the top of the supporting column (701), a third motor (705) is horizontally arranged at one end of the transferring underframe (702), a second screw rod (704) is rotatably matched at one side of the transferring underframe (702), one end of the second screw rod (704) is connected with the third motor (705) through a rotating shaft, a nut (710) is in threaded fit with the second screw rod (704), a fifth hydraulic cylinder (707) is vertically welded at one end of the nut (710), a fifth hydraulic rod (708) is arranged at the bottom end of the fifth hydraulic cylinder (707), and a material taking sucker (709) is connected at the bottom of the fifth hydraulic rod (708);
A sixth hydraulic cylinder (801) is vertically fixed at one end of the top of the stamping support seat (8), a sixth hydraulic rod (802) is arranged at the bottom end of the sixth hydraulic cylinder (801), and a stamping head (803) is connected to the bottom of the sixth hydraulic rod (802);
and the tail end of the four-axis mechanical arm (9) is provided with a feeding sucker (901).
2. The scooter brake pad one-time forming device according to claim 1, wherein: the die assembly (3) comprises a die block (302), a die core (304) and first sliding rods (306), wherein the four first sliding rods (306) are welded and fixed at the top of the bottom plate (301), the die block (302) is sleeved on the four first sliding rods (306), the die block (302) is in sliding fit with the four first sliding rods (306), a plurality of springs (305) are connected between the die block (302) and the bottom plate (301), the die groove (303) is formed in the top of the die block (302), the die core (304) is in sliding fit in the die groove (303), and the bottom of the die core (304) is connected with the top of the bottom plate (301).
3. The scooter brake pad one-time forming device according to claim 1, wherein: the bottom horizontal connection of first hydraulic stem (403) has lifter plate (404), and the bottom of lifter plate (404) is connected with mounting bracket (405), and one end at mounting bracket (405) is installed to second pneumatic cylinder (407), and one end that second pneumatic cylinder (408) were kept away from to second pneumatic cylinder (407) is connected with moves board (409) about, and one end that moves board (409) about is installed to third pneumatic cylinder (412) horizontal.
4. A scooter brake shoe primary forming device as claimed in claim 3, wherein: two first sliding rails (406) are horizontally welded at the bottom of the mounting frame (405), and the sections of the two first sliding rails (406) are of an I-shaped structure.
5. The scooter brake pad one-time forming device as claimed in claim 4, wherein: the top of the left and right moving plate (409) is welded with two first sliding blocks (410), the two first sliding blocks (410) are respectively in sliding fit with the two first sliding rails (406), and the left and right moving plate (409) is in sliding fit with the two first sliding rails (406) through the two first sliding blocks (410).
6. The scooter brake pad one-time forming device according to claim 5, wherein: two second sliding rails (411) are welded at the bottom of the left moving plate (409) and the bottom of the right moving plate horizontally, and the sections of the two second sliding rails (411) are of an I-shaped structure.
7. The scooter brake pad one-time forming device as claimed in claim 6, wherein: the top of the front and back moving plate (414) is welded with two second sliding blocks (415), the two second sliding blocks (415) are respectively in sliding fit with the two second sliding rails (411), and the front and back moving plate (414) is in sliding fit with the two second sliding rails (411) through the two second sliding blocks (415).
8. The scooter brake pad one-time forming device according to claim 1, wherein: two second sliding rods (503) are vertically fixed on one side, close to the first screw rod (504), of the lifting underframe (502), two sliding holes (510) are formed in the top of the third sliding block (506), and the third sliding block (506) is in sliding fit with the two second sliding rods (503) through the two sliding holes (510).
9. The scooter brake pad one-time forming device according to claim 1, wherein: two third sliding rails (703) are welded on one side of the transferring underframe (702) close to the second screw rod (704), fourth sliding blocks (706) are welded on two sides of the nut (710), and the two fourth sliding blocks (706) are respectively in sliding fit with the two third sliding rails (703).
10. A scooter brake pad primary forming apparatus as claimed in any one of claims 1 to 9, wherein: the production process of the device specifically comprises the following steps:
step one: the method comprises the steps of driving a rotary table (2) through a first motor (202), circularly moving a die assembly (3) through the rotary table (2), moving an empty die assembly (3) to the lower part of a cleaning assembly (4), driving a first hydraulic rod (403) through a first hydraulic cylinder (402), adjusting the height of a brush (416) through moving the first hydraulic rod (403), driving a second hydraulic rod (408) through a second hydraulic cylinder (407), adjusting the left and right positions of the brush (416) through moving the second hydraulic rod (408), driving a third hydraulic rod (413) through a third hydraulic cylinder (412), adjusting the front and back positions of the brush (416) through moving the third hydraulic rod (413), and cleaning a die groove (303) in the die assembly (3) through adjusting the front, back, left and right positions and downward positions of the brush (416);
Step two: by rotating the turntable (2), the turntable (2) brings the cleaned die assembly (3) to the position of the perforation (101) at the top of the base table (1), the first screw rod (504) is driven by the second motor (505), the third sliding block (506) moves on the first screw rod (504) by rotating the first screw rod (504), the third sliding block (506) drives the plate frame (507) to move, the plate frame (507) drives the plate frame (508) to move up and down, the plate frame (508) drives the plate frame (508) to move up and down, the plate (508) brings the die assembly (3) into the base table (1) through the perforation (101), the fourth hydraulic rod (501) moves by driving the fourth hydraulic cylinder (5), the lifting underframe (502) is driven by the fourth hydraulic rod (501) to move horizontally, the plate (508) is driven by moving the lifting underframe (502), the plate (508) moves horizontally under the quantitative distribution machine (6), the brake block ingredients are quantitatively added into the top of the die assembly (3) through the quantitative distribution machine (6), the brake block ingredients are quantitatively added into the perforation (3) through the perforation (201) of the die assembly (3), completing the brake pad batching adding work;
Step three: the rotary table (2) is rotated to convey the die assembly (3) added with brake block ingredients to the position of the material taking assembly (7), the second screw rod (704) is driven by the third motor (705), the nut (710) is driven to move on the second screw rod (704) by rotating the second screw rod (704), the material taking sucker (709) is driven to move in the horizontal direction by the nut (710), the fifth hydraulic rod (708) is driven to move by the fifth hydraulic cylinder (707), the material taking sucker (709) is driven to move up and down, the material taking sucker (709) adsorbs the existing brake block, and the existing brake block is conveyed to the position of the die groove (303) at the top of the die assembly (3) by moving the material taking sucker (709);
step four: continuing to rotate the rotary table (2), conveying a die assembly (3) for placing the existing brake pad to a stamping supporting seat (8) by the rotary table (2), driving a sixth hydraulic rod (802) to move by a sixth hydraulic cylinder (801), driving a stamping head (803) to move by the sixth hydraulic rod (802), pressing the die assembly (3) downwards by the stamping head (803), supporting brake pad ingredients from the bottom by a die core (304) at the bottom of the die assembly (3), and pressing the brake pad ingredients and the existing brake pad into a brake pad with a wear-resisting layer to finish one-step forming of the brake pad;
Step five: the pressing die assembly (3) after the pressing of the brake pads is driven by the rotary table (2) is sent to the four-axis mechanical arm (9), the four-axis mechanical arm (9) takes down the pressed brake pads with the wear-resisting layers through the feeding sucker (901), and the rotary table (2) is continuously rotated to enable the pressing die assembly (3) to enter the next circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111343590.4A CN113997625B (en) | 2021-11-13 | 2021-11-13 | One-step forming device for brake pad of scooter and production process of one-step forming device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111343590.4A CN113997625B (en) | 2021-11-13 | 2021-11-13 | One-step forming device for brake pad of scooter and production process of one-step forming device |
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| CN113997625A CN113997625A (en) | 2022-02-01 |
| CN113997625B true CN113997625B (en) | 2023-05-30 |
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| CN208930790U (en) * | 2018-07-08 | 2019-06-04 | 东莞市罗兰制动技术有限公司 | A kind of brake block compacting climbing structure |
| CN208992941U (en) * | 2018-10-20 | 2019-06-18 | 海宁易达自动化设备有限公司 | A kind of hot-press forming device of wear brake pad |
| CN111229916A (en) * | 2020-03-18 | 2020-06-05 | 佛山市赛鸽机器人智能科技有限公司 | Feeding positioning platform and feeding positioning method |
| CN111570593A (en) * | 2020-05-22 | 2020-08-25 | 宁波信幸隆密封制品有限公司 | Convex-concave sealing rib processing and forming device for sealing element |
| CN112721068A (en) * | 2020-11-26 | 2021-04-30 | 杭州吉圣复合材料有限公司 | High-modulus sheet molding compound production equipment and method |
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| CN113997625A (en) | 2022-02-01 |
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Denomination of invention: A one-step forming device and production process for skateboard brake pads Effective date of registration: 20230926 Granted publication date: 20230530 Pledgee: Zhejiang Fuyang Rural Commercial Bank Co.,Ltd. Dongqiao sub branch Pledgor: Zhejiang xige'er industry and Trade Co.,Ltd. Registration number: Y2023980059018 |