CN113995146B - Device and method for opening easily-stripped pecans - Google Patents
Device and method for opening easily-stripped pecans Download PDFInfo
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- CN113995146B CN113995146B CN202111368240.3A CN202111368240A CN113995146B CN 113995146 B CN113995146 B CN 113995146B CN 202111368240 A CN202111368240 A CN 202111368240A CN 113995146 B CN113995146 B CN 113995146B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention provides an opening device and method for enabling pecans to be peeled more easily and improving working efficiency, comprising a feeding device, a lifting device, a material collecting round roller device and a fruit pressing device, wherein the opening device has the advantages that each pecan is opened in a targeted manner in the opening process during pecan production, the crack area is effectively increased, the pecan is peeled more easily, and the problems that the existing pecan opening mode is low in opening rate, labor cost is wasted, raw material loss is caused by difficulty in peeling or excessive opening, and production efficiency is low are solved.
Description
Technical Field
The invention belongs to the technical field of nut opening related equipment, and particularly relates to an easy-to-peel pecan opening device and method.
Background
Pecan (American Hickory nut) is also called a longevity fruit, belonging to the genus Hickory of the family Juglandaceae, also known as apocarya or Changchun, and English name Pecan or Hickory. Pecan is native to the united states and north in mexico and has become one of the world's dried fruit tree species. The pecan belongs to the pure wild fruits and is healthy green food. The shell of the processed pecan can become crisp, the pulp is like walnut after peeling, the kernel is enlarged, the pulp is crisp and delicious, the aftertaste is fragrant and thick, the pulp is between the big walnut and the small walnut, and the pecan is delicious and rich in nutrition, so the pecan becomes one of the favorite dry fruits of people.
The pecan fruits are subjected to screening, water washing, opening, enzyme deactivation, flavoring, standing, baking, cooling and split charging to form the final product during production. In order to facilitate the proper and even taste of the pecan during production and to ensure that consumers can more conveniently peel off for consumption, the opening process in the production process is particularly important. The opening is too big can lead to the garrulous end of shell, nutlet to increase, loss increase and the product outward appearance aesthetic property is poor, and the opening is too little can lead to tasty inhomogeneous, not thorough again, produces taste problem, and the consumer is difficult for peeling off and get food, especially young consumer group to produce relatively poor customer experience. In carrying out the invention, the inventors have found that the prior art has at least the following problems: at present, all the green peaches in the market are provided with opening links in the production process, but the following defects are that firstly, the opening direction is single, the green peaches are basically fed between two planes, then the plane distance is shortened to squeeze the green peaches so as to open the green peaches, the surface cracks of the green peaches are single and are not easy to peel off when the pressure is over small, and the green peaches and nuts are flattened to cause poor appearance and generate a large amount of raw material loss when the pressure is over large; secondly, the opening rate is low, when a row of pecans enter between two planes, the pressure of the pecans with larger volume against the planes is caused by different volumes and sizes of the pecans, so that the pecans with smaller volume cannot contact the other plane, normal opening cannot be completed by the pecans with smaller volume, and the difficulty in peeling off the pecans is directly influenced by the effective opening; or when the pecan with smaller volume is required to obtain a good opening effect, the pecan with larger volume is crushed for a large half, so that defective products are produced, and manpower and material resources are consumed.
Therefore, the technical staff of the company research and develop an easy-to-peel pecan opening mode, realize the opening of pecans with different sizes one by one in a targeted way, enable the pecans to be peeled off more easily, reduce the labor input and the raw material loss, and improve the production efficiency.
Disclosure of Invention
In order to solve the technical problems, the invention provides an opening device and an opening method for enabling the pecans to be peeled more easily and improving the working efficiency, which have the advantages of enabling each pecan to be opened pertinently in the opening process during the pecan production process and effectively increasing the crack area to enable the pecan to be peeled more easily, and solve the problems of low opening rate, difficulty in peeling or labor cost waste, raw material loss and low production efficiency caused by excessive opening due to the single opening mode of the existing pecan.
The technical scheme of the invention is as follows:
the utility model provides an easy-to-peel pecan opening device, includes feedway, hoisting device, receipts material roller device and fruit pressing device, hoisting device is provided with five steps of storage tanks, and single storage tank just holds a pecan in each step, feedway sets up in first step storage tank department, receipts material roller device sets up in fifth step storage tank department, receive material roller device is the round roller of one set of surface neatly arranged full receipts material hole, fruit pressing device sets up in receipts material roller device top, fruit pressing device comprises many sets of pressure heads and sensor, and the receipts material hole on the receipts material roller device of below is all aimed at to every pressure head, all is provided with one in the middle of the bottom of every pressure head and smashes the head.
The device for opening the pecan fruits easy to peel comprises a hopper, wherein a feeding inclined plane is arranged at the opening of the lower part of the hopper, and a vibrating device is arranged at the bottom of the feeding inclined plane.
An easy-to-peel pecan opening device, hoisting device is provided with five-order storage tank, including first order portable storage tank, second order fixed storage tank, second order portable storage tank, third order fixed storage tank, third order portable storage tank, fourth order fixed storage tank, fourth order portable storage tank, five-order fixed storage tank, second order fixed storage tank, third order fixed storage tank, fourth order fixed storage tank and five-order fixed storage tank are fixed the setting, first order portable storage tank, second order portable storage tank, third order portable storage tank, fourth order portable storage tank are connected with a drive arrangement through the connecting rod respectively.
The device is characterized in that the device is provided with a roller connected with a motor, the roller rotates clockwise around the roller along with each operation of the lifting device, and an empty receiving hole is aligned to a five-stage fixed storage groove of the lifting device each time.
When a receiving hole on the receiving round roller device runs below a pressing head of the fruit pressing device, the pressing head runs downwards once by motor drive, and after the pressing head runs downwards and contacts with the pecan materials in the receiving hole, a sensor receives signals and runs through a motor drive to enable the pecan to be opened.
The device is characterized in that the lower part of the other side of the material receiving round roller device opposite to the lifting device is provided with a blanking slide way, and the blanking slide way is connected with a storage container.
The device is characterized in that the bottom of the material receiving hole is provided with grain protrusions.
An easy-to-peel pecan opening device, the middle part of receiving the material hole is provided with rectangular hollow groove.
The device for opening the pecan fruits is easy to peel, and the bottom of the pressure head is provided with grain protrusions.
The working method of the easy-to-peel pecan opening device comprises the following steps: the pecan material in the hopper 5 at the feeding device 1 enters the first-order movable storage tank 8 of the lifting device 2 along the feeding inclined plane 6 under the action of the vibrating device 7, and each subsequent operation generates the following actions: the driving device 17 pushes the connecting rod 16 to reciprocate upwards and rightwards once, when the connecting rod 16 moves upwards, the pecan fruits in the first-order movable storage tank 8 are lifted into the second-order fixed storage tank 9, the pecan fruits in the second-order movable storage tank 10 are lifted into the third-order fixed storage tank 11, the pecan fruits in the third-order movable storage tank 12 are lifted into the fourth-order fixed storage tank 13, the pecan fruits in the fourth-order movable storage tank 14 are lifted into the fifth-order fixed storage tank 15, and the pecan fruits in the fifth-order fixed storage tank 15 fall into the material receiving holes 18 on the surface of the round roller device 3; when the connecting rod 16 returns downwards, the pecan on the feeding inclined plane 6 enters the first-order movable storage tank 8, the pecan in the second-order fixed storage tank 9 enters the second-order movable storage tank 10, the pecan in the third-order fixed storage tank 11 enters the third-order movable storage tank 12, the pecan in the fourth-order fixed storage tank 13 enters the fourth-order movable storage tank 14, the material collecting round roller device 3 rotates clockwise around the rolling shaft 21 once while each operation of the lifting device 2, after the pressing head 19 moves downwards to contact with the pecan materials in the material collecting hole 18, the sensor 20 receives a signal to drive the smash head 23 to move so as to enable the pecan to be opened, and after the pecan after opening is always rotated clockwise in the material collecting hole 18 to be above the blanking slideway 22, the pecan drops along with the blanking slideway 22 to enter a container to be collected to complete the whole opening process.
The beneficial effects of the invention are as follows:
1. according to the easy-to-peel pecan opening device, pecan materials are fed to the lower part of the fruit pressing device one by one through the feeding device, the lifting device and the material receiving round roller device, and each pressure head corresponds to pecan in one material receiving hole, so that a targeted opening is realized, and the effects of avoiding large loss caused by low opening rate, difficulty in stripping or excessive opening due to uneven pecan materials are achieved;
2. this easy-to-peel pecan opening device cooperates through receiving the line protrusion that material hole and pressure head set for alone, when pounding the first operation and pounding the fruit opening, make the shell atress of every pecan be pounded the degree of depth down the nearest to produce more crackles and make pecan very easy to peel open and be unlikely to the opening excessively, thereby reached the effect that makes the pecan homoenergetic of different specification sizes easier to peel open.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic front view of the lifting device of the present invention;
FIG. 3 is a schematic front view of the receiving roller assembly of the present invention;
FIG. 4 is a schematic front view of the fruit pressing device of the present invention;
FIG. 5 is a schematic front view of a receiving opening of the present invention;
FIG. 6 is a schematic front view of a ram of the present invention;
in the figure, a 1-feeding device, a 2-lifting device, a 3-receiving round roller device, a 4-fruit pressing device, a 5-hopper, a 6-feeding inclined plane, a 7-vibrating device, an 8-first-order movable storage tank, a 9-second-order fixed storage tank, a 10-second-order movable storage tank, an 11-third-order fixed storage tank, a 12-third-order movable storage tank, a 13-fourth-order fixed storage tank, a 14-fourth-order movable storage tank, a 15-fifth-order fixed storage tank, a 16-connecting rod, a 17-driving device, an 18-receiving hole, a 19-pressure head, a 20-sensor, a 21-roller, a 22-blanking slideway and a 23-smashing head.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 6, the easy-to-peel pecan opening device of the present invention mainly includes a feeding device 1, a lifting device 2, a receiving roller device 3, and a fruit pressing device 4.
The feeding device is provided with a hopper 5, a feeding inclined plane 6 and a vibrating device 7. The pecan materials needing to be opened are poured into the hopper 5 firstly, and under the action of the vibrating device 7, the materials enter the lifting device 2 along the feeding inclined plane 6.
The lifting device 2 is provided with five stages of storage tanks, and a single storage tank in each stage just accommodates one pecan fruit. The lifting device 2 lifts and puts the pecan materials into the material receiving holes 18 of the material receiving round roller device 3 one by one.
The material receiving round roller device 3 is a set of round rollers with the surfaces being orderly arranged and full of material receiving holes 18, and rotates around the rolling shaft 21 clockwise along with each operation of the lifting device 2 once, so that the empty material receiving holes 18 are aligned with the five-stage fixed material storage grooves 15 of the lifting device 2 each time, and the pecan materials in each material storage groove can accurately fall into the material receiving holes 18. The material receiving hole 18 is provided with a specific grain protrusion so as to facilitate the subsequent opening action.
The fruit pressing device 4 is composed of pressure heads 19 and sensors 20, ten sets of pressure heads 19 and sensors 20 are arranged and are located right above the receiving round roller device 3, and each pressure head 19 is aligned with a receiving hole 18 on the lower receiving round roller device 3. Each ram 19 and sensor 20 operate independently, and after ram 19 is moved down to contact the pecan material in the receiving aperture 18, the sensor 20 receives a signal to drive the ram 23 to move to open the pecan. Although the differences of the sizes and specifications of the pecans are large, after different pressing heads 19 run different strokes, the sensor 20 drives the running strokes of the smashing heads 23 to be consistent, so that the depth of the smashed shell is the closest to each pecan although the size of each pecan is different. The material receiving hole 18 is provided with a rectangular hollow design, so that the pecan fruits which are extruded and opened can fall off smoothly. The design of the special texture protrusions in the pressure head 19 is convenient for the batch receiving holes 18 to generate more cracks when being opened.
During operation, the pecan materials in the hopper 5 of the feeding device 1 enter the first-stage movable storage groove 8 of the lifting device 2 along the feeding inclined plane 6 under the action of the vibrating device 7. One pecan can be put into each arc-shaped storage groove. Each subsequent run produces the following actions: the driving device 17 pushes the connecting rod 16 to reciprocate upwards and rightwards once, when the connecting rod 16 moves upwards, the pecan fruits in the first-order movable storage tank 8 are lifted into the second-order fixed storage tank 9, the pecan fruits in the second-order movable storage tank 10 are lifted into the third-order fixed storage tank 11, the pecan fruits in the third-order movable storage tank 12 are lifted into the fourth-order fixed storage tank 13, the pecan fruits in the fourth-order movable storage tank 14 are lifted into the fifth-order fixed storage tank 15, and the pecan fruits in the fifth-order fixed storage tank 15 fall into the material receiving holes 18 on the surface of the round roller device 3; when the connecting rod 16 returns downwards, the pecans on the feeding inclined plane 6 enter the first-order movable storage tank 8, the pecans in the second-order fixed storage tank 9 enter the second-order movable storage tank 10, the pecans in the third-order fixed storage tank 11 enter the third-order movable storage tank 12, and the pecans in the fourth-order fixed storage tank 13 enter the fourth-order movable storage tank 14. The round roller device 3 rotates clockwise around the roller 21 once at the same time of each operation of the lifting device 2, and after the pressing head 19 moves downwards to contact the pecan materials in the material collecting hole 18, the sensor 20 receives signals to drive the smashing head 23 to move so as to enable the pecan to be opened. After the pecan fruits after opening are always rotated above the blanking slide 22 clockwise in the material receiving hole 18, the pecan fruits fall along with the blanking slide 22 to enter the container to be received and complete the whole opening process.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (1)
1. The utility model provides an easy-to-peel pecan opening device, its characterized in that includes feedway (1), hoisting device (2), receipts material roller device (3) and fruit pressing device (4), hoisting device (2) are provided with five-stage storage groove, and single storage groove just holds a pecan in each order, feedway (1) set up in first-stage storage groove department, receipts material roller device (3) set up in fifth-stage storage groove department, receipts material roller device (3) are the round rollers of a set of surface neatly arranged full receipts material hole, fruit pressing device (4) set up in receipts material roller device (3) top, fruit pressing device (4) are by multiple sets of pressure head (19) and sensor (20) constitution, and the receipts material hole (18) of each pressure head (19) all aim at below receipts material roller device (3), all are provided with one in the middle of the bottom of every pressure head (19) and smash first (23), hopper (1) include one hopper (5), and fixed type groove (6) are provided with one step (7), and fixed type groove (8) are provided with one step storage groove (7), fixed type groove (8), and fixed type groove (8) are provided with one step groove (7), and fixed type groove (8) are moved to store the inclined plane (7), and fixed type groove (7) is provided with one step groove (10) is moved to be provided with The three-stage movable storage tank (12), the four-stage fixed storage tank (13), the four-stage movable storage tank (14) and the five-stage fixed storage tank (15), the two-stage fixed storage tank (9), the three-stage fixed storage tank (11), the four-stage fixed storage tank (13) and the five-stage fixed storage tank (15) are fixedly arranged, the first-stage movable storage tank (8), the two-stage movable storage tank (10), the three-stage movable storage tank (12) and the four-stage movable storage tank (14) are respectively connected with one driving device (17) through connecting rods (16), a rolling shaft (21) connected with a motor is arranged on the material receiving round roller device (3), each operation of the material round roller device (3) rotates clockwise around the rolling shaft (21) once, and each time an empty material receiving hole (18) is aligned with the five-stage fixed storage tank (15) of the lifting device (2), when the material receiving holes (18) on the material round roller device (3) are operated to the pressure head (19) below the motor (4), the pressure head (19) is driven by the motor (19), the pressure head (19) is driven by the pressure head (19) to move downwards, the material round roller device (3) is driven by the pressure sensor (20) to move downwards when the material round roller device (3) is driven to move downwards, the lower part of the other side of the material receiving round roller device (3) relative to the lifting device (2) is provided with a blanking slideway (22), the blanking slideway (22) is connected with a container for storage, the bottom of the material receiving hole (18) is provided with a grain protrusion, the middle part of the material receiving hole (18) is provided with a rectangular hollow groove, the bottom of the pressure head (19) is provided with a grain protrusion, and the working method of the easy-peeling pecan opening device comprises the following steps: the pecan materials in the hopper (5) at the feeding device (1) enter the first-order movable storage tank (8) of the lifting device (2) along the feeding inclined plane (6) under the action of the vibrating device (7), and each subsequent operation generates the following actions: the driving device (17) pushes the connecting rod (16) to reciprocate upwards and rightwards once, the connecting rod (16) enables the pecan in the first-order movable storage tank (8) to be lifted into the second-order fixed storage tank (9) when moving upwards, the pecan in the second-order movable storage tank (10) is lifted into the third-order fixed storage tank (11), the pecan in the third-order movable storage tank (12) is lifted into the fourth-order fixed storage tank (13), the pecan in the fourth-order movable storage tank (14) is lifted into the fifth-order fixed storage tank (15), and the pecan in the fifth-order fixed storage tank (15) falls into the material receiving hole (18) on the surface of the round roller device (3); when the connecting rod (16) returns downwards, the pecan on the feeding inclined plane (6) enters the first-order movable storage tank (8), the pecan in the second-order fixed storage tank (9) enters the second-order movable storage tank (10), the pecan in the third-order fixed storage tank (11) enters the third-order movable storage tank (12), the pecan in the fourth-order fixed storage tank (13) enters the fourth-order movable storage tank (14), the material collecting round roller device (3) rotates clockwise once around the roller (21) when each operation of the lifting device (2) is performed, after the pressing head (19) moves downwards to contact the pecan materials in the material collecting hole (18), the sensor (20) receives signals to drive the smashing head (23) to move so that the pecan is opened, the pecan after the opening rotates clockwise in the material collecting hole (18) until the pecan is above the fourth-order movable storage tank (22), and the pecan falls down along with the blanking container (22) to enter the whole collecting process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111368240.3A CN113995146B (en) | 2021-11-18 | 2021-11-18 | Device and method for opening easily-stripped pecans |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111368240.3A CN113995146B (en) | 2021-11-18 | 2021-11-18 | Device and method for opening easily-stripped pecans |
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| CN113995146A CN113995146A (en) | 2022-02-01 |
| CN113995146B true CN113995146B (en) | 2023-07-07 |
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| CN114794496A (en) * | 2022-05-18 | 2022-07-29 | 三只松鼠股份有限公司 | Pecan opening method and opening machine used by same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP6001986B2 (en) * | 2012-02-13 | 2016-10-05 | 高松機械工業株式会社 | Fruit seed shell separation and separation device |
| CN206403142U (en) * | 2016-11-21 | 2017-08-15 | 青岛理工大学 | It is a kind of that crackle system is squeezed out based on accurate self-positioning walnut |
| CN107032046A (en) * | 2017-04-25 | 2017-08-11 | 杭州新松机器人自动化有限公司 | A kind of step feeder |
| CN107997193A (en) * | 2018-02-02 | 2018-05-08 | 石河子大学 | A kind of full-automatic mechanical-type walnut designated port machine |
| CN109250452A (en) * | 2018-11-06 | 2019-01-22 | 武四新 | A kind of bottle cap ladder lifting cap arranger structure |
| CN211861730U (en) * | 2019-09-09 | 2020-11-06 | 上海丹埃液压设备有限公司 | Automatic tapping machine of safety and sanitation type coconut |
| CN210841488U (en) * | 2019-10-31 | 2020-06-26 | 徐州工程学院 | Complete equipment for producing whole ginkgo powder |
| CN110679965B (en) * | 2019-11-18 | 2022-08-19 | 合肥市云逸自动化设备有限公司 | Full-automatic nut opening and cracking machine |
| CN111418854B (en) * | 2020-03-31 | 2022-03-08 | 杭州姚生记食品有限公司 | Processing method and processing system for cracked hickory nut shells |
| CN112108393A (en) * | 2020-09-29 | 2020-12-22 | 西南大学 | Pecan shell breakage detection sorting device |
| CN112774836A (en) * | 2020-12-25 | 2021-05-11 | 于骏浩 | Continuous building stone smashing device and working method thereof |
| CN113080475B (en) * | 2021-03-11 | 2022-03-01 | 塔里木大学 | Special shell breaking mold for walnut shell breaking |
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